Download - All About Us Food Tec
-
8/6/2019 All About Us Food Tec
1/16
Mechanical SeparationDivision
Company Profile
Westfalia SeparatorFood Tec
Take the Best Separate the Rest
-
8/6/2019 All About Us Food Tec
2/16FoodTec2
WestfaliaSeparator
Eachoneofourseparatorsanddecantersincorporatestheexperienceandskillsofmorethan110yearsintheconstructionofcentrifugalseparatingtechnology.Ourcustomersareawareofthisandrelyonourexperienceandskill.Wetakethisresponsibilityseriouslyandunder-standourobligationswhichactasanincentivetopro-videcontinuingpeakperformance.AsasubsidiaryofWestfaliaSeparatorAG,acompanyoftheGEAGroup
(GEAGroupsince2005),WestfaliaSeparatorFoodTechasestablishedagoodreputationinthedesignandproductionofseparatorsanddecantersintheareasofbeverageanddairytechnology,aswellasoilsandfatsprocessing;itstandsforleadingtechnologythroughouttheworld.Theconcept,theknow-howoftheentiregroupandtheresultsobtainedinpractisebyourcus-tomersareusedfordevelopingplug-and-playsystems.
Centrifugation and membrane filtration from a
single source
ThisconceptisroundedoffbyWestfaliaSeparatorsentryintothefieldofmembranefiltration.Wearethusabletooffertheprocesschainrightthroughtopolishing.Asaresult,customersareabletoboostthecost-effective-nessoftheirinstallationsbycombiningcentrifugalsep-arationandmembranefiltrationinanintelligentman-nerbyspecialistsinmechanicalseparatingtechnology.
Quality is the basis
andwillcomeoutontop.Thelatestproductioninstallations,constantlyimprovedtobringthemintolinewiththelatesttechnicalfindings,requirementsofthemarketandconsistentqualitymanagement,guar-anteethehighstandardsofthemarketleader:reliabil-ityandcost-effectiveness.
Whatstartedattheendofthe19thcenturyinOelde,Westphalia,withtheconstructionofhand-operatedcentrifuges,rapidlydevelopedintotheproductionofhigh-performanceseparators,decantersandcompleteprocesslines.Ourcustomershavehelpedusbecomewhatwearetoday:specialistsincentrifugalseparatingtechnology.Oursuccessisnotonlybasedonquality,asthisisanessentialprecondition;itisfirstandforemostbasedontheabilitytomanufacturecustomisedsolu-tionsforourclients.
Mutual advantages as the recipe for success
worldwide
Ourcustomersarelocatedthroughouttheworld.Withmorethan50salesandservicecompaniesand60addi-tionalsalespartners,wearefullycommittedtoensur-ingthatwearealwaysclosetoourcustomersandcanprovideourrangeofservicesrapidly.Theexperienceofourcustomersworldwideisincorporatedinourcon-cepts,resultingininnovationswhichbenefitbothpar-ties.Whetherglobalplayersorsmallandmid-sizeenterprises,theycanallbenefitfromourknow-how,
optimisetheirvaluecreationanddevelopnewmarkets.Thisensuresthatwereachthetoptogether.
Separators and decanters from Westfalia Separator Food Tec operate reliably, cost-effectively and efficiently in daily use under extreme conditions.
To the Top Together
ManagingDirectorsofWestfaliaSeparator
FoodTecGmbH,fromlefttoright:ThomasPelzer,
Dr.JochenHamatschek,AnthonyvanderLey(ChairmanoftheBoardofManagingDirectors)
-
8/6/2019 All About Us Food Tec
3/16
-
8/6/2019 All About Us Food Tec
4/16FoodTec4
WestfaliaSeparator
TherangeofproductsfromWestfaliaSeparatorFoodTeccanbefoundinsmallandmid-sizeinstallationsrightthroughtotheprocessingoflargevolumestreams.
Onthebasisofdecadesofexperienceaswellasexten-
siveresearchanddevelopment,wenowdevelopmachinesandprocesstechnologiesthatmeetmaximumtechnological,economicandenvironmentalrequire-mentsintermsofqualityandreliability.
Morethan65percentofcurrentsalesaregeneratedbytechnologiesthatarelessthanthreeyearsold.WestfaliaSeparatorFoodTechaswrittentechnologyhistory,par-ticularlywiththeFRUPEXsystemforfruitjuicerecov-ery,thermoquarkproductionandthefractionationofvegetableoil.
Inadditionwehavedevelopedtheabsoluteseparationconcept,whichprovidestangibleeconomicadvantagesforourcustomers:
WestfaliaSeparatorHyVOLstandsforcentrifug-eswithaparticularlyhighthroughputcapacity.
WestfaliaSeparatorHyDRYstandsforcentrifug-eswhichprovidetheadditionalbenefitofparticu-larlyhighsolidsconcentration.
WestfaliaSeparatorECOPLUSisamodularmachineconceptthatisexcellentforsmallandmid-sizeenterprises.Itisvirtuallyanentry-levelmodelwhichisextremelyeffectiveevenincon-
junctionwithlowthroughputcapacities,andwhichcanbecontinuouslyadaptedtothecom-panysgrowthasrequired,e.g.bywayofauto-mationmodules
Allthesecentrifugesachievesignificanteconomicben-efitsbymakingoptimumuseofresourcesandtheenvi-ronment,byreducingenergyanddisposalcosts,beingservice-friendly,reliableandhavingalongservicelife.
Beverage technology
Theentirerangeofbeverageproductionisanextensiveareaofapplicationforseparators,decantersandmem-branetechnology.Centrifugalseparatingtechnologyis
essentialintheproductionofbeer,wine,fruitandveg-etablejuicesaswellasotherbeveragessuchastea,cocoaorsoymilk.
Dairy technology
Ourrootscanbetracedbacktodairytechnology,asthehistoryofoursuccessstartedwiththemilkcentrifuge.Today,WestfaliaSeparatorFoodTecisthemarketleaderforprocessingmilkandmilkby-products.Specialpro-cesses,suchastheDPLortheDCPprocess,theProtein-PlussystemorcoldmilkskimmingwiththePROCOOLmethodhavebeendevelopedbyWestfaliaSeparatorFoodTec.
Oils and fats processing
Therearealsomanypotentialapplicationsinthefieldofoilsandfatsprocessing.Thefocusinthisfieldisoninnovativewaysofcoveringtheconstantlyrisingdemandforvegetableoilwithmaximumefficiency.
Membrane filtration
Ceramicmembranesandmembranefiltrationinstalla-tionsfromWestfaliaSeparatorprovidecustomerswithadepthofperformancerightthroughtopolishing.Thisreducesthenumberofinterfacesandbooststheeffi-ciencyofproductclarification.
In recent years, the areas of application of mechanical separating technology have
been continuously expanding. At present, our separators, decanters and complete pro-
cess lines are being successfully used in more than 2500 industrial applications.
Efficiency as a Design Principle
-
8/6/2019 All About Us Food Tec
5/165
WestfaliaSeparator
FoodTec
CentrifugesfromWestfaliaSeparatorFood
Tecareusedforclarifyingliquids,separating
liquidmixtures,concentratinganddewatering
solids,wetclassificationandextractionof
constituents.
-
8/6/2019 All About Us Food Tec
6/16FoodTec6
WestfaliaSeparator
Qualityismandatorypro-
ductivityisanadditional
extra.Withthemechanical
separatingtechnologyfrom
WestfaliaSeparatorFood
Tec,beveragemanufacturers
cangainavitalleadoverthe
competition.
-
8/6/2019 All About Us Food Tec
7/167
WestfaliaSeparator
FoodTec
WestfaliaSeparatorFoodTechasalsocarriedoutcon-sistentresearchanddevelopmentworkinthisfieldandhascreatedinnovativeprocesstechniques.
Beer production
WestfaliaSeparatorFoodTechastakenafurtherstepinthefieldofbrewingbeer.Whereasseparatorsanddecantershavebeenusedforalongtimeintheproduc-tionofbeer,theWestfaliaSeparatorPROFIprocessrepresentsafurthermilestoneinfiltrationtechnology:thecentrifugeandmembranearecombinedandtheexpensiveandrelativelylabourintensivekieselguhrtreatmentisnolongernecessary.Theentirefiltrationprocessflowscontinuously,withmaximumyieldandasimplemethodofchangingtypes.BeersfilteredwithWestfaliaSeparatorPROFIarepremiumproducts,the
environment is protected and process costsarereduced.
Wine production
Centrifugalseparatingtechnologyhasbeenusedforalongtimeintheproductionofwine.However,anewerainwineproductionhascommencedwiththeVINEXmethoddevelopedbyWestfaliaSeparatorFoodTec.Thedisadvantagesofwinepressesusedinthepast,suchaslongmashingtimesandpooryields,areavoid-
edbyWestfaliaSeparatorVINEX
.Theuseofdecant-ersnowallowscontinuousjuicingofthegrapescom-binedwithconsistentquality.Thisguaranteesagentler,quickerandmoreeffectiveproductionflow.
In the production of beer, wine, fruit and vegetable juices, separators
and decanters are not only essential, they also set new standards in terms of
quality, yield and efficiency.
Concentration on Intrinsic Values
Beverage technology
Fruit juice production
WestfaliaSeparatorFoodTechasalsointroducedinno-vationsintheproductionoffruitandvegetablejuices.ThepatentedWestfaliaSeparatorFRUPEXmethodallowsseparatorsanddecanterstobeusedforthefirsttimeinacompleteprocessingline.Theadvantagesofthismethodcomparedwiththeconventionalpressingmethodareobvious:gentlertreatmentoftherawmate-rial,asignificantincreaseinyieldandaconstantlyhighjuicequality.TheWestfaliaSeparator FRUPEXmethodissuitableforvirtuallyallfruitandvegetabletypesandevensmallbatchescanbeprocessedquicklyandwith-outanyproblems.
Potential applications are the production and
recovery of:
Beer Wine Sparklingwine Champagne Citrusjuice Premiumjuicefromfruits,berries,vegetables Primarymaterialsforsoftdrinks Essentialoils Coffee Tea Soy-baseddrinks
-
8/6/2019 All About Us Food Tec
8/16FoodTec8
WestfaliaSeparator
Dairiesarehigh-techoperationsthatprocessrawmilkintoawiderangeofproducts.Toremaincompetitivetheyaresupportedbythelatestseparatingtechnology.WestfaliaSeparatorFoodTecsetsstandardsintermsofqualityandefficiency.
Gentle treatment guarantees
top-quality products
Specificallyforefficientprocessingoftherawmaterialmilk,WestfaliaSeparatorFoodTechasdevelopedarangeofadvancedproceduresthatenablepreviouslyunattainableresultstobeachieved.Theserangefromaparticularlygentlefeedintotheseparatorsrightthroughtospecialandinnovativeprocessingconcepts.
Westfalia Separator PROTEIN-Plus
TheWestfaliaSeparatorPROTEIN-PLUSmethodallowsahigherproteinyieldasaresultofextremelyhighsep-aratingefficiency,thuspermittingoptimisedsolidcon-centration.Therefore,withthePROTEIN-PLUSmethod,itispossibletorecovervaluableproteinthatcouldnotpreviouslybeusedinthisway.Afurtheradvantageisasignificantreductioninfreshwaterrequirement.
Warm Today, Cold Tomorrow PROCOOL
Does Both
Coldmilkskimmingisbecomingincreasinglyimportant,particularlyinwarmerregionsoftheworld.Itoffershighmicrobiologicalsafetywithoptimumproductqual-ity.WiththeWestfaliaSeparatorFoodTec PROCOOLmethod,itispossibletoswitchfromwarmtocoldmilkseparationwiththesameseparator.Fordairies,thisresultsinasignificantreductionincostsduetolessmachineryandminimalenergyinput.Italsoprovidestheadvantagesofhighflexibilityandamorerapidresponsetocustomerwishes.
because no other raw material permits such a wide range of uses as milk! The varie-
ty of milk and milk by-products is virtually infinite, as can be seen if we look at the
refrigerated shelves of supermarkets.
There is Even More In It (for you)
Complete system solutions
WestfaliaSeparatorFoodTecnotonlysuppliesindivid-ualseparatorstobeintegratedinexistinginstallations,butinstallscompleteprocesslinesformanufacturingawiderangeofendproducts.
The following are examples of applications:
Skimmingmilkandwhey Clarifyingmilkandwhey Bacteriaremovalfrommilkandwhey Concentratingcream Standardizingmilk,wheyandcream
Production and recovery of:
Casein Cheesedust Quark Creamcheese Lactose Wheyprotein Butter Butteroil Calciumphosphate
Dairy technology
-
8/6/2019 All About Us Food Tec
9/169
WestfaliaSeparator
FoodTec
Processlinesandprocesses
fromWestfaliaSeparator
FoodTecalsosupportmaxi-
mumrequirementsinterms
ofproductquality.
-
8/6/2019 All About Us Food Tec
10/16FoodTec10
WestfaliaSeparator
WestfaliaSeparatorFoodTec
standsforsolutionsthatboost
value,rangingfromaseparator
with50tcapacityperdayfor
smalloilmillsrightthroughto
separatorswithmorethan1000
tforlargerefineries.
-
8/6/2019 All About Us Food Tec
11/1611
WestfaliaSeparator
FoodTec
WestfaliaSeparatorFoodTecdesignsandproducescus-tomisedsolutionsforrecoveringandprocessingawiderangeofoils.Fromself-cleaningseparatorswithmaxi-mumautomationtodiscontinuouslyoperatingsystems,
themostefficientandoptimumtechnicalsolutionisdeterminedandbuiltforeverycustomer.Inadditiontocentrifugalseparatingtechnology,thecompanyalsosuppliesalladditionalcomponentsandsystemsforaproductionline.
Processes for vegetable oil processing:
Pressoilclarification Degumming Neutralisation Alcoholicneutralisation Washing Dewaxing Dryfractionation Soapstocksplitting
Processing of:
Soyoil Linseedoil Sunflowerseedoil Cottonseedoil
Cornseedoil Oliveoil
Vegetableandanimaloilsandfats,usuallythosethatarenotsuitableasfood,areincreasinglybeingusedintheoleochemicalindustry.Thisisopeningupneware-asofapplicationfortheseparatorsanddecantersof
WestfaliaSeparatorFoodTec.Newearningsandgrowthfieldsarebeingdeveloped,particularlyinthefieldofsustainablerawmaterialsandrenewableenergies.Inthisway,theknow-howthatwehaveacquiredinthisfieldbenefitsourcustomersdirectly.
Applications in the oleochemical industry:
Connemannprocess Epoxidisedoils Glycerine Mono/diglycerides Soap Fattyacids Fattyalcohols Wetfractionation
Vegetable oil is one of the most important basic foods, as the human organism is not
able to absorb any vitamins without the catalytic effect of oil. The quality of the end
product depends on the refining process and on the nature of the raw oil.
Seven-Star Quality for Your Success
Oils and fats processing
-
8/6/2019 All About Us Food Tec
12/16FoodTec12
WestfaliaSeparator
Centrifugalseparatingtechnologyisakeytechnologyintheproductionchain.Separatorsanddecantershavetopermanentlyoperateprofitablyandwithoutanyprob-lems.Ourcustomersplacetheirtrustinourperform-
ancepotential.Weconsistentlytranslatetheirexperi-enceofday-to-dayoperationsofthecentrifugesintoconstantfurtherdevelopment.Inthisway,weconsiderthatTotalQualityManagementnotonlydefinesourintendedaims,itisalsoalong-termconceptwherebywhatisalreadygoodismadeevenbetter.Ithastobeacceptedandexperiencedbyallemployees.WestfaliaSeparatorFoodTechasalongtraditioninthisarea.Ourqualitystandardisthesatisfactionofourcustomers.
Forthecustomer,qualityimprovementmeansgreatersafetyandreliability.Atthesametime,theabilitytoidentifyandeliminatepotentialproblemstoimprovetheoverallactualstatusmeansthatitisalsonecessarytoextensivelytackleapparentlyinsignificantdetails.Thisisalsoapplicableforoursuppliers,becauseasatis-factorysolutionto qualityproblemscan only beachievediftheproblemscanbetracedbacktotheare-
asinwhichtheyarecaused:eitherdesign,production,serviceorsuppliers.
TotalQualityManagementmeans:longservicelivesof
allmachines,minimisedmaintenanceandsparepartcosts,lowerservicecostsandgreaterreliabilityandeffi-ciencyforthecustomerinthelongrun.
The same quality worldwide
WestfaliaSeparatorcustomerscanbefoundthroughouttheworld.However,theWestfaliaSeparatorqualityofferedtothemisthesameeverywhere.Theglobalcer-tificationissuedtoonlyasmallnumberofcompaniesbytheTVRheinlandisanexternaldemonstrationoftheseexactingrequirements.ThisawardassuresthatthehighqualitystandardisnotonlyrestrictedtothecompanysheadquartersinOelde,butthatitalsoincludesthepro-ductionfacilitiesinNiederahr(Germany)andChateau-Thierry(France)aswellasallsubsidiaries.Customerscanrelyonthiseverywhereandatalltimes.
Total Quality Management means that we are not satisfied with what we have achie-
ved in the past. The aim is not only to offer quality control, but also to specifically
improve all processes. This is the guiding rule of all our actions.
Total Quality Management Signed and
Sealed Quality
-
8/6/2019 All About Us Food Tec
13/1613
WestfaliaSeparator
FoodTec
CentrifugesofWestfaliaSeparator
FoodTecstandforqualityworld-
wide.TVcertificatesaccordingto
DINENISO9001andDINENISO
14001confirmourtargetedquality
management.
-
8/6/2019 All About Us Food Tec
14/16FoodTec14
WestfaliaSeparator
-
8/6/2019 All About Us Food Tec
15/1615
WestfaliaSeparator
FoodTec
Forinvestors,thisprovidestheoptionsofincreasedavailability,maintenanceforfixedbudgetsandtheabil-
itytoboostefficiency.WithWestfaliaSeparatorCapital-Carewehavecreatedaninstrumentthatsupportstheworkofourcustomersanddevelopssolutionsbeforeproblemsoccurontheproductionfacilities.
WestfaliaSeparatorCapital Caremeanscomprehensiveservicerightfromtheveryfirstdiscussiononward.Incloseco-operationwithourcustomers,specialistsiden-tifysolutionsthatarespecificallytailoredtomeettheneedsofourcustomers.Fromprojectplanningandassemblyrightthroughtoextensivesupportforyoursystems,youreceivecomprehensivesupportfromnewWestfaliaSeparatorCapitalCare.
Act proactively
WithWestfaliaSeparatorCapitalCare,ourcustomersnotonlybenefitfromtraditionalservicessuchasinspec-tion,maintenance,originalsparepartprocurementandrepairs,theyalsobenefitfromproactiverisk-avoidingsolutions,e.g.theonlineandofflinemonitoringfacilitywithWestfaliaSeparatorWEWATCH.Modernisationsupportingacompanyswork,orupgradingtoreflectstate-of-the-arttechnology,alsooffertheoptionof
boostingperformanceasrequired.
Optimum support guaranteed
Infurther-trainingprogrammes,onyourpremisesorinourmoderntrainingcentre,youremployeeslearnhowtoworkwiththehigh-techinstallations.Andifprob-lemsdooccasionallyoccur,orifasparepartisrequiredquickly,weareofcourseabletoprovideimmediateassistance.Weguaranteethiswithmorethan50salesandservicecompaniesand60othersalespartnersworldwide.
Programmed quality
Thereare,ofcourse,evenmoreareasofapplicationforseparatorsanddecantersapartfrombeveragetechnol-ogy,dairytechnologyandvegetableoilprocessing.Asoneoftheleadingcompaniesinthefieldofmechanicalseparatingtechnologyintheworld,WestfaliaSeparatoralsooperatesinmanyotherareas.Pleasecontactusasrequiredforprocessingsystems,forapplicationsinthechemicalandpharmaceuticalindustries,biotechnology,oilandfatrecovery,thestarchindustry,industrialbio-technology,marine,energy,oilfield,industryandenvi-ronmentaltechnology.
Westfalia Separator CapitalCare combines decades of experience in providing services
relating to centrifugal separating technology.
Westfalia Separator CapitalCare -
Increased Availability, Budget Reliability,
Improved Efficiency
-
8/6/2019 All About Us Food Tec
16/16
BeverageTechnology
DairyTechnology
OilsandFatsProcessing
Chemicals,PharmaceuticalsandBiotechnology
OilsandFatsRecovery
StarchTechnologyandIndustrialBiotechnology
EnvironmentalTechnology
Marine
Energy
Oilfield
Industry
Engineering
SecondHandMachinery
Service
Theinformationcontainedinthisbrochuremerely
servesasanon-bindingdescriptionofourproducts
andiswithoutguarantee.
Bindinginformation,inparticularrelatingtocapacity
dataandsuitabilityforspecificapplications,canonlybeprovidedwithintheframeworkofconcrete
inquiries.
Printedonchlorine-freebleachedpaper
9997-0814-010/0106EN
PrintedinGermany
Subjecttomodification
Westfalia Separator
Food Tec GmbH
Werner-Habig-Strae159302Oelde(Germany)
Phone+49252277-0Fax +49252277-2089foodtec@gea-westfalia.dewww.westfalia-separator.com
Take the Best Separate the Rest
A company of GEA Group
Westfalia SeparatorFood Tec