STORAGE AND CONVEYORS SYSTEMS
INTRALOGISTICS AND SUPPLY CHAIN
ESTANTE ABASTECIMENTO DE CHAPA (ESAOCHPB05)
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Auto-storage
Cubestocker
Transtockers
Mini-Transtocker
Distribution
Shopstock
Shopstock for Containers
Ground Belt Conveyor
HLS (Harness Logistics Systems)
EMS (Electrified Monorail System)
KTS (Kitting Transfer Systems)
CRM (Conveyor on Rails Motorized)
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CONTENTS
Industry 4.0 brought now technical possibilities, namely at the Intralogistics and Supply Chain level and has
facilitated the vision and execution of “Smart Factories”.
By combining its more than 25 years of experience with new information technologies, Pinto Brasil presents
automation solutions for logistic systems allowing you to be in the forefront of the industrial sector.
At Pinto Brasil, we suggest automated transport systems – Storage Systems and Conveyors Systems, connected by
the several software services and with the possibility of being connected to other existing systems like ERP systems
or the like.
Our engineering teams work in strict collaboration with our clients and according to their needs in developing
integrated systems for storing, transferring, packing and conveying components to working areas, therefore creating
a synergy between equipment and means, aiming at increasing effectiveness and reducing production costs. This
process is monitored by teams from prototyping to execution.
Our projects observe all storage, transport and safety standards. In addition, we have specialized technicians for the
installation, check-up and maintenance of all client systems.
We ensure the effectiveness of our equipment, by using state-of-the-art technology like laser cut, robot welding,
high-protection paints and proper controls.
AUTO-STORAGE
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SPECIFIC COMPONENTS
Please refer to manufacturer.
PAINT
BUILD
Structure painted with epoxy paint according with client specifications.
Modular: Screw fixation.According with client specifications.
GENERAL DIMENSIONS
ELECTRIC DIFFERENTIALSElectric differentials for crane actuation.
Manual, semi-automatic and automatic.(Possibility of change in existing manual structures)
WEIGHT90 Kg per cavity.Scalable for other weights.
INTEGRATION WITH THE AGV
Please refer to manufacturer for different configurations, dimensions and component quantities.
The Cubestocker is a modular metallic structure designed for the packing, management and storage of wire
spools.
The warehouse is formed by two main structures where active cavities are located. The wire is unwound and
forwarded to manufacture operations like wire cutting, and to cavities for simple storage.
Spool movement inside the warehouse is automatic and made by means of a rotary and sliding crane on linear
rails. This storage also allows working at height, therefore enabling a higher layout and factory area optimization
for component storage areas.
CUBESTOCKER
MOVEMENTZ
YX
CUBESTOCKER
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TRANSTOCKER
The Transtocker is a dynamic component storage system based on the FIFO principle. It is a modular metallic
structure for the packing, management and storage of components.
TRANSTOCKER
Due to its excellent utilization of industrial buildings useful height, it reduces the high area occupation costs.
Elevators are activated manually (motorized option upon request), after loading/unloading level selection. The
system is formed by two elevators (load and unload) and several storage levels.
STRUCTURE
COMPONENTS TO PACK
SPECIFIC COMPONENTS
Please refer to manufacturer.
Components to pack are laid out in specific carts, and there is a return system for empty carts when they are done being used.
Modular and flexible structure.Passageways along the Transtocker (for maintenance purposes).
PAINT
BUILD
Structure painted with epoxy paint according with client specifications.
Modular: Screw fixation.According with client specifications.
GENERAL DIMENSIONSPlease refer to manufacturer for different configurations,
dimensions and component quantities.
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Manual, semi-automatic and automatic.
MOVEMENTZ
YX
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GENERAL DIMENSIONS EMERGENCY SYSTEM
Please refer to manufacturer for different configurations, dimensions and component quantities.
EC DIRECTIVES..Throughout the entire line.
MINI-TRANSTOCKER
DISTRIBUTION
The dynamic component storage Mini-Transtocker system is based on the FIFO philosophy. With an excellent
use of height, it reduces elevated area occupation-related costs. Elevators are activated manually after loading/
unloading level selection.
In addition to allowing the use of space by means of segregation and sequential order of batches for entry into
production, this system can be used with the Transtocker.
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SHOPSTOCK SHOPSTOCK
Pinto Brasil’s industrial areal conveyors allow the handling of components, parts of vehicles, wiring or baskets with
products. The Shopstock is a modular intralogistics solution, that transports and stores plastic parts vertically. This
technology makes the storage space optimized and helps the operator ergonomically.
Shopstock technology is based on a ground base structure, supporting the route paths up in the air.
USE
GENERAL DIMESIONS
Automated.
Please refer to manufacturer for different configurations, dimensions, and component quantities.
STOCK MANAGEMENT
PROGRAMMING
MATERIAL SEGREGATION AND PACKING
SPACE OCCUPATION
Automated and semi-automated.
Specific programming and software.
Possibility of creating component buffers.
Aerial space occupation.
WEIGHT
SUPPORTS
Supports up to 120 kgs.
Several loads as per the weights and products to be transported.
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SHOPSTOCK FOR CONTAINERS SHOPSTOCK FOR CONTAINERS
Pinto Brasil presents the Shopstock as a supply chain logistics solution that allows an improved organization and
gains in package reception, segregation and storage. This equipment enables the automated or semi-automated
placement, handling, preparation and entry control of materials in an effective and efficient way.
Each Shopstock project made according with client’s needs and specifications, therefore observing, for instance, all
space limitations and loading and unloading requirements.
GENERAL DIMESIONS
Please refer to manufacturer for different configurations, dimensions and component quantities.
FOR BOXES
DIMENSIONS 0,6m x 0,4m x 0,3m (Please refer to manufacturer for other dimensions)
FOR CONTAINERS AND PALLETS
DIMENSIONS1,2m x 1,1m x 1m
(Please refer to manufacturer for other dimensions)
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GROUND BELT CONVEYOR GROUND BELT CONVEYOR
Ground Belt Conveyor is a modular system built with 3m modules with a loading and unloading side capable to
move parts forward and backward.
ROTATING WHEELS
CONVEYORS LENGTH
Equipment equipped with rotating wheels withbrakes.
Between 3.5m-18m.
MODE
BELTS
SPEED
Continuous mode or step by step.
Belts with polyurethane surface and an averagewidth of 25mm.
Aerial space occupation.
CONTROL
CONVEYORS LEVELS
Automatic conveyor control with sensors.
Between 1-4 levels depending on ergonomicstandards.
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HLS (HARNESS LOGISTIC SYSTEM)
Pinto Brasil’s industrial areal conveyors allow the handling of components, parts of vehicles, wiring or baskets with
products. Our products are the “station to station” connection with semi-finished products and products resulting
from different tasks.
Aerial industrial conveyors are formed by a ground-
based or building-based supporting structure with
pre-defined circuits. These products can have several
features, depending on weights to be conveyed, like:
1 – With chain and hooks for cargo, the chain is pulled
by a drive unit, usually placed at the highest point of the
line, and a chain stretcher, placed at the lowest point
of the line, controlled by a central panel with PLC and
switches distributed along the line;
2 - – The pulleys on rails, and the supports allow the
placement of different materials to be conveyed, and
these materials are carried over a current line and
pulled by a drive unit.
3 - Working area descents can be made according with
the requirements and buffer zones of components to
be sent to their destination, by means of the included
management software (WMS: Warehouse Management
System).
HLS (HARNESS LOGISTIC SYSTEM)
Advantages:
• Flexibility
• Grouping
• Versatility
• Easy handling
• Product protection
• Storage quality
The HMS® (Harness Management System) software is the
proper solution to ensure a high performance and effectiveness
level in the management of Pinto Brasil’s HLS, by means of its
several functional modules.
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MATERIAL SEGREGATION AND PACKING
PROGRAMMING
SPACE OCCUPATION
STOCK MANAGEMENT
Specific programming and software (HMS: Harness Management System).
Aerial space occupation.
Possibility of creating component buffers.
Automated.
GENERAL DIMENSIONS
SUPPORTS
USE
WEIGHT
Automated.
Structure load (according with client’s needs).
Several loads as per the weights and products to be conveyed.
Please refer to manufacturer for different configurations, dimensions and component quantities
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MOVEMENT
Automatic support movement along the rail.
OPERATOR-CONTROLLEDTrolley stops and movements.
EMS (ELECTRIFIED MONORAIL SYSTEM)
WEIGHT
SPEED
Permitted load: 300Kg.(Adaptable to client’s needs)
Variable.
GENERAL DIMENSIONS
Please refer to manufacturer for different configurations, dimensions and component quantities.
CONTROL SYSTEM
Software Pinto Brasil.
The Conveyors Systems offer tailor made solutions for
every material. The EMS (Electrified Monorail System)
is included on our portfolio.
This system allows you to adopt several manufacture
and logistic industrial solutions.
We provide full tailor-made solutions for planning,
design, construction and implementation of equipment,
as pallet, box movement and several supports for several
people. Ideal for assembly tasks and lengthy conveying.
Robust, adaptable and easy maintenance systems.
The trolley systems and control of integrated monitoring
via PLC e control connected to an autonomous
management system allow a proper management of
means.
PRODUCT PORTFOLIO:
EMS
Assembly Line
SERVICES:
Consulting
Simulation
Design
Assembly
Test and Maintenance
Different type of materials to convey and conveyance
requirements.
We deliver storage, conveying, assembly and logistic
process systems.
SUSPENDED LINE SIMULATION:
Starts with system simulations, allowing the visualization
of flows and strategies to adopt, and helping with the
confirmation of system affection and layout, identifying
all bottlenecks. Schedules can also be estimated.
EMS (ELECTRIFIED MONORAIL SYSTEM)
Electrical Monorail System for process (Goods to man) – Wire assembly lines
Electrifly Monorail
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SPECIFIC COMPONENTS
Please refer to manufacturer.
Please refer to manufacturer for different configurations, dimensions and component quantities.
CONTROL SYSTEM
Consola touchscreen.Software Pinto Brasil.
GENERAL DIMENSIONS
PAINTStructure painted with epoxy paint according with client
specifications.
MOTORIZED CONVEYORS
Motorized conveyors with conveying chain and accumulation chain.
EC LEGISLATION
Equipment developed according with the EC legislation.
KTS (KITTING TRANSFER SYSTEM)
The kitting transfer system is a reference logistic transfer and component segregation system for assembly lines.
This product can be integrated with
the AGV system.
KTS (KITTING TRANSFER SYSTEM)
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SPECIFIC COMPONENTS
Please refer to manufacturer.
CONTROL SYSTEM
Software Pinto Brasil.
MOTORIZED CONVEYORS
Motorized conveyors with conveying chain and accumulation chain.
EC LEGISLATION
Equipment developed according with the EC legislation.
PAINTStructure painted with epoxy paint according with client
specifications
GENERAL DIMENSIONS
Please refer to manufacturer for different configurations, dimensions and component quantities.
KTS (KITTING TRANSFER SYSTEM)
The automated conveyor system is formed by a set of conveyors operating in a synchronized way.
Complemented with protection, they allow a high degree of safety both for operators and products to be
conveyed. This system also enables placement in specific working areas.
Some of the conveying elements are equipped with accumulation systems, in order to accommodate a higher
quantity of circulating products.
The transition of products between conveyors is ensured by clamps and pneumatic units. All parameters are
introduced in the system by means of a console.
CRM (CONVEYOR ON RAILS MOTORIZED)
Pinto Brasil’s industrial areal conveyors allow the handling of components, parts of vehicles, wiring or baskets with
products. Our products are the “station to station” connection with semi-finished products and products resulting
from different tasks.
CRM is based on a ground base structure, supporting the route paths up in the air.
MATERIAL SEGREGATION AND PACKING
PROGRAMMING
SPACE OCCUPATION
STOCK MANAGEMENT
Specific programming and software (HMS: Harness Management Software).
Aerial space occupation.
Possibility of creating component buffers.
Automated.
GENERAL DIMENSIONS
SUPPORTS
USE
WEIGHT
Automated and manual.
Supports up to 120 kgs.
Several loads as per the weights and products to be transported.
Please refer to manufacturer for different configurations, dimensions and component quantities.
Bumpers supports can be customized in shape/materials according to client’s
request.
PINTO BRASIL
Rua de Pardelhas, nº 87, 4765-420 - Guardizela,Guimarães - Portugal | GPS 41.393133, -8.35799
(+351) 253 479 240
www.pintobrasil.comA PINTO BRASIL GROUP COMPANY