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Injection moulding machines
ARBURG products and services
Modular: ARBURG machine technology “made in
Germany”.
Comprehensive support: detailed knowledge of
applications and processes.
Service Allround: specialist expertise world-wide.
1Products
ALLROUNDER injection moulding technology
and ARBURG robotic systems, which can be
integrated seamlessly into the machines and
the SELOGICA control system, are synony-
mous around the world with outstanding
reliability, universal application and individu-
ally-adaptable high-end technical solutions
“made in Germany”. The success story of the
company and its products is the result, above
all, of a sophisticated, modular design, which
enables each user to adapt ARBURG techno-
logy to their own individual requirements.
A close network incorporating the parent fac-
tory, ARBURG subsidiaries and international
trading partners brings our technology andservices directly to all customers.
2Application expertise
The comprehensive application expertise
with which ARBURG can provide every
customer extends far beyond the machine
itself. This expertise ranges from consulting
and selection of the appropriate machine
technology through the planning, design
and commissioning of ALLROUNDER injec-
tion moulding machines or complete pro-
duction cells, to comprehensive application
technology support.
3Service
ARBURG service technicians are available
world-wide and provide rapid assistancewhen needed. The service area of expertise
also incorporates maintenance, a telephone
hotline, a globally networked spare parts
service and individual customer training.
Our ALLROUNDER injection moulding
machines are the product of consistent
basic research and model renement.
The result is a variety of mutually en-
hancing machine series, which are per-
fectly designed to meet your needs in
terms of performance and operation –
the best solutions are guaranteed
every time. Our modular product range
extends from the hydraulic entry-level
model and hybrid high-performance
versions through energy-efcient elec-
tric ALLROUNDER machines to vertical
and rotary table machines. This means
that we cover every aspect of injection
moulding processing. “Made byARBURG - Made in Germany”
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Injection moulding machines
Productive: hybrid ALLROUNDERs
Perfect combination: electric and hydraulic drive
technology.
Our hybrid ALLROUNDER machines
enable you to achieve high perfor-
mance in cycle-time optimised thermo-
plastics processing. With the HIDRIVE
machine series, we combine the best
from the ARBURG modular system: a
powerful combination of sophisticated
electrical and hydraulic machine tech-
nology. Reliable, highly-functional
and energy-efcient – that’s how the
ALLROUNDER H machines work in your
production. Day after day, 24 hours
around the clock.
Further information:
Product information for hybrid ALLROUNDERs
1Production capacity
The hybrid ALLROUNDER machine concept
has been congured with the particular
aim of achieving high production capacities.
The machines provide high injection per-
formance in relation to the relevant clamp-
ing force, and combine:
• servo-electric clamping units from the
ALLROUNDER A and• generously dimensioned injection units
with hydraulic accumulator technology
2Reduced cycle times
All movement axes operate completely in-
dependently from one another. In this way,
simultaneous drive movements can be
achieved whatever the application. Dosage
across cycles permits optimum, uniform ma-
terial preparation, a reduced material tem-
perature and therefore shorter cooling
times. Finally, the extremely short dry cycletimes of the servo-electric clamping unit
provide for fast cycles.
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Injection moulding machines
Versatile: hydraulic ALLROUNDERs
Our hydraulic ALLROUNDERs are high-
performance, reliable injection moulding
machines. The machines range from
the low-cost entry level models of the
GOLDEN EDITION series to the individu-
ally adaptable ALLROUNDER S Series.
Our modular design approach opens up
a whole range of cost-efcient options
with several alternative hydraulic and
electric expansion stages as well as vari-
ous equipment versions. Thanks to their
adaptability, the hydraulic ALLROUNDERs
not only offer a wide variety of different
applications, but can also be equipped in
an extremely energy-efcient manner.
You specify your requirements and we
build a suitable hydraulic ALLROUNDER.Especially for you.
1Diverse applications
Hydraulic ALLROUNDER machines can be
optimally adapted for operation in conjunc-
tion with all familiar injection moulding tech-
niques. They impress, not only with their
large range of sizes, but also due to the ease
of integration of various peripherals via the
freely-programmable SELOGICA control sys-
tem. Equipment packages for specic tasksmake the machines exceptionally exible and
suitable for universal applications.
2Cost efciency
The ALLROUNDER GOLDEN EDITION is the
entry-level model in the hydraulic product
range. The machine’s unbeatable price/per-
formance ratio is achieved through the con-
sistent standardisation of the extensive,
technically high-quality standard equip-
ment. Thus, for example, two regulating
pumps and fast-switching valve technologyare provided as standard.
Energy saving: powerful differential piston system
on the clamping unit.
Further information:
Product information Hydraulic ALLROUNDERs
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3Individuality
The ALLROUNDER S is ARBURG’s versatile
hydraulic machine series. These machines
can be adapted precisely to the relevant ap-
plications and energy requirements. This is
achieved by means of several hydraulic and
electric expansion stages, perfectly gradu-
ated clamping forces and injection units, as
well as numerous equipment versions andcombination options.
4Reproducibility
Regulated injection ensures reproducible
mould lling and the customary high
moulded part quality on all hydraulic
ALLROUNDERs. With the “position-regu-
lated screw” expansion stage on the
ALLROUNDER S, injection moulding repro-
ducibility comparable to that of electric ma-
chines can be achieved.
Distance between tie bars: 170 mm - 920 mm
Clamping forces: 125 kN - 5,000 kN
injection units: 30 - 4600
5Reliability
All hydraulic ALLROUNDER models are high-
performance machines featuring quality
workmanship. Optimum availability and a
long service life are synonymous with the
ARBURG name. Proven features include:
• energy-saving oil exchange via the differ-
ential piston system in the clamping unit
• high stability of the clamping unit thanksto four-tie-bar guidance
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Injection moulding machines
Ergonomic: vertical ALLROUNDERs
If you intend to use vertical injection
moulding machines in your production
facility, we currently offer the widest
range in the entire industry. Our vertical
ALLROUNDERs are designed especially
for the encapsulation of inserts. Our
extensive product range extends from
the ALLROUNDER S, featuring the
ALLROUNDER principle with swivelling
clamping unit and interchangeable
injection unit, our entry-level vertical
model, the ALLROUNDER V, the exible
ALLROUNDER T vertical rotary-table
machines, through to customer-specic,
specically congured vertical machi-
nes. Furthermore, a wide variety of
equipment options and possible combi-nations are available. The choice is yours:
whatever your application requires.
1Ergonomics
A high degree of ergonomics is particularly
important during the processing of inserts,
in order to organise manual operations as
conveniently and efciently as possible. In
the case of the entry-level ALLROUNDER V
machine, this is achieved by means of the
so-called vertical free-space system for the
clamping unit. Tie bars are dispensed with,rendering the mould freely accessible from
three sides.
2Application versatility
The entire technology of the vertical
ALLROUNDERs can always be matched
precisely to the specic injection moulding
task. This is achieved through:
• the wide range of clamping forces and
injection units
• the exible vertical and horizontal
arrangement of the injection units.• task-specic equipment packages,
such as for silicone processing
High exibility: product range with a variety of
machine concepts.
Further information:
Vertical ALLROUNDER product information
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Different clamping systems
Clamping forces: 125 kN - 4,000 kN
Injection units: 30 - 4600
3Automation
In order to enable simultaneous insertion
and removal of items during the injection
process, machine versions with rotary or
sliding tables are also available. This enables
shorter cycle times and thus higher produc-
tivity. The versatile conguration options
ensure that vertical ALLROUNDER machines
can also be easily integrated in automatedproduction lines.
4Process reliability
As you would expect from ARBURG, the in-
jection units of the vertical ALLROUNDERs
offer the customary high plasticising and
moulded part quality. The position-regu-
lated screw enables reproducible injection
movements which are equally accurate to
those of electric machines. The rotary tables
of the ALLROUNDER V and T are generallyservo-electrically driven. This makes them
extremely fast and precise.
5Space optimisation
The greatest advantage of the ALLROUNDER
entry-level machines is their compact design
and small footprint. The scope for planning
the installation of the machines remains cor-
respondingly exible. Full and problem-free
integration in differently designed produc-
tion lines is also possible.
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Injection moulding machines
Additional equipment: efciently expand your A
1Robotic systems
• ARBURG develops and produces robotic
systems and specically adapts them for
use with ALLROUNDERs
• Plug and work principle: complete, CE-
certied unit comprising injection mould-
ing machine and robotic system, for rapid
production readiness
• Integratable SELOGICA: central control
system for ALLROUNDERs and robotic
system
• INTEGRALPICKER H and V: for entry into
automated removal technology
• MULTILIFT H: low overall height and fast,
reliable part removal
• MULTILIFT SELECT: consistent standardisa-tion, xed conguration, attractive price/
performance ratio
• MULTILIFT V: large working area, exible
part set-down, choice of longitudinal or
transverse design
• Six-axis robotic system with SELOGICA
user interface: simple independent pro-
gramming.
2Turnkey projects
• Projects or production cells are individual,
customised solutions, which cover various
requirements in terms of the combination
of injection moulding machine, robotic
system and peripherals.
• Generally, all upstream and downstream
production steps in the injection mould-
ing process are automated
• ARBURG provides individual customer
support in this area and is responsible for
the complete planning process from
applications engineering development,
on-site installation and commissioning
through to comprehensive services
• As the main contractor, ARBURG bearsthe overall responsibility for planning,
implementation and operation of the
production cells
Our ARBURG product range is rounded
off by harmonised robotic systems,
which can perfectly supplement your
injection moulding system to enable
automated production. In this area, we
also make use of modularity to indivi-
dually adapt the robotic systems in
line with your specic production con-
ditions. As a main contractor, ARBURG
implements complete turn-key projects,
from project planning through to com-
missioning and service. The company
can also provide you with products for
quality assurance and production opti-
misation. This further increases the
efciency of your ALLROUNDERs.
Hence you always have the perfectproduction solution available to you.
Fully integrated: robotic systems with individual grippers.
Further information:
Robotic systems – basic information
Production optimisation – basic information
Fully automated: projects integrate various
production steps.
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ROUNDERs
3Quality assurance
• ARBURG has a variety of products for
computer-aided quality assurance
• The basis for these is the SELOGICA con-
trol system, which offers integrated qual-
ity assurance features as standard.
• ARBURG Quality Assurance System (AQS):
online monitoring and documentation of
product quality
• AQS inspects production series on the ba-
sis of dened quality standards
• AQS records quality-relevant production
parameters and processes them according
to pre-dened test-schedule criteria.
• ARBURG Quality Control (AQC): automatic
process monitoring• AQC selects good and reject parts on the
basis of automatically calculated quality
characteristics
• AQC optimises the machine and operat-
ing point settings
4Production optimisation
• ARBURG offers a graduated range of
optimisation tools
• The basis for these is the SELOGICA con-
trol system, which offers integrated pro-
duction optimisation features as standard.
• COPYLOG: central management and
backup of machine programs for all
ALLROUNDERs
• ARBURG Remote Service (ARS): access to
important production data remotely or via
the company network
• ARBURG host computer system (ALS):
modular production management system
for comprehensive order and production
planning• ALS is an independent Manufacturing
Execution System (MES), also for small
and medium-sized injection moulding
companies
• ARBURG is a technology and consulting
partner for injection moulding and appli-
cations technology through to production
management
Fully monitored: direct quality control with
separation of rejects.
Fully transparent: efcient production optimisation with ALS.
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Injection moulding machines
1Multi-component injection
moulding
• Automatic, time and cost-saving produc-
tion of moulded parts from several com-
ponents
• Mould indexing units, driven hydraulically
or servo-electrically
• Application technology consulting for the
design of two or three-station moulds
• Support with special applications such as
composite, sandwich, interval and mar-
bling injection moulding
• The ALLROUNDER S already allows
operation with six mutually independent
injection units
2LSR injection moulding
• Processing of liquid silicone rubber on all
ALLROUNDERs with specially adapted in-
jection units
• Numerous options and peripherals can be
used, such as compact mixing and
dosage systems, vacuum device, inter-
faces for brushing and demoulding, ow
box for medical technology applications
3Elastomer injection moulding
• Special equipment such as liquid medium
temperature-controlled cylinder modules,
adapted screws, open nozzles or custom-
ised material feed• Additional options such as automatic
feed devices or control sequences that
can be integrated in the SELOGICA
control system
With ARBURG, you have a competent
partner for applications and process
technology at your side. We offer you
reliable advice from our extensive ex-
pertise, whatever question may arise.
All our ALLROUNDERs can be individu-
ally adapted for work with your special
applications. The various equipment
packages indicate how broad the range
of applications has become. Our com-
mon goal: always to offer the most
cost-efcient production solution for
smooth series production!
Range of applications: consistently utilising oppor
Further information:
Application expertise – basic information
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unities
4Thermoset injection moulding
• Liquid medium temperature-controlled
thermoset cylinder modules with com-
pression-free screws and open, short
nozzle without non-return valve
• Extended heating circuits and control
system upgrades
• Additional options such as INJESTER
tamping devices, interfaces and actuators
for vacuum pumps
5Powder injection moulding
• Processing of metal and ceramic materials
on all ALLROUNDERs with specially
adapted injection units (highly wearresistant)
• Production can be automated with the
appropriate peripherals
6Encapsulation of inserts
• Also possible with standard machines us-
ing the ALLROUNDER swivelling principle
(pivoting clamping unit and interchange-
able injection unit)
• Encapsulation can also be automated
with special vertical machines such as the
entry-level ALLROUNDER V and
ALLROUNDER T rotary table machines
• Servo-electric rotary tables are available
with various diameters
• Robotic systems can be integrated for
part removal and set-down as well as
sprue separation
7MuCell® microfoam technology
• Injection of a gas for the formation of
microfoam, simultaneously with the
injection process
• Production of more lightweight, high-
strength parts, material savings
• MuCell® system can be integrated in the
overall cycle via a SELOGICA control system
8GIT/WIT injection moulding
• Through the injection of gas or water via
an injection module or shut-off nozzle
during the injection process, the plastic
material is optimally distributed in the
cavity and partially substituted• For use on all ALLROUNDERs
• Freely programmable inputs/outputs allow
easy actuation of the required peripherals
• Control modules programmable
via SELOGICA
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3Electronics
The requirement prole of the electronics
sector is as varied as the sector itself. For
the adornment of surfaces for example,
processes such as in-mould labelling and
decoration must be mastered. In the case of
connectors, however, the encapsulation of
inserts (hybrid technology) and the position-
ing accuracy of the clamping unit are deci-
sive. Highly temperature-resistant plastics
often play a signicant role, the processing
of which requires special injection units. In
order to achieve this economically with high
precision and quality, a wide variety of pro-
duction concepts and ALLROUNDERs are
employed. Whether it be vertical machines,rotary table machines, manual or auto-
mated insertion and removal or reel-to-reel
encapsulation – ARBURG has a suitable so-
lution for all applications.
4Medical/optical applications
In the medical and optical sectors, precision
and cleanliness are paramount. During the
production of mass-produced and disposa-
ble items such as syringes, the machines
must also display high-speed qualities. A
wide variety of materials are used, including
liquid silicone or metals and ceramics,
which are processed using powder injection
moulding technology. In order to compre-
hensively meet the high quality require-
ments, the process sequence is of great im-
portance. With ALLROUNDERs, for example,
sophisticated compression injection mould-
ing processes can be implemented conven-
iently using the user-friendly SELOGICAcontrol system. Depending on their eld of
application, products frequently have to be
produced under clean-room conditions.
ARBURG provides exible and customised
clean--room solutions for this purpose – all
from a single source.
5Technical injection moulding
Complex geometries and high functionality
of the components are important require-
ments which must be met in technical injec-
tion moulding. For this purpose, application
and mould concepts, as well as materials are
further and newly developed on an ongoing
basis, for example multi-component, assem-
bly and functional injection moulding, pow-
der injection moulding or the EXJECTION®
process. In many sectors, the products are
becoming increasingly small and the signi-
cance of micro injection moulding is increas-
ing accordingly. In order to produce these
complex components in high volumes, auto-
mation, i.e. the relevant robotic technologyhas an important part to play. Here, ARBURG
offers everything from a single source: from
comprehensive consulting and precisely
adapted ALLROUNDERs through to complex
production cells.
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Injection moulding machines
Further information:
World-wide service - basic information
Comprehensive support and service are
a permanent feature of the ARBURG
corporate philosophy and, like all pro-
ducts are subjected to a continuous pro-
cess of optimisation. Our package of
services for you extends from planning
and design through to the commissio-
ning of complete production cells com-
prising ALLROUNDERs and robotic sy-
stems, maintenance, spare parts service
and extensive training offerings. All of
this makes ARBURG a top partner in the
industry, at both national and internati-
onal level, ensuring your entrepreneu-
rial success on an ongoing basis.
1Global network
With its own organisations at more than 30
locations in over 20 countries and trading
partners in over 50 countries, ARBURG
boasts a world-wide sales and service net-
work. It is not only the contact partners of
the sales force that allow rapid contact at
global level, but application technology
consulting and the entire after-sales service
is also available at a location near you.
2Perfect spare part quality
The best quality, comprehensive consulting
from selection to installation, a high degree
of availability and fast delivery – with genu-ine ARBURG spare parts and corresponding
warranty - our customers around the globe
are on the safe side. Our spare parts service
is enhanced by preventive, tailored mainte-
nance and wearing parts packages in the
form of active spare parts management
(AEM), plus inexpensive ordering options
via the Internet.
3Comprehensive customer service
Customer service hotlines offer immediate
assistance via telephone. Customers around
the world also receive rapid help via our ex-
ceptionally well-trained service engineers.
ARBURG inspection contracts are a guaran-
tee of permanent, high machine availability
and can be precisely adapted to each cus-
tomer’s requirements. Comprehensive,
country-specic training initiatives can be
carried out either at ARBURG sites or at the
customer’s premises. In these courses,
sound specialist knowledge on all aspects of
injection moulding production is taught
clearly and in detail by specialists.
International: excellent support
Global network: the ARBURG subsidiaries. Original ARBURG spare parts: guaranteed quality
for a long service life.
Comprehensive and competent: the worldwide
ARBURG service.
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