RB-1300
1300mm CROSSBAR
RB-1300
1300mm CROSSBAR
32
Assembly & Installaon Guide
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: 01889 271202
E-MAIL: [email protected] GUIDE
1
4
5
1
Assembly & Installa on Guide
RB040-2 - DOUBLE CROSSBAR KITREF: 699-0694-01b
RB040-2: DOUBLE CROSSBAR KIT
SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003
E-MAIL: [email protected]
PLEASE READ INSTRUCTIONS FULLY PRIOR TO INSTALLATION OF CROSSBAR KIT
PLEASE ENSURE THAT THE MANUFACTURERS MAXIMUM ROOF LOADING IS NOT EXCEEDED(Refer to vehicle handbook)
REGULARLY INSPECT CROSSBARS AND ENSURE ALL FIXINGS ARE SECURE
This instruction is to illustrate the recommended installation method for our Crossbar Kit, anydeviation from this will be the sole responsibility of whoever carries out the installation.
THE PARTS LIST ILLUSTRATED RELATES TO COMPONENTS SUPPLIED WITHIN RB040-2EACH PHASE OF THE INSTALLATION WILL HAVE IT’S OWN PARTS LIST
Prior to each phase of installation please ensure all the items listed are present, we adviseeach foot bracket bag is opened when instructed.
KIT REF: RB040-2
DOUBLE CROSSBAR KIT
RB040-02FRONT BRACKET SET
RB040-01REAR / MID BRACKET SET
2
3
4
RB-1300: 1300mm CROSSBAR - x2
1300mm EXTRUDED CROSSBAR - x1
INCLUDED WITHIN EACH RB-1300 BAG:
PLASTIC END CAP - x2
1750mm PVC STRIP - x2
RB040-01: REAR / MID FOOT BRACKET KIT - x1
5 RB040-02: FRONT FOOT BRACKET KIT - x1
699-0694: INSTALLATION GUIDE - x1
10mm SPANNER - x2
KNIFE OR CUTTERS
TAPE MEASURE
IF ANY ACCESSORIES LISTED BELOW HAVE BEEN PURCHASED PLEASE REFER TOADDITIONAL INSTALLATION GUIDE SUPPLIED WHEN INSTRUCTED.
THE ABOVE WILL BE REFERRED TO WITHIN THIS INSTALLATION PROCESS.
LOAD STOPS: LS2 - SIDE LOAD STOPS OR FS1 - FRONT LOAD STOPSLADDER CLAMP: LC1
TOOLS REQUIRED (Not included within kit)
REMOVE FACTORY FITTED ROOF PLUG AT LOCATIONS INDICATED ‘ ’.
4 & 6
4: NUT RETAINER - x4Part No: 802-0098
6: M6x20mm SET A2 - x12St.Steel
1: SMALL FOOT BRACKET - x2Part No: 702-1504-PCBAC
SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
PHASE 1: RB040-01 REAR CROSSBAR FIXING KIT
10: M6 T NYLOC NUT A2 - x14
St.Steel
St.Steel
7: M6x25mm SET A2 - x2St.Steel
8: M6 FMC WASHER A2 - x8St.Steel
Assembly & Installa on Guide
RB040-2 - DOUBLE CROSSBAR KITREF: 699-0694-02b
RB040-2: DOUBLE CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003
E-MAIL: [email protected]
1 2
3 4
A:B:
SLIDE NUT RETAINERS (4) ATTACHED TO FEET BRACKETS (1) INTO 1300mm CROSSBAR AS SHOWN.NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.
LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).LOOSELY ATTACH EACH FOOT BASE (2) ONTO EACH FOOT BRACKET (1) AS SHOWN.LOCATE M6x20mm SET (6) INTO ALL NUT RETAINERS (4) AS SHOWN ABOVE.
3: FOOT GASKET - x2Part No: 812-0234
5: 3/8 x 1.5’’ REPAIR WASHER - x2Part No: 301-0010R1.5
2: FOOT BASE - x2Part No: 702-1712-PCBAC
FROM THE FIXING KIT SUPPLIED, ONLY THE ITEMSAND QUANTITIES LISTED BELOW ARE REQUIRED
IMPORTANTLOOSELY ATTACH
REPEAT ON BOTHFEET BRACKETS
IMPORTANTLOOSELY ATTACH
REPEAT ON BOTHFEET BRACKETS
9: 1/4 x 3/4’’ REPAIR WASHER - x12
64
6
1
8
10
6 9 2
1 9 10
4
L1 L2
REMOVE PLUGS
EXPOSED FIXINGPOINT
IMPORTANTLOOSELY ATTACH
USE ANY RB-13001300mm CROSSBAR
1300mm EXTRUDEDCROSSBAR
(ANY RB-1300 BAG CAN BE USED)
LADDER CLAMPINSTALLATIONREFER TO LC1INSTRUCTION
IMPORTANT
NOTE: AS FEET BRACKETS ARE IDENTICAL THEY CAN BE FITTED EITHER SIDE OF VEHICLE.LOCATE CROSSBAR ASSEMBLY ONTO VEHICLE ROOF AND ALIGN FEET BRACKETS WITH PREVIOUSLY EXPOSED FIXING POINTS
Assembly & Installa on Guide
RB040-2 - DOUBLE CROSSBAR KITREF: 699-0694-03b
RB040-2: DOUBLE CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003
E-MAIL: [email protected]
EXPOSED FIXINGPOINT 6
PLEASE NOTE: VIEW ILLUSTRATED ABOVE IS FROM INSIDE THE VEHICLE LOAD AREA.LOCATE FIXING PREVIOUSLY INSERTED (7) AND LOOSELY ATTACH FEET BRACKETS ONTO VEHICLE AS SHOWN ABOVE.
5
PHASE 1 CONTINUED: RB040-01 REAR CROSSBAR FIXING KIT
L1 L2
1300mm EXTRUDEDCROSSBAR
1300mm EXTRUDEDCROSSBAR
IMPORTANTx1 GASKET (3)
FEET BRACKETSCAN BE FITTED
EITHER SIDE
IMPORTANTFIXING (7) SECURED
FROM INSIDE
3
9
7
5
9
10
7
IMPORTANTx1 ITEM 5
x2 MAN PROCEDURE
IMPORTANTVIEW FROM INSIDE
LOAD AREA
IMPORTANTLOOSELY ATTACH
BE AWARE
PROCEED TONEXT PHASE
4 & 6
4: NUT RETAINER - x4Part No: 802-0098
1: LARGE FOOT BRACKET - x2Part No: 702-1505-PCBAC
SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
PHASE 2: RB040-02 FRONT CROSSBAR FIXING KIT
Assembly & Installa on Guide
RB040-2 - DOUBLE CROSSBAR KITREF: 699-0694-04b
RB040-2: DOUBLE CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003
E-MAIL: [email protected]
1 2
3
A:B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).
LOOSELY ATTACH EACH FOOT BASE (2) ONTO EACH FOOT BRACKET (1) AS SHOWN.LOCATE M6x20mm SET (6) INTO ALL NUT RETAINERS (4) AS SHOWN ABOVE.
3: FOOT GASKET - x2Part No: 812-0234
5: M6 SNAP-OFF STRIP - x2Part No: 641-0009
2: FOOT BASE - x2Part No: 702-1712-PCBAC
FROM THE FIXING KIT SUPPLIED, ONLY THE ITEMSAND QUANTITIES LISTED BELOW ARE REQUIRED
IMPORTANTLOOSELY ATTACH
REPEAT ON BOTHFEET BRACKETS
IMPORTANTLOOSELY ATTACH
REPEAT ON BOTHFEET BRACKETS
6: M6x20mm SET A2 - x12St.Steel
8: M6 SQ SPRING WASHER A2 - x2St.Steel
11: M6 T NYLOC NUT A2 - x12
St.Steel
St.Steel
7: M6x30mm SET A2 - x2St.Steel
9: M6 FMC WASHER A2 - x8St.Steel
10: 1/4 x 3/4’’ REPAIR WASHER - x10
64
6
1
9
11
6 10 2
1 10 11
4SLIDE NUT RETAINERS (4) ATTACHED TO FEET BRACKETS (1) INTO 1300mm CROSSBAR AS SHOWN.NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.
4
INSERT EACH 1750mm PVC STRIP INTO CROSSBAR, CUT A 1000mm PIECE FROM EACH.A:B:
IMPORTANT: IF LOAD STOPS ARE REQUIRED, THE FORWARD STOPS WILL NEED TO BE FITTED NOW.
LOCATE EACH PREVIOUSLY CUT PIECE OF PVC STRIP 150mm FROM END OF CROSSBAR.
‘X’ WILL BEREFERRED DURINGFS1 INSTALLATION
1000mm
DIMENSION TAKEN FROM END OF PVC STRIP
RETAIN EXCESS FOR LATER STAGE
1300mm CROSSBAR
1750mm PVC STRIP
CUT 1000mm PIECE OF PVC STRIP
1750mm PVC STRIP
1000mm PVC STRIP
1000mm PVC STRIP
FIT LOAD STOPSIF REQUIRED
REFER TO FS1INSTRUCTION
IMPORTANT150mm (’X’)
IMPORTANTLOOSELY ATTACH
1300mm CROSSBARWITH PVC STRIP
1300mm EXTRUDED CROSSBARWITH PVC STRIP
REMOVE FACTORY FITTED ROOF PLUG AT LOCATIONS INDICATED ‘ ’.
Assembly & Installa on Guide
RB040-2 - DOUBLE CROSSBAR KITREF: 699-0694-05b
RB040-2: DOUBLE CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003
E-MAIL: [email protected]
6
PHASE 2 CONTINUED: RB040-02 FRONT CROSSBAR FIXING KIT
8
IMPORTANT: DO NOT SNAP-OFF EXCESS FROM STRIP AT THIS STAGE.ALIGN M6 SNAP-OFF STRIP (5) WITH PREVIOUSLY INSERTED FIXING (7) AND LOOSELY ATTACH AS SHOWN.
PLEASE NOTE: VIEW ABOVE IS FROM INSIDE THE VEHICLE LOAD AREA, FIXING WILL BE VISIBLE WITHIN HIGHLIGHTED AREA.LOCATE FIXING PREVIOUSLY INSERTED (7) ON BOTH SIDE OF VEHICLE, ONCE AWARE WHERE IT IS PROCEED ONTO NEXT STAGE.
NOTE: AS FEET BRACKETS ARE IDENTICAL THEY CAN BE FITTED EITHER SIDE OF VEHICLE.LOCATE CROSSBAR ASSEMBLY ONTO VEHICLE ROOF AND ALIGN FEET BRACKETS WITH PREVIOUSLY EXPOSED FIXING POINTS
EXPOSED FIXINGPOINT
L1 L2
1300mm EXTRUDEDCROSSBAR
1300mm EXTRUDEDCROSSBAR
IMPORTANTx1 GASKET (3)
FEET BRACKETSCAN BE FITTED
EITHER SIDE
IMPORTANTFIXING (7) SECURED
FROM INSIDE
3
10
7
5
L1 L2
REMOVE PLUGS
EXPOSED FIXINGPOINT
BULKHEADSIDE DOOR
7
75
7
IMPORTANTREPEAT ON BOTHSIDES OF VEHICLE
IMPORTANTLOCATE PREVIOUSLY
INSERTED FIXING
IMPORTANTVIEW FROM INSIDE
LOAD AREA
8
VISUALLYLOCATEFIXING
x2 MAN PROCEDURE
IMPORTANTDO NOT SNAP-OFF
EXCESS FROM STRIP
IMPORTANTLOOSELY ATTACH
BE AWARE
PROCEED TONEXT PHASE
ENSURE ALL FASTENERS HAVE BEEN TIGHTENED TO SPECIFIED TORQUE SETTINGS.LOCATE A PLASTIC END CAP INTO EACH END OF ALL CROSS-MEMBERS AS SHOWN ABOVE.
PHASE 3: COMPLETION OF CROSSBAR KIT INSTALLATION
Assembly & Installa on Guide
RB040-2 - DOUBLE CROSSBAR KITREF: 699-0694-06b
RB040-2: DOUBLE CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003
E-MAIL: [email protected]
4
PLASTIC END CAP
2
3
INSERT EACH PIECE OF PVC STRIP INTO FRONT CROSS-MEMBER APERTURES AS SHOWN.CUT x4 64mm PIECES OF PVC STRIP FROM EXCESS LEFT OVER FROM EARLIER PROCEDURE.A:
B:
1ENSURE EACH CROSS-MEMBER IS LOCATED CENTRALLY AND ALL ARE LEVEL A -
B -TIGHTEN ALL FASTENERS TO RELEVANT TORQUE SETTING SPECIFIED ABOVE.
REMOVE EXCESS FROM M6 SNAP-OFF STRIP, SIMPLY ROTATE UNTIL EXCESS BREAKS OFF.
+ _
_ +
TIGHTEN ALLFASTENERS TO 8Nm
REMOVE EXCESSROTATE TO SNAP-OFF
64mm
CUT x4 64mm
FRONT1300mm CROSSBAR
64mm PVC STRIP
= =
= =IMPORTANTENSURE CROSSBARS
ARE LEVEL
IMPORTANTENSURE CROSSBARS
ARE CENTRAL
INSTALLATIONCOMPLETE
FIT LOAD STOPSIF REQUIRED
REFER TO LS2INSTRUCTION
IMPORTANT
FIT LOAD STOPS PRIOR TOEND CAP IF REQUIRED