Digitalisation Asset Integrity – Lost In Data Management
A Story of Improvement through DigitalisationDarren Stoker, Chief Technical Officer
Repsol Sinopec Resources UK
Asset Integrity Digitalisation
➢ 411 Years old
➢ 15,111 Planned Inspection
➢ 212,959 tons Steel weight in platform construction
➢ 52,423 Registered T/S Pipe Spools
➢ 2,651,189 Inspection T/S test point locations
➢ 280 Pipelines at a total length of 2085km
2
RSRUK Asset Integrity – Sense of Scale
Thurso to Southampton and back
Repsol Sinopec Resources UK
Asset Integrity Digitalisation
3
LOST IN DATA MANAGEMENT
Assurance Microbial Corrosion
Life Extension RBI
TEXT
APPLICATION
NII
Corrosion Under Insulation
Lifecycle Management
Job Plans
Risk Based Assessment
Anomaly Assessment
Conductors
Trunnions
LEADBellows
Screwed Plugs
SMBT
Deformation
UNITED
Caissons WEBRisers
External Corrosion
Anomalies
RISK
Deck Penetration
Fatigue
Passive Fire
Protection
RESOURCE PFP
Inspection PlanningWall
Root Cause AssessmentWeight Control
Structural Analysis
EXPAND
Corrosion Monitoring
Fitness for Service
ILI
Safety Management System
Small Bore Tubing
MPI
DIGITAL
Deadlegs
Corrosion Circuits
Trunnion
Registration of Equipment Process
Ultrasonics
Thickness
RBI
DATA
Anomalies
Trunnion
Audit Findings
Vibration Inspection Reports
Temporary Repair
Workpack Reviews
Corrosion
Chemical Management
Barrier Performance
Pipelines
RAD
NO
Vibration Visual Data
Vibration Inspection Reports
Procedures Vessels
Dead-leg Management
ESDVs
COABIS
MPI
TRAINING
SMBT
Radiography
RISK
PRVs
Chemicals
Competence
Integrity Assurance
CoatingsPigging
Compliance
TALENT
Spring Hangers
Obisphere
Complex Procedures
CONC
Audit
RegistersPLMS
Flexible Hose
IRSStructural
Performance Standards
H2SKP4
Drops
InsulationBLOGBugs Fabric MaintenanceReporting
Wall Thinning
ROV
Flexible Jumpers
Data Inputs
CUPs
Corroded Bolting
Chemical Management
H2S
Flexible Jumpers
Repsol Sinopec Resources UK
Asset Integrity Digitalisation
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Gas Failure – Lost In Data
Investigation Findings:
Lengthy Paper Workpack Documents
Duplication of Inspection Review – 220 work documents in IRS for one
line, all reviewed by the OIE offshore and onshore – Anomaly lost in
data
Significant time lag before defect found and assessment - Overall
integrity cycle can take 3 months to complete
5th November 2014A GAS LEAK CAUSED BY CORROSION WAS
SPOTTED 5 YEARS AGO
Repsol Sinopec Resources UK 5
Integrity
Procedures
Inspection
ServicesSoftware and
SystemsPeople CLEANOPIn Housing
MOC
• Pipelines
• Job Descriptions
• Data Transfer
• TUPE
• Training and Comp
• Office set up
• Internal Comms
• Transition
• Contractual/ legal
Obligations
• HR Plan
• Cost model
• Mentorship during
transition
• Philosophy
• Work Flow
• IMS
• NII Approach
• Topside Integrity
• SIMS
• SISC
• Specifications
• Process Documents
• Guidelines
• Contract award
• IDC Role MOC
• Find and Fix
• Reporting
• Work packing
• Call off framework
• FM Philosophy
• Technology Plan
• Upgrade COABIS
- Topsides
- Structures
- Pipelines
- FM
• Remove IRS
• Refresh RBI
• Develop Integrity
HUB
• Training Programs
• Tartan
• Arbroath
• Montrose
• Claymore
• Piper
• Bleo holm
• Clyde
• Develop Org Charts
• Job Description
• Assess Induvial
• Recruit for roles
• Train and Develop
plans
• Work force
Engagement
• Graduate Program
Enhance Integrity Of Every Asset
Asset Integrity Digitalisation
Transformation Overview – 6 Pillar Plan
OBJECTIVE
Est 40% reduction of work
01 03
130,000hrs
£xxxmRisk Reduction
Potential
£xxm
Potential
£xxm
Risk Reduction
Compliance
Potential
£xxm
86FTEs
76 53.7
Repsol Sinopec Resources UK
Asset Integrity Digitalisation
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New Asset Integrity Cycle
New Integrity Management Cycle
COABIS Upgrade Project (4 month Project)
Results now directly input into COABIS on site during the
inspection (No Paper)
Removes 4 layers of duplication in assessment
Development of a component based anomaly management
system
Anomalies raised and passed onshore for assessment in
minutes, rather than days
All Workpacks are now created electronically within COABIS
and are live digital documents – reduces 4 steps into 1
Inspection cycle time has been reduced from months to
days
Critical defects no longer lost in data
Repsol Sinopec Resources UK
All Anomaly Types
All Criticality
Alarm 1
Alarm 2
Alarm 3
Alarm 4
COABIS Upgrade Project
Not only has the COABIS upgrade streamlined our systems and eliminated waste
It has increased our capability to understand the live condition of our plant
– Platform, System or component level
Increased our capability to understand future investment in Fabric and Repair
Allows us to predict future integrity issues failures with easy and accuracy
Asset Integrity Digitalisation
COABIS – Leading the way in Asset Integrity Analytics
Repsol Sinopec Resources UK
Asset Integrity Digitalisation
Digital Transformation Activities
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4G Live Communication
Digital Videos Instead of Rope Access
Repsol Sinopec Resources UK
Integrated Operations Centres
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