Download - Audit Points
MONTHLY SCHEDULE:
PLANT-1
S.NO DATE PLANT AREA
NO.OF MEASURING POINT
1 05-01-2014
PLANT-1
BANBURY MAIN MOTORS & GEARBOX, 120
2 06-01-2014 BANBURY DUMP MILLS -DAY-1 105
07-01-2014 BANBURY DUMP MILLS -DAY-2 105
3 08-01-2014 HFE & 36''CALENDER,DUST COLLECTORS,CFE MAIN MOTOR
120
5 10-01-2014
TUBE PLANT
6'' Extruder MOTORS & GB, CHILLER MOTORS,NEW 6'' Extruder MOTORS & GB
140
6 11-01-2014 BLOWER AND COOLING TOWER MOTORS 120
7 12-01-2014 10'' Extruder MOTORS,10'' Extruder GB, TCU 120
PLANT-2
S.NO DATE PLANT AREA
NO.OF MEASURING POINT
8 13-01-2014
PLANT-2
DIP UNIT MOTORS-1 st DAY 100
9 14-01-2014 DIP UNIT MOTORS-2 st DAY,COOLING TOWER MOTORS
140
10 15-01-2014 DUAL TUBER MOTORS & 3 GB 114
11 17-01-2014 DUAL TUBER 3 GB & 74" Calendar MIL MOTORS
120
12 18-01-2014 74'' CALENDER MOTORS, MAIN GB & TCU 138
13 19-01-2014 20 CURING SERVICE VERTICAL MOTORS 120
14 20-01-2014 CURING HOT WATER MOTORS 114
PLANT-3
S.NO DATE PLANT AREA
NO.OF MEASURING POINT
15 20-01-2014
PLANT-3
11D,F620,F270 MAIN MOTOR & GB 150
16 21-01-2014 NEW F270 MOTOR,GB & F620 MILL MOTORS & GB
120
17 22-01-2014 F270 MILL MOTORS & GB--5 150
18 24-01-2014 NEW F270 MOTOR,GB--4 ,NEW BANBURY DUST COLLECTOR
120
19 25-01-2014 DUAL TUBER-II,DUAL TUBER-III 224
OTR
S.NO DATE PLANT AREA
NO.OF MEASURING POINT
21
26-01-2014
OTR EXTRUDER 144
22OTR
UTILITIES COMPRESSORS & COOLING TOWERS 114
UTILITIES
S.NO DATE PLANT AREA
NO.OF MEASURING POINT
23 27-01-2014
UTILITIES
CFB 90
24 28-01-2014 800 CFM COMPRESSORS--4 144
25 29-01-2014 1000 CFM COMPRESSORS--4 144
26 31-01-2014 THERMEX BOILERS,TBW -1 & 2,IAEC,PUMPS 150
MONTHLY REPORT:
PLANT-1S.NO
DATE AREA EQUIPMENT NAME
MEASURING POINTSVIBRATION (mm/sec)
CBM FINDINGS WHAT TO DO ?Max Limit HOR VER AXIAL
1
04-10-2013
BANBURY
MAIN MOTOR
BANAURY-1 MAIN MOTOR
MOTOR NDE 7.1
1.180.8
4 1.63 Peak at high frequency with difference 2xFL
Harmonics
bearing deterioation started & suspected
looseness in connectionsMOTOR DE 1.06
1.77 1.77
2BANAURY-2 MAIN MOTOR
MOTOR NDE 7.1
0.760.4
9 0.32 Peak at high frequency with difference 2xFL
Harmonics
bearing deterioation started & suspected
looseness in connectionsMOTOR DE 0.54
0.95 0.55
3BANAURY-3 MAIN MOTOR
MOTOR NDE 7.1
3.431.0
2 3.94unbalance force acting clean the fan vans
MOTOR DE 4.586.9
7 4.624
BANAURY-4 MAIN MOTOR
MOTOR NDE 7.1
0.78 0.6 0.81RBF check the rotor bar
codition MOTOR DE 1.02
1.41 0.88
5
BANBURY
GEAR BOX
MAIN GEAR BOX-1
DE I/P
7.62-10.16
1.51.5
2 0.85
OK
NDE I/P 1.54 1.2 0.88
BANBURY SIDE STAGE-1 1.09
0.87 1.25
BANBURY SIDE STAGE-2 0.76
0.88 1.85
MOTOR SIDE STAGE-1
0.81.3
2 1.26
MOTOR SIDE STAGE-2
1.251.0
2 1.06
MOTOR SIDE STAGE-3
1.051.0
6 0.58
BANBURY SIDE STAGE-3 1.58 1.2 1.05
6
04-10-2013
MAIN GEAR BOX-2
DE I/P
7.62-10.16
1.41 1 0.26
GMF WITH SIDE BANDS Gear tooth wear
NDE I/P
0.751.0
5 0.6
BANBURY SIDE STAGE-1 0.57
0.75 0.39
BANBURY SIDE STAGE-2 0.26
0.78 0.86
MOTOR SIDE STAGE-1
1.220.7
8 1.27
MOTOR SIDE STAGE-2
0.760.6
4 1.33
MOTOR SIDE STAGE-3
0.70.5
6 0.88
BANBURY SIDE STAGE-3 0.28
0.27 1.42
7
MAIN GEAR BOX-3
DE I/P
7.62-10.16
0.852.1
3 1.23
looseness Retighten the foundation
bolts of gear box
NDE I/P
0.991.7
1 1.16
BANBURY SIDE STAGE-1 1.3
1.36 2.13
BANBURY SIDE STAGE-2 0.96
0.91 2.17
MOTOR SIDE STAGE-1
0.92.4
3 2.57
MOTOR SIDE STAGE-2
1.091.9
3 2.06
MOTOR SIDE STAGE-3 1.13 2.0 1.91
3
BANBURY SIDE STAGE-3 1.55
1.16 1.47
8
MAIN GEAR BOX-4
DE I/P
7.62-10.16
1.311.3
1 0.39
OK
NDE I/P
1.870.2
2 0.38
BANBURY SIDE STAGE-1 0.16
0.19 1.36
BANBURY SIDE STAGE-2 0.14
1.17 1.24
MOTOR SIDE STAGE-1
0.891.3
2 0.56
MOTOR SIDE STAGE-2
0.940.9
9 1.22
MOTOR SIDE STAGE-3
0.240.5
8 0.76
BANBURY SIDE STAGE-3 0.16
0.18 0.28
905-10-2013 BANBU
RY MILLS
& GEAR BOXES
BANBURY -1 DUMP MILL
MOTOR
MOTOR NDE 4.5 0.920.4
4 1.24
High frequency peaks Lubrication the bearing MOTOR DE 0.85 0.3 1.16
10
BANBURY -1 DUMP MILL GEAR BOX
DE I/P
7.62-10.16
1.23 0.9 0.76
looseness & cracked gear tooth profile
Excessive clearances in bearings supporting the
gear shaftsOr can also be caused from loss of press
fits or loose keyways locking the gear hub to the
shaft
NDE I/P 0.780.5
8 0.48
MILL SIDE STAGE-1 0.450.4
1 1.26
MILL SIDE STAGE-2 0.890.2
7 0.79
MOTOR SIDE STAGE-1 0.431.2
7 1.22
MOTOR SIDE STAGE-2 0.470.6
6 0.72
MOTOR SIDE STAGE-3 1.220.7
5 1.22
MILL SIDE STAGE-3 0.620.3
8 0.86
11 BANBURY -2 DUMP MILL
MOTOR
MOTOR NDE 4.5 1.441.0
8 1.28
High frequency peaks Lubrication the bearing MOTOR DE 1.32 1.5 1.21
12
BANBURY -2 DUMP MILL GEAR BOX
DE I/P
7.62-10.16
1.452.2
7 1.71
OK
NDE I/P 1.381.0
2 1.67
MILL SIDE STAGE-1 1.250.8
6 1.83
MILL SIDE STAGE-2 0.880.4
8 1.5
MOTOR SIDE STAGE-1 1.512.4
3 1.93
MOTOR SIDE STAGE-2 1.131.9
8 1.38
MOTOR SIDE STAGE-3 0.870.5
7 1.75
MILL SIDE STAGE-3 1.180.8
2 1.28
13 BANBURY -3 DUMP MILL
MOTOR
MOTOR NDE 4.5
1.960.6
8 0.86
OK
MOTOR DE 2.610.9
5 0.54
14BANBURY -3 DUMP MILL GEAR BOX
DE I/P7.62-10.16 1.31
0.54 1.12
OK
NDE I/P 0.890.7
1 0.64
MILL SIDE STAGE-1 0.780.4
6 0.62 MILL SIDE STAGE-2 0.68 0.6
60.59
MOTOR SIDE STAGE-1 0.280.4
7 0.65
MOTOR SIDE STAGE-2 0.470.4
7 0.46
MOTOR SIDE STAGE-3 0.580.3
2 0.4
MILL SIDE STAGE-3
15
06-10-2013
BANBURY -4 MILL-1 MOTOR
MOTOR NDE 4.5
1.263.5
5 4.08 50% change between 1x & 2x
Slight misalignment
MOTOR DE 1.050.4
4 3.09
16
BANBURY -4 MILL -1 GEAR
BOX
DE I/P
7.62-10.16
0.72 0.6 0.47
losseness check for looseness in gear box
NDE I/P 0.520.4
5 0.48
MILL SIDE STAGE-1 0.470.4
1 0.52
MILL SIDE STAGE-2 0.410.4
8 0.32
MOTOR SIDE STAGE-1 0.230.3
1 0.45
MOTOR SIDE STAGE-2 0.580.5
9 0.48
MOTOR SIDE STAGE-3 0.640.5
8 0.69
MILL SIDE STAGE-3 0.710.8
3 0.56
17BANBURY -4
MILL-2 MOTOR
MOTOR NDE 4.5
2.19 1 0.87
OK
MOTOR DE 1.530.6
5 0.91
18
BANBURY -4 MILL -2 GEAR
BOX
DE I/P
7.62-10.16
0.670.5
2 0.3
OK
NDE I/P 0.530.8
7 0.57
MILL SIDE STAGE-1 0.590.3
4 0.65
MILL SIDE STAGE-2 0.620.3
4 0.57
MOTOR SIDE STAGE-1 0.51 0.4 0.44
MOTOR SIDE STAGE-2 0.720.3
7 0.56
MOTOR SIDE STAGE-3 0.920.5
6 0.65
MILL SIDE STAGE-3 0.47 0.6 0.39
19BANBURY -4
MILL-4 MOTOR
MOTOR NDE 4.5
0.870.4
4 0.43High frequency peaks Beaing is in damaged
condition MOTOR DE 0.64
0.35 0.47
20
BANBURY -4 MILL -4 GEAR
BOX
DE I/P
7.62-10.16
0.180.2
7 0.45
OK
NDE I/P 0.19 0.1 0.3
MILL SIDE STAGE-1 0.170.1
9 0.48
MILL SIDE STAGE-2 0.320.2
3 0.81
MOTOR SIDE STAGE-1 0.080.2
4 0.42
MOTOR SIDE STAGE-2 0.170.1
4 0.32
MOTOR SIDE STAGE-3 0.180.1
6 0.58
MILL SIDE STAGE-3 0.140.1
5 0.23
2108-10-2013 36"CAL
ENDERMAIN MOTOR
MOTOR NDE 4.5
0.530.1
8 0.43
OK
MOTOR DE 0.71 0.31
0.58
22 FEED MILL MOTOR
MOTOR NDE 4.5
4.681.3
7 1.52Eccentric air gap Check soft foot & check for
any mechanical looseness MOTOR DE 3.64
1.88 1.59
23
FEED MILL GEAR BOX
DE I/P
7.62-10.16
3.681.9
2 1.1
Chipped tooth
NDE I/P 3.161.4
1 1.23
MILL SIDE STAGE-1 2.611.3
1 1.18
MILL SIDE STAGE-2 2.450.9
5 1.36
MOTOR SIDE STAGE-1 1.491.0
3 1.44
MOTOR SIDE STAGE-2 3.31.0
1 1.16
MOTOR SIDE STAGE-3 4.181.2
4 1.16
MILL SIDE STAGE-3 3.830.9
7 1.33
24
HOT FEED
EXTRUDER
HFE CRAKER MILL-I MOTOR
MOTOR NDE 4.5
3.311.3
1 1.68Random vibartion Check soft foot & check for
any mechanical looseness MOTOR DE 4.37
3.16 2.4
25
CRAKER MILL GEAR BOX
DE I/P
7.62-10.16
4.312.4
5 2.51
Gear tooth wear
NDE I/P 3.772.8
1 1.36
MILL SIDE STAGE-1 0.821.5
9 2.43
MILL SIDE STAGE-2 3.43 1.4 2.84
MOTOR SIDE STAGE-1 0.650.8
5 1.25
MOTOR SIDE STAGE-2 0.590.6
8 1.41
MOTOR SIDE STAGE-3 0.641.1
7 1.24
MILL SIDE STAGE-3 0.461.1
8 1.94
26HFE FEED
MILL-II MOTOR
MOTOR NDE 4.5
1.620.5
3 0.87High frequency peaks Lubrication the bearing &
check the grounding MOTOR DE 2.09
1.11 1.2
27
FEED MILL GEAR BOX
DE I/P
7.62-10.16
0.971.0
4 0.32
check the 2nd stage of the gear box
NDE I/P 1.10.8
5 0.43
MILL SIDE STAGE-1 1.020.8
7 0.48
MILL SIDE STAGE-2 1.580.4
6 0.39
MOTOR SIDE STAGE-1 1.110.3
8 0.95
MOTOR SIDE STAGE-2 0.980.7
3 0.41
MOTOR SIDE STAGE-3 1.020.3
6 0.39
MILL SIDE STAGE-3 0.990.2
9 0.37
28 HFE Main Motor
MOTOR NDE 4.5
2.320.6
8 0.64
OK
MOTOR DE 4.481.2
4 0.73
29
PLANT-1
BANBURY
CURING
BB#1 &2 SUPPLY
MOTOR 1
MOTOR NDE 4.5
2.191.1
2 3.52
OK
MOTOR DE 1.792.3
7 1.78
30BB#1 &2 SUPPLY MOTOR NDE
4.52.7
1.42 3.79
OK
COOLING
TOWER MOTOR
S
MOTOR 2 MOTOR DE 2.48 2.8 2.45
31
BB#3 &4 SUPPLY
MOTOR 1
MOTOR NDE 4.5
9.887.7
4 19.2 1x,2x & 3x dominate in axial direction
Do alignment
MOTOR DE 9.177.5
2 12.6
32
MAKE UP PUMP MOTOR-
1
MOTOR NDE 4.5 14.48.3
9 15.8 1x is more, rotor thermal bow problem
Do alignment and check the rotor bars of rotor
MOTOR DE 13.4 6.1 12.2
TUBE PLANTS.NO
DATE AREA EQUIPMENT NAME
MEASURING POINTSVIBRATION (mm/sec)
CBM FINDINGS WHAT TO DO ?Max Limit HOR VER AXIAL
1
16-10-20136"EXTRUDER MILLS
6'' EXTRUDER SURGE MILL
MOTOR
MOTOR NDE 4.5
3.622.4
2 1.592xF.L frequency is more MECHANICAL:Check the
soft foot MOTOR DE 3.2
1.51 1.8
6'' EXTRUDER FEED MILL
MOTOR
MOTOR NDE 4.5
1.191.0
4 0.82xF.L frequency is more
ELECTRICAL: Check the grounding MECHANICAL:Check the soft foot & coupling MOTOR DE 0.7
0.51 0.79
6'' EXTRUDER FEED MILL GEAR BOX
DE I/P
7.62-10.16
0.611.2
1 0.44
OK
NDE I/P 0.61.0
7 0.57
MILL SIDE STAGE-1 0.560.5
9 0.65
MILL SIDE STAGE-2 0.280.4
4 0.44
MOTOR SIDE STAGE-1 0.570.5
8 0.44
MOTOR SIDE STAGE-2 0.610.6
1 0.55
MOTOR SIDE STAGE-3 0.640.9
2 0.77
MILL SIDE STAGE-3 0.470.8
1 0.52
6"EXTRUDER MAIN MOTOR
MOTOR NDE 4.5
1.570.6
7 0.84
OK
MOTOR DE 1.61.3
5 0.87
2
14-10-2013
NEW 6"EXTRUDER MILLS
NEW 6'' EXTRUDER
CRACKER MILL MOTOR
MOTOR NDE 4.5
3.131.4
3 1.71
check for any mechanical looseness(like coupling
etc..) MOTOR DE 2.76
1.15 1.81
3
NEW 6'' EXTRUDER
CRACKER MILL GEAR BOX
DE I/P
7.62-10.16
0.680.6
6 0.38
OK
NDE I/P 0.470.4
4 0.34
MILL SIDE STAGE-1 0.480.4
8 0.77
MILL SIDE STAGE-2 0.630.3
2 0.52
MOTOR SIDE STAGE-1 0.30.4
8 0.37
MOTOR SIDE STAGE-2 0.370.2
9 0.46
MOTOR SIDE STAGE-3 0.710.3
5 0.39
MILL SIDE STAGE-3 0.36 0.6 0.52
4NEW 6''
EXTRUDER FEED MILL
MOTOR
MOTOR NDE 4.5
5.121.7
3 4.252xF.L frequency is more
ELECTRICAL: Check the grounding MECHANICAL:Check the soft foot MOTOR DE 3.05
2.29 3.56
5
NEW 6'' EXTRUDER FEED MILL GEAR BOX
DE I/P
7.62-10.17
0.410.3
8 0.35
OK
NDE I/P 0.320.3
2 0.38
MILL SIDE STAGE-3 0.43 0.3 0.39
MILL SIDE STAGE-4 0.340.2
3 0.29
MOTOR SIDE STAGE-4 0.230.3
2 0.36
MOTOR SIDE STAGE-5 0.310.2
3 0.38
MOTOR SIDE STAGE-6 0.350.2
5 0.25
MILL SIDE STAGE-4 0.390.1
8 0.22
6 NEW 6'' MAIN MOTOR
MOTOR NDE 4.5
8.071.3
2 2.221x is more
ELECTRICAL: Unbalance force acting & suspecting current passing through bearing MOTOR DE 4.45
1.03 2.86
7 NEW 6'' MAIN MOTOR BLOWER
MOTOR NDE 9
13.64.5
8 7.711x is more MECHANICAL:Unbalance
MOTOR DE 13.34.5
6 4.57
8 NEW 6'' MAIN GEAR BOX
DE I/P7.62-10.16
2.970.9
4 2.21
OK
NDE I/P 1.960.8
6 2.26
9 HOT AIR BLOWER MOTOR
MOTOR NDE 9
1.322.8
8 1.36
OK
MOTOR DE 1.142.2
2 1.45
10 17-10-2013 10" EXTRUD
ER10" EXTRUDER MILL-I MOTOR
MOTOR NDE 4.5
1.32 1.7 1.48High frequency peaks Lubrication the NDE
bearing MOTOR DE 1.96 1 0.76
11
10" EXTRUDER MILL-I GEAR
BOX
DE I/P
7.62-10.16
0.660.6
1 0.64
OK
NDE I/P 0.630.9
7 0.63
MILL SIDE STAGE-1 0.940.4
8 0.73
MILL SIDE STAGE-2 0.470.3
9 0.8
MOTOR SIDE STAGE-1 0.43 0.9 0.66
MOTOR SIDE STAGE-2 0.480.5
8 0.69
MOTOR SIDE STAGE-3 0.710.3
9 0.61
MILL SIDE STAGE-3 0.610.5
1 0.65
1210" EXTRUDER MILL-II MOTOR
MOTOR NDE 4.5
0.420.1
4 0.35
OK
MOTOR DE 0.490.2
2 0.22
13 10" EXTRUDER MILL-II GEAR
BOX
DE I/P 7.62-10.16
0.27 0.3 0.22
OK
NDE I/P 0.260.1
8 0.17
MILL SIDE STAGE-1 0.150.1
3 0.19
MILL SIDE STAGE-2 0.170.1
7 0.2
MOTOR SIDE STAGE-1 0.250.1
8 0.17 MOTOR SIDE STAGE-2 0.24 0.1
90.19
14 10" EXTRUDER MILL-III MOTOR
MOTOR NDE 4.5
1.050.6
4 1.07
OK
MOTOR DE 1.10.6
3 0.61
15
10" EXTRUDER MILL-III GEAR
BOX
DE I/P
7.62-10.16
0.370.3
6 0.23
OK
NDE I/P 0.410.3
1 0.25
MILL SIDE STAGE-1 0.370.1
8 0.34
MILL SIDE STAGE-2 0.27 0.2 0.31
MOTOR SIDE STAGE-1 0.23 0.2 0.26
MOTOR SIDE STAGE-2 0.29 0.2 0.28
1610" EXTRUDER MAIN MOTOR
MOTOR NDE 4.5
2.741.6
8 2.7
OK
MOTOR DE 2.841.9
7 1.69
17CHILLER
CHILLER MOTOR-1
MOTOR NDE 4.5
1.771.7
3 5.44Truncated time signal Do alignment
MOTOR DE 2.683.3
8 4.05
18
CIRCULATION MOTOR-1
MOTOR NDE 4.5
1.060.6
6 4.32xF.L frequency is more MECHANICAL:Check
the soft foot MOTOR DE 1.54
0.88 1.51
19
COOLING
TOWER
150 TON COOLING PUMP-2
MOTOR NDE 4.5 72.4
5 16.7 Truncated time signal Do alignment & Rotor thermal bow
MOTOR DE 7.58 12 14.3
20
200 TON COOLING PUMP-1
MOTOR NDE 4.5
3.410.6
9 1.52
OK
MOTOR DE 2.981.2
6 0.86
21
200 TON COOLING PUMP-2
MOTOR NDE 4.5
1.020.6
6 1.32
OK
MOTOR DE 1.111.1
5 1.22
PLANT-2
S.NO DATE AREAEQUIPMENT NAME
MEASURING POINTS
VIBRATION (mm/sec)CBM FINDINGS WHAT TO DO ?Ma
x HORVER AXIAL
1
13-10-2013
DIP
ZONE 1 CIRCULATION
BLOWER
MOTOR NDE 4.5
2.2 1.4 2.7Peaks at high frequency
Lubrication the bearing & check the looseness (like
pulley ,foundation bolts) MOTOR DE 2.3 1.7 3.1
2 ZONE -1 BLOWER SIDE BEARING 1
BEARING 1
17 5.2 6.5phase analysis shows
unbalance force Do balancing
3 ZONE -1 BEARING 2
BEARING 2
16 3.7 6.6
4 ZONE 1 EXHASUST BLOWER
MOTOR NDE 4.5
1.3 1.7 2.6Random peaks check the looseness (like
pulley ,foundation bolts) MOTOR DE 1.6 2.1 1.6
5ZONE-1 EXHAUST
BLOWER SIDE BEARING 1
BEARING 1
1.1 0.8 1.5
OK
6 ZONE-1 EXHAUST BEARING 2
BEARING 2
1.4 2 3
OK
7ZONE 2
CIRCULATION BLOWER
MOTOR NDE 4.5
2 3 5 pulley to pulley alignement
check the belt condition MOTOR DE 1.7 2.2 5.1
8 ZONE 2 HOT AIR EXHASUST FAN
MOTOR NDE 4.5
8.3 5 7.43x dominate pulley alignement & check the
looseness(key ways,pulley etc..)MOTOR DE 8.2 7 9.1
9ZONE 2 HOT AIR EXHASUST FAN SIDE BEARING 1
BEARING 1
6.5 4.3 7.9
OK
10ZONE 2 HOT AIR
EXHASUST BEARING 2
BEARING 2
6.9 7.8 7
OK
11ZONE 3 MAIN CIRCULATION
BLOWER
MOTOR NDE 4.5
1.9 4.2 4.5Peaks at high frequency Lubrication the bearing
MOTOR DE 2.2 4 4.4
12 ZONE 3 HOT AIR EXHASUST FAN
MOTOR NDE 4.5
4.7 3.1 5.71x is high
MOTOR DE 8.1 3.8 5.3
13
09-10-2013
Dip cooling tower
DIP COOLING PUMP MOTOR-3
MOTOR NDE 4.5
3.5 1.7 6.2 Peaks at high frequency Lubrication the bearing
Check the rotor ( turn to turn shorts or winding problems) &
alignment problemMOTOR DE 4 4.2 4.6
1415TR CHILLER COND. PUMP
MOTOR-1
MOTOR NDE 4.5
4.9 4.5 24 1x,2x & 3x dominate in axial direction
Do alignment & Mechanical looseness(like coupling etc..)
MOTOR DE 7.4 15 22
15HOT WELL
CHILLER MILL MOTOR-2
MOTOR NDE 4.5
1.9 1.1 2.8Peaks at high frequency Lubrication the bearing
MOTOR DE 2.1 1.8 1.7
16HOT WELL
CHILLER MILL MOTOR-1
MOTOR NDE 4.5
0.8 1.4 3Random peaks check the looseness (like coupling
etc..) MOTOR DE 1.6 2 2.7
1774'' CALENDER
MILL PUMP MOTOR-1
MOTOR NDE 4.5
3.9 1.8 3.91x is more & sign wave
time signal
Unbalance rotor (Rotor Thermal bow problem)
MOTOR DE 4.4 2.1 1.9
1874'' CALENDER
MILL PUMP MOTOR-2
MOTOR NDE 4.5
3.9 2.4 4.51x Hamonics Check the coupling
MOTOR DE 4.6 2.6 2.9
19 T.F MAIN PUMP-1MOTOR NDE
4.52.6 2.4 5.6
2x is more compare to 1x Do alignement & check the coupling & Bearing
MOTOR DE 2.1 3.7 4.1
20 COOLING TOWER PUMP MOTOR-1
MOTOR NDE 4.5
11 13 30 1x,2x & 3x dominate in axial direction
Do alignment MOTOR DE 9.2 22 23
21
21-10-2013
DIP UNIT
LINT EXH. BLOWER MOTOR
MOTOR NDE 4.5
6.3 4.2 6.41X Axial vibration is more
Blower misalignment with rotating shaft & check the
loosenessMOTOR DE 5.4 2.8 6.4
22 ACCUMULATOR POWER PACK
MOTOR NDE 4.5
0.6 0.4 1
OK
MOTOR DE 0.6 0.8 1
23 HOLD BACK MOTOR
MOTOR NDE 4.5
11 3.7 3.3Unbalance force acting Brake drum is wobbling
MOTOR DE 4.9 2 3.2
24 HOLD BACK BLOWER
MOTOR NDE 14
43 9.6 16Unbalance force acting Blower unbalance
MOTOR DE 28 8.7 4.6
25 PULL ROLL MOTOR-1
MOTOR NDE 4.5
1.7 0.8 0.9
Check the SCR condition
MOTOR DE 0.9 0.7 0.8
26 PR-1 BLOWER MOTOR NDE
148.7 5.2 3.1
Unbalance force acting Clean the blower vanes MOTOR DE 8.7 7.3 6.5
27 PULL ROLL MOTOR-2
MOTOR NDE 4.5
1.8 2.1 2.4
OK
MOTOR DE 1.9 2.4 2.2
28 PULL ROLL BLOWER-2
MOTOR NDE 14
4 5.4 6.91X Axial vibration is more Blower misalignment with
rotating shaftMOTOR DE 2.9 2.4 8.5
29 PULL ROLL MOTOR-3
MOTOR NDE 4.5
2.3 1.3 0.8
OK
MOTOR DE 0.6 0.9 0.8
30 PULL ROLL BLOWER-3
MOTOR NDE 14
11 2.9 2.81x Hamonics Retighten the blower bolts
MOTOR DE 9.4 1.3 2.6
31 PULL ROLL MOTOR-4
MOTOR NDE 4.5
2.7 0.5 1
OK
MOTOR DE 2.6 1 0.9
32 WINDER MOTOR -2
MOTOR NDE 4.5
0.3 0.2 0.4
OK
MOTOR DE 0.3 0.2 0.3
33
22-10-2013
CURING
TRENCH-1 SOUTH MOTOR
MOTOR NDE 4.5
2.9 2.3 3.1
OK
MOTOR DE 3.2 2.6 2.9
TRENCH-1 EAST
MOTOR
MOTOR NDE 4.5
4.4 3.6 7.4 1x,2x & 3x dominate in axial direction
Do alignment & Mechanical looseness(like coupling etc..) MOTOR DE 5.8 3.9 6.8
34 TRENCH-2 EAST MOTOR
MOTOR NDE 4.5
3.1 1.3 3.6Random peaks check the looseness (like
coupling,foundation bolts etc.) MOTOR DE 3 2.1 3.3
35 TRENCH-3 EAST MOTOR
MOTOR NDE 4.5
6.5 1.1 1.42xF.L frequency is more Check the soft foot
MOTOR DE 7.1 1.4 1.1
36 TRENCH-4 SOUTH MOTOR
MOTOR NDE 4.5
1.4 1.5 5.2
OK
MOTOR DE 1.6 1.6 1.6
37 TRENCH-5 NORTH MOTOR
MOTOR NDE 4.5
6.2 2.3 4.21x is more Unbalance force acting
MOTOR DE 4.8 3 4.2
PLANT-3
S.NO DATE AREA EQUIPMENT NAMEMEASURING POINTS
VIBRATION (mm/sec)CBM FINDINGS WHAT TO DO ?
Max HOR
VER
AXIAL
1
23-10-2013
DUAL TUBER-2 BASE CRACKER MILL
MOTOR MOTOR NDE
4.53.3 0.7 0.9
Mechanical looseness Check the coupling looseness etc...
MOTOR DE 3.5 1 0.7
BASE CRACKER MILL(NOTE:VALUES IN MICRO METER)
FRONT ROLL MOTOR SIDE 21 10 18
looseness is more
Check the connecting gears
FRONT ROLL 21 11 14 Check the Bearing condition (BPFI) BACK ROLL
MOTOR SIDE 20 27 20
BACK ROLL 37 76 17
2
BASE CRACKER MILL GEAR BOX
DE I/P
7.62-10.16
1.2 1 1.1
OK
NDE I/P 1.5 1 1.1
MILL SIDE STAGE-1 1.4 0.8 0.8
MILL SIDE STAGE-2 1.2 0.5 1.4
MOTOR SIDE STAGE-1 0.9 1 1.2
MOTOR SIDE STAGE-2 1.3 0.7 0.6
3 BASE FEED MILL MOTOR
MOTOR NDE 4.5
1.9 0.7 1.3
OK
MOTOR DE 2.1 1 1
4
BASE FEED MILL GEAR BOX
DE I/P
7.62-10.16
1.7 1.3 1.9
cracked tooth problem
NDE I/P 1.7 1.7 2.4
MILL SIDE STAGE-1 1.7 1.6 2.4
MILL SIDE STAGE-2 1.8 1.1 2.5
MOTOR SIDE STAGE-1 2.1 1.3 1.9
MOTOR SIDE STAGE-2 1.5 0.9 2.2
5 CAP FEED MILL MOTOR
MOTOR NDE 4.5
0.7 0.5 0.4
Suspected EIBD problem Check the grounding MOTOR DE 0.6 0.3 0.4
6
CAP FEED MILL GEAR BOX
DE I/P
7.62-10.16
0.2 0.2 0.2
OK
NDE I/P 0.2 0.2 0.2
MILL SIDE STAGE-1 0.2 0.2 0.2
MILL SIDE STAGE-2 0.2 0.2 0.2
MOTOR SIDE STAGE-1 0.1 0.2 0.2
MOTOR SIDE STAGE-2 0.2 0.2 0.2
7 CAP SURGE MILL MOTOR
MOTOR NDE 4.5
1.5 0.6 0.8
OK
MOTOR DE 1.5 0.9 0.68 CAP SURGE MILL DE I/P 7.62- 0.5 0.3 0.5 OK
GEAR BOX 10.16
NDE I/P 0.3 0.3 0.4
MILL SIDE STAGE-1 0.3 0.3 0.4
MILL SIDE STAGE-2 0.3 0.2 0.2
MOTOR SIDE STAGE-1 0.2 0.2 0.2
MOTOR SIDE STAGE-2 0.2 0.3 0.3
9 CAP CRACKER MILL MOTOR
MOTOR NDE 4.5
5.2 2.4 3.42xFL is more Check the soft foot (Base
flatness or looseness etc..)MOTOR DE 3.3 3.4 3
10 CAP CRACKER MILL GEAR BOX
DE I/P 7.62-10.16
0.6 0.5 0.6
OK
NDE I/P 0.6 0.5 0.7
11 DUAL EXTRUDER MOTOR 1
MOTOR NDE 4.5
1 0.3 0.7
OK
MOTOR DE 0.9 0.3 0.6
12 DUAL EXTRUDER MOTOR 2
MOTOR NDE 4.5
0.9 0.6 0.9
OK
MOTOR DE 0.7 0.8 0.5
13
09-10-2013 COOLING TOWERS
D/T-3 CRACKER MILLS CIRCULATION
PUMP-1
MOTOR NDE 4.5
3.8 4.4 1.2
OK
MOTOR DE 1.8 1.8 1.1
14D/T-2 CRACKER
MILLS CIRCULATION PUMP-1
MOTOR NDE 4.5
2.5 2 2.2Peaks at high frequency Lubrication the bearing
MOTOR DE 1.6 1.3 1.1
15COOLING TOWER
CIRCULATION PUMP-2
MOTOR NDE 4.5
10 4.6 11 Time signal shows mis alignment
Do alignment MOTOR DE 8.7 7.5 6.1
16COOLING TOWER
CIRCULATION PUMP-2
MOTOR NDE 4.5
2.7 1.1 5.9 1x,2x & 3x dominate in axial direction
Do alignment MOTOR DE 3.6 3.6 5.2
17
DT-3 COOLING TOWER
CIRCULATION PUMP-1
MOTOR NDE 4.5
2.1 1.1 3.9
OK
MOTOR DE 2.4 1.7 2.9
NEW BANBURY
S.NO DATE AREA EQUIPMENT NAME MEASURING POINTS
VIBRATION (mm/sec)CBM FINDINGS WHAT TO DO ?
Max HOR VER AXIAL
1
25-10-2013 NEW BANBURY
11D BANAURY MAIN MOTOR
MOTOR NDE 7.1
0.9 1 1.5
SCR firing frequency
Check the electrical loose connections ,
shorted control cards and SCR condition MOTOR DE 0.8 1 1.1
2
11D BANAURY MAIN GEAR BOX-1
DE I/P
7.62-10.16
0.9 0.8 0.9
OK
NDE I/P 0.9 0.8 1.1
BANBURY SIDE STAGE-1 0.7 0.6 1.1
BANBURY SIDE STAGE-2 0.9 0.6 1.1
MOTOR SIDE STAGE-1 0.5 0.8 1
MOTOR SIDE STAGE-2 0.7 0.7 1
MOTOR SIDE STAGE-3 0.8 0.6 0.8
BANBURY SIDE STAGE-3 0.8 1 1.3
3 F620 BANAURY MAIN MOTOR NDE 7.1 1.1 0.7 1.5 Suspected SCR firing
MOTOR-A
problem please check itMOTOR DE 1.2 0.6 1
4
F620 BANAURY MAIN GEAR BOX-A
DE I/P
7.62-10.16
0.5 0.4 0.4
OK
NDE I/P 0.9 0.5 0.5
BANBURY SIDE STAGE-1 0.2 0.3 0.4
BANBURY SIDE STAGE-2 0.5 0.4 0.4
MOTOR SIDE STAGE-1 0.6 0.8 0.5
MOTOR SIDE STAGE-2 0.6 0.5 0.4
5 F620 BANAURY MAIN MOTOR-B
MOTOR NDE 7.1
0.6 0.6 0.8
OK
MOTOR DE 0.7 0.5 0.8
6
F620 BANAURY MAIN GEAR BOX-B
DE I/P
7.62-10.16
0.5 0.7 0.5
OK
NDE I/P 0.6 0.6 0.5
BANBURY SIDE STAGE-1 0.4 0.6 0.6
BANBURY SIDE STAGE-2 0.6 0.4 0.6
MOTOR SIDE STAGE-1 0.4 0.4 0.7
MOTOR SIDE STAGE-2 0.5 0.3 0.4
7 F270 BANAURY MAIN MOTOR
MOTOR NDE 7.1
0.8 0.4 0.2
OK
MOTOR DE 1 1 0.5
8
F270 BANAURY MAIN GEAR BOX
DE I/P
7.62-10.16
0.3 0.2 0.2
OK
NDE I/P 0.2 0.2 0.7
BANBURY SIDE STAGE-1 0.4 0.5 0.4
BANBURY SIDE STAGE-2 0.7 0.4 0.4
MOTOR SIDE STAGE-1 1 0.9 0.3
MOTOR SIDE STAGE-2 0.6 0.8 0.6
MOTOR SIDE STAGE-3 0.4 0.3 0.5
BANBURY SIDE STAGE-3 0.5 0.3 0.4
9 NEW F270 BANAURY MAIN MOTOR
MOTOR NDE 7.1
0.8 0.5 0.6
OK
MOTOR DE 1.5 0.5 1.3
10
NEW F270 BANAURY MAIN GEAR BOX
DE I/P
7.62-10.16
0.6 1 1.2
OK
NDE I/P 0.8 0.6 0.8
BANBURY SIDE STAGE-1 0.3 0.5 0.8
BANBURY SIDE STAGE-2 0.6 0.3 0.5
MOTOR SIDE STAGE-1 0.7 0.3 0.6
MOTOR SIDE STAGE-2 0.5 0.5 0.4
MOTOR SIDE STAGE-3 0.5 0.4 0.2
BANBURY SIDE STAGE-3 0.6 0.5 0.3
DUST STOP LUBE MOTOR Check the coupling
3 & 4
11
27-10-2013
F270 DUST COLLECTER MOTOR NDE
6.41 0.5 0.6
OK
MOTOR DE 1.3 0.6 0.6
12 F270 FUME COLLECTER MOTOR NDE
6.41 0.8 1.3
OK
MOTOR DE 1 1 1.2
13 NF270 DUST COLLECTER MOTOR NDE
6.43.3 2 2.1
Clean the blower vanes MOTOR DE 3.3 0.9 2.3
14 F620 DUST COLLECTER MOTOR NDE
6.44.6 2 5.2
AXIAL VIBRATION IS MORE(Blower
wobbling )
Blower alignment with rotating shaft & check the dust colector BAG'S
(Check the accumulation on bag !) MOTOR DE 4.9 5 6.7
OTR
S.NO DATE AREA EQUIPMENT NAME
MEASURING POINTS
VIBRATION (mm/sec)CBM FINDINGS WHAT TO DO ?
Max HOR VERAXIA
L
1
27-10-2013EXTRUDE
R
EXTRUDER MAIN MOTOR
MOTOR NDE 4.5
1.3 0.7 0.5
OK
MOTOR DE 1.4 0.4 0.7
EXTRUDER MAIN GB
DE INPUT 7.62-10.1
6
0.6 0.4 0.6
OK
NDE INPUT 0.6 0.4 0.5
2FEED MILL MOTOR
MOTOR NDE 4.5
4.4 1 1.9
OK
MOTOR DE 3.2 0.6 1
3
FEED MILL GEAR BOX
DE I/P
7.62-10.1
6
1 0.2 0.5
OK
NDE I/P 0.8 0.7 0.4
4MILL SIDE STAGE-1 0.8 0.4 0.5
MILL SIDE STAGE-2 0.7 0.3 0.4
MOTOR SIDE STAGE-1 0.5 0.6 0.4
MOTOR SIDE STAGE-2 0.5 0.4 0.6
MOTOR SIDE STAGE-3 0.7 0.5 0.4
MILL SIDE STAGE-3 0.8 0.5 0.4
5SURGE MILL MOTOR
MOTOR NDE 4.5
1.4 0.5 0.6
OK
MOTOR DE 1.2 0.6 0.7
6
SURGE MILL GEAR BOX
DE I/P
7.62-10.1
6
0.4 0.6 0.5
OK
NDE I/P 0.4 0.5 0.4
MILL SIDE STAGE-1 0.4 0.4 0.4
MILL SIDE STAGE-2 0.3 0.2 0.5
MOTOR SIDE STAGE-1 0.3 0.4 0.4
MOTOR 0.3 0.3 0.3
SIDE STAGE-2
MOTOR SIDE STAGE-3 0.4 0.2 0.3
MILL SIDE STAGE-3 0.3 0.2 0.4
7 CRACKER MILL MOTOR MOTOR NDE 4.5 7.2 1.6 2.7 Unbalance Force check the voltage
unbalance & Suspected rotor bar failure MOTOR DE 8.7 1.9 2.9
8
CRACKER MILL GEAR BOX
DE I/P
7.62-10.1
6
3.1 1.8 1.3
OK
NDE I/P 1.5 1.1 1.5
MILL SIDE STAGE-1 1.4 1 1.2
MILL SIDE STAGE-2 3 1.5 1.4
MOTOR SIDE STAGE-1 0.8 3.2 1.5
MOTOR SIDE STAGE-2 2 1.1 1.1
MOTOR SIDE STAGE-3 1.9 1 1.2
MILL SIDE STAGE-3 2.7 0.9 1.5
UTILITIES
S.NO DATE AREA
EQUIPMENT NAME
MEASURING POINTS
VIBRATION (mm/sec)
CBM FINDINGS WHAT TO DO ?Max Limit
HOR
VER
AXIAL
1
28-10-2013 CFB
FEED WATER MOTOR-1
MOTOR NDE 4.5
2.2 1 0.9
OK
MOTOR DE 2.4 1.5 0.5
2
FEED WATER MOTOR-2
MOTOR NDE 4.5
2.4 0.9 1.3
OK
MOTOR DE 2 1.9 0.6
3FD FAN MOTOR 1
MOTOR NDE 4.5
0.6 0.4 0.7
OKMOTOR DE 0.7 0.9 0.5
4 BLOWER SIDE BEARING 1 0.2 0.9
5FD FAN MOTOR 2
MOTOR NDE 4.5
1.3 0.5 1.2
OKMOTOR DE 1.2 1 1.1
6 BLOWER SIDE BEARING 1.2 0.6 0.9
7PA FAN MOTOR 1
MOTOR NDE 4.5
3.7 1.5 4.4
OK
MOTOR DE 3.2 3.1 2.2
8 BLOWER SIDE BEARING 7 10 Spike Energy in g's = 2.11 Bearing shows deterioration.
9 MOTOR SIDE BEARING 2.7 1.6
10PA FAN MOTOR 2
MOTOR NDE 4.5
2 3 3.3
OK
MOTOR DE 2.8 3 3.5
11 BLOWER SIDE BEARING 4.1 1.9
OK
12 MOTOR SIDE BEARING 3.2 2.6
13 ID FAN MOTOR 1 MOTOR NDE 4.5 0.5 0.4 0.8 OK
MOTOR DE 0.8 0.6 0.5
14 BLOWER SIDE BEARING 0.4 0.6 0.8
15ID FAN MOTOR 2
MOTOR NDE 4.5
0.9 0.6 1.1
OK
MOTOR DE 1 0.9 0.8
16 BLOWER SIDE BEARING 2 1.4 4.1 Axial movement (looseness) Check the looseness
17
30-09-2013 POWER HOUSE
800 CFM COMPRESSOR-2
MOTOR
MOTOR NDE 8.3
3.3 2.4 4.3
OK
MOTOR DE 4.7 3.8 3.9
800 CFM COMPRESSOR-3
MOTOR
MOTOR NDE 8.3
1.7 3.2 2.6
OK
MOTOR DE 2 3.5 2.2
800 CFM COMPRESSOR-4
MOTOR
MOTOR NDE 8.3
8.2 1.8 4.31x is more (unbalance
force ) check the coupling MOTOR DE 10 4.1 2.2
14
1000 CFM COMPRESSOR-1
MOTOR
MOTOR NDE 8.3
3.6 2.7 3.6
OK
MOTOR DE 5.1 3.4 5.2
15
1000 CFM COMPRESSOR-2
MOTOR
MOTOR NDE 8.3
4.6 4.5 8.9 Truncated time wave & axial dominate check the pulley to pulley
alignment MOTOR DE 3.4 3.6 7
16
1000 CFM COMPRESSOR-4
MOTOR
MOTOR NDE 8.3
1.1 2.4 4.3
OK
MOTOR DE 1.7 3.8 3.3
17
1000 CFM COMPRESSOR-6
MOTOR
MOTOR NDE 8.3
4 2 3.7
OK
MOTOR DE 4.7 3.3 2.8
19
THERMEX BLOWER MOTOR
1
MOTOR NDE 9.5
1.7 0.5 5.2Random vibration Clean the blower vans &
check the blower wobbling MOTOR DE 0.9 1.5 3
20
THERMEX BLOWER MOTOR
2
MOTOR NDE 9.5
1 0.8 3.5
high frequency peaks
check the DE side bearing (shows deterioration)
MOTOR DE 0.7 2.4 3.4
21
TBW-1 FD FAN MOTOR
MOTOR NDE 9.5
0.8 0.7 1.9
looseness frequency
check the any mechanical looseness (like
coupling ,foundation bolts etc..)MOTOR DE 1.3 0.9 1.5
22
TBW-2 FD FAN MOTOR
MOTOR NDE 9.5
1.1 0.9 2.2
OK
MOTOR DE 1.4 3.6 1.7
23
IAEC FD MOTOR 2
MOTOR NDE 9.5
7.1 1.8 3.11x is more in Hor
Do the balancing MOTOR DE 6.4 2.2 3.2
MONTHLY WISE INCREASING POINTS:
MONTH Apr-13 May-13 Jun-13 Jul-13 Aug-13 Sep-13 Oct-13 Nov-13 Dec-13 Jan-14POINTS 750 1130 2150 2450 2750 2880 2880 3220 3220 3220
GRAPH:
Apr/13 May/13 Jun/13 Jul/13 Aug/13 Sep/13 Oct/13 Nov/13 Dec/13 Jan/140
500
1000
1500
2000
2500
3000
3500
POINTS
POINTS
FEED BACK & PROBLEMS UNDER OBSERVATION:
1
PLANT-I
OLD BABURY
BANAURY-1 MAIN MOTOR
LOOSENESS AND BEARING PROBLEM
Initial stage
2 BANBURY -1 DUMP MILL GEAR BOX
GEAR MESH BACKLASH Initial stage
3 BANAURY-3 MAIN MOTOR
UNBALANCE FORCE ACTING Need to be test
4 BANAURY-4 MAIN GEAR BOX
GEAR MESH BACKLASH Initial stage
5 BANBURY -3 DUMP MILL GEAR BOX
GEAR MESH BACKLASH Initial stage
6 BANBURY -3 DUMP MILL GEAR BOX
GEAR MESH BACKLASH Initial stage
7HFE
HFE FEED MILL-II MOTOR
BEARING PROBLEM Initial stage
8 HFE CRAKER MILL GEAR BOX
GEAR TOOTH PROBLEM Initial stage
9
TUBE PLANT
6'' EXTRUDE
R
6'' EXTRUDER FEED MILL MOTOR FLATNESS OF THE BASE
Need to be
correct
106'' EXTRUDER CRACKER MILL
MOTORFLATNESS OF THE BASE
Need to be
correct
116'' EXTRUDER CRACKER MILL
CONNECTING GEAR BACKLASH
Need to be
correct
128'' EXTRUDER
8" EXTRUDER MILL-I (CRACKER MILL
MOTOR)DE BEARING PROBLEM Initial
stage
13NEW 6''
EXTRUDER
HOT AIR EXHAUST BLOWER UNBALNCE
Need to be
correct
14NEW 6'' EXTRUDER
MOTOR INCREASE THE RIGIDITY Need to
be correct
15
PLANT-II
DIP UNIT
PR-1 BLOWER UNBALANCE FORCE ACTING Initial stage
16ZONE-2 MAIN CIRCULATION
BLOWER UNBALANCE FORCE ACTING
Need to be
correct
17 ZONE-2 HOT AIR EXHAUST BLOWER
UNBALANCE Initial stage
18
TYRE CURING
#2
TRENCH#1 SOUTH MOTOR
BEARING PROBLEM Initial stage
19TRENCH# 2 NORTH
& EAST MOTOR MISALIGNMENT Need to
be correct
20TRENCH# 3 EAST
MOTOR MISALIGNMENT Need to
be
correct
21TRNCH # 5 MIDDLE & NORTH MOTOR MISALIGNMENT
Need to be
correct
22TRENCH # 7 KSB
MOTOR MOTOR BASE PROBLEM Need to
be correct
23 DUAL TUBER#1
CAP MILL MOTOR SOFT FOOT PROBLEM Initial stage
24
PLANT-III
NEW BANBURY
COMPRESSOR #7 MOTOR MISALIGNMENT
Need to be
correct
25
DUAL TUBER# 2
BASE FEED MILL GEAR BOX
GEAR TOOTH PROBLEM Initial stage
26 BASE CRACKER MILL BEARING PROBLEM Initial stage
27 CAP CRACKER MILL BEARING PROBLEM Initial stage
28
DUAL TUBER# 3
8'' BASE EXTRUDER MOTOR
BEARING PROBLEM Initial stage
29 10'' CAP EXTRUDER MOTOR
BEARING PROBLEM Initial stage
30 MILL #2 & BASE FEED MILL
CONNECTING GEAR BACKLASH
Initial stage
3171''
CALENDER
CRACKER MILL #2 BEARING PROBLEMInitial stage
32
UTILITIES
CFBID FAN BLOWER # 2 AXIAL MOVEMENT Initial
stage
33 PA FAN 2 BEARING PROBLEM Initial stage
34
POWER HOUSE
800 CFM COMPRESSOR # 4 MISALIGNMENT
Need to be
correct
35 THERMEX BLOWER # 2
BEARING PROBLEM Initial stage
36 IAEC FD MOTOR #2 UNBALANCE Need to
be correct
GOOD OBSERVATION:
S.NO PLANT AREAEQUIPMENT NAME S0lVED PROBLEM
CURRENT STATUS
1
PLANT-I
OLD BABURY
BANBURY # 4 MAIN MOTOR
COUPLING LOOSENESS DUE TO WEAR BUSH
PINSOK
2 HFE HFE MAIN MOTOR SCR PROBLEM OK
3TYRE
CURING #1
275 PSI CWS PUMP MOTOR ALIGNMENT PROBLEM OK
4 TUBE NEW 6''
EXTRUDER
NEW 6'' EXTRUDER MOTOR BEARING PROBLEM OK
5
PLANT-II DIP UNIT
ZONE 2 MAIN CIRCULATION
BLOWER BALANCING PROBLEM
NEED TO BE IMPROVEMEN
T
6ZONE 2 MAIN CIRCULATION
MOTOR
PULLEY TO PULLEY ALIGNMENT OK
715 TR CHILLER COND. PUMP
MOTOR-1
BASE DEFORMATION PROBLEM OK
8 TYRE CURING
#2
TRENCH # 3 NORTH MOTOR
LOOSENESS OK
9 TRENCH # 4 NORTH MOTOR
ALIGNMENT PROBLEM OK
10PLANT#
III
DUAL TUBER #
2
CAP CRACKER MILL MOTOR ALIGNMENT PROBLEM OK
11 DUAL
TUBER # 3
BASE FEED MILL MOTOR BEARING PROBLEM OK
12 UTILITIES
CFB PA FAN # 1 BEARING PROBLEM OK