Download - Bag in Box Filling October 2007 ASTEPO - The best partner for bag in box & aseptic technology
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Bag in Box Filling
October 2007
ASTEPO - The best partner for bag in box & aseptic
technology
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TABLE OF CONTENTSASTEPOASTEPO – WHO ARE WE??
BAG IN BOXBAG IN BOX – A versatile alternative to the traditional can and packaging
Aseptic fillingAseptic filling – A significant outlook of Astepo’s capabilities
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COMPANY MISSIONYear of Foundation 1986
• We deal with the food industry• A middle-sized slim and flexible company specialized in
flexible bag-in-box and pouch package filling equipment• We deal with all major BIB suppliers and different
caps/spouts• We fill the following packages:
– 1-3 lt. bags for the food service, HORECA
– 3-20 lt. bags for catering
– 200-1000 lt. bags for industrial use
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1986
198819891991199219941995
1997
1999
2000
2001
200320042006
FoundationN° 2 Aseptic fillers sold with FBRPatent of DSRN° 2 Complete Aseptic Plants soldSteam chamber design and replacement of chemical sterilization1st Automatic filler and 1st application with dairy productsTake over by BERTUZZI S.p.A.Designing of automatic web/semi-automatic fillers for wine2” Head designShuttle1st complete carton box lineF.D.A. Approval20 People employedSPAF designAseptipouch patent together with Elag (CH) and Menshen (Germany). Formal agreement with Simaco (Italy) for the jointed production and commercialisation of ohmic aseptic lineFirst aseptic ohmic line for Saiace – Andros ( France), apple & pear compote, 4 T/H.Five million Euro turn overCertification UNI EN ISO 9001/2000Leverage buy-out by P.Decio, previous managing director 7.5 Million Euro turn-over
History
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COMPANY MISSION• We complete our fillers with up-stream processing
equipment:– Plate sterilizers
– Tube in tube sterilizers
STTH 2000STTH 2000
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COMPANY MISSION
– SSHE pasteurizers
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COMPANY MISSION
– Ohmic (electric) sterilizers
Sterilohm 120 KwhSterilohm 120 Kwh
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Company TaskFlexible company specialized in filling equipment for flexible bags
NON ASEPTIC
• Semi-automatic fillers for liquid products
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Company TaskNON ASEPTIC• automatic fillers for liquid
products
Traditional and UltracleanTraditional and Ultraclean
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Company Task
COMPLETE BAG IN BOX LOADING LINES
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Company Task
ASEPTIC
• industrial filler for bulk containers
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Company TaskASEPTIC
• industrial filler for small bags
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Company TaskCOMPLETE ASEPTIC LINES
•Multipurpose Line for:
•Grape and apple juice concentrates
•Wine kit
•Ready to drink juices
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Company TaskCOMPLETE ASEPTIC LINES
•Small sized aseptic line for:
•Ketchup
•Sauces
•Prepared foods
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Fields of activity through the years
0
5
10
15
20
25
30
1996 2006
Fruit Sauces Milk Eggs Drinks Various Tomato
Nr. of linesNr. of lines
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Some of the most relevant product references
Non-dairy cream and milkCreams and custardTomato and pizza sauce
Clear Grape concentrate (wine kits)
Liquid Eggs (with salt and sugar)Fruit toppings
Liquid aroma compounds
Citrus concentrates and F.S.O.J.
Apple and pear compote
Yogurt and bakery jamEthnic saucesBrothSyrups & nectarsSport drinks Flavoured and natural water
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McDONALDMcDONALDSS
McDONALDMcDONALDSS
LIPTONLIPTON(Unilever)(Unilever)LIPTONLIPTON
(Unilever)(Unilever)
Coca-Coca-ColaCola
Coca-Coca-ColaCola
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The Reason of the Success of Bag in Box
The Versatile Alternative to the
Traditional Can and Packaging
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Bag in Box vs traditional packaging
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Safety Food & Employees
CUSTOMER NEEDS BAG IN BOX
Product Quality Aseptic Filling
Shelf Life 1 Year plus
Convenience Easy to Use
Value Competitive Price
Functionality Multiple dispensing
options
Disposability Environmental
Bag in Box vs. Cans
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Bag in Box Package – Shelf-Life
Barrier LayerBarrier Layer
Hybar 35 HF
High oxygen barrier
Inner LayerInner Layer
ClearShield 20
High oxygen barrier
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Bag in Box Manual Convenience Dispensing
Fitments
Taps-Easy, Convenient, sanitary
• Manual and Automated Dispensing –
Taps and Pumps
OPTIONS
• Slash and Serve – Quick and Easy• Open/Pour/Reseal – Less waste, maintains freshness
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Food Service Bag in Box Advantages
VERSATILITY
•One bag, several dispensing options
•Resealable – Freshness, waste reduction, storage
•Size flexibilty – Options
SAFETY
•Food safety – Closed systems
•Employee safety – No sharp edges
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Food Service Bag in Box Advantages
EASE OF USE
•Opening
•Closing
•Dispensing
•Disposal
•Simplicity
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Bag in Box: Freight Efficiencies
• Less Packaging Material Lower Cost per Kg to end user of Final
Product
• Packaging Costs lower cost per Kg
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Thank you for Thank you for
your attentionyour attention