Download - BBM HEAVY MACHINERY PVT.LTD
BBM HEAVY MACHINERY PVT.LTD.
Factory & Office Address: Unit No D2, Indian Corporation, Opp. Dive Petrol Pump, Mumbai Nashik Highway, Dive Village,Thane- 421 302, Maharashtra, India Landline: +91-9272200135
BBHM Presentation rev09
Focus on Quality & Process
Introduction• BBM Heavy Machinery Pvt. Ltd. (BBMHM) is a Joint
Venture Company with SMS Meer GmbH, BBM S.p.A., Italy .
• Company Established in 2011.• Located 8 Kms from Thane (outside Mumbai) off Nasik
Highway and 30 Kms from Mumbai International Airport• BBM HM is mainly involved into Machining, Fabrication
and Assembly for various equipment for Heavy Engineering Industries.
Strategy and Focus• Business Strategy: – Heavy Equipment Manufacturing for OEM companies
executing projects in India and Worldwide.• Focus Markets: -
Steel SectorPower SectorRailway SectorPrecision Job Work
• Management Team:-– Director: Giacomo Bigolin– Sales Director: Nikhil Bhatia– General Manager: Dhaivat Kora– Quality Manager: Alessandro Fraccaro
• Total Manpower – 48 Staff:- 20 Workers:- 28
• Capabilities:– Machining– Fabrication– Assembly– Testing
Organization Structure
Capabilities of Workshop• Assemblies up to 120 T, Single Module upto 60 T• Shears , Conveyor , Roller Table, Tilting Devices, Changing
Devices, Flatteners, Pinch Rolls, Coilers, Manipulators etc.• Single part components max 50 T • Domestic and Export Projects• Any equipment as described above with lot of value
addition work.
BAY I –Crane :- 1X10T , Quality Control & Assembly Area
BAY II- Cranes:- 2X20T , Machine:- FP10000 , Heavy Assembly Area
BAY III -Cranes:- 2X10T Cranes, Machine:- SL8000, Fabrication Area
CNC Programming & Tool Setting
• We are using DELCAM for modelling and programming of the jobs for both the machines.
• Both the CNC Machines are connected to the Programming Station through DNC software.
• Specialized Toolings used from Mitsubishi, AMEC, Dandrea for precision and productivity.
• All Tools preset in Tools Trolley/ ATC for a specific job with ELBO E660 Model Tool Pre-setter.
Machine-1: SL8000• Soraluce Travelling Column Table Type CNC Bore Mill SL8000 with
Automatic Indexing Head and 40 Tools Automatic Tool Changer• Loading Capacity :- 40 Tons• X- Axis Travel – 6500 mm• Y- Axis Travel – 1600 mm (Extendable to 2100 mm by rotating the
Universal Head)• Z- Axis Travel – 900 mm • Spindle Taper – ISO 50• Universal Head - 2.5 degree X 2.5 degree• CNC Controller – Heidenhain TNC 426• Fixed Table Area – 8000 mm X 800 mm
SL8000
Machine-2 : FP10000• Soraluce Travelling Column Floor Type CNC Bore Mill FP10000 with
Automatic Indexing Head with 20T Traversing Rotary Table. • Loading Capacity :- Rotary Table 20 T, Fixed Bed - 60 T +• X- Axis Travel – 10,000 mm• Y- Axis Travel – 2,600 mm• Z- Axis Travel – 1,300 mm • Spindle Taper – ISO 50• Automatic Universal Head - 2.5 X 2.5 degree• CNC Controller – Heidenhain TNC 530• Floor Plate Area – 8000 mm X 2000 mm• 20T Capacity Rotary Table Area – 2000 mm X 2000 mm with W axis Travel
of 1.5 metre
FP10000
All Geared Lathe Machine with DRO• Swing over Bed – 900 mm Diameter• Maximum Job Length that can be admitted between centers – 5000 mm
Measuring Instruments• FARO ARM 8’ PRIME 6 Axis Portable CMM with Repeatability of 27
microns in 2.4 metres.• Mitutoyo Make Outside Micrometers covering range from 0 -800
mm • Mitutoyo Make Inside Micrometers covering range from 100- 2100
mm • Grade I Slip Gauge Blocks Set• Mitutoyo Make Bore Gauges covering range from 10 mm to 350 mm• Granite Plate 2400 mm X 1100 mm X 300 mm• Precihite Make Electronic Height Measuring Machine 1000 mm .• Surface Roughness Tester.
20
FARO ARM
Accessory Equipment• 400 Amp MMAW Inverter Type Welding Machine – 2 nos.• Panasonic Make 400 Amp MIG Welding Machine – 2 nos.• RM 70 Radial Drilling Machine with 1200 mm Arm.• Indotech Make 320 mm Capacity Double Column Band Saw
Machine• Dia 25 mm Magnetic Drill with Stand – 1 no.• Imported Pneumatic & Mechanical Assembly Tooling – 2 sets• Induction Heater for Bearing Shrink Fitting of parts• ESAB Make Pug Gas cutting machine
Projects Executed • BBM S.p.A.: Mechanical parts of Bogie Disassembly Bench • SMS Meer India: 120m Roller Tables for BHEL• Pradman/SMS Meer UK: Crop & Divide Shear• SMS Meer Germany: Tube Washer, Flushing Device and Water
Collecting Hood• SMS Meer Germany: 16” Welded Pipe Line Forming Section,
Welding Squeeze Stand, Sizing Section and all Roll-Chock-Bearing Change Units.
• TENOVA Metals: Pinch Roll with Shear, Mandrel & Outboard Bearing Support Assemblies for Sheet Processing Lines
• BBM S.p.A Railway Equipment:- 300 T Wheel Press Mechanical Assembly
Projects Executed• SMS Meer India: 18MN Extrusion Press• Esmech:- Stacker Assembly for Sheets• SMS Tarcento :- Roll Changing ,Stand Tilting Device,
Horizontal and Vertical Dummy Stands with rollers & Loopers with channels for Wire Rod Mill
• SMS Meer India: Pitman for Forging Press• Pradman:-NTM Housing Compact Stands for Wire Rod
Mill• Godrej:- Defense Sector Job Work, Machining• Precihole:- SPM Base Frames and Columns Machining
BHEL Roller Table Assembly
• Customer: SMS Meer India Pvt. Ltd.• Total Weight: 65 Tons
Crop & Divide Shear
• Customer: SMS Meer UK / Pradman• Scope: Mechanical, Electrical, Motors, Automation, Testing• Total Weight: 7-10 tons
Tube Washing Assembly
• Customer: SMS Meer GmbH (Germany)• Total Weight: 40 Tons
Tube Washing Assembly
• Customer: SMS Meer GmbH (Germany)• Total Weight: 40 Tons
• Customer: Tenova Metals India P Ltd• Total Weight: Hydraulic Shear 3 tons and Mandrel 7 tons
Shears and Mandrels for Strip Processing Lines
18 MN Extrusion Press
• Customer: SMS Meer India P LtdTotal Mechanical Assembly Weight – 74 tons
18MN Extrusion Press
• Customer: SMS Meer India P LtdTotal Mechanical Assembly Weight – 74 tons
18MN Extrusion Press
16” Pipe Mill Sizing & Forming Line
Customer: SMS Meer, GermanySizing Section Mechanical Weight – 210 tons
16” Pipe Mill Sizing & Forming Line
Customer: SMS Meer, GermanyForming & Welding Section Mechanical Weight – 190 tons
Loopers & Roll Change Device for Long products
• Customer: SMS Meer, Italy• Total Weight: Loopers 4 Tons & Roll Change Device: 9.5 tons
Snap Shear & Transports for Welded Pipeline
Customer: SMIN Service, ThaneSnap Shear – 9 tons
Customer: SMS Meer, Germany Transport Systems 32 – tons
Capability of Manufacturing BBMHM can Manufacture, Assemble and Test • Cold Rolling Mill Equipment• Rebar Mill Equipment• Hot Rolling Mill Equipment• Pickling Line Equipment• Pipe Mill Equipment• Equipment such as Mill Stands , Chocks, Housings Coil Car, Coil Car Ramp Mandrels, Recoiler, Uncoiler Roll Changing Device, Loopers, Shears and Pinch Rolls Ladle Car
Capability of manufacturing
• Railway Industry Products Railway Wheel Presses Bogie Assembly Benches Bogie Disassembly Benches Bogie Testing Equipment Underfloor Lifting Machines
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