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E-mail: [email protected]
Movable Cross Rail
3.0m / 3.5m Width
4 Linear GuideWaysfor XAxis
AHAutomatic 5-face Machining (opt.)(E
MIS IO N W ID E T EC H C O ., L TD . CNC Double Column Vertical Machining Center
No.43, 17th Industrial Rd,Taiping,
Taichung County, 41154 Taiwan
TEL: 886-4-22712000
FAX: 886-4-22712009
Representative:
http://www.visionwide-tech.com
Vertical. Bridge. 5-FaceMachining Center
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VTEC
SFseries NFseries
X:2.1 -4.1m (Linearway)Y: 1.2/1.6/2.0m (Linearway)Z: 800/1 ,000mm (Linearway)
Z: 800mm(Boxway)
X: 2.2-10.2m
Y:2.3/2.6m
Z: 920/1 ,020mm (Boxway)
Z: 1,000/1 ,200mm(Linearway)
QVBseries QVHseries
X:2.0-4.0m
Y: 1.6/2.0m
Z: 800/1 ,020mm(Boxway)
X:4.2 -10.2m
Y:3.0 13.S/4.0m
Z: 1,000(Boxway)Z: 1,000/1 ,200mm(Linearway)
VTEC
Pursuing better performance, Creat ing a new bench mark!
Vision Wide offers high quality and competitive priced products, our advantages are derived
from customer-oriented machine designs, utilizing reliable high quality components and
suppliers, integrating our precise process control during production, assembly andtesting.
DVFseries BMseries
X:2.0-S.0m
Y: 2.3/2.6m
Z: 920/1 ,020mm(Box way)
X: 4.2m-10.2m
Y:3.0 13.S/3.7/4.2m
Z: 1,000/1 ,200mmW: 1,000/1 ,200mm
Pursuing better performance, Creating a new bench mark! We solidify our commitment to
the company motto of "Originality", "Creativity", and "Contribution" for best performance
and organizational enhancements from a professional team-based environment.
nAttachmentHeads
Manual Attachment Heads (notavailable for BM). semi-auto5-facemachining(AC)
Automatic Attachment Heads fully-auto5-facemachining(AH)
From the l it tle improvements to the futu re new products, we have the technology for
today's industries. We continue to make us more competitive nowadays and afterwards
inthe CNC machining centers. 90· angularhead
Universalhead
Extendedhead
AC 90·angularhead
AC 2-axis AC extendedhead head
(not available forSFand VB)01 02 _
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• Movab le c ross rai l, the la rge Z+W axis s troke up to 2 .2m [W: 1 .2m (Opt. ), Z: 1 .0m]
• Dual synchronized feeding system with dual l inear scale posit ioning W-axis
• Casting structure: table,column,beam,cross rail,saddle, headstock
• German orJapan made rol le r type l inear ways for XlZ axis
• Ful ly supported 4-way bed• Wid th between columns : 3 .0m 13.5m
• Cutting length: 4.2m-10.2m
• 4 ,2 0 0/ 6, 00 0 rpm (Opt.) 2-sted gear spindle with 22/26 kW motor
• Max . exchang ing too l: 18kg, 0215mm x L450mm
• Dual self-al igned hydraul ic cyl inders with automatic
pressure tuning balancing design for W-axis.
• Canti levered and rotary operation panel
• ATC for vertical spindle orvert ical 1 horizontal
spindle (Opt.)
• Hydraul ic head a ttachments (900
1extended 12-axis)
Manual head attachments (300 190 0 1extended 12-axis)
• Automatic head magazine
• Ful ly automatic 5-face machining function
Height limitation ofwork piece forATe & head changing (std. column height)
Table at a rbitrary X Table at end X positions
Max.height ofwork piece:
1,350mmixedposition tool changing Nolimitation
Multiple positions tool changing
Automatic headclamping
No limitation No limitation
Max.height ofworkpiece: Nolimitation (Xii:400mm)
1,250mm 1,850mm(X < 400mm)ase
VTEC
• Best center- line layout of the spindle system
• Sel f-al ignment twin hydraul ic cyl inders with
pressure accumulator balancing design for
headstock
• Bal l screw supporter and vibration damper
f or X IY axis (4m above)
• Gear reducer for X-axis provides bet ter
feeding rigidity
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I Numerical Controlleresign Feature of Spindle System
• Least thermal deformation based on box structure,
and spindle centered atthe interception point of
motor, ballscrew, and dual balancing weight
• Onepiece casting design with square shape headstock
(460 x 460mm)
• High efficient powertransmission with low noiseare
produced byJapanese JIS0 grade gears
• Spindle madebythefirst c lass suppl ier
• Floating tool release mechanism
• Temperature cooling system forgears, bearings,
and spindleFANUC Oi/21 i/18i
Spindle Power andTorque Chart
• Geartype
Power:22126kW4200rpm
~ Nm900
15002000
• Belt-driven type I Direct-driven type
Spindle Torque I power chart
~Nm180
26
20
Nm
Power: 22126kW6000rpm
kWNm
l£~Nm
300
200
100
~=====J~~o 1 000 2 000 3 000 4 000 5 000 6 000
50 364 1 45 0
g84200
3000 4000Spi nd l eS peed(m i n-1) Spnde Speed(rpm
• Too l t ab le dat a• Too ls s ta tus ref er t oATC
• Duty rate informat ion
Nm kWNm180
Spindle Torque I power chart
Nm
26
20
165_7
22
BO
60
40
Machining Parameter
• Addit ional 3parameters for machining
• The best ef fic iency machining modules
• The highest precision machining modules
• The smoothest machining modules
LEVEL, ,
~BBP ~~ ~ BBB ~ BBB, , ,
aa ,; ,; ·PBBB . . .e ae ae P~E1 ~BB ~BB ~BB
aa aa aa P~??
" " "BB ~BB ~BB
22
80
60
40
o 1 00 0 2 00 0 3 00 0 4 00 0 5 00 0 8 00 0 7 00 0 8 0 0050 500
FANUC a22 (Bell) Spind le S peed ( rpm) S p i nd l e S p e ed ( r pm )
HEIDENHAIN iTNC 530
./
. DFF5ET2B' L. BBBB
Manual Tool Compensation &Measurement
• Fast tool compensation
• Manual tool compensation
Calculator Funct ion
• +, - , x, + arithmetic operations
• Sine, cosine, andtangent function
• 10sets memory register ing
J
i1~ L . E' H HE H ~ H SL E
l_'!: :C
Work Piece Coordinates Searching
• Get them ddle point ofa rectangle geometry
• Get theradius andcenter ofa circular geometry
• Calculate thet ilted angle between aline andX axis
VTEC
! i I , . , . ' . . . . . . . I~ nP """111 r: I .
V is ion Wide FTP Server
(only for FANUC)
• 100% self-developed
• Quick sett ings
• Esay operation
Machine Status
• Fas t mappings o f 1/0 and program comment
• Quick maintenance
Tool Load Manager
• Over load a la rm for each t oo l
• Set ting range 0-120%• Noneed any f ur ther ext erna l hardware
FX500 Arbitrary Indexing Coordinates System
• V/Htool length ahddiameter compensation• Working coordlnates af fine transformat ion andcompensation (between different faces)
• Automat ic horizontal spindle canter f inding• V/Hrigid tapping I
• V/Hmanual interrupting I
• V/Hmanual feeding(V/H = vertca! horzonta)
J~~iJ3~ :::lJ::J::J::JJVW-FX100 1500
• Specified for FANUC controller
• Enhanced funct ions and operations
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Strong, accurate, dynamic cross rail design
G Heat e x chan ge r f o r e l ec t r ic a l c a b in e t
C ! D Sp la sh w a te r g u n & a ir o u tl et
C ! D Ope ra t ion manua l
~ P re ss ur ed a ir a s si st b al an ci ng
C 1 1 Ge ar r ed u c er f o r X a x is
C ! D Ca ter p il la r c h i p c on veyo r
< 1 D H i ghpen d u l um t y p eope r a ti on p anel
~ X a xis b all s c rew s up po rt er
~ S cr ew t yp e c h ip c on ve yo r
• R ig id s truc tu re • P rogrammable brakesf o rW-axi s • Twin balancing cylinders forW-axis
AH typeAutomatic 5-face Machining Package (Opt.)
• Automat ic headmagazine (onehead) • Automaticheadmagazine(threeheads)(Opt.)
• Horizontal tool changing • ATC for v ertical spindle • ATC for v ertical I horizontal spindle (Opt.)
_ 07
VTEC
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CNC software development
3. Quality Check
09
ATC assemble Machine assemble
4. Customer Database & Record
BALL BAR tuning CMMcheck
5. Customer Technical Support
Autocollimator Laser check
VTEC
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VTEC
Table and T-slot Dimensionunit : mm(inch)
Automat ic Hydraul ic Clamping Heads
X - s t r o k e 4 . 2 m / 5 . 2 m 1 6 . 2 m / B . 2 m 1 1 0 .2 m
( 1 6 5 . 3 5 " / 2 0 4 . 7 2 " / 2 4 4 . 0 9 " / 3 2 2 . B 3 " / 4 0 1 . 1 5 " )
AC ext ended headC 90° a ng ul ar h ea d AC 2-axis head
2 6 0 0 ( 1 0 2. 3 6 ) /3 0 0 0 ( 1 1 B . 11 )
403.5
S p i n d l e
1 2 1 4 1 4310
1 2 1 4 1 4
Spind~ n o s e (GL) I r~ I
n o s e (GL)
48
30
___l_
~I RJ12S1
~
4 m / 5 m / 6 m / 8 m / 1 0 m ; I
b Ul
\enose (GL )
I
.it~
~~t I EI •
209
456.7
2 8 H 8 ( + 0, + 0 .0 3 3)( 1 . 1 " )
( 1 5 7 . 4 8 " / 1 9 6 . 8 5 " / 2 3 6 . 2 2 " / 3 1 4 . 9 6 " / 3 9 3 . 7 " ) S p i n d l
~i ~
. . . . . . .1 1 1 + : = = = = = = = = = = = = = = = = = = : : : ) :"~ v- +
g~ co~~j:! .-
<c~ r - - . :C"":! :o 10
~~ ~
'"'"'"
( 1 . 8 9 " )
Max. p ower 26kW Max. p ower 26kW Max. power 26kW
Max. speed 3,000rpm Max. speed 3,000rpm Max. speed 4,000rpm
Spindle taper #50 Spindle taper #50 Spindle taper #50
unit : mm(inch) Head clamping Hydraulic Head clamping Hydraulic Head clamping Hydraulic
Axis indexing Auto angularindexing(5°, C-axis) Axis indexing Auto angularindexing(5°, C-a x is ) Axis indexing Not available
Major Machine Dimension
Tool Shank&Pull Stud Dimension u ni t: mm
Tool shank (BT-50) Tool shank ( CAT-50) Toolshank(DIN-50,DIN69871)
B M 4 2 J B M 5 2 J B M 6 2 J B M 8 2 J B M 1 0 2
1 1 5 r n 1 1 3 5 r n 1 1 5 5 1 1 9 5 r n 1 2 4m . m
( 4 2 5 . 7 5 ' / 5 3 1 . 4 9 " / 6 1 0 . 2 3 " / 7 6 7 . 7 1 ' / 9 4 4 . 8 8 )
-rlt
U~
~
1 1 1 1 1 0 1 0 1... I l o i o i o l
IA
Pull stud bolt ( P50T-1) Pull stud bolt ( CAT-50)Pul l s tud bol t
(DIN-50, DIN69872B, IS07388/2-4A)
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8M series
VTEC
X axis mm 4,200I
5,200I
6,200I
8,200I
10,200 4,200I
5,200I
6,200I
8,200I
10,200
Yaxis mm 3,000/3,700 3,500/4,200
Zaxis mm 1,000 1,000
Waxis mm 1,000/1,200 (Opt.) 1,000/1,200 (Opt.)
Spindletype - Roller type linear ways Roller type linear ways
Distancefromspindlenosetotable mm 250-2,250 (Std.)1250-2,450 (Opt.) 250-2,250 (Std.)1250-2,450 (Opt.)
Distancefromspindlecentertocolumn mm 760 760
Distancebetweencolumns(portwidth) mm 3,000 3,500
TABLE
Dimension mm 4,000 x 2,600I
5,000 x 2,600I
6,000 x 2,600I
8,000 x 2,600I
10,000 x 2,600 4,000 x 3,000I
5,000 x 3,000I
6,000 x 3,000I
8,000 x 3,000I
10,000x3,000
T-slot(Widthx NumberxPitch) mm 28 x 13 x200 28 x 15 x200
Max.tableload kg 20,000I
24,000I
28,000I
32,000I
36,000 20,000I
24,000I
28,000I
32,000I
36,000
SPINDLE
Spindlemotor(Continuous30minutesated) kIN 22/26 22/26
Spindlespeed (2-stepgear) rpm 50-4,200/6,000 (Opt.) 50-4,200/6,000 (Opt.)
Spindletaper IS050 IS050
FEED
Cuttingfeedrate mmlmin XYZ:1-7,000 W:1,000 XYZ:1-7,000 W:1,000
Rapidtraverse mlmin XY:10 Z:12 W:2I
X:8 Y:10 Z:12 W:2 XY:10 Z:12 W:2I
X :8 Y :1 0 Z :1 2 W:2
X,Y,Zmotor kIN X:9, Y:9, Z:4, W:9 x 2 X:9, Y:9, Z:4, W:9 x 2
ACCURACY(X, Y, Z) (Measuredby laserinst rument)
Refer to JIS B6333 mm ±0.01/300, ±0.0151 Full travel ±0.01/300, ±0.0151 Full travelPositioningaccuracy
RefertoVDI3441 mm PO.045 PO.045
RefertoJISB6333 mm ±0.005 ±0.005Repeatability
Refer to VDI3441 mm PsO.035 PsO.035
- -TC
ATCcapacity pes 60/90 (Opt.) 60/90 (Opt.)
ATCtype - vertical I vertical-and-horizontal (Std.) vertical I vertical-and-horizontal (Std.)
Max.tool weight kg 18 18
Toolsize(Dx L)(Fulltools) mm 0125 x L450 0125 x L450
Max.toolsize(D x L)(Next pocketempty) mm 0215 x L450 0215 x L450
Toolshank - BT 50 or CAT 50 BT 50 or CAT 50
Pullstud - P50T-1 P50T-1
OTHERS
Electric powerc onsumption kVA 85 85
Pneumatic requirement kg/cm2 6 6
Machinenet weight kg 64,000/66,000 68,000/70,000 74,000176,000 86,000/88,000 94,000/96,000 66,000/68,000 70,000/72,000 76,000/78,000 90,000/92,000 98,000/100,000
Machinegrossweight kg 68,000/70,000 73,000/75,000 80,000/82,000 94,000/96,000 102,000/104,000 70,000/72,000 75,000/77,000 82,000/84,000 98,000/100,000 106,000/108,000
Max.spacevolume I BM-XX30 135 series m 13.5x8.7x6.6 15.5x8.7x6.6 17.5x8.7x6.6 21.5x8.7x6.6 26x8.7x6.6 13.5 x 9.2 x 6.6 15.5 x 9.2 x 6.6 17.5x9.2x6.6 21.5 x9.2 x 6.6 26x9.2x6.6
(LxWxH) I BM-XX37 142 series m 13.5x9.2x6.6 15.5 x 9.2 x 6.6 17.5x9.2x6.6 21.5x9.2x6.6 26x9.2x6.6 13.5x9.7x6.6 15.5x9.7x6.6 17.5x9.7x6.6 21.5x9.7x6.6 26x9.7x6.6
Standard Accessory & Function
© Allspecifications aresubjectedto changew thout prior notice.
Optional Accessory & Function
01. Fanuc 18i MBCNC
02. 4 ,200 rpm 2-step gear spind le
03. Spind le and gear box coo ling system
04. Twin hydraul ic counter balance for Z-axis
05. Two hydru lic cyl inders with automatic
pressure tuning for W-axis
OS. Hydraul ic braking system for W-axis
07. Absolute pulse coder , dua l l inear sca les
forW-axis
0 8. Bal l s cr ews suppo rt in g dev ices for X / Y a xi s
09. Overhead pendu lum type opera t ion panel
10. 60Ttool magazine (vert ical )
(BM-xx30 /35)
11. SOTtool magazine (vertical/horizontal)
(BM-xx37/42)
12. Central ized auto lubrica tion system
13. Independent lubrication oil collector
fo r four axes
14. Four p ieces splash guard
15. Working l ight & 3-color signal lamp
1S. A ir b last th rough spind le
17. Movab le manua l pulse generator
1 8. Wash gun and pneumat ic i nter fa ce
19. RS232 / RJ45 i nter fa ce
20. V is io n W ide g ra ph ical u se r i nter fa ce
(VW-FX)
21. F lo od coo la nt sys tem
22. Hea t e xchanger for e le ct ri ca l cab in et
23 . Twi n c hip s cr ew s on t ab le s id e
24. Caterpi llar chip conveyer
25 . F ou nda ti on p ad s a nd bo lt s k it s
26 . T oo l k it s
01. 6,000 rpm2-step gear spindle
02. 8,000 rpmdirect-driven spindle
03. 90Ttoolmagazine (vertical) (BM-xx30 /35)
04. 90Ttoolmagazine (vertical/ horizontal)
(BM-xx37/42)
05. 60T/90T mutiple tool changing heightATC
(BM-xx37/42)
06. Coolant through tool holderinterface
(vertical spindle)
07. Coolant through spindle system
(vertical spindle)
08. Enclosed splashguard(without roof)
09. HEIDENHAIN linearscale feedback (X,Y,Z)
10. 200mm highercolumn (W-axis travel=1,200mm)
(Distance from spindle nose totable
(250-2,450mm»
11. Subworking table
12. Oilskimmer
13. Oilmistcooling device
14. Rotary table
15. Interface preparation forrotary table
16. 3-axismanual pulsegenerator (X,Y, Z separated)
17. Automatic tool lengthmeasurement
(T24E/ TS27R) (verticaltype,W-axis is
atthe lowestlimited position)
18.Automatic work piece measurement (RMP60)
19. Hydraulic clamping AC 90degree / extended /
2-axis head
20. Tabletype head seat
21. AHCsinglehead magazine /AHC three heads
magazine(BM-xx37/ BM-xx42 series)
22. Transformer
23. Chipcart