Bulletin 193SMP–1 , SMP–2 , and SMP–3 IEC Solid State Overload Relays
1-1
Bulletin 193
SMP–1 Overload Relay� Self-Powered� Wide Adjustment Range (3.2:1)� Ambient T emperature
Compensation� Visible T rip Indicator� Phase Loss Protection
SMP–3 Overload Relay� Digital Current Setting� Ground Fault Protection� JAM Protection� Communicates via R I/O or
DeviceNet� Trip Cause Indication via
LED’s, Human InterfaceModule or CommunicationNetwork
� Uses Common Allen-BradleyCommunication Devices
� Selectable T rip Class(10, 15, 20 or 30)
TABLE OF CONTENTS
Description Page Description Page
Product Selection 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SMP–1 Overload Relay 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . SMP–3 Overload Relay 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approximate Dimensions 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DescriptionThe SMP is a family of Solid State Overload Relays. The complete line includes theSMP–1 and SMP–3 overload relays. Each of these overload relays has uniquefeatures allowing for the choice of level of protection and features required for theapplication. The Product Selection Overview can be used for selection among theSMP overload relays.
Conformity to Standards:IEC 947-4 IEC 801UL 508
CSA C22.2 No. 14
Approvals:CSA CertifiedUL Listed
SMP, SMP-1, SMP-3 and DeviceNet are trademarks of Allen Bradley Company.
Product Selection Overview
Self-Powered ★
3.2:1 Adjustment Range ★
Phase Loss Protection ★ ★
Selectable Trip Class ★
Ground Fault Protection ★
JAM Protection ★
5:1 Adjustment Range ★
Communications Capability ★
LED Status Indication ★
Feature SMP–1 SMP–3
Bulletin 100 Contactorwith SMP–1 Overload Relay
SMP–3 Overload Relay
SMP–1 Overload Relay
Your order must include:� Cat. No. of overload relay
selected with voltage suffix code.
� If required, Cat. No. of anyaccessories.
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-2
Product Selection
SMP–1 Overload Relay Manual Reset ➊
Mounts to Contactor Adjustment
Class 10 Class 20
Mounts to Contactor100 and 104
AdjustmentRange Cat. No. ✽ Cat. No. ✽
M05 to A30
.1 to .32A 193-A1A1 193-A2A1
M05 to A30
.32 to 1.0A 193-A1C1 193-A2C1
M05 to A30 1.0 to 2.9A 193-A1D1 193-A2D1
Cat. No. 193-A1A1 1.6 to 5.0A 193-A1E1 193-A2E1Cat. No. 193-A1A1
3.7 to 12A 193-A1F1 193-A2F1
A12 to A30 12 to 32A 193-A1H1 193-A2H1
A38 to A4512 to 38A 193-A1H2 193-A2H2
A38 to A45
14 to 45A 193-A1J2 193-A2J2
A60 to A7514 to 45A 193-A1J3 193-A2J3
Cat No 193-A1H2
A60 to A75
23 to 75A 193-A1K3 193-A2K3Cat. No. 193-A1H2
B11023 to 75A 193-A1K4 ➋ 193-A2K4 ➋
B110
66 to 110A 193-A1L4 ➋ 193-A2L4 ➋
B180 57 to 180A 193-A1M5 ➋ 193-A2M5 ➋
CT Mounted for use with Bulletin 100 and 104 contactors ➋
B250 and B300 96 to 300A 193-A1N6 193-A2N6
B400 128 to 400A 193-A1P6 193-A2P6
Cat. No. 193-A1K4 B600 200 to 630A 193-A1R6⊗ 193-A2R6⊗
⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: Cat. No. 193-A1R6 ⊗ becomes Cat. No. 193-A1R6D . For other coil voltages, contact your local Allen-Bradley Sales Office. Seepage 10-1.
Voltage 24 110 120 208 220 240 380 415 440 480 500 600
50 Hz K D – – A T N I B – M –
60 Hz J – D H L A – – G B – C
➊ For motors with Service Factor of 1.15 or greater, use motor nameplate full load current. For motors with Service Factor of 1.0, use 90% ofthe motor nameplate full load current.
➋ Does not include Terminal Lugs. See Accessories on page 1-5 for listing.
Accessories — Page 1-5Specifications — Page 1-6Dimensions — Page 1-9
✽ Prices – Consult Sales Office or price list
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-3
Product Selection, Continued
SMP–1 Overload Relay Automatic/Manual Reset
Mounts to Adjustment
Class 10 Class 20Mounts to Contactor
100 and 104Adjustment
Range Cat. No. ✽ Cat. No. ✽
M05 to A30
.1 to .32A 193-A4A1 193-A5A1
M05 to A30
.32 to 1.0A 193-A4C1 193-A5C1
M05 to A30 1.0 to 2.9A 193-A4D1 193-A5D1
Cat No 193-A4A11.6 to 5.0A 193-A4E1 193-A5E1
Cat. No. 193-A4A1
3.7 to 12A 193-A4F1 193-A5F1
A12 to A30 12 to 32A 193-A4H1 193-A5H1
A38 to A4512 to 38A 193-A4H2 193-A5H2
A38 to A45
14 to 45A 193-A4J2 193-A5J2
A60 to A7514 to 45A 193-A4J3 193-A5J3
A60 to A75
23 to 75A 193-A4K3 193-A5K3
Cat. No. 193-A4H2
B11023 to 75A 193-A4K4 ➋ 193-A5K4 ➋
B110
66 to 110A 193-A4L4 ➋ 193-A5L4 ➋
B180 57 to 180A 193-A4M5 ➋ 193-A5M5 ➋
CT Mounted for use with Bulletin 100 and 104 contactors ➋
B250 and B300 96 to 300A 193-A4N6 193-A5N6
B400 128 to 400A 193-A4P6 193-A5P6
Cat. No. 193-A4K4 B600 200 to 630A 193-A4R6⊗ 193-A5R6⊗
⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: Cat. No. 193-A4R6 ⊗ becomes Cat. No. 193-A4R6D. For other coil voltages, contact your local Allen-Bradley Sales Office. Seepage 10-1.
Voltage 24 110 120 208 220 240 380 415 440 480 500 600
50 Hz K D – – A T N I B – M –
60 Hz J – D H L A – – G B – C
➊ For motors with Service Factor of 1.15 or greater, use motor nameplate full load current. For motors with Service Factor of 1.0, use 90% ofthe motor nameplate full load current.
➋ Does not include Terminal Lugs. See Accessories on page 1-5 for listing.
Accessories — Page 1-5Specifications — Page 1-6Dimensions — Page 1-9
✽ Prices – Consult Sales Office or price list
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-4
Product Selection, Continued
SMP–3 Overload Relay Automatic/Manual Reset, Selectable Ground Fault and Jam Protection,Selectable T rip Class 10, 15, 20 or 30
Mounts to Contactor100 and 104
AdjustmentRange Cat. No. ✽
A09 to A30
0.7 to 2.5A 193-C1D1
A09 to A30 2 to 10A 193-C1F1
7 to 37A 193-C1H1
A38 and A457 to 37A 193-C1H2
Cat. No. 193-C1H1
A38 and A45
20 to 75A 193-C1K2Cat. No. 193-C1H1
A60 and A75 20 to 75A 193-C1K3
B11020 to 90A 193-C1L4 ➋
B110
40 to 180A 193-C1M4 ➋
B180 40 to 180A 193-C1M5 ➋
CT Mounted for use with Bulletins 100 and 104 contactors ➋
B250 and B300 70 to 300A 193-C1N6⊗
Cat. No. 193-C1H2B400 100 to 414A 193-C1P6⊗
Cat. No. 193-C1H2
B600 140 to 608A 193-C1R6⊗
⊗ Voltage Suffix CodeThe Cat. No. as listed is incomplete. Select a voltage suffix code from the table below to complete the Cat. No. Example: Cat. No. 193-C1R6 ⊗ becomes Cat. No. 193-C1R6D . For other coil voltages, contact your local Allen-Bradley Sales Office. Seepage 10-1.
Voltage 24 110 120 208 220 240 380 415 440 480 500 600
50 Hz K D – – A T N I B – M –
60 Hz J – D H L A – – G B – C
➊ For motors with Service Factor of 1.15 or greater, use motor nameplate full load current. For motors with Service Factor of 1.0, use 90% ofthe motor nameplate full load current.
➋ Does not include Terminal Lugs. See Accessories on page 1-5 for listing.
Accessories — Page 1-5Specifications — Page 1-6Dimensions — Page 1-9
✽ Prices – Consult Sales Office or price list
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-5
Accessories
Description Used With Pkg. Qty. Cat. No. ✽
Anti-Tamper ShieldProvides protection against inadvertentadjustment of mode selector and fullload current settings.
SMP-1SMP-2 1 193-BC4
Cat. No. 193-BC4 Cat. No. 193-BC5
Current Adjustment ShieldProvides protection against inadvertentadjustment of the current setting.
SMP-1SMP-2 1 193-BC5
Remote Reset Solenoid SMP-1SMP-2 1 193-ER1⊗
Terminal Lugs 193-_ _ _6
110A
3
199-LE1
Terminal Lugs 193-_ _ _6
180A
3
199-LF1
Terminal Lugs 193-_ _ _6 300A 3 199-LG1Terminal Lugs 193-_ _ _6
400A
3
199-LH1
600A 199-LJ1
DIN Rail/Panel Adapter
193-A_ _ 1
1
193-BPM2
DIN Rail/Panel Adapter
193-B1_ 1
1
193-BPM6
DIN Rail/Panel Adapter 193-A_ _ 2, A_ _ 3, B_ _ 3 1 193-BPM3DIN Rail/Panel Adapter
193-C_ _ 1
1
193-BPM4
193-C_ _ 3 193-BPM5
Flexible Bus Connector 193-_ _ _6
300A
3
199-PCG1
Flexible Bus Connector 193-_ _ _6 400A 3 199-PCH1Flexible Bus Connector 193-_ _ _6
600A
3
199-PCJ1
External Reset Button for Enclosed Devices
SMP-1SMP-2 1 193-MR4
Communication ModuleRemote I/O Comm Adapter (120/240V Power)
SMP-3 1 1203-GD1
DeviceNet Communication Adaptoer SMP-3 1 1203-GK5
Cat. No. 1203-GD1 Cat. No. 193-HIM1Human Interface Module SMP-3 1 193-HIM1
Communication Cable SMP-3
Cable Length1/3 meter
1
1202-C03
Communication Cable SMP-3
Cable Length1/3 meter
1
1202-C03
Communication Cable SMP-3
Cable Length1/3 meter
1
1202-C03
Communication Cable SMP-3 1 meter 1 1202-C10Communication Cable SMP-33 meters
11202-C30
10 meters 1202-C90
Illuminated Push Button Reset SMP-3 1 800T-NX1311
Remote Reset Cable SMP-31 meters3 meters6 meters
11202-RRC11202-RRC31202-RRC6
⊗ Voltage Suffix CodeThe Cat. No. as listed is not complete. Select a voltage code from the table below to complete the Cat. No. Eaxample: Cat. No. 193-ER1 ⊗ becomes 193-ER1D. For other voltages, consult your local Allen-Bradley Sales Office. See page 10-1.
Voltage 24 48 110 115 120 220 24050 Hz J – D – – A –60 Hz J – – – D – A
DC Z24 Z48 – Z01 – – –
Product Selection — Page 1-2
✽ Prices – Consult Sales Office or price list
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-6
Specifications
Electrical SMP-1 SMP-3
Rated Thermal Current of Contacts Ith 5A 5A2A @ .4 PF
ElectricalRating ofContacts
UtilizationCategory
VoltageUe
Trip 95–96N.C. –Rating of
ContactsAC11 12–120
220–240380–480500–600
3.0A1.5A0.75A0.60A
–
DC11(L/R=15ms)
24110220440
1.1A0.4A0.2A0.08A
–
Rated Triac Current – .5A
Rated Insulation Voltage Triacs Hard Contact
CSA/UL 600V 240V 300V
IEC 947-4 Ui 660V 240V 300V
Control Voltage – 120 or 240V AC +10%/– 15%
Operating Frequency 50/60 Hz 50/60 Hz
Mechanical
Body Material Thermoplastic Thermoplastic
Contact Material Fine Silver Silver Tin
Control Contacts
Terminal Marking Cenelec EN 50012
Max. Wire Size
193-_ _ _ 1 1-10mm2
(#10 AWG)10mm2
(#10 AWG)
193-_ _ _ 2 1-25mm2
(#2 AWG)1-25mm2
(#2 AWG)
193-_ _ _ 3 1-25mm2
(#2 AWG)1-25mm2
(#2 AWG)
193-_ _ _ 4 1-50mm2
(#1/0 AWG)1-50mm2
(#4/0 AWG)
193-_ _ _ 5 1-240mm2
(#4/0 AWG )1-240mm2
(#4/0 AWG)
193-_ _ _ 6with Bulletin
300A1-240mm2
(500 MCM AWG)193-_ _ _ 6with Bulletin199-LTerminalLugs
400A2-185mm2
(350 MCM AWG)TerminalLugs
600A2-240mm2
(500 MCM AWG)
Control Terminals 1 or 2 2.5 mm2 (#12 AWG) 2 mm2 (#14 AWG)
Environmental
Operation –20°C to 40°C(–4°F to 104°F)
–20°C to 40°C(–4°F to 104°F)
Storage –50°C to 70°C(–58°F to 158°F)
–50°C to 70°C(–58°F to 158°F)
Temperature Compensation –20°C to 40°C(–4°F to 104°F)
–20°C to 40°C(–4°F to 104°F)
Altitude 2000M 2000M
Product Selection — Page 1-2
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-7
Specifications, Continued
Trip Curves
800
600
400
200
1.2
80
60
40
20
8
6
4
2
2 4 6 8
1000
100
10
1
800
600
400
200
1.2
8060
40
20
8
6
4
2
2 4 6 8
Class 10 Class 15 Class 20 Class 30
Approximate trip time for 3-phase balanced condition from cold start.
Approximate trip time for 3-phase balanced condition from hot start.
1000
100
10
1
800
600
400
200
1.2
80
60
40
20
8
6
4
2
2 4 6 8
1000
100
10
1
800
600
400
200
1.2
80
60
40
20
8
6
4
2
2 4 6 8
1000
100
10
1
1 10 1 10 1 10 1 10
Multiples of FLC Multiples of FLC Multiples of FLC Multiples of FLC
App
roxi
mat
e Tr
ip T
ime
(sec
onds
)
App
roxi
mat
e Tr
ip T
ime
(sec
onds
)
App
roxi
mat
e Tr
ip T
ime
(sec
onds
)
App
roxi
mat
e Tr
ip T
ime
(sec
onds
)
Restart Trip Curves after Auto Reset
10001000
1
10
100
1000
10000
Percent Full Load Current Setting
Class 10
Class 15
Class 20
Class 30
Auto Reset Times:Class 10 = 90sClass 15 = 135sClass 20 = 180sClass 30 = 270s
Seconds
200 300 400 500 600 700 800 900
Product Selection — Page 1-2
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-8
Specifications, Continued
SMP–1 Wiring Schematic
96 98
95 97
Typical IEC Wiring Schematic
2 4 6
Typical NEMA Wiring Schematic
9795
96 98
L1/1 L2/3 L3/5
T1/2 T2/4 T3/6
Typical SMP–3 Wiring Schematic
POWER
SUPPLY
SMP–3
10 20 30 40 50 60
INTERNAL
TRIAC FUSE
OUT A OUT B O/L L1 L2
SMP
50 60
SMP–3
L1 L2
CF
R
A
B
O/LO/L
10 A1 A2 30 4010 A1 A2 30 40
A1 A220
F
R
OUT A
INTERNALTO SMP
120V AC or 240V AC
NON-REVERSING
Note: When power is supplied to 50-60 N.O. contact 30-40 closes.
Note: Coil voltage must be the same as L1–L2 voltage.
REVERSING
50 60
SMP–3
L1 L2
INTERNALTO SMP
Product Selection — Page 1-2
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-9
Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
SMP–1 & SMP–2 Overload Relay
A
H
G F
E
B
J
C
D
TypeContactorCat. No. A Width B Height C Depth D E F G H J ➊
SMP–1
100-M05, -M09 45(1-25/32)
102.7(4-13/64)
48.3(1-29/32)
67.3(2-21/32)
70.8(2-51/64)
NANA
49.9(1-31/32)
NANA
4.4(3/16)
SMP–1
100-A09, -A12 45(1-25/32)
117.7(4-41/64)
84(3-5/16)
90.7(3-37/64)
83.2(3-9/32)
60(2-3/8)
50(1-31/32)
35(1-25/64)
4.3(11/64)
SMP–1100-A18, -A24 55
(2-11/64)127(5)
92(3-5/8)
96(3-25/32)
94(3-45/64)
75(2-61/64)
60(2-3/8)
35(1-25/64)
15.1(19/32)
100-A30 55(2-11/64)
145.8(5-3/4)
109(4-19/64)
92.5(3-41/64)
112(4-13/32)
90(3-35/64)
75(2-61/64)
40(1-9/16)
12.5(1/2)
SMP–1
100-A38, -A45 75(2-61/64)
174.29(6-7/8)
125(4-15/16)
120.1(4-47/64)
126.81(5)
100(3-15/16)
NANA
55(2-11/64)
–19.4(49/64)
SMP–1
100-A60, -A75 91(3-37/64)
186.57(7-11/32)
141.95(5-19/32)
134.2(5-9/32)
134.59(5-5/16)
110(4-11/32)
NANA
80(3-5/32)
–21.85(21/32)
SMP–1100-B110 119
(4-11/16)276
(10-7/8)155
(6-7/64)142
(5-19/32)185.6
(7-5/16)130
(5-1/8)NANA
100(3-15/16)
41.3(1-5/8)
100-B180 134(5-9/32)
331(13-1/32)
190(7-31/64)
163(6-27/64)
221.1(8-23/32)
160(6-5/16)
NANA
110(4-21/64)
48.8(1-59/64)
➊ Note that a (–) Dimension indicates reset is located to right of contactor ref.
Product Selection — Page 1-2
Bulletin 193
SMP–1 and SMP–3 Solid State Overload Relays
1-10
Approximate Dimensions, Continued
Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
A
B
H
F EG
J
C
D
SMP–3 Overload Relay
TypeContactorCat. No. A Width B Height C Depth D E F G H J ➊
SMP–3
100-A09, -A12 70(2-49/64)
165.3(6-33/64)
84(3-5/16)
117.1(4-5/8)
76.3(3)
60(2-3/8)
50(1-31/32)
35(1-25/64)
–15.6(–5/8)
SMP–3
100-A18, -A24 70(2-49/64)
174.4(6-7/8)
92(3-5/8)
122.4(4-53/16)
87.1(3-7/16)
75(2-61/64)
60(2-3/8)
35(1-25/64)
–4.8(–13/64)
SMP–3
100-A30 70(2-49/64)
193.4(7-5/8)
109(4-19/64)
118(4-21/32)
105.1(4-9/64)
90(3-35/64)
75(2-61/64)
40(1-9/16)
–7.4(–19/64)
SMP–3 100-A38, -A45 91(3-37/64)
231.3(9-7/64)
143(5-41/64)
114.8(4-1/2)
124.1(4-57/64)
100(3-15/16)
NANA
55(2-5/32)
–6.8(–17/64)
100-A60, -A75 90(3-9/16)
228.8(9-1/64)
141.95(5-19/32)
159(6-1/4)
131.9(5-13/64)
110(4-11/32)
NANA
80(3-5/32)
3.7(5/32)
100-B110 119(4-11/16)
311(12-1/4)
155(6-7/64)
159(6-1/4)
176(6-15/16)
130(5-1/8)
NANA
100(3-15/16)
13.9(35/64)
100-B180 134(5-9/32)
366(14-13/32)
190(7-31/64)
186(7-5/16)
211(8-5/16)
160(6-5/16)
NANA
110(4-21/64)
21.4(27/32)
➊ Note that a (–) Dimension indicates reset is located to right of contactor ref.
A
E
D
C
B
Cat. No. 193-BPM2, 193-BPM4 DIN Rail/Panel Adapter
Cat. No. A Width B Height C Depth D E
193-BPM2 45(1-25/32)
85(3-23/64)
67.3(2-21/32)
35(1-3/8)
75(2-61/64)
193-BPM4 70(2-49/64)
126(4-31/32)
124.8(4-29/32)
60(2-23/64)
110(4-21/64)
Product Selection — Page 1-2
Bulletin 193
SMP–1 and SMP–3 Solid-State Overload Relays
1–11
Approximate Dimensions
Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
SMP–1 Overload Relay with Current T ransformer
Cat. No. 193-A_P6
D
AE
RELAY NO.
C
B
.28(7-5/16)3 HOLES
Cat. No. A B C D EApprox.
Shipping Wt. in kg (lb)
193-A_N6 177.3(7)
199.8(7-7/8)
234.3(9-1/4)
120(4-3/4)
156(6-3/16)
4.4(9.75)
193-A_P6 177.3(7)
264.9(10-7/16)
234.3(9-1/4)
120(4-3/4)
156(6-3/16)
4.4(9.75)
193-A_R6 260.4(10-1/4)
346.6(13-11/16)
220.2(8-11/16)
180.1(7-1/8)
226.1(8-15/16)
6.8(15.0)
SMP–3 Overload Relay with Current T ransformer
Cat. No. 193-C1P6
D
AE
RELAY NO.
C
B
.28(7-5/16)3 HOLES
AB ALLEN–BRADLEY
Cat. No. A B C D EApprox.
Shipping Wt. in kg (lb)
193-C1N6 177(7)
200(7-7/8)
285(11-1/4)
120(4-3/4)
158(6-1/4)
4.8(10.75)
193-C1P6 177(7)
265(10-7/16)
285(11-1/4)
120(4-3/4)
156(6-3/16)
4.8(10.75)
193-C1R6 250(9-7/8)
347(13-11/16)
272(10-3/4)
180(7-1/8)
226(8-15/16)
7.15(15.75)
Product Selection — Page 1-2