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INNOVATIVE BUILDING ELEMENTS
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InnovatIve
buIldIng elements
Elements to build the uture
Polistop
Construction system
Installation and construction phases
Advantages or building and or living
Certifcations and laboratory test
Machines
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SCHNELL GROUPSCHNELL GROUPis a multinational global leader in the eld o automatic machinesor the processing o steel or use in reinorced concrete construction.
SCHNELL HOMEis a manuacturer o machinery or the production o innovativebuilding elements.
The various machines, starting rom wire in coils and polystyrene blocks, produce asandwich panel consisting o a core o polystyrene and two welded mesh mats.
Our mission is the development o machinery or the production o the panel system,giving the customers 360 service through both training on the use o the machinesas well as the installation o the nished panels.
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LEADERS OF EVOLUTIONA modern, ecient, solid, sae and economic construction system that providesenergy eciency as well as aesthetics; a system that meets the needs o the designersand that resolves the diculties o the construction companies.
From the cave... to the panels.
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ELEMENTS TO BUILD THE FUTURESchnell Home machines produce a panel that consists o a polystyrenesheet assembled together withwelded wire mesh.
A single acility can produce all the elements or building accordingto customer needs and can vary the thickness, length and density othe polystyrene core as well as the diameter o the mesh and number
o connectors between the mats.The machines produce the ollowing panel models:Single / Double / Evolution / Floor-Roof
1 - SINGLE PANELThis panel consists o a sheet o polystyrene sandwiched
between two mats o welded wire mesh.
The polystyrene sheet can be shaped as required
and the thickness can vary according to needs.
The Single Panel can be used or the construction
o single and multistory buildings according to the
local building regulations.
2 - DOUBLE PANELThis panel consists o two single panels joined together
with an intermediate cavity. The thickness o the
polystyrene and the width o the cavity can be varied
according to the perormance required. The external
aces o the panel are usually nished in plaster.
3 - EVOLUTION PANELThe panel consists o two mesh mats which
incorporate a spacer to ensure that there is no
contact between the polystyrene sheet
and the steel reinorcement.
4 - FLOOR/ROOF PANELThis panel is used or the construction
o foors and roos. The thickness and
geometry o the panel can be varied
according to the span and project
requirements. The placement o the
reinorcement and the concrete pour
can be made totally on site or partially
in the production plant.
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POLISTOP: A VERY
CONCRETE APPLICATIONThese are single panels that are integrated with traditional reinorced concretestructures as the external wall cladding, partition walls and foors.
The advantages are the speed o application and the excellent insulation properties.By varying the thickness o the panel it is possible to reach a classication o theconstruction o Category A - Passive House.
- Increased energy savings;
- Improved thermal comort in all seasons;
- No risk o mold on interior suraces o the construction causedby condensation at thermal bridges;
- Capacity o the building to retain heat during periods o shutdowno the heating system.
- Increased usable foor space inside the building.
ENERGY CLASS:
High Eciency
Low Eciency
6kWh/m3a
54kWh/m3a
43kWh/m3a
27kWh/m3a
11kWh/m3a
65kWh/m3a
65kWh/m3
a
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CONSTRUCTION SYSTEM:
BEHIND THE WALL, SPEED AND STRENGTHThe idea is that the panel completed with shotcrete becomes the structural elemento the construction. The prole o the polystyrene panel and the vertical wires o the
mesh mats orm micro-piles o reinorced concrete, distributing the weight o thestructure around the entire perimeter.
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3 - POST INSTALLATIONImmediately ater the placement o the panels, the perect
linearity and verticality o the walls is checked and ensured.
5 - INSTALLATION OF THE FLOOR PANELOnce the foor panels are placed, supported by the walls and
rom below, any necessary additional steel reinorcement is
installed and the concrete is poured.
2 - INSTALLATION OF THE PANELThanks to their lightweight, a single operator can easily lit
and place the panels where required. This is another actor
that contributes to the labor savings o the Schnell
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SCHNELL SYSTEM
1Storey
Storey
2 3 4 205
POLISTOP
1 2 3 4 5 80
MULTISTOREY SAVINGSThe SCHNELL HOME PANELS, in the various models,guarantee substantial savings when compared to anytraditional system or the construction o single storey,multistorey and skyscraper buildings.
ADVANTAGES FOR BUILDING AND FOR LIVING
- Modular andVersatile
- Resistanceto Earthquakes
- Resistanceto Fire
- Thermalinsulation
- Sound insulation - Economically Priced
- Light and Easyto handle
- Resistanceto Hurricanes
- High Mechanicalperformance
- Quick and Easyto install
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CERTIFICATIONS AND LABORATORY TESTSSCHNELL HOMEhas carried out many dierent laboratory teststhat certiy the numerous qualities o the panels.
2 - FIRE RESISTANCE TESTPCS08-EI92-E120(airtight-isolation)PCD155+5-EI240-E240(airtight-isolation) (sourceLAPI-CSIMilan)
3 - ACOUSTIC ISOLATION TESTDouble Panel:
PCD14-Rw=50dBSingle Panel:PCS08Traditionalplasteranddrywallnish-Rw=55dBPCS16Traditionalplasternish-Rw=47dB (SourceGiordanoRiminiInstituteCSIMilan)
THERMAL TRANSMITTANCE TESTThe results o the laboratory tests carried out on the panels were:
PCS08Up=0,58W/m2K=0,102Btu/hrft 2 FPCS16Up=0,30W/m 2K=0,053Btu/hrft2 FPCD15_5+5Up=0,444W/m2K=0,078Btu/hrft2 FPCD15_8+8Up=0,35W/m2K=0,062Btu/hrft2 F
4 - FLOOR PANEL BENDING TESTA Single Panel 400 cm x 400 cm was progressively loadedtowards the breaking point which corresponds to a uniormlydistributednominalloadwellover2000kg/m2.The test was done by slowly lling a water tank measuring300 cm x 300 cm and 200 cm high.
5 - MECHANICAL RESISTANCE TEST:COMPRESSION AND SHEARThe minimum value rom the results o the testing or breakageunder compression was 70 tons.This means that the Single Panel is able to support the loadsrom a six storey building.SinglePanelwith3cmofshotcreteperside=20MPa=3000PSI.
1 - HURRICANE DEBRIS
MISSILE IMPACT TESTThe Single Panels successully passed the missile testswithestimatedwindspeedsaround320km/h-200mph.
NOTE:EPS: expanded polystyrenePCS08: Single Panel - 8 cm thickness EPSPCS16: Single Panel - 16 cm thickness EPSPCD14 5+5:DoublePanel5cmEPS+14cmConcrete+5cmEPSPCD15 5+5:DoublePanel5cmEPS+15cmConcrete+5cmEPSPCD15 8+8:DoublePanel8cmEPS+15cmConcrete+8cmEPS
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LAYOUT SAMPLE
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Standard panel width 1.200 mm
Distance between the mesh Min 40 mm Max 300 / 350 mm
Max number line wires 20
Max working speed 20 cycles / min
Total installed power 50 kVA
Overall machine dimensions Width 2.300 mm Total Length 7.200 mm High 2.300 mm
Standard single panels,average production 8 hours shift
1.200 m2
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TJI 3200ROBOTIC PANEL ASSEMBLING PLANT
Standard panel width 1.200 mm
Distance between the mesh Min 40 mm Max 120 mm
Max number line wires 20
Max working speed 20cycles/minx2
Total installed power 150 kVA
Overall machine dimensions Width 11 m Total Length 30 m High 3,3 m
Standard single panels,average production 8 hours shit
3.200 m2
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ML 1250 BBMESH WELDING PLANT BAR-BAR
Mesh panel Width (standard) 1.300 mm Length6.000/2.000mm
Max number line wires 20
Line wire spacing (minimum) 40 mm
Cross wire spacing (minimum) 25 mm
Diameter Line wire 2,4 - 6 mm Cross wire2,4-4mm(6mm)
Total installed power 150 kVA
Overall machine dimensions Width 2.300 mm Total Length 12 m High 2.300 mm
Total weight 3.800 Kg
Max working speed 120crosswires/min
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Mesh panel Width (standard) 1.300 mm Length no limit
Max number line wires 20
Line wire spacing (minimum) 40 mm
Cross wire spacing (minimum) 25 mm
Diameter (standard) Line wire 3 mm Cross wire 3 mm
Total installed power 150 kVA
Overall machine dimension Width 2.300 mm Total Length 20 m High 2.300 mm
Total weight 4.600 Kg
Max working speed 120 cross wires / min
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RFV 2 RFV 6
Wire diameter 2 - 6 mm
Speed max 140 m / min
Collecting bench 2.000 mm 6.000 mm
Weight with bench 1.600 Kg 2.000 Kg
Total installed power 5,5 kW
Pay-off motorized
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PTB 400POLYSTYRENE SHAPING MACHINE
Cutting dimensions Total Width 4.000 mm Length variable High 1.250 mm
Horizontal drive: conveyor 4.000 mm
Number o Horizontal wires 40 xed
Number o Vertical wires 6 xed
Total installed power 15kW
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TRGMESH CUTTING MACHINE
Cutting speed 25m/min
Max diameter 12 mm
Max mesh width 4.000 mm
Total installed power 7,5kW
Overall machine dimensionsWidth 1.100 mm
Length 5.300 mmHigh 1.400 mm
Total weight 1.200 Kg
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Max bending capacity 10 mm
Max mesh width 4.000 mm
Total installed power 2 kW
Overall machine dimensionsWidth 820 mm
Length 4.620 mmHigh 1.100 mm
Tooling supplied 24 standard pins
Total weight 850 Kg
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SCHNELLCAD SOFTWARE
The software runs in the AutoCAD environment and calculates the quantities ofmanpower and materials of structures with the possibility of importing thoseoriginally designed with other construction system or programs.
It automatically calculates the required quantities of the various panel types.Also included are modules for cost estimation and production management.
- AUTOCAD FILE IMPORTING
- WALL PANEL INSERTION
- ESTIMATING
- PRODUCTION LIST
- ASSEMBLY PLAN
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TOTAL CUSTOMER SERVICE FOR OUR CLIENTS!SCHNELL HOMEater sales service oers assistance worldwide on all o theproducts: the technicians will install the machines at the customers location andully train the operators.
SCHNELL HOMEengineers will also train the customers labor orce on the installationand completion o the panels at the construction site.
Subsequently technicians specialized in mechanics and electronics and well as siteoremen and surveyors are always available to assist customers at their locationater the purchase o SCHNELL HOMEmachinery.
Full trust and customer satisaction are the basis or SCHNELL HOMEin any successul business relationship.
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CONSTRUCTIONS
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Schnell Wire System srl unipersonaleVia Borghetto, 2B - Zona Ind. San Liberio61030 Montemaggiore al Metauro (PU) - Italia
Tel. +39.0721.878711Fax +39.0721.8787330
www.schnell.itschnellhome@schnell it