Download - Chemical Drainage New Welder Demo 12/14/07
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Chemical Drainage New Welder
Demo 12/14/07
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New Features Lighter more compact
designBuilt into CaseData-logging featureMore advanced power
compensationSoftware updates can
be done in fieldCalibration every 12 -
24 months
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Keypad/Screen
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Initial Power-On
Software Revision
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Initial Power-On
Second Screen shows contact information
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Main Menu
After initial power-up the unit will default to the main menu
From this screen user can select “A” to weld a joint or “D” for other options (i.e. software update)
Can come back to this screen anytime by pressing the main menu key
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Welding Procedure
Select “A” using the keypad
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Welding Procedure Cont. Unit will prompt for job information for data
logging Only enter once on power-up or after returning
to the main menu (Can press “Accept” to skip over)
Will Retain information until changed Enter name using standard text messaging
practices then press “Accept” key
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Enter Job location and press “Accept” key (Can press “Accept” to skip over)
Welding Procedure Cont.
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Welding Procedure Cont.Enter a Job Reference if desired
and Press “Accept” Key (Can press “Accept” to skip over)
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Welding Procedure Cont.Unit will prompt user to connect
the fittings
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Welding Procedure Cont. Unit will prompt for what group of fitting you are
welding 1 ½” – 4” 6”
Any combination of 1 ½” – 4” can be welded at the same time
6” joints will be welded by themselves (2 joints at a time)
Choose
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Welding Procedure Cont.
Once Size selected Press the “Start” Key
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Welding procedure Cont.If an error should occur the unit
will alarm and show it on the screen as shown below.
See the user manual for a complete list of possible errors
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Download Data log
Insert USB Memory Key (included) into USB port on machine
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Download Data log Cont.
At main menu Press “D” For options
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Download Data log Cont.
Press “A” for Download Log
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Download Data log Cont.Unit will Download the Log onto
the USB key. Then ask if you want to reset the log. If yes press “A” if no press “D ” then disconnect the memory key
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Download Data log Cont.
Plug USB key into computer and open downloaded file
Weld Number
Serial Number Weld Date
Weld Time
Error Code
Expected Time
Actual Time
Set Current
Operator Name
Job Location Job Reference Temp.
33 ZN0024 10/12/2007 19:29 0 119s 119s 15.5A JEFF ERIE EXLEY HS +70F
34 ZN0024 10/12/2007 19:33 27 119s 13s 15.5A JEFF ERIE EXLEY HS +70F
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Possible Error Codes 0: Weld OK 1: Stuck button on start up 2: Output fault before weld
start 4: No calibration 5: Case temperature sensor
fault (if fitted) 6: Case temperature out of
limits (if fitted) 10: Low supply frequency
<40Hz 11: High supply frequency
>70Hz 12: High supply voltage >140v 13: Low supply voltage <95v 14: Relay failed to latch on
weld start 20: Welding current Excessive
(>150%)
21: Welding current High (>125%)
22: Welding current High (>112.5%)
23: Welding current High (>106.25%)
24: Welding current High (>101.5%)
25: User stop button pressed 26: Relay unlatched 27: Fitting open circuit 28: Welding current Low
(<98.5%) 29: Welding current Low (<50%) 126: Cooling time failure 127: Power off failure.
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Other Options
At main menu Press “D” For options
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Other Options Cont.
Press “D” for More
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Other Options Cont.Enter appropriate code from list in
users manual and press “Accept”Follow on screen Instructions
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