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Policy Adopted by NFPA Board of Directors on December 3,1982
of the products of combustion is an important factor in the loss of life from fire. NFPA has dealt with that sub- The Board of Directors reaffirms that the National Fire Protection Association recognizes that the toxicity
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certifier.
O1 00 99 98 97 5 4 3 2 1 RP.G-A”97
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S T D - N F P A 4 9 7 - E N G L 1777 = b 4 7 4 4 4 b 05b3045 B O L
497-1
Copyright O 1997 NFF'A, All Rights Reserved
NFPA 497
Recommended Practice for the
Classification of Flammable Liquids, Gases, or Vapors and of Hazardous (Classified) Locations for Electrical
Installations in Chemical Process Areas
1997 Edition
This edition of NFPA 497, Recommended Practice for thÆ ChsiJication of Flammable Liquids, Gases, or Vapors and of Hazardous (Chsijied) Locations for Elech'cal Installations in Chemical Process Areas, was prepared by the Technical Committee on Electrical Equipment in Chemical Atmo- spheres and acted on by the National Fire Protection Association, Inc., at its Annual Meeting held May 19-22, 1997, in Los Angeles, CA. It was issued by the Standards Council on July 24, 1997, with an effective date of August 15,1997, and supersedes all previous editions.
This edition of NFPA 497 was approved as an American National Standard on August 15, 1997.
Origin and Development of NFPA 497
The Committee on Electrical Equipment in Chemical Atmospheres began the develop ment of this recommended practice in 1973. The Committee based the diagrams in this doc- ument on various codes and standards of the National Fire Protection Association and on the accepted practices of the chemical process industries and the petroleum refining industry. The first edition of this recommended practice was adopted by the Association at the 1975 Annual Meeting.
The Committee began a thorough review of this document in 1980 and completed its work in 1985. The designation was changed to NFPA 497A in anticipation of a similar recom- mended practice for Class II hazardous (classified) locations.
In 1989, the Technical Committee on Electrical Equipment in Chemical Atmospheres rec- ognized a need for editorial revisions to the drawings referenced in Section 3-4. There were also new drawings included for flammable liquid tank truck loading and unloading and for marine terminal handling of flammable liquids.
In 1993, the Electrical Equipment in Chemical Atmospheres Committee decided to com- bine the information on group classifications of flammable liquids, gases, and vapors located in NFPA 497M, ChsiJication of Gases, Vapors, and Dusts for Electrical Equipment in Hazardous (Chsi jed) Locations, with the information in NFPA 497. The expanded version of 497 was re.- named Recommended Practice for the Chsijicatwn offimmable Liquids, Gases, or Vapors and of Haz- ardous (Chszjied) Locatim for Electrical Installations in Chemical Process Awm. Table information was expanded, examples were provided in the appendix, and Class I, Zone O , 1, and 2 infor- mation was incorporated into the text for this edition.
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497-2 CLASSIFICATION OF FLAMMABLE LIOUIDS
Technical Committee on Electrical Equipment in Chemical Atmospheres
R. F. Schwab, Chair AlliedSignal Inc., NJ [U]
Mark C. Ode, Nonvoting Semetary Nat’l. Fire Protection Assn., MA
Aloma W. Ballard, Crouse-Hinds, NY [M]
Michael K. Baucom, BEBCO Industries, Inc., TX [M] FrancisX Bender, Hazards Research Corp., NJ [SE] Edward M. Briesch, Underwriters Laboratories Inc., IL [RT] Joseph A. CannateIli, Arco Chemical Co., PA [U] James DeLuca, Bechtel Corp., CA [SE] William T. Fske, Inchcape Testing Services NA Inc., NY [RT] William G. Lawrence, Jr., Factory Mutual Research Corp., MA [Il Richard C. Masek, Bailey Controls, OH [M] Robert E. McKenney, City of Tacoma, WA [E] John M. Mesina, U.S. Dept. of Labor, WV [E] George W. Moore, Industrial Risk Insurers, CT [I] Richard E. Muuson, The DuPont Co., DE [U]
Rep. Nat7 Electrical Mfgs. Assoc.
Alternates
Jane I. Lataille, Industrial Risk Insurers, CT [I]
Kerry L. McManama, Underwriters Laboratories Inc., IL [RT]
Robert S. Pellizze, Inchcape Testing Services NA Inc., NY [RT]
(Alt. to G. W. Moore)
(Alt. to E. M. Briesch)
(Alt. to W. T. Fiske)
Nonvoting
Richard Y. Levine, Stamford, CT (Member Emeritus)
Mark C. Ode, NFPA Staff Liaison
Milton H. Ramsey, Chevron U.S.A. Inc., TX [U] Rep. Inst. of Electrical & Electronics Engr, Inc.
Joseph V. Saverino, Air Products and Chemicals, h . , PA [U] Sukanta Sengupta, FMC Corp., NJ [U] George H. St. Onge, Bernardsville, NJ [SE] James G. Stallcup, GRAYBOY & Assoc., TX [SE] Ronald J. Strancar, BP Oil Co., OH [U]
Rep. American Petroleum Inst. Dann M. Strube, Lanesville, IN [SE] David Wechsler, Union Carbide Corp., WV [U]
Charles J. Wolf, Teledyne Brown Engr -Energy Systems, MD [SEI
Jack H. Zewe, Electrical Consultants Inc., LA [SE]
Rep. Chemical Mfrs. Assoc.
James A. Robertson, Dow Chemical Co., TX [U]
Samuel A. Rodgem, AlliedSignal Inc., VA [U]
James W. Stallcup, GRAYBOY & Assoc., TX [SE]
(Alt. to M. H. Ramsey)
(Alt. to R. F. Schwab)
(Alt. to J. G. Stallcup)
John E. Rogerson, Cedar Lane Farm, OH (Member Emeritus)
Committee Scope: This Committee shall have primary responsibility for documents on (1) de- veloping data on the properties of chemicals enabling proper selection of electrical equipment for use in atmospheres containing flammable gases, vapors, or dusts; (2) making recommenda- tions for the prevention of fires and explosions through the use of continuously purged, pressur- ized, explosion-proof, or dust-ignition-proof electrical equipment where installed in such chemical atmospheres.
This list represents the mambership at the t i m the C m d h war balloted on the text of this edition. Since that tim, changes in the membership m y have occurred. A kq to chsi j îcat ias is f a n d at the back of this documat.
NOTE: Membership on a committee shall not in and of itself constitute an endorsement of the Association or any document developed by the committee on which the member serves.
1997 Edition
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CONTENTS 497-3
Contents
Chapter 1 General ............................ 497- 4 3-3 Unclassified Areas ..................... .49 7-19
1-1 Scope ................................ 497- 4 3 4 Extent of Classified Areas .49 7-19
1-2 Purpose .............................. 497- 4 3-5 Discussion of Diagrams and Recommendations . . . . . . . . . . . . . . . . . .49 7-20
1-3 Definitions ............................ 497- 4 3-6 Basis for Recommendations ............. .49 7-20
...............
Chapter P Cldcat ion of Combustible Materials ................ 497- 6
2-1 NationalElectrical C o e Criteria ........... 497- 6 2-2 Behavior of Class I (Combustible Material)
Gases. Vapors. and Liquids . . . . . . . . . . . . . . . 497- 6 2-3 Conditions Necessary for Ignition . . . . . . . . . 497-15
2 4 Classification of Class I Combustible Materials . . . . . . . . . . . . . . . . . . 497-15
Chapter 3 Classification of Class I (Combustible Material) Areas . . . . . . . . . . 497-17
3 1 Class. Division Classified Locations ........ 497-18
3-2 Class I. Zone Classified Locations . . . . . . . . . 497-18
3-7 Procedure for Classifjmg Areas . . . . . . . . . . .49 7.20
3-8 Classification Diagrams for Divisions . . . . . . .49 7-21
3 9 Classification Diagrams for Zones . . . . . . . . . 49740
Chapter 4 Referenced Publications . . . . . . . . . . . . . .49 7.57
Appendix A Explanatory Material . . . . . . . . . . . . . . . . 4 9 7-57
AppendixB Example .......................... 497-59
Appendix C Referenced Publications . . . . . . . . . . . . . 4 9 7-59
Appendix D Additional References . . . . . . . . . . . . . . .49 7-60
Index ........................................ 497-60
1997 Edition
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497-4 CLASSIFICATION OF FLAMMABLE LIQUIDS
NFPA 497
Recommended Practice €or the
Classification of Flammable Liquids, Gases, or Vapors and of Hazardous (Classified) Locations for Electrical Installations in
Chemical Process Areas
1997 Edition
NOTICE: An asterisk (*) following the number or letter desig- nating a paragraph indicates that explanatory material on the paragraph can be found in Appendix A.
Information on referenced publications can be found in Chapter 4 and Appendix C.
Chapter 1 General
1-1 Scope.
1-1.1 This recommended practice applies to those locations where flammable gases or vapors, flammable liquids, or com- bustible liquids are processed or handled; and where their release into the atmosphere may result in their ignition by electrical systems or equipment.
1-1.2 This recommended practice provides information on specific flammable gases and vapors, flammable liquids, and combustible liquids, whose relevant combustion properties have been sufficiently identified to allow their classification into the groups established by NFPA 70, National Electrical Co&@ (NEC?) for proper selection of electrical equipment in hazardous (classified) locations. The tables in this document are not intended to be all-inclusive.
1-1.3 This recommended practice applies to chemical pro- cess areas. As used in this document, a chemical process area may be a large, integrated chemical process plant or it may be a part of such a plant. It may be a part of a manufacturing fa- cility where flammable gases or vapors, flammable liquids, or combustible liquids are produced or used in chemical reac- tions, or are handled or used in certain unit operations such as mixing, filtration, coating, spraying, and distillation.
1-1.4 This recommended practice does not apply to situa- tions that may involve catastrophic failure of or catastrophic discharge from process vessels, pipelines, tanks, or systems.
1-1.5 This recommended practice does not apply to oxygen- enriched atmospheres or pyrophoric materials.
1-1.6 This recommended practice is not intended to super- sede or conflict with the NFPA standards listed in Appendix D.
NOTE: It is not the intent of this edition to fully address is- sues associated with Article 505 in the NEC.
1-2 Purpose.
1-2.1 The p q o s e of this recommended practice is to provide the user with a basic understanding of the parameters that deter- mine the degree and the extent of the hazardous (classified) 1- cation. This recommended practice also provides the user with examples of the applications of these parameters.
1-2.2 Information is provided on specific flammable gases and vapors, flammable liquids, and combustible liquids, whose rele-
1997 Edition
vant properties determine their classification into groups. This will assist in the selection of special electrical equipment for haz- ardous (classified) locations where such electrical equipment is required.
1-2.3 This recommended practice is intended as a guide and should be applied with sound engineering judgment. Where all factors are properly evaluated, a consistent area classifica- tion scheme can be developed.
1-3 Definitions. For the purpose of this recommended practice, the following terms shall have the meanings given below.
Adequate Ventilation. A ventilation rate that affords ei- ther 6 air changes per hour, or l cfm per square foot of floor area, or other similar criteria that prevent the accumulation of significant quantities of vapor-air concentrations from exceed- ing 25 percent of the lower flammable limit.
Autoignition Temperature (AIT). The minimum temper- ature required to initiate or cause self-sustained combustion of a solid, liquid, or gas independently of the heating or heated element. (See ALTA 325, Gu i & to Fire Hazard properties of Flam- mable Liquids, Gases, and Volatile Solids.) CAS. Chemical Abstract Service. Class I, Division 1. A location where (1) ignitable concen-
trations of flammable gases or vapors exist under normal o p erating conditions; or (2) ignitable concentrations of such gases or vapors may exist frequently because of repair or main- tenance operations or because of leakage; or (3) breakdown or faulty operation of equipment or processes might release ignitable concentrations of flammable gases or vapors and might also cause simultaneous failure of electrical equipment. [See Section 50@5(a) of the NEC.] Class I, Division 2. A location (1) in which volatile flam-
mable liquids or flammable gases are handled, processed, or used, but in which the liquids, vapors, or gases will normally be confined within closed containers or closed systems from which they can escape only in case of accidental rupture or breakdown of such containers or systems, or in case of abnor- mal operation of equipment; or (2) in which ignitable concen- trations of gases or vapors are normally prevented by positive mechanical ventilation, and which might become hazardous through failure or abnormal operation of the ventilating equipment; or (3) that is adjacent to a Class I, Division 1 loca- tion, and to which ignitable concentrations of gases or vapors might occasionally be communicated unless such communica- tion is prevented by adequate positive-pressure ventilation from a source of clean air and effective safeguards against ven- tilation failure are provided. [See Section 50@5(b) of the NEC.]
Class I, Zone O. A Class I, Zone O location is a location that meets the following conditions:
(a) Ignitable concentrations of flammable gases or vapors that are present continuously
(b) Ignitable concentrations of flammable gases or vapors that are present for long periods of time
Class I, Zone 1. A Class I, Zone 1 location is a location that meets the following conditions:
(a) Ignitable concentrations of flammable gases or vapors that are likely to exist under normal operating conditions
(b) Ignitable concentrations of flammable gases or vapors that may exist frequently because of repair or maintenance operations or because of leakage
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(c) Equipment that is operated or processes that are car- ried on, of such a nature that equipment breakdown or faulty operations could result in the release of ignitable concentra- tions of flammable gases or vapors, and that also could cause simultaneous failure of electrical equipment in a mode to cause the electrical equipment to become a source of ignition
(d) Being adjacent to a Class I, Zone O location from which ignitable concentrations of vapors could be communicated, un- less communication is prevented by adequate positivepressure ventilation from a source of clean air and effective safeguards against ventilation failure are provided
Class I, Zone 2. A Class I, Zone 2 location is a location that meets the following conditions:
(a) Ignitable concentrations of flammable gases or vapors that are not likely to occur in normal operation, and if they do occur, they will exist only for a short period
(b) Volatile flammable liquids, flammable gases, or flam- mable vapors that are handled, processed, or used, but in which the liquids, gases, or vapors normally are confined within closed containers or closed systems from which they can escape only as a result of accidental rupture or break- down of the containers or system, or as the result of the a b normal operation of the equipment with which the liquids or gases are handled, processed, or used
(c) Ignitable concentrations of flammable gases or vapors that normally are prevented by positive mechanical ventila- tion, but that may become hazardous as the result of failure or abnormal operation of the ventilation equipment
(d) Being adjacent to a Class I, Zone 1 location, from which ignitable concentrations of flammable gases or vapors could be communicated, unless such communication is prevented by ad- equate positivepressure ventilation from a source of clean air, and effective safeguards against ventilation failure are provided
Combustible Liquid. A liquid having a flash point at or above 100°F (37.872).
Combustible liquids are subdivided as follows: (a) Class II liquids are those having flash points at or above
100'F (37.8-C) and below 140°F (60°C). (b) Class III liquids are those having flash points at or
above 140°F (60"C), and are subdivided as follows: 1. Class IIIA liquids are those having flash points at or
above 140°F (60°C) and below 200°F (93.472). 2. Class IIIB liquids are those having flash points at or
above 200°F (93.4"C). Combustible Material.* A generic term used to describe a
flammable gas, flammable liquid produced vapor, or combus- tible liquid produced vapor mixed with air that may bum or explode.
Class I combustible materials are divided into four groups: Group A. Acetylene or gases or vapors of equivalent hazard. Group B. Flammable gas, flammable liquid produced vapor,
or combustible liquid produced vapor mixed with air that may burn or explode having either a maximum experimental safe gap (MESG) value less than or equal to 0.45 mm or a min- imum ignition current (MIC ratio) less than or equal to 0.40.
NOTE: A typical Class I, Group B material is hydrogen.
Group C. Flammable gas, flammable liquid produced vapor, or combustible liquid produced vapor mixed with air that may bum or explode having either a maximum experimental safe
gap (MESG) value greater than 0.45 mm and less than or equal to 0.75 mm, or a minimum igniting current (MIC) ratio greater than 0.40 and less than or equal to 0.80.
NOTE: A typical Class I, Group C material is ethylene.
Group D. Flammable gas, flammable liquid produced vapor, or combustible liquid produced vapor mixed with air that may bum or explode having either a maximum experimental safe gap (MESG) value greater than 0.75 mm or a minimum igniting current (MIC) ratio greater than 0.80.
NOTE: A typical Class I, Group D material is propane.
The group designation is listed in Table 2-1. Class I, Zone combustible materials are divided into three
groups: Croup ZZC. Atmospheres containing acetylene, hydrogen, or
flammable gas, flammable liquid produced vapor, or combus- tible liquid-produced vapor mixed with air that may burn or explode having either MESG values less than or equal to 0.50 mm or MIC ratio less than or equal to 0.45, or gases or vapors of equivalent hazard.
Croup ZZB. Atmospheres containing acetaldehyde, ethylene, or flammable gas, flammable liquid-produced vapor, or com- bustible liquid produced vapor mixed with air that may burn or explode having either MESG values greater than 0.50 mm and less than or equal to 0.90 mm or MIC ratio greater than 0.45 and less than or equal to 0.80.
Gwup ZIA. Atmospheres containing acetone, ammonia, ethyl alcohol, gasoline, methane, propane, or flammable gas, flam- mable liquid-produced vapor, or combustible liquid-produced vapor mixed with air that may burn or explode having MESG values greater than 0.90 mm or h4IC ratio greater than 0.80.
These groups are also reflected in Table 2-1, as Class I, Zone Groups.
Flammable Liquid. A liquid designated as Class I, having a flash point below 100'F (37.8'C) and having a vapor pres- sure not exceeding 40 psia at 100°F (373°C). Class I liquids are subdivided as follows:
(a) Class IA liquids are those having flash points below 73'F (223°C) and having boiling points below 100°F
(b) Class IB liquids are those having flash points below 73°F (22.8"C) and having boiling points at or above 100°F (373°C).
(c) Class IC liquids are those having flash points at or above 73°F (223°C) and below 100°F (37.8"C). Flash Point. The minimum temperature at which a liquid
gives off vapor in sufficient concentration to form an ignitable mixture with air near the surface of the liquid, as specified by test.
Ignitable Mixture. A combustible material that is within its flammable range. MESG (Maximum Experimental safe Gap). The maximum
clearance between two parallel metal surfaces that has been found, under specified test conditions, to prevent an explosion in a test chamber from being propagated to a secondary cham- ber containing the same gas or vapor at the same concentration. MIC (Minimum Igniting Current) Ratio. The ratio of the
minimum current required from an inductive spark discharge to ignite the most easily ignitable mixture of a gas or vapor, di- vided by the minimum current required from an inductive
1997 Edition
(37.8-C).
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spark discharge to ignite methane under the same test condi- tions. (See IEC 793.) MIE (Minimum Ignition Energy). The minimum energy
required from a capacitive spark discharge to ignite the most easily ignitable mixture of a gas or vapor.
Chapter 2 Classification of Combustible Materials
2-1 Nationd E&- Code@ Criteria.
2-1.1 Article 500 of the MCdesignates as hazardous (classi- fied) any area in which a combustible material is or may be present in the atmosphere in sufficient concentration to pro- duce an ignitable mixture. Article 500 designates three major categories of hazardous areas: Class I, Class II, and Class III.
In a Class I hazardous area, the material present is a flam- mable gas or vapor.
In a Class II hazardous area, the material present is a com- bustible dust.
In a Class III hazardous area, the material present is an ignitable fiber or flying.
This recommended practice is limited to Class I hazardous (classified) areas.
The Class I category is further subdivided into either Class I, Division 1 or Division 2; or Class I, Zone O , Zone 1, or Zone 2 as follows:
(a) Class I, Division 1 in which the combustible material is present normally or frequently
(b) Class I, Division 2 in which the combustible material is present as a result of infrequent failure of equipment or con- tainers
(c) Class I, Zone O in which the combustible material is present continuously or for long periods
(d) Class I, Zone 1 in which the combustible material is likely to be present normally or frequently because of repair or maintenance operations or because of leakage
(e) Class I, Zone 2 in which the combustible material is not likely to occur in normal operation, and if it does occur, it will exist only for a short period
2-1.2* The intent ofArticle 500 of the MCis to prevent com- bustible material from being ignited by electrical equipment and wiring systems.
2-1.3 For the purpose of this recommended practice, areas not classified either as Class I, Division 1 or Division 2 or Class I, Zone O , Zone 1, or Zone 2, are “unclassified” areas.
2-2 Behavior of Class I (Combustible Material) Gases, Vapors, and Liquids.
2-2.1 Lighte~than-Air (Vapor Density Leas than 1.0) Gases. These gases tend to dissipate rapidly in the atmosphere. They will not affect as great an area as heavier-than-air gases or va- pors. Except in enclosed spaces, such gases seldom accumu- late to form an ignitable mixture near grade level, where most electrical installations are located. A lighter-than-air gas that has been cooled sufficiently may behave as a heavier-than-air gas until it absorbs heat from the surrounding atmosphere.
2-22 Heavier-than-Air (Vapor Density Greater than 1.0) Gases. These gases tend to fall to grade level when released. The gas may remain for a significant period of time, unless dispersed by natural or forced ventilation. A heavier-than-air gas that has been heated sufficiently to decrease its density may behave as a
1997 Edition
lighter-than-air gas until cooled by the surrounding atme sphere.
2-2.3 Applicable to All Densities. As the gas diffiws into the surrounding air, the density of the mixture approaches that of air.
2-2.4 Compressed Liquefied Gases. These gases are stored above their normal boiling point but are kept in the liquid state by pressure. When released, the liquid immediately ex- pands and vaporizes, creating large volumes of cold gas. The cold gas behaves like a heavier-than-air gas. 2-2.5 Cryogenic Flammable Liquids and Other Cold Lique fied Combustible Materials. Cryogenic liquids are generally handled below -150°F (-10l’Z). These behave like flammable liquids when they are spilled. Small liquid spills will immedi- ately vaporize, but larger spills may remain in the liquid state for an extended time. As the liquid absorbs heat, it vaporizes and may form an ignitable mixture. Some liquefied combusti- ble materials (not cryogenic) are stored at low temperatures and at pressures close to atmospheric pressure; these include anhydrous ammonia, propane, ethane, ethylene, and propy- lene. These materials will behave as described above.
2-2.6 Flammable Liquids. When released in appreciable quan- tity, a Class I liquid will begin to evaporate at a rate that depends on its volatility: the lower the flash point, the greater the volatil- ity; hence, the faster the evaporation. The vapors of Class I liq- uids form ignitable mixtures with air at ambient temperatures more or less readily. Even when evolved rapidly, the vapors tend to disperse rapidly, becoming diluted to a concentration below the lower flammable limit. Until this dispersion takes place, how- ever, these vapors will behave like heavier-than-air gases. Class I liquids normally will produce ignitable mixtures that will travel some finite distance from the point of origin; thus, they will normally require area classification for proper electrical system design.
2-2.7 Combustible Liquids. A combustible liquid will form an ignitable mixture only when heated above its flash point.
2-2.7.1 With Class II liquids, the degree of hazard is lower be- cause the vapor release rate is low at the normal handling and storage temperatures. In general, these liquids will not form ignitable mixtures with air at ambient temperatures unless heated above their flash points. Also, the vapors will not travel as far because they tend to condense as they are cooled by am- bient air. Class II liquids should be considered capable of pro- ducing an ignitable mixture near the point of release when handled, processed, or stored under conditions where the liq- uid may exceed its flash point.
2-2.7.2 Class IIIA liquids have flash points at or above 140°F (WC) but below 200°F (93.4‘C). These liquids do not form ig- nitable mixtures with air at ambient temperatures unless heated above their flash points. Furthermore, the vapors cool rapidly in air and condense. Hence, the extent of the area re- quiring electrical classification will be very small or nonexistent.
2-4.7.3 Class IIIB liquids have flash points at or above 200°F (93.4“C). These liquids seldom evolve enough vapors to form ignitable mixtures even when heated, and they are seldom ig- nited by properly installed and maintained general purpose electrical equipment. A Class IIIB liquid will cool below its flash point very quickly when released. Therefore, area classi- fication is seldom needed and Class IIIB liquids are not in- cluded in Table 2-1.
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STD-NFPA 477-ENGL L977 b4711q‘ib 05b3057 3Tb = CLASSIFICATION OF COMBUSTIBLE MATERIALS 497-1 5
2-3 Conditions Necessary for Ignition. In a Class I area, the Division Groups, A, B, C, and D, or three Class I, Zone Groups, €oll.owing three conditions must be satisfied for the combusti- IIC, IIB, and IIA, depending upon their properties. ble mateï?á1 to be ignited by the electrical installation:
(a) A combustible material must be present. 24.2* An alphabetical listing of selected combustible mate- (b) It must be mixed with air in the proportions required rials, with their group classification and relevant physical prop
to produce an ignitable mixture. erties, is provided in Table 2-1. Table 2-2 provides a cross- (c) There must be a release of suf€icient energy to ignite reference of these chemicals sorted by their Chemical Ab-
the mixture. stracts Service or CAS number.
2-4 Classification of Class I Combustible Materials. 2-4.1 Combustible materials are classified into four Class I,
24.3 Appendix C lists references that deal with the testing of various characteristics of combustible materials.
Table ‘2-2 Cross-Reference of Chemical CAS Numbers to Chemical Names
CAS Number Chemical Name CAS Number Chemical Name
50-00-0 Formaldehyde (Gas)
57-575 Propiolactone
57-147 Unsymmetrical Dimethyl Hydrazine
60-297 Ethyl Ether
60-344 Monomethyl Hydrazine 62-533 Aniline 6 4 1 7-5 Ethanol 64-1 7-5 Ethyl Alcohol 641 8-6 Formic Acid
6419-7 Acetic Acid 67-561 Methanol 67-561 Methyl Alcohol 67-63-0 2-Propanol 67-641 Acetone 68-12-2 Dimethyl Formamide 71-23-8 1-Propanol 71-363 l-ButanOl 71-365 2-Butan01
7141-0 I-Pentanol 7143-2 Benzene 7482-8 Methane 74-840 Ethane 74-851 Ethylene 74-86-2 Acetylene 7487-3 Methyl Chloride 74-89-5 Methylamine 7490-8 Hydrogen Cyanide
7498-6 Propane 7499-7 Methylacetylene 75-00-3 Ethyl Chloride
75-047 Ethylamine
75-07-0 Acetaldehyde 75-08-1 Ethyl Mercaptan
74%1 Methyl Mercapatan
75-014 Vinyl Chloride
75-05-8 Acetonitrile
75-15-0 Carbon Disulfide 75-194 Cyclopropane 7521-8 Ethylene Oxide 7528-5 Isobutane
75-28-5 2-Methylpropane 75-28-5 %Methylpropane
75-35-4 Vinylidene Chloride 75-31-0 Isopropylamine
75-52-5 Nitromethane
75569 Propylene Oxide 75-65-0 2-Methyl-2-Propanol 75-741 Tetramethyl Lead 7.5-83-2 Dimethylbutane 75-83-2 Neohexane 75-865 Acetone Cyanohydrin 77-78-1 Dimethyl Sulfate 78-10-4 Ethyl Silicate
78-784 Isopentane 78-78-4 Methylbutane
78-59-1 Isophorone
78-79-5 Isoprene 78-83-1 Isobutyl Alcohol 78-83-1 Methyl-1-Propanol 78-842 Isobutyraldehyde 7887-5 Propylene Dichloride 78-93-3 Methyl Ethyl Ketone 78-964 Monoisopropanolamine
79-09-4 Propionic Acid 79-1 0-7 Acrylic Acid 79-20-9 Methyl Acetate 79-243 Nitroethme 79469 2-Nitropropane
8042-6 Methyl Methacrylate 96-144 3Methylpentane 9&33-3 Methyl Acrylate 97-95-0 Ethyl Butanol
(continua)
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497-16 CLASSIFICATION OF FLAMMABLE LIQUIDS
Table 2-2 contimred
CAS Number Chemical Name CASNumber Chemical Name
980oo-o Furfuryl Alcohol
9801-1 Furfural 9851-1 tert.-Butyl Toluene
98-82-8 Cumene
98-83-9 Alpha-Methyl Styrene
98-87-3 Benzyl Chloride
98953 Nitrobenzene
9487-6 p-Cymene
100414 Ethyl Benzene
10061-8 Monomethyl Aniline
100-63-0 Phenylhydrazine
102442 Tripropylamine
100-42-5 Styrene
100-748 n-Ethyl Morpholine
10349-3 Ethyl Hexyl Acrylate
104767 Ethylhexanol
10490-5 2-Methyl-5-Ethyl Pyridine
105-46-4 sec-Butyl Acetate
106-354 Ethyl Butyl Ketone
10" Isobutyl Acrylate 106-887 Butylene Oxide
106-92-3 Allyl Glycidyl Ether 106-967 Bromopropyne
106-99-0 1 ,%Butadiene
107-02-8 Acrolein (Inhibited) 107-051 Allyl Chloride
107-062 Ethylene Dichloride
107-07-3 Ethylene Chlorohydrin
107-13-1 Acrylonitrile
107-153 Ethylenediamine
107-18-6 Allyl Alcohol
107-20-0 Chloroacetaldehyde 107-31-3 Methyl Formate
107-83-5 Dimethylpentane
107-83-5 Isohexane
107-83-5 2-Methylpentane
107-87-9 2-Pentanone
107-92-6 n-Butyric Acid
10803-2 1-Nitropropane 108054 Vinyl Acetate
108-1 1-2 Methyl Amyl Alcohol
108-18-9 Diisopropylamine
108-20-3 Isopropyl Ether
108-2111 Isopropyi Acetate
l oa247 Acetic Anhydride
1997 Edition
108-849 sec-Hexyl Acetate
1 0 ~ 8 - 3 Toluene
1oa90-7 Chlorobenzene
108-93-0 Cyclohexanol
109-60-4 n-Propyl Acetate
108-941 Cyclohexanone
109-664 n-Pentane
109-67-1 1-Pentene
1waz 2-Pentene
109-73-9 Butylamine
109-79-5 Butyl Mercaptan
109-86-4 Ethylene Glycol Monomethyl Ether
109-87-5 Methylal
109-944 Ethyl Formate
109-99-9 Tetrahydrofuran 110-19-0 Isobutyl Acetate
110-43-0 Methyl n-Amyl Ketone
110-543 n-Hexane
1 10-62-3 n-Butyl Formal
1 10-62-3 Valeraldehyde
1 10-80-5 Ethylene Glycol Monoethyl Ether
1 10-82-7 Cyclohexane
110-8343 Cyclohexene
110-86-1 F'yridine 110-91-8 Morpholine
111-159 Ethylene Glycol Monoethyl Ether Acetate
11 1-27-3 Hexanol
11 1-43-3 nPropyl Ether
11 1-659 n-Octane
11 1-643 Adiponitrile
11 1-762 Ethylene Glycol Monobutyl Ether
11 1-842 n-Nonane
11 1-87-5 n-Octyl Alcohol
1 12-07-2 Ethylene Glycol Monobutyl E' Ace
112-30-1 n-Decano1
112-31-2 Isodecaldehyde
112-31-2 n-Decaldehyde
115-07-1 Propylene
115-10-6 Methyl Ether
119-642 Tetrahydronaphthalene
121-44-8 Triethylamine
123-057 Ethylhexaldehyde
123-057 Isooctyl Aldehyde
123-38-6 Propionaldehyde
123-51-3 Isoamyl Alcohol
(continues)
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CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-1 7
Table 2-2 crmfimred
CAS Number Chemical Name CAS Number Chemical Name
123-62-6 Propionic Anhydride
123-86-4 n-Butyl Acetate
123-72-8 n-Butyraldehyde
123-91-1 1,4Dioxane
123-92-2 Isoamyl Acetate 124-40-3 Dimethylarnine
126999-8 Chloroprene
138-863 Dipentene
140-885 Ethyl Acrylate (Inhibited)
141-32-2 nButyl Acrylate (Inhibited)
141-435 Monoethanolamine
141-78-6 Ethyl Acetate
141-79-7 Methyl Isobutyl Ketone
141-97-9 Mesityl Oxide
142-82-5 n-Heptane
143-08-8 Nonyl Alcohol 151-56-4 Ethylenimine
208-87-2 Methylcyclohexane
302-01-2 Hydrazine
463-82-1 Dimethylpropane
463-82-1 Neopentane
5341 5-6 Methyl Formal
540-885 tert. Butyl Acetate
541-85-5 Ethyl Sec-Amyl Ketone 589-34-4 3”ethylhexane
591-78-6 Hexanone
592-41-6 Hexenes
624839 Methyl Isocyanate
62638-0 sec-hyl Acetate ,
627-13-4 Propyl Nitrate
628-637 n-Amyl Acetate
630-08-0 Carbon Monoxide
645-62-5 Ethyl-%Propyl Acrolein
1068-19-5 Methylheptane 1071-267 Dimethylheptane
1319-77-3 Cresol
1330-20-7 Xylene
1333-74-0 Hydrogen
133374-0 Process Gas > 30% H2
1634-044 Methyl Tertiary Butyl Ether
221632-2 2-Methyloctane
221633-3 %Methyloctane
2216344 4Methyloctane
242546-3 16hloro-1-Nitropropane
2426-08-6 n-Butyl Glycidyl Ether 2437-561 Tridecene
3132447 Epichlorohydrin
3221-61-2 2-Methyloctane 3583-47-9 Butane
4016142 Isopropyl Glycidyl Ether
4170-30-3 Crotonaldehyde
6842-15-5 Dodecene 7664-41-7 Ammonia
7783464 Hydrogen Sulfide 778347-5 Hydrogen Selenide
8OOMl-9 Gasoline
8006-64-2 Turpentine 800820-6 Fuel Oil 1
800820-6 Kerosene
8030-30-6 Naphtha (Coal Tar)
8030-30-6 Naphtha (Petroleum)
25013154 Vinyl Toluene 25167-67-3 Butylene
25340-185 Triethylbenzene
25377-837 Octene
25630-42-3 Methylcyclohexanol
26952-214 Isooctyl Alcohol
2721495-8 Nonene
2784630-6 Methylacetylene-Propadiene 28761-27-5 Undecene
3 1394544 Dimethylhexane
31 39454-4 2-Methylhexane 34590-94-8 Dipropylene Glycol Methyl Ether
6847685-7 Liquified Petroleum Gas 81 624-04-6 Heptene
Chapter 3 Classification of Class I the U.S. traditional NEC Articles 500-501, Class, Division,
Refer to Sections 3-1 and 3-3 for use with the U.S. tradi- tional Class, Division criteria to determine the degree of haz-
the possibility that an ignitable mixture may occur. Having de- Refer to Sections 3 2 and 3-3 for using NEC Article 505 cided that an area should be classified, the next step is to de- Class, Zone criteria to determine the degree of hazard: Is the termine which classification methodology should be utilized area Zone o, Zone 1, or Zone 2?
(Combustible Material) Areas Group; or the AECArticle 505, Class, Zone, Group.
The decision to classify an area as hazardous is based upon ard: 1s the area Division 1 or Division 2?
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3 1 Class, Division Classified Locations.
31.1 Division 1 Classified Areas. A condition for Division 1 is whether the area is likely to have an ignitable mixture present under normal conditions. For instance, the presence of a combustible material in the immediate vicinity of an open dip tank is normal and requires a Division 1 classification.
Normal does not necessarily mean the situation that pre- vails when everything is working properly. For instance, there may be cases in which frequent maintenance and repair are necessary. These are viewed as normal and, if quantities of a flammable liquid or a combustible material are released as a result of the maintenance, the area is Division 1. However, if repairs are not usually required between turnarounds, the need for repair work is considered abnormal. In any event, the classification of the area, as related to equipment mainte- nance, is influenced by the maintenance procedures and fre- quency of maintenance.
31.2 Division 2 Classified Areas. The criterion for a Divi- sion 2 area is whether the area is likely to have ignitable mix- tures present only under abnormal conditions. The term “abnormal” is used here in a limited sense and does not in- clude a major catastrophe.
As an example, consider a vessel containing liquid hydro- carbons (the source) that releases combustible material only under abnormal conditions. In this case, there is no Division 1 area because the vessel is normally tight. To release vapor, the vessel would have to leak, and that would not be normal. Thus, the vessel is surrounded by a Division 2 area.
Chemical process equipment does not often fail. Further- more, the electrical installation requirement of NFF’A 70 for Division 2 areas is such that an ignitioncapable spark or hot surface will occur only in the event of abnormal operation or failure of electrical equipment. Othenvise, sparks and hot sur- faces are not present or are contained in enclosures. On a re- alistic basis, the possibility of process equipment and electrical equipment failing simultaneously is remote.
The Division 2 classification is also applicable to conditions not involving equipment failure. For example, consider an area classified as Division 1 because of normal presence of an ignitable mixture. Obviously, one side of the Division 1 bound- ary cannot be normally hazardous and the opposite side never hazardous. When there is no wall, a surrounding transition Di- vision 2 area separates a Division 1 area from an unclassified area.
In cases in which an unpierced barrier, such as a blank wall, completely prevents the spread of the combustible material, area classification does not extend beyond the barrier.
3 2 Class I, Zone Classified Locations.
3-2.1 Zone O classified Areas. A condition for Zone O is whether the area has an ignitable mixture present continu- ously or for long periods of time. This classification includes the following locations: (a) Inside vented tanks or vessels containing volatile flam-
(b) Inside inadequately vented spraying or coating e n c b
(c) Between the inner and outer roof sections of a floating
(d) Inside open vessels, tanks, and pits containing volatile
mable liquids
sures where volatile flammable solvents are used
roof tank containing volatile flammable liquids
flammable liquids
1997 Edition
(e) The interior of an exhaust duct that is used to vent ig- nitable concentrations of gases or vapors
(f) Inside inadequately ventilated enclosures containing normally venting instruments utilizing or analyzing flamma- ble fluids and venting to the inside of the enclosures.
It is not good practice to install electrical equipment in Zone O locations except when the equipment is essential to the process or when other locations are not feasible.
3-2.2 Zone 1 Classified Areas. The criteria for a Zone 1 area include the following:
(a) Is the area likely to have ignitable mixtures present un- der normal conditions?
(b) Is the area likely to have ignitable mixtures exist fre- quently because of repair or maintenance operations or be- cause of leakage?
(c) Does the area have conditions in which equipment is operated or processes are carried on, where equipment breakdown or faulty operations could result in the release of ignitable concentrations of flammable gases or vapors, and also could cause simultaneous failure of electrical equipment in a mode to cause the electrical equipment to become a source of ignition?
(d) Is the area located adjacent to a Class I, Zone O lo- cation from which ignitable concentrations of vapors could be communicated, unless communication is prevented by adequate positive-pressure ventilation from a source of clean air and effective safeguards against ventilation failure are provided?
This classification usually includes the following locations: (a) Where volatile flammable liquids or liquefied flamma-
ble gases are transferred from one container to another, in ar- eas in the vicinity of spraying and painting operations where flammable solvents are used
(b) Adequately ventilated drying rooms or compartments for the evaporation of flammable solvents
(c) Adequately ventilated locations containing fat and oil extraction equipment using volatile flammable solvents
(d) Portions of cleaning and dyeing plants where volatile flammable liquids are used
(e) Adequately ventilated gas generator rooms and other portions of gas manufacturing plants where flammable gas may escape
( f ) Inadequately ventilated pump rooms for flammable gas or for volatile flammable liquids
(g) The interiors of refrigerators and freezers in which vol- atile flammable materials are stored in the open, lightly stop pered, or easily ruptured containers
(h) Other locations where ignitable concentrations of flammable vapors or gases are likely to occur in the course of normal operation, but not classified Zone O.
32.3 Zone 2 Uassilìed Areas. The criteria for a Zone 2 area include the following:
(a) Ignitable mixtures are not likely to occur in normal o p eration, and if they do occur, will exist only for a short period.
(b) Ignitable mixtures are handled, processed, or used in the area, but liquids, gases, or vapors normally are confined within closed containers or closed systems from which they can escape only as a result of accidental rupture or break-
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STD-NFPA q77-ENGL 1797 b1174Yqb 05b30b3 8 2 7
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-19
down- of the containers or system, or as the result of the ab- normal operation of the equipment with which the liquids or gases are handled, processed, or used.
(c) Ignitable mixtures normally are prevented by positive mechanical ventilation, but may become hazardous as the result of failure or abnormal operation of the ventilation equipment.
(d) The area is adjacent to a Class I, Zone 1 location, from which ignitable concentrations of flammable gases or vapors could be communicated, unless such communication is pre- vented by adequate positive-pressure ventilation from a source of clean air, and effective safeguards against ventilation failure are provided.
The Zone 2 classification usually includes locations where volatile flammable liquids or flammable gases or vapors are used, but which would become hazardous only in case of an ac- cident or of some unusual operating condition.
3-3 Unclassilied Areas.
3-3.1 Experience has shown that the release of ignitable mix- tures from some operations and apparatus is so infrequent that area classification is not necessary. For example, it is not usually necessary to classify the following areas where combus- tible materials are processed, stored, or handled:
(a) Areas that have adequate ventilation, where combusti- ble materials are contained within suitable, well-maintained, closed piping systems
(b) Areas that lack adequate ventilation, but where piping systems are without valves, fittings, flanges, and similar acces- sories that may be prone to leaks
(c) Areas where combustible materials are stored in suit- able containers
33.2 Areas considered to have adequate ventilation include the following:
(a) An outside area
(b) A building, room, or space that is substantially open and free of obstruction to the natural passage of air, either vertically or horizontally (Such areas may be roofed over with no walls, may be roofed over and closed on one side, or may be provided with suitably designed windbreaks.)
(c) An enclosed or partly enclosed space provided with ventilation equivalent to natural ventilation (The ventilation system must have adequate safeguards against failure.)
3-3.3 Open flames and hot surfaces associated with the oper- ation of certain equipment, such as boilers and fired heaters, provide inherent thermal ignition sources. Electrical classifica- tion is not appropriate in the immediate vicinity of these facil- ities. However, it is prudent to avoid installing electrical equipment that could be a primary ignition source for poten- tial leak sources in pumps, valves, and so forth, or in waste product and fuel feed lines.
33.4 Experience indicates that Class IIIB liquids seldom evolve enough vapors to form ignitable mixtures even when heated, and are seldom ignited by properly installed and maintained general purpose electrical equipment.
3-3.5 Experience has shown that some halogenated liquid hydrocarbons, such as trichloroethylene; l,l,l-trichloroet- hane; methylene chloride; and 1,ldichloro-1-fluoroethane
(HCFG14lb), which do not have flash points, but do have a flammable range, are for practical purposes nonflammable and do not require special electrical equipment for hazardous (classified) locations.
34 Extent of Classified Areas.
34.1 The extent of a Division 1 or Division 2; or Zone O , Zone 1, or Zone 2 area requires careful consideration of the following factors:
(a) The combustible material (b) The vapor density of the material (c) The temperature of the material (d) The process or storage pressure (e) The size of release (0 The ventilation
34.2* The first step is to identify the materials being han- dled and their vapor densities. Hydrocarbon vapors and gases are generally heavier than air, while hydrogen and methane are lighter than air. The following guidelines apply:
(a) In the absence of walls, enclosures, or other barriers, and in the absence of air currents or similar disturbing forces, the combustible material will disperse. Heavier-than-air vapors will travel primarily downward and outwar4 lighter-than-air va- pors will travel upward and outward. If the source of the vapors is a single point, the horizontal area covered by the vapor will be a circle.
(b) For heavier-than-air vapors released at or near grade level, ignitable mixtures are most likely to be found below grade level; next most likely at grade level; with decreasing likelihood of presence as height above grade increases. For lighter-than-air gases, the opposite is true: there is little or no hazard at and below grade but greater hazard above grade.
(c) In cases where the source of the combustible material is above grade or below grade or in cases where the combusti- ble material is released under pressure, the limits of the classi- fied area are altered substantially. Also, a very mild breeze may extend these limits. However, a stronger breeze may accelerate dispersion of the combustible material so that the extent of the classified area is greatly reduced. Thus, dimen- sional limits recommended for either Class I, Division 1 or Di- vision 2; or Class I, Zone O , Zone 1, or Zone 2 classified areas must be based on experience rather than relying solely on the theoretical diffusion of vapors.
34.3 The size of a building and its design may influence con- siderably the classification of the enclosed volume. In the case of a small, inadequately ventilated room, it may be appropri- ate to class@ the entire room as Class I, Division 1 or Class I, Zone 1.
3-4.4 When classifymg buildings, careful evaluation of prior experience with the same or similar installations should be made. It is not enough to merely identify a potential source of the combustible material within the building and proceed im- mediately to defining the extent of either the Class I, Division 1 or Division 2; or Class I, Zone 1 or Zone 2 classified areas. Where experience indicates that a particular design concept is sound, a more hazardous classification for similar installations may not be justified. Furthermore, it is conceivable that an area might be reclassified from either Class I, Division 1 to Di- vision 2, or from Class I, Division 2 to unclassified or from
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Class I, Zone 1 to Zone 2, or from Class I, Zone 2 to unclassi- fied based on experience.
34.5 Correctly evaluated, an installation will be found to be a multiplicity of Class I, Division 1 areas of very limited extent. The same will be true for Class I, Zone 1 areas. Probably the most numerous of offenders are packing glands. A packing gland leaking a quart per minute (0.95 L/min), or 360 gallons per day, would certainly not be commonplace. Yet, if a quart bottle were emptied each minute outdoors, the zone made hazardous would be difficult to locate with a combustible gas detector.
34.6 The volume of combustible material released is of ex- treme importance in determining the extent of a hazardous area, and it is this consideration that necessitates the greatest application of sound engineering judgment. However, one cannot lose sight of the purpose of this judgment; the area is classified solely for the installation of electrical equipment.
3-5 Discussion of Diagrams and Recommendations.
3-5.1 This chapter contains a series of diagrams that illus- trate how typical sources of combustible material should be classified and the recommended extent of the various classifi- cations. Some of the diagrams are for single-point sources; others apply to multiple sources in an enclosed space or in an operating area. The basis for the diagrams is explained in Sec- tion 3-6. 3-5.2 The intended use of the diagrams is to aid in develop ing electrical classification maps of operating units, process plants, and buildings. Most of the maps will be plan views. El- evations or sectional views may be required where different classifications apply at different levels.
3-5.3 An operating unit may have many interconnected sources of combustible material, including pumps, compres- sors, vessels, tanks, and heat exchangers. These in turn present sources of leaks such as flanged and screwed connec- tions, fittings, valves, meters, and so forth. Thus, considerable judgment will be required to establish the boundaries of Divi- sion 1 and Division 2, or Zone O, Zone 1, and Zone 2 areas.
3-5.4 In some cases, individual classification of a multitude of point sources within an operating unit is neither feasible nor economical. In such cases, the entire unit may be classi- fied as a single-source entity. However, this should be consid- ered only after a thorough evaluation of the extent and interaction of the various sources, both within the unit and ad- jacent to it.
3-5.5 In developing these diagrams, vapor density is gener- ally assumed to be greater than that of air. Lighter-than-air gases, such as hydrogen and methane, will quite readily dis- perse, and the diagrams for lighter-than-air gases should be used. However, if such gases are being evolved from the crye genic state (i.e., liquefied hydrogen or LNG), caution must be exercised, because for some finite period of time, these gases will be heavier than air due to their low temperature when first released.
86 Basis for Recommendations.
86.1 The practices of the petroleum refining industry are published in the American Petroleum Institute's RP 500, Rec- ommended &&ice fi ChiJication of Locatdons for Elechical Instal- lations at Pe tmhm Facilities These practices are based on an
1997 Edition
analysis of the practices of a large segment of the industry, ex- perimental data, and careh1 weighing of pertinent factors. Pe- troleum facility operations are characterized by the handling, processing, and storage of large quantities of materials, often at elevated temperatures. The recommended limits of classi- fied areas for petroleum facility installations may therefore be stricter than are warranted for more traditional chemical p r e cessing facilities that handle smaller quantities.
3-6.2 Various codes, standards, and recommended practices of the National Fire Protection Association include recom- mendations for classifying hazardous areas. These recommen- dations are based on many years of experience. NFPA 30, firnmable and Combustibbb Liquids Code, and NFF'A 58, Standard for the Storage and Handling of Liqqíed Petroleum Gases, are two of these documents.
3-6.3 Continuous process plants and large batch chemical plants may be almost as large as refineries and should there- fore follow the practices of the refining industry. Leakage from pump and agitator shaft packing glands, piping flanges, and valves generally increases with process equipment size, pressure, and flow rate, as does the travel distance and area of dispersion from the discharge source.
36.4 In deciding whether to use an overall plant classification scheme or individual equipment Classification, process equip ment size, flow rate, and pressure should be taken into consid- eration. Generally speaking, point-source diagrams can be used for small or batch chemical plants; for large, high-pressure plants, the API recommendations are more suitable. Table 36 gives ranges of process equipment size, pressure, and flow rate for equipment and piping handling combustible material.
Table 36 Relative Magnitudes of Process Equipment and Piping Handling Combustible Mate&
k e s s Small Large Equipment Units (Low) Moderate (High)
Size gal < 5000 5000 to 25,000 25,000
Pressure psi < 100 100 to500 > 500
Flow Rate gpm < 100 100 to500 > 500
36.5 The great majority of chemical plants fall in the moder- ate range of size, pressure, and flow rate for equipment and p ip ing handling combustible materials. However, since all cases are not the same, sound engineeringjudgment is required.
3-7 Procedure for Classifying Areas. The following p r e cedure should be used for each room, section, or area being classified.
37.1 Step One-Determining Need for Clasdication. The area should be classified if a combustible material is prG cessed, handled, or stored there.
3-7.2 Step livo-Gathering Information.
3-7.2.1 Proposed Facility Information. For a proposed facil- ity that exists only in drawings, a preliminary area classification can be done so that suitable electrical equipment and instru- mentation can be purchased. Plants are rarely built exactly as the drawings portray them, so the area classification should be modified later based upon the actual facility.
3-7.2.2 Existing Facility History. For an existing facility, the individual plant experience is extremely important in class+- ing areas within the plant. Both operation and maintenance
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S T D - N F P A 477-ENGL L997 D b47444b U5b3Ub5 bTT W
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CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-2 1
personnel in the actual plant should be asked the following questions:
(a) Have there been instances of leaks? (b) Do leaks occur frequently? (c) Do leaks occur during normal or abnormal operation? (d) Is the equipment in good condition, questionable con-
dition, or in need of repair? (e) Do maintenance practices result in the formation of
ignitable mixtures? (f) Does routine flushing of process lines, changing of fil-
ters, opening of equipment, and so forth, result in the forma- tion of ignitable mixtures?
3-7.2.3 Process Flow Diagram. A process flow diagram show- ing the pressure, temperature, flow rates, composition and quantities of various materials (i.e., mass flow balance sheets) passing through the process is needed.
3-7.2.4 Plot Plan. A plot plan (or similar drawing) is needed showing all vessels, tanks, trenches, lagoons, sumps, building structures, dikes, partitions, levees, ditches, and similar items that would affect dispersion of any liquid, gas, or vapor. The plot plan should include the prevailing wind direction.
37.2.5* Fire Hazard properties of Combustible Material. The properties needed for determining area classification for many materials are shown in Table 2-1.
NOTE: A material could be listed in Table 2-1 under a chem- ical name different from the chemical name used at a facility. Table 2-2 is provided to crossreference the CAS number of the material to the chemical name used in Table 2-1.
If materials being used are not listed in Table 2-1 or in other reputable chemical references, the needed information may be obtained by the following:
(a) Contact the material supplier to determine if the mate- rial has been tested or group-classified. If tested, estimate the group classification using the criteria shown in Appendix A.
(b) Have the material tested and estimate the group classi- fication using the criteria shown in Appendix A.
(c) Refer to Appendix B for a method for determining the group classification for some mixed combustible material streams.
3-7.3 Step Three - Selecting the Appropriate Classification Diagram. Correlate the list of combustible materials from the process flow diagram and the material mass balance data with the quantities, pressures, flow rates (see Table 36), and temperatures to determine the following:
(a) Whether the process equipment size is low, moderate, or high
(b) Whether the pressure is low, moderate, or high (c) Whether the flow rate is low, moderate, or high (d) Whether the combustible material is lighter than air
(vapor density 1) or heavier than air (vapor density > 1) (e) Whether the source of leaks is above or below grade (f) Whether the process is a loading/unloading station,
product dryer, filter press, compressor shelter, hydrogen stor- age, or marine terminal
Use Table 3-8 and the above information to select the a p propriate classification diagram (s) .
3-7.4 Step Four - Determining the Extent of the Classified Area. The extent of the classified area may be determined by using sound engineering judgment to apply the methods dis- cussed in 3-4.2 and the diagrams contained in this chapter. 3-7.4.1 Locate the potential sources of leaks on the plan drawing or at the actual location. These sources may include rotating or reciprocating shafts (e.g., pumps, compressors, and control valves) and atmospheric discharges from pressure relief devices. 3-7.4.2 For each leakage source, find an equivalent example on the selected classification diagram to determine the mini- mum extent of classification around the leakage source. The extent may be modified by considering the following:
(a) Whether an ignitable mixture is likely to occur fre- quently due to repair, maintenance, or leakage
(b) Where conditions of maintenance and supervision are such that leaks are likely to occur in process equipment, storage vessels, and piping systems containing combustible material
(c) Whether the combustible material could be transmit- ted by trenches, pipes, conduits, or ducts
(d) Ventilation or prevailing wind in the specific area, and the dispersion rates of the combustible materials 37.4.3 Once the minimum extent is determined, utilize dis- tinct landmarks (e.g., curbs, dikes, walls, structural supports, edges of roads, etc.) for the actual boundaries of the area clas- sification. These landmarks permit easy identification of the boundaries of the hazardous areas for electricians, instrument technicians, operators, and other personnel.
3-8 Classification Diagrams for Divisions. Most diagrams in Sections 38 and 3-9 include tables of ”suggested applicability” and use check marks to show the ranges of process equipment size, pressure, and flow rates. (See Tabk 3-6.) Unless otherwise stated, these diagrams assume that the material being handled is a flammable liquid. Table 3 8 provides a summary of where each diagram is intended to apply. Class I, Division diagrams include Figures 38.1 through 3-8.34.
Figure 38.1 shows a source of leakage located outdoors, at grade. The material being handled is a flammable liquid.
Figure 38.2 shows a source of leakage located outdoors, above grade. The material being handled is a flammable liquid.
Figure 3-8.3 shows a source of leakage located indoors, at floor level. Adequate ventilation is provided. The material be- ing handled is a flammable liquid.
Figure 3-8.4 shows a source of leakage located indoors, above floor level. Adequate ventilation is provided. The mate- rial being handled is a flammable liquid.
Figure 38.5 shows a source of leakage located indoors, at floor level, adjacent to an opening in an exterior wall. Ade- quate ventilation is provided. The material being handled is a flammable liquid.
Figure 3-8.6 shows a source of leakage located indoors, at floor level, adjacent to an opening in an exterior wall. Ventila- tion is not adequate. The material being handled is a flamma- ble liquid.
Figure 38.7 shows a source of leakage located outdoors, at grade. The material being handled may be a flammable liquid, a liquefied or compressed flammable gas, or a flammable cry* genic liquid.
Figure 38.8 shows a source of leakage located outdoors, above grade. The material being handled may be a flammable liquid, a liquefied or compressed flammable gas, or a flamma- ble cryogenic liquid.
1997 Edition
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STD-NFPA 497"ENGL L997 b47444b 05b30bb 53b
497-22 CLASSIFICATION OF FLAMMABLE LIQUIDS
Table M Matrix of Diagrams Versus Material/hperly/Application
NOTES: FL = Flammable Liquid LNG = Liquefied Natural Gas X = Diagram Applies L = Large M = Moderate S = Small H = High
Figure 3-8.9 shows a source of leakage located outdoors, at grade. The material being handled is a flammable liquid.
Figure 3-8.10 shows a source of leakage located outdoors, above grade. The material being handled is a flammable liquid.
Figure 38.11 shows a source of leakage located indoors, adjacent to an opening in an exterior wall. Ventilation is not adequate. The material being handled is a flammable liquid.
Figure 3-8.12 shows a source of leakage located indoors, ad- jacent to an opening in an exterior wall. Adequate ventilation is provided. The material being handled is a flammable liquid.
Figure 3-8.13 shows multiple sources of leakage, located both at grade and above grade, in an outdoor process area. The material being handled is a flammable liquid.
Figure 3-8.14 shows multiple sources of leakage, located both at grade and above grade, in an outdoor process area. The material being handled is a flammable liquid.
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STD-NFPA 477-ENGL L777 = bY7q94b 05b30b7 472 D
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-23
I - - 1 a sump or trench L7
Division 1 Material: Flammable liquid
Division 2
F i 3-8.1 Leakage source located outdoors, at grade.
a sump or trench -I
I SmalUlow I Moderate I Largelhigh Process I I I
Material: Flammable liquid X X I I Pressure
X X Flow rate X X
F i 58.2 Leakage source located outdoors, above grade.
Figure 3-8.15 shows multiple sources of leakage, located both at and above grade, in an outdoor process area. The ma- terial being handled is a flammable liquid.
Figure 38.16 shows multiple sources of leakage, located both at and above floor level, in an adequately ventilated building. The material being handled is a flammable liquid.
Figure 3-8.17 shows a product dryer located in an ade- quately ventilated building. The product dryer system is totally enclosed. The material being handled is a solid wet with a flammable liquid.
Division 1
Division 2
Figure 3-8.18 shows a plate and frame filter press. Adequate ventilation is provided. The material being handled is a solid wet with a flammable liquid.
Figure 3-8.19 shows a product storage tank located outdoors, at grade. The material being stored is a flammable liquid.
Figure 3-8.20 shows tank car loading and unloading via a closed transfer system. Material is tlansferred only through the dome. The material that is being transferred is a flammable liquid.
Figures 3-8.21(a) and 38.21(b) show tank car and tank truck loading and unloading via a closed transfer system.
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S T D - N F P A 497-ENGL L997 W b474qqb 05b30bB 309 m
497-24 CLASSIFICATION OF FTAMMABLE LIQUIDS
I SmalUlow I Moderate I Largehigh Process I I I
Material: Flammable liquid equEënt X X
Pressure X X
Division 1
B Division 2
F- 3-8.3 Leakage source located iadoors, at floor I d . Adequate ventilation is provided.
I surce 4 5 4 (1 52-m) radius
.sump or trench 3
I equipment I x I x I I Material: Flammable liquid size I I I
Pressure X X Division 2
Figure 3-8.4 Leakage some located indoors, above floor leveL Adequate ventilation is provided.
Material is transferred through the bottom fittings. The mate- rial being transferred is a flammable liquid.
Figure 3-8.22 shows tank car (or tank truck) loading and un- loading via an open transfer system. Material is transferred ei- ther through the dome or the bottom fittings. The material being transferred is a flammable liquid.
Figure 3-8.23 shows tank car (or tank truck) loading and un- loading via a closed transfer system. Material is transferred only through the dome. The material being transferred may
be a liquefied or compressed flammable gas or a flammable cryogenic liquid.
Figure 3-8.24 shows a drum filling station located either out- doors or indoors in an adequately ventilated building. The material being handled is a flammable liquid.
Figure 3-8.25 shows an emergency impounding basin or oil/water separator and an emergency or temporary drainage ditch or oil/water separator. The material being handled is a flammable liquid.
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STD*NFPA 497-ENGL L777 b47444b 05b30b7 245
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 49i-25
Unpierced wall +
254 (7.62-m) radius 254 (7.62-m) maximum radius ,I l ymP or trench - A 254 (7.62-m) radius
Material: Flammable liquid equipment
I Flow rate I X I X I I
Division 1
Division 2
Figure 38.5 Leakage source located indoors, at floor level, adjacent to opening in exterior wall. Adequate ventilation is provided.
254 (7.62-m) radius
Note: If building is small compared to size of equipment, and leakage can fill the building, the entire building interior is classified Division 1.
Material: FlammaMe liquid equipment
X X
Division 1
Division 2
Figure 3-8.6 Leakage source located indoors, at floor level, adjacent to opening in exterior wall. Adequate ventilation is not provided.
Figure 3-8.26 shows liquid hydrogen storage located out- Figure 3-8.28 shows an adequately ventilated compressor doors or indoors in an adequately ventilated building. This shelter. The material being handled is a lighter-than-air gas. diagram applies to liquid hydrogen only. Figure 3-8.29 shows an inadequately ventilated compressor
Figure 38.27 shows gaseous hydrogen storage located out- shelter. The material being handled is a lighter-than-air gas. doors, or indoors in an adequately ventilated building. This Figure 38.30 shows tanks for the storage of cryogenic and diagram applies to gaseous hydrogen only. other cold liquefied flammable gases. [From NFPA 59A,
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497-26 CLASSIFICATION OF FLAMMABLE LJQUIDS
Material: Flammable liquid, liquefied flammaMe gas, compressed flammable gas, and cryogenic liquid
SmalVlow Moderate Largehigh
Process equipment
size Pressure
Flow rate X X
Figure 38.7 Leakage source located outdoors, at grade.
Material: Flammable liquid, liquefied flammable gas, compressed flammable gas, and cryogenic liquid
SmalVlow Moderate Largdhigh Process Division 1
equipment
Pressure I I X I X FIOW rate I X X
Division 2
Figure 38.8 Leakage source located outdoors, above grade.
Standard for t h FmdwAm., Storage, and Handling of Liquqîed Nat- ural Gas (LNG).]
Figure 3-8.31 shows a source of leakage from equipment han- dling liquefied natural gas or other cold liquefied flammable gas, and located outdoors, at or above grade. (From NFF'A 59A.)
Figure 3-8.32 shows a source of leakage from equipment handling liquefied natural gas or other cold liquefied flamma- ble gas and located indoors in an adequately ventilated build- ing. (From NFPA 59k)
Figure 3-8.33 shows the classified zones around liquefied natural gas routinely operating bleeds, drips, vents, and drains both outdoors, at or above grade, and indoors, in an ade quately ventilated building. This diagram also applies to other cold liquefied flammable gases. (From NFF'A 59A.)
Figure 3-8.34 shows the classified zones at a marine terminal handling flammable liquids and includes the area around the stored position of loading arms and hoses.
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STD-NFPA 497-ENGL L777 D b'47'4'i'ib 05b307L 7T3 D
CLASSIFICATlON OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-27
source 7 25R(762m 1 4
2f t (610 mm)
1 .f -
L Below-grade location such as a sump or trench
Material: Flammable liquid
I Smallhow I Moderate I Largelhigh
Process I I I
Division 1
-A Division 2 equipment
Additional Division 2 location. Use extra X X Pressure
X size k
"ecaution where large release of volatile ~oducts may occur. Flow rate W X
Fîgure 3-8.9 Leakage source located outdoors, at grade.
25 ft (7.62 m)
P 7 @& 25 ftt (7.62 m)
f 100 ft (30.48 m)
L Below-grade location such as a sump or trench
Material: Flammable liquid
I I SmalVlow I Moderate I Larae/hiah I Division 1
Process
size equipment Division 2
Pressure Additional Division 2 location. Use extra
Flow rate precaution where large release of volatile products may occur.
Figure 3-8.10 Leakage source located outdoors, above grade.
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STD-NFPA 497-ENGL L997 b47444b 05b3072 83T D
497-28 CLASSIFICATION OF FLAMMABLE LIQUIDS
?_ G rade
50 ft (15.24
w d wall
Belowgrade location such as a
100 ft (30.48 m)
* “Apply” horizontal distances of 50 feet from the source of vapor or 10 feet beyond the perimeter of the building, whichever is greater, except that beyond unpierced vaportight walls the area is nonclassified.
Material: Flammable liquid
Process equipment
size Additional Division 2 location. Use extra
autlon where large release of volatlle ucts may occur.
1iQh I Division 1
I
1 Division 2
98.1 1 Leakage source located indoors, adjacent to opening in exterior wall. Adequate ventilation is not pmrovided.
- Unpierced wall
Below-grade location such as a sump or trench
Material: Flammable liquid
I I Smallhow I Moderate I Largehigh I I I . .
Process equipment X X
size I I Pressure I X
I I FIOW rate I I I X X
Division 1
Division 2
F i 38.12 Lealcage source located indoors, adjacent to opening in exterior wall. Adequate ventilation is provided.
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S T D - N F P A 477-ENGL L777 b47444b 05b3073 77b
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-29
Process column Process column
Pipeways, piping without valves, meters, or gasketed flanges
3-R (915-mm) radius above pumps, etc.
Sources J Pump alley L Below-grade location such as a sump or trench
SmalVlow Largehigh Moderate
Process Division 1
Material: Flammable liquid X X ~ ‘ ~ ~ ~ t
I
Figure 58.13 Multiple leakage sounxs, both at and above grade, in outdoor process ama.
Process column fl Process column
r 25 R(7.62 m) 25 R (7.62 m)
Grade
7
Exchanger deck solid floor
50ft(15.24 m) H
Material: Flammable liquid
I SmalVlow I Moderate I Lamehigh I Division 1
Process
size
”
equipment X Division 2
Pressure I X Flow rate where release may be large
I X Additional Division 2 area
Figure 34.14 Multiple leakage sources, both at and above grade, in outdoor pmcess area.
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STD-NFPA 477-ENGL 1997 m bqi’qqqb 05b3074 bu2
497-30 CLASSIFICATION OF FLAMMABLE LIQUIDS
5-ft (1.52-m) radius from vents (ty Division 2
3 4 (915-mm) radius from vents (typical)
3-ft (91 5-mm) radius around vessel and leak
Grating floor with opening for vessel
Solid floor with opening for vessel
Division 2 3 4 (915-mm) radius from vents
Emergency dump tan Typical support column
loft 4 (3.05 mm)
3-ft (915-mm) radius around pumps (typical) Below-grade location such as a sump or trench
Material: Flammable liquid equipment size
I FIOW rate I x I x I I
Division 1
Division 2
F i 3-8.15 Multiple leakage sources, both at and above grade, in outdoor process area.
5-ft (1.52-m) radius around leak sources
from vent (typical)
Solid floor with opening for vessel
Division 2 3-ft (915-mm) radius from vents
4 Below-grade location such as a sump
Material: Flammable liquid
Y 3 4 (915-mm) radius 1 or trench location shown
SmalVlow Largehigh Moderate
Process equipment X X
around tank at
Division 1
I size I I l I - Division 2 Pressure X
FIOW rate I X I X X I
Figure 3.8.16 Multiple leakage somes, both at and above floor level, located indoors. Adequate ventilntion is pmwidd
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STD-NFPA 477-ENGL L777 b47444b 05b3075 549
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-3 1
5 4 (1.52-m) radius
T Exhauster 1
104 (3.05-m) radius
“z Separator
Material: Solids wet with flammable liquid Division 1
Inert gas blanket in elevator and bin
B Division 2
Figure 3-6.17 Totally enclosed product dryex located in adequately ventilated building.
L 254 (7.62-rn) radius 4 .f. Material: Solids wet with flammable liquid Division 1 Division 2
Figure 3-8.18 Plate and frame filter press provided with adequate ventilation.
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STD-NFPA 497-ENGL 1977 b47444b 05b307b 485
497-32 CLASSIFICATION OF FLAMMABLI? LIQUIDS
Tank within dike 4- Tank in open (undiked) area
Division 1, /- 5-ft (1 52-m) radius,
104 (3.05-111) radius
sump or " -. . " trench (3.05m)
Material: Flammable liquid equipment
Flow rate
Division 1
Division 2
Figure 58.19 Storage tanks outdoors, at pule.
Vapor return line Liquid transfer line f f " ' &r 3-ft (915-mm) radius
Division 2
5, around valves
I I I H I I I
# ,- Grade
Material: Flammable liquid Division 1 Division 2
F í í 58.20 Tank car loading and unloading via closed system. 'humfer through dome only.
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STDmNFPA 497-ENGL L997 b47444b 05b3077 311
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-33
3-ft (915-mm) radius
7 Grade
3-ft (915-mm) radius around valves
Liquid transfer line 3 4 (915-mm) radius
Material: Flammable liquid
F i 38.21 (a) Tank ou loadhg and unloading via closed system. Bottom product transfer only.
1 Grade
Material: Flammable liquid
F i 38.21(b) Tank truck loading and unloadiug via closed system.
Material: Flammable liquid Division i Division 2
Figure 38.22 Tank car/tank truck loading and unloading via open system. Top or bottom pmduct transfer.
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497-34 CLASSIFICATION OF FLAMMABLE LIQUIDS
&low-grade location such as a sump or trench
Material: Flammable liquified gas Flammable compressed gas Flammable cryogenic liquid
Division 1 Division 2
Figure 3-8.23 Tad car/& !ruck loading and unloading via closed system. -fer through dome ody.
Grade
I?,
3 4 (915-mm) radius
W
4 ""...
Material: Flammable liquid Division 1 Division 2
- c Below-grade location such as a sump or trench
F w 38.24 Dum filling station, outdoors or indoors with adequate ventilation.
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STD-NFPA 477-ENGL L977 b' i7q44b 05b3079 174 D
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) ARFAS 497-35
location such as a
Material: Flammable liquid
NOTE: This diagram does not apply to open pits or open vessels, such as dip tanks or open mixing tanks, that normally contain flammable liquids.
figure 58.25 Emergency impouading bash or oil/water separator (top) and emergency or tempomy Qpinage ditch or oil/mter separator (bottom).
Division 1 Division 2
Figure 3-8.26 Liquid hydrogen storage located outdoors or in an adequately ventilated building.
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STD-NFPA 477-ENGL 1777 D b47444b 05b3080 70b m
497-36 CLASSIFICATION OF FLAMMABLE LIQUIDS
Grade 1
r Division 2, 154 (4.57-m) radius
y// I $- maximumortofloor /A\Yh\\
adequate ventilation Indoor
Division 1 Division 2
Figure 58.27 Gaseous hydrogen storage located outdoors, or indoors in an adequately ventilated building.
uauc 154 (4.57-m) or lower
Material: Lighter-than-air gas Division 1
figure 34.28 Adequately ventilated compressor shelter.
Grade
- Material: Lighter-than-air gas Division 1 Division 2
F v 98.49 Iuadequately ventilated compressor shelter.
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STD-NFPA 497-ENGL 1977 b'474'44b 05b3081 8'42
CLASSIFICATION OF C U S S I (COMBUSTIBLE MATERIAL) AREAS 497-37
154 (4.57-111) radius from relief valve 7, 154 (4.57-m) radius all around
5-ft (1.52-m) radius from relief valve
+15-ft (4.57-m) radius all around
e
L Below-grade location such as a sump or trench
Dike height less than distance from container to dike (H < X )
154 (4.57-m) radius from relief valve I I 154 (4.57-m) radius all around
5-ft (1.52-111) radius from relief valve
t;;l Dike height greater than distance from container to dike (H > X )
154 (4.57-111) radius from relief valve 154 (4.57-m) radius all around
5-ft (1.52-m) radius from relief valve
/ Dike I Container
Material: Liquefied natural gas or other cryogenic flammable liquids Division 1 Division 2
FF 3-8.30 Storage tanks for myogenic liquids.
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497-38 CLASSIFICATION OF FLAMMABLE LIQUIDS
Material: Liquefied natural gas or other cryogenic flammable gas Division 1 Division 2
F w 3-8.31 Leakage source from equipment hau- liquefied natural gas. Source is located outdoors, at or above grade.
Source Division 2, 154 (4.57-m)
opening radius from
Indoors with adequate ventilation
Material: Liquefied natural gas or other cryogenic flammable gas Division 1 Division 2
Fi- 58.34 Leakage source from equipment handling l i q d e d natural gas m au adequately ventilated buildiug.
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STD-NFPA 'i77-ENGL L777 b'i7'44'4b 05b3083 L15 D
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-39
1 5 4 (4.57-m) rad¡< ,/A
5-ft (1.52-m) radius
Indoors with adequate ventilation
Material. Liauafied Outdoors at or above grade
"~
cryogenic flammable natural gas or other
liquids Division 1 Division 2
Figure 98.33 Leakage source h m routinely operating bleeds, equipment handling liquefied natural gas in an adequately ventilated building.
I-
draining lines and hoses Open sump in deck for
2 ft (610 mm) a
f (1 5.24 m) {F
c- Shore
50 ft (1 5.24 m)
25 ft (7.62 m) 1
- Operating envelope and stored position of loading arms or hoses
Material: Flammable liquids
Division 1 Division 2
. -1. ".
2. The berth area adjacent to tanker and barge cargo tanks is to be Division 2 to the follOWing extent: 1. The "source of vapor' shall be the operating envelope and stored position of the outboard flange connection of the loading arm (or hose).
3. Additional locations may have to be classified as required by the presence of other sources of flammable liquids or by Coast Guard or other regulations.
Figure 3-8.34 Marine terminal handling flammable liquids.
(a) 25 ft (7.62 m) horizontally in all directions on the pier side from that portion of the hull containing cargo tanks. (b) From the water level to 25 ft (7.62 m) above the cargo tanks at their highest position.
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497-40 CLASSIFICATION OF FLAMMABLE LIQUIDS
3-9 Classification Diagrams for Zones. Class I, Zone dia- g r a m s include Figures 3-9.1 through 3-9.34. Table 3-8 (page 22) provides a summary of where each diagram is intended to
Figure 39.1 shows a source of leakage located outdoors, at grade. The material being handled is a flammable liquid.
Figure 3-9.2 shows a source of leakage located outdoors, above grade. The material being handled is a flammable liquid.
Figure 39.3 shows a source of leakage located indoors, at floor level. Adequate ventilation is provided. The material be- ing handled is a flammable liquid.
Figure 39.4 shows a source of leakage located indoors, above floor level. Adequate ventilation is provided. The mate- rial being handled is a flammable liquid.
apply.
Figure 3-9.5 shows a source of leakage located indoors, at floor level, adjacent to an opening in an exterior wall. Ade- quate ventilation is provided. The material being handled is a flammable liquid.
Figure 3-9.6 shows a source of leakage located indoors, at floor level, adjacent to an opening in an exterior wall. Ventila- tion is not adequate. The material being handled is a flamma- ble liquid.
Figure 39.7 shows a source of leakage located outdoors, at grade. The material being handled may be a flammable liquid or a liquefied or compressed flammable gas, or a flammable cryogenic liquid.
Figure 3-9.8 shows a source of leakage located outdoors, above grade. The material being handled may be a flammable
““1 10-fi (3.05-m) radius location Below-grade
such a: ’ a sump or trenchA
I SmalVlow I Moderate I Largehigh
Process I I I Material: FlammaMe liquid equipment
X X Pressure
X X size
““7
Figure 3-9.1 Leakage source located outdoors, at grade.
L 104 (3.05-m) radius 4 Below-grade la sump or trench 2.
Zone 1
Zone 2
Material: Flammable liquid size X X I
FIOW rate I X X
Zone 1
Zone 2
F ï ï 3-92 Leakage source located outdoors, above grade.
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S T D - N F P A 477-ENGL L777 b47444b 05b3085 478
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-41
Material: FlammaMe liquid
F- 39.3 Leakage source located indoors, at floor level. Adequate ventilation is provided.
5-R (1 52-m) radius
' sump or trench^
Process Zone 1 Material: Flammable liquid
Pressure
Flow rate Zone 2
Figure 3-9.4 Leakage source located indoors, above floor level. Adequate ventilation is provided.
liquid or liquefied or compressed flammable gas, or a flamma- Figure 39.11 shows a source of leakage located indoors, ad- ble cryogenic liquid. jacent to an opening in an exterior wall. Ventilation is not ad-
Figure 3-9.9 shows a source of leakage located outdoors, at equate. The material being handled is flammable liquid. grade. The material being handled is a flammable liquid Figure 3-9.12 shows a source of leakage located indoors, ad-
Figure 3-9.10 shows a source of leakage located outdoors, jacent to an opening in an exterior wall. Adequate ventilation above grade. The material being handled is a flammable liquid. is provided. The material being handled is a flammable liquid.
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STD-NFPA 497-ENGL L997 D b1174qYb 05b308b 324
497-42 M I F I C A T I O N OF FLAMMABLF. LIQUIDS
5-fi (1 52-m) radius t Pierced wall Unpierced wall +
2 5 4 (7.62-m) radius
Material: Flammable liquid
F i 3-9.5 Leakage source loca&
Smallhow Largehigh Moderate
Process Zone 1 equipment X X
size Pressure
X X Flow rate X X Zone 2
d indoors, at floor level, adjacent to opening in exterior wall. Adequate ventilation is provided.
5-fi (1.52-m) radius
2 5 4 (7.62-m) radius NOTE: If building is small compared to size of equipment and leakage can fill the building, the entire building interior is classified Zone 1.
Zone 1
Material: Flammable liquid equipment
size Pressure
Flow rate Zone 2
F i 59.6 Leakage source located indoors, at floor level, adjacemt to opening in exterior wall. Adequate ventilation is not provided.
Figure 39.13 shows multiple sources of leakage, located Figure 3-9.15 shows multiple sources of leakage, located both at grade and above grade, in an outdoor process area. both at and above grade, in an outdoor process area. The ma- The material being handled is a flammable liquid. terial being handled is a flammable liquid.
Figure 39.14 shows multiple sources of leakage, located Figure 39.16 shows multiple sources of leakage, located both at grade and above grade, in an outdoor process area. both at and above floor level, in an adequately ventilated The material being handled is a flammable liquid. building. The material being handled is a flammable liquid.
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S T D * N F P A 497-ENGL L997 m b47444b 05b3087 2 b 0 m
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 49743
Material: FlammaMe liquid, liquefied flammable gas, compressed flammable gas and cryogenic liquid
SmalVlow Zone 1 Process
Largehigh Moderate
equipment X X . size
~.
Pressure
X X Flow rate
X X Zone 2
~
F w $9.7 Leakage source located outdoors, at grade.
<A\\ Below-grade location such as a sump or trench v
Material: Flammable liquid, liquefied flammable gas, compressed flammable gas, and cryogenic liquid
SmalVlow Zone 1 Process
Largdhigh Moderate
equipment X X size
Pressure
X X Flow rate
X X Zone 2
Figure 39.8 Leakage source located outdoors, above grade.
Figure 3-9.17 shows a product dryer located in an ade- Figure 3-9.19 shows a product storage tank located outdoors, quately ventilated building. The product dryer system is totally at grade. The material being stored is a flammable liquid. enclosed. The material being handled is a solid wet with a Figure 39.20 shows tank car loading and unloading via a flammable liquid. closed transfer system. Material is transferred only through the
Figure 39.18 shows a plate and frame filter press. Adequate dome. The material being transferred is a flammable liquid. ventilation is provided. The material being handled is a solid Figure 3-9.21 (a) shows tank car loading and unloading via wet with a flammable liquid. a closed transfer system. Material is transferred through the
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Additional Zone 2 location. Use extra precaution where large release of volatile products may occur.
Figure 343.9 Leakage source located outdoors, at @e.
2f i
Below-grade location such as a sump or trench
2f i (61 O mm)
Material: Flammable liquid
Pressure F m rate
Additional Zone 2 location. U s e extra precaution where large release of volatile products may occur.
Figrae 3-9.10 Leakage source located outdoors, above grade.
bottom fittings. The material being transferred is a flammable Figure 3-9.22 shows tank car (or tank truck) loading and un- liquid. loading via an open transfer system. Material is transferred
Figure 39.21 (b) shows tank truck loading and unloading only through the dome. The material being transferred can be via a closed transfer system. Material is transferred through a liquefied or compressed flammable liquid. the bottom fittings. The material being transferred is a flam- Figure 3-9.23 shows tank car (or tank truck) loading and un- mable liquid. loading via a closed transfer system. Materid is transferred
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STD-NFPA 477-ENGL L777 b47444b 05b3087 033
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-45
10-ft (3.05-m) radius
Unpierced wall
-50 ft (15.24 m)'
'Apply" horizontal distances of 50 feet from the source of vapor or 10 feet beyond the perimeter of the building, whichever is greater, except that beyond unpierced vaportight walls the area in unclassified.
Material: Flammable liquid Zone 1
Process Zone 2
Pressure Additional Zone 2 location. Use extra precaution where large flow rate release of volatile products may occur.
figure 39.11 Leakage source located indoors, adjacent to opening in exterior wall. Adequate ventilation is not provided.
Pierced wall 'E Grade 2 ft (610 mm)
I50 fl(15.24 m)l 7 1 t Below-grade location such as
a sump or trench
Smallhow Zone 1 Process
Largdhigh Moderate
Material: Flammable liquid X X equipment size
Pressure
X X Flow rate
X Zone 2
Figure $9.12 Leakage source located indoors, adjacent to opening in exterior wall. Adequate ventilation is provided
only through the dome. The material being transferred can be a liquefied or compressed flammable gas or a flammable cryo- genic liquid.
Figure 3-9.24 shows a drum filling station located either out- doors or indoors in an adequately ventilated building. The material being handled is a flammable liquid.
Figure 3-9.25 shows an emergency impounding basin or oil/water separator and an emergency drainage ditch or oil/water separator. The material being handled is a flamma- ble liquid.
Figure 39.26 shows a liquid hydrogen storage located out- doors or indoors in an adequately ventilated building. This diagram applies to liquid hydrogen only.
Figure 3-9.27 shows a gaseous hydrogen storage located out- doors, or indoors in an adequatelyventilated building. This di- agram applies to gaseous hydrogen only.
Figure 3-9.28 shows an adequately ventilated compressor shelter. The material being handled is a lighter-than-air gas.
Figure 3-9.29 shows an inadequately ventilated compressor shelter. The material being handled is a lighter-than-air gas.
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497-46 CLASSJHCATION OF " A B L E LIQUIDS
Process column Pmess column
Pipeways, piping without valves, meters, or gasketed flanges
3 4 (915-mm) radius above pumps, etc.
s a sump or trench
Material: Flammable liquid
Figure 3-9.13 Multiple leakage soutes, both at and above grade, in outdoor process area.
Process column Process column
Control valves (source)
lid deck exchanger level
Typical support column
Process column ProcesFlumn
r 25 ft (7.6:
'A\?A\ L 50ft (15.24 m) JSouries 7 1 50ft(15.24 m) 4 Pump alley sump or trench
450 ft (15.24 m)
Material: Flammable liquid
Additional Zone 2 area where release may be large
Figure 3-9.14 Multiple leakage source8, both at and above grade, in outdoor process area.
Figure 3-9.30 shows tanks for the storage of cryogenic and Figure 3-9.32 shows a source of leakage from equipment han- other cold liquefied flammable gases. dling liquefied natural gas or other cold liquefied flammable
Figure 3-9.31 shows a source of leakage from equipment gas and located indoors in an adequatelyventilated building. handling liquefied natural gas or other cold liquefied flamma- Figure 3-9.33 shows the classified zones around liquefied ble gas, and located outdoors, at or above grade. natural gas operating bleeds, drips, vents, and drains both out-
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CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 49747
7 ?;?9:5-mm) radius from vents (typical) Zone 2 5-ft (1 52-m) radius from vents (typical)
3-ft (915-mm) radius around vessel and leak sources such as manholes, valves,
Grating floor with opening for vessel Solid floor with opening for ves
Zone 2 34 (915-mm) radius from vents
Emergency dump tan Typical support column
3-R (915-mm) radius around pumps (typi Below-grade location such as a sump or trench
Material: Flammable liquid
SmalVlow Largehigh Moderate
Process '
Zone 1
equipment X X size
Pressure
X X Flow rate
X X - Zone2
Figure 3-9.15 Multiple lealrage sources, both at and above grade, in outdoor p- area.
ius around tank
5-ft (1.52-m) radius around leak sources such as manholes, valves, etc.
Solid floor with opening for vessel
Typical support column
Below-arade location such as a sump or trench Emergency dump tank
Material: Flammable liquid
Process equipment
size Pressure Flow rate X
Zone 1
Zone 2
Figure 3-9.16 Multiple leakage sources, both at and above floor level, located indoors. Adequate ventilation is provided.
doors, at or above grade, and indoors in an adequately venti- Figure 3-9.34 shows the classified zones at a manne terminal 1atet-J building. This dia- also applies to other cold handling flammable liquids and includes the area around the liquefied flammable gases. stored position of loading arms and hoses.
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STD-NFPA 'i77-ENGL L777 = b47Y'iYb 05b3092 b28 = 49748 CLASSIFICATION OF FLAMMABLE LIQUJDS
Zone 1 5-ft (1 52-m) radius 104 (3.05-m) radius
I v sparator II Inert gas blanket in elevator and bin
Elevator
Material: Solids wet with flammable liquid
Zone 1 Zone 2
F- 3-9.17 TotaUy enclosed product dryer located in adequately ventilated building.
Material: Solids wet with flammable liquid Zone 1 Zone 2
F- 3-9.18 Plate and frame filter press provided with adequate ve.ntilation.
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STD-NFPA 497-ENGL 3997 D b47q44b 05b3073 5b4
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERLAL) AREAS 497-49
5-R (1.52-m) radius around vent
(3.05-m) radius from vent 104 (3.05-m) radiu
Surface of tank contents
Material: Flammable liquid
I I SrnalVlow I Moderate I Largehigh I Zone O
Process equipment Zone 1
size Pressure
Flow rate Zone 2
Figure 3-9.19 Storage tanks outdoors, at grade.
Vapor return line 1 4 Liquid transfer line
3-R (915-mm) radius around valves
Material: Flammable liquid
W
radius around valves
,- Grade
Material: Flammable liquid
Figure 99.90 Tank c m loading and unloading via closed system. 'Ransfer through dome only.
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STD-NFPA 497-ENGL 1997 = b47444b 05b3074 4 T O m
497-50 CLASSJFICATION OF FLAMMABLE LIQUIDS
3-ft (91 5-mm) radius around valves
Liquid transfer line -I 3 4 (915-mm) radius
Material: Flammable liquid Zone I Zone 2
figure 39.fl(a) Tank car loading and unloading via closed system. Bottom product transfer only.
Zone 2 3-R (91Cmm) radius
Grade 1 lof t 4
(3.05 m)
Material: Flammable liquid Zone 1 Zone 2
Figure 39.41 (b) Tank truck loading and unloading via dosed system.
Material: Flammable liquid Zone 1 Zone 2
Figure 3-9.22 TMk -/tank truck loading and unloading via open qstem. Top or bottom product transfer.
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STD*NFPA 477-ENGL L777 m b47444b 05b3075 337 m
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-51
Below-grade location such as a sump or trench
flammable cryogenic liquid Material: Flammable liquid, flammable compressed gas,
Zone 1 Zone 2
Grade
-7”
Zone 2 5-R (1 .E 3-R (915-mm) radius
I
10 R (3.05 m) Drum Below-grade location
‘such as a sump or trench Material: Flammable liquid Zone 1 Zone 2
F i 39.24 Drum filling station, outdoors, or indoors with adequate ventilation.
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STD.NFPA 497-ENGL 1977 W b1174114b 05b309b 2 7 3 m
497-52 CLASSIFICATION OF FLAMMABLE LIQUIDS
+ 18 in. (457 mm)
vessels, such as dip tanks or open mixing tanks, that Note: This diagram does not apply to open pits or open
normally contain flammable liquids.
Material: Flammable liquid
Zone 1 Zone 2
F- 59.25 Emergency impounding bash or oil/water separator (top) and emergency drainage ditch or oil/water separator (bottom).
Zone 2 254 (7.62-m)
Zone 1 source 34 (915-mm)
are regularly made storage container 7 - ~ 2 - - I - ~
Material: Liquid hydrogen Zone 1 Zone 2
59.26 Liquid hydrogen storage located outdoors or in an adequately ventilated building.
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STD-NFPA 477-ENGL L797 D b47q44b 05b3097 LOT
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) ARFAS 497-53
radius
Sources
Grade - 1 Source at 1 5 4 (4.5741) maximum or to floor
1 I I /A\VA\\ adequate ventilation
Indoor
Material: Gaseous hydrogen Zone 1 Zone 2
Figure 3-9.27 Gaseous hydrogen storage located outdoors, or indoors in an adequately ventilated building.
Bottom of enclosed area
Source at 1 5 4 (4.57-m) maximum or lower
Material: Lighter-than-air gas B Zone 1 Zone 2 1 5 4 (4.57-rn) radius
F i 3-9.28 Adequately ventilated compressor shelter.
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497-54 CLkSSIFICATION OF FLAMMABLE LIQUIDS
. ...., _..
Material: Lighter-than-air gas Zone 1 Zone 2
F i 3-9.49 Inadequately ventilated comp- shelter.
1 5 4 f4.57-ml radius from relief valve 154 (4.57-111) radius all around
5 4 (1 52-m) radius from relief valve
C 154 (4.57-111) radius all around
Dike height less than distance from container to dike ( H e X )
15-ft (4.57-m) radius from relief valve 7, 15-8 (4.57-m) radius all around
5 4 (1 52-m) radius from relief valve
W Dike height greater than distance from container to dike (H =. X )
154 (4.57-m) radius from relief valve 5 4 (4.57-m) radius all around
5 4 (1.52-111) radius from relief valve
Material: Liquefied natural gas or other cryogenic flammable liquids Zone 1
F î S9.30 Storage tanks for cryogenic liquid.
H Zone 2
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STD-NFPA q77-ENGL L797 b117q411b 05b3097 T82
CLASSIFICATION OF CLASS I (COMBUSTIBLE MATERIAL) AREAS 497-55
Material: Liquefied natural gas or other cryogenic flammable liquid Zone 1 Zone 2
Figure S9.31 Leakage source from equipment handling liquefied natural gas. Source is located outdoors, at or above grade.
Zone 2 154 (4.57-m) radius -
...---.I ... th adequate ventilation
Material: Liquefied natural gas or other cryogenic flammable liquids Zone 1 Zone 2
F í í 3.9.32 Leakage source from equipment handling liquefied natural gas in an adequately ventilated building.
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497-56 CLASSIFICATION OF FLAMMABLE LIQUIDS
Zone 2 Zone 1 154 (4.57-m) 5-R (1.52-m) radius
Source
Outdoors at or above grade
1 5 4 (4.57-m) radius
5-R (1.52-m) radiu
'N \\Y//\\ Indoors with adequate ventilation
Material: Liquefied natural gas or other cryogenic flammable liquids Zone 1 zone2
F- 39.3.3 Leakage source from routiuely operating bleeds, equipment haudling liquefied M ~ U A in an adequately ventilated building.
r
draining lines and hoses Open sump in deck for
2 ft (61 O mm)
(7.62. rn
t- Shore
L Water l e v e l
50 R(l5.24 m)
1 25 R (7.62 m)
- Operating envelope and stored position of loading arms or hoses
Material: Flammable liquids
Zone 1 z m 2
1 .The 'wurm of vapor shall be the operating envelope and stored positlon of the outboard flange connection of the loading arm (or hose). 2.The berth area adjacent to tanker and barge cargo tanks is to be Zone 2 to the following extent:
3. Additional locations may have to be classified as required by the presence of other sources of flammable liquids or by coast guard or other regulations.
(a) 254 (7.62-m) horizontally In all directions on the pier side from that portion of the hull mtaining cargo tanks (b) From the water l e v e l to 254 (7.62-m) above the cargo tanks at their hlghest position
Fislpe 39.34 Marine termid handling flammable liquids.
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STD-NFPA Y77-ENGL L777 b47444b 05b3LOL 4b0
REFERENCED PUBLICATIONS/APPENDIX A 497-57
Chapter 4 Referenced Publications
4 1 The following documents or portions thereof are refer- enced within this recommended practice and should be con- sidered as part of its recommendations. The edition indicated for each referenced document is the current edition as of the date of the NFPA issuance of this recommended practice. Some of these documents might also be referenced in this rec- ommended practice for specific informational purposes and, therefore, are also listed in Appendix C.
41.1 NFPA Publications. National Fire Protection Associa- tion, 1 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269- 9101.
NFPA 30, Flammable and Combustible Liquids Code, 1996 edition.
NFF’A 58, Standard for the Storage and Handling of L ip j î ed Pe- t r o h m Gases, 1995 edition.
NFPA 59A, Standard for the Production, Storage, and Handling
NFPA 70, National Electrical C o e , 1996 edition.
NFPA 325, Gui& to Fire Hazard €‘roperties of Flammable Liquids,
of Liquejîed Natural Gas (LNG), 1996 edition.
Gases, and Volatile Solids, 1994 edition.
41.2 ANSI Publications. American National Standards In- stitute, 11 West 42nd Street, New York, NY 10036.
ANSI/ASHRAE 15, Safety Code for Mechanical Refrigera- tion, 1989.
ANSI/CGA G2.1, Safety Requirements for the Storage and Handling of Anhydrous Ammonia, 1989.
41.3 API Publication. American Petroleum Institute, 1220 L Street, N W , Washington, DC 20005.
ANSI/RP 500, Recommended Practice for Classification of Locations for Electrical Installations at Petroleum Facilities, 1992.
41.4 IEC Publication. International Electrotechnical Com- mission Central Office, 3 Rue devarembe, P.O. Box 131,1211 Geneva 20 Switzerland.
IEC 79-3, Electrical apparatus for explosive gas atmospheres, Part 3 Spark-test apparatus for intrinsically-safe circuits.
Appendix A Explanatory Material
This appendix is not a part of the recommendations of this NFPA document but is included for infmational purposes only.
A-1-3 Combustible Material, Groups A, B, C, and D. Histor- ically, the topic of hazardous (classified) locations first a p peared in the National Elechz‘cal Co& (NEC) in 1923, when a new article entitled “Extra-Hazardous Locations” was ac- cepted. This article addressed rooms or compartments in which highly flammable gases, liquids, mixtures, or other sub- stances were manufactured, used, or stored. In 1931, “classifi- cations” consisting of Class I, Class II, and so on, for the hazardous locations were defined. However, it was not until 1935 that “groups” were introduced into the NEC. (Note: “Di- visions” were introduced into the NEC in 1947.) The four gas groups, Groups A, B, C, and D, complemented the design of
electrical equipment used in hazardous (classified) locations and were defined based on the level of hazard associated with explosion pressures of specific atmospheres and the likeli- hood that the effects of that explosion could be transmitted outside the enclosure. Group A was defined as atmospheres containing acetylene. Group B was defined as atmospheres containing hydrogen or gas or vapors of equivalent hazard. Group C was defined as atmospheres containing ethyl ether vapor, and Group D was defined as atmospheres containing gasoline, petroleum, naphtha, alcohols, acetone, lacquers, sol- vent vapors, and natural gas. Despite the fact that the intre duction of these groups was done without standardized testing and without the advantage of today’s technological advances or equipment, these definitions have changed little since that time. The first major testing, in fact, was only conducted in the late 1950s, when engineers at Underwriters Laboratories Inc. developed a test apparatus that provided a means to deter- mine how various materials behaved with respect to explosion pressures and transmission when the specific combustible ma- terial was ignited in the test vessel. This apparatus, called the Westerberg Explosion Test Vessel, provided standardized doc- umentation of a factor called the “Maximum Experimental Safe Gap” (MESG) and permitted other materials to be “clas- sified by test” into one of the four gas groups. The results of these tests are contained in Underwriters Laboratories Inc. (UL) Bulletin Nos. 58 and 58A (reissued in July 1993, as UL Technical Report No. 58). In 1971, the International Electre technical Commission (IEC) published IEC 741A defining a different type of apparatus for obtaining MESG results. While the two “MESG” test apparatuses are physically different in both size and shape, the results are statistically comparative, al- though in some cases differences have been observed. A sam- ple of values is shown in the following table.
Westerberg apparatus, IEC apparatus, Material MESG, mm MESG, mm
Propane
.87 3 0 Diethyl ether
.79 .79 Butadiene
.65 6 9 Ethylene
.94 .92
Hydrogen .O8 .29
Papers have been written to attempt to explain the reasons for these differences in the test data. One by H. Phillips, enti- tled “Differences between Determinations of Maximum Ex- perimental Safe Gaps in Europe and U.S.A.,” appeared in a 1981 edition of the Journal of Hazardous Materials. The paper cites a condition of spontaneous combustion in one portion of the Westerberg Apparatus, which was reflected in materials (such as diethyl ether) having low ignition temperatures. Ad- ditionally, testing on the Westerberg Apparatus has demon- strated that this theory was true, and the MESG value for diethyl ether more than doubled. Further Westerberg appara- tus testing has also shown that hydrogen MESG value is .23 mm.
While acetylene remains segregated in Group A because of the high explosion pressure that results from its very fast flame speed, newer test methodologies have defined other types of protection methods that now consider acetylene and hydro- gen to be of equivalent hazard. One such method examines the “minimum igniting current” required to ignite a specific
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S T D - N F P A 49’i”ENGL L997 b117444b 05b3L02 3T7 D
497-58 CLASSIFICATION OF FLAMMABLE LIQUIDS
combustible material. This testing produced more variability when the results of specific combustible materials were com- pared. However, it was found that the minimum igniting cur- rents of one test could be favorably compared with those of other tests if a ratio value based on methane was applied. This testing has resulted in the generation of MIC ratio data.
Other testing has been performed when it was incorrectly assumed that a factor called “Minimum Ignition Energy” (MIE) and “Autoignition Temperature” (AIT) were related and could be used to place materials into groups. The fact that these were independent factors resulted in deletion of AITs as a basis for group determination in the 1971 NEC.
MIES have been found to exhibit theoretical results that do not translate into practical designs that can be applied to ac- tual electrical devices with their associated energy levels.
Since the primary concern is to have electrical devices that can safely operate when used in locations classified by class, group, and division, the definitions for the four gas groups have been defined on the basis of the parameters providing the most significant basis for that design, which are MESG and MIC ratio. Lacking these values, experience-based data indi- cating equivalency to atmospheres providing similar hazards may be used.
A-2-1, Table Note 5. Selecting electrical equipment based on the lowest AIT shown in Table 2-1 may be unnecessarily re- strictive. As an example, in an area handling a commercial grade of hexane, Table 2-1 tabulates five different isomers of hexane solvent (%H,*) with the AIT ranging from a low of 225°C to a high of 405’C. The AIT of the solvent mixtures should be determined either experimentally or ftom the sup plier. It would be expected that the commercial grade of hex- ane would have an AIT ranging from 265°C to 290°C.
A-2-1.2 Electrical installations for classified areas may be de- signed in various manners. No single manner is best in all re- spects for all types of equipment used in a chemical plant. Explosionproof enclosures, pressurized equipment, and in- trinsically safe circuits are applicable to both Division 1 and Division 2 areas. Nonincendive equipment is permitted in Di- vision 2 areas. Nonsparking electrical equipment and other less restrictive equipment, as specified in NFPA 70, National Electrical Co&, are permitted in Division 2 areas.
Factors such as corrosion, weather, maintenance, equip ment standardization and interchangeability, and possible process changes or expansion frequently dictate the use of special enclosures or installations for electrical systems. How- ever, such factors are outside the scope of this recommended practice, which is concerned entirely with the proper applica- tion of electrical equipment to avoid ignition of combustible materials.
A-2-4.2 Combustible materials shown in Table 2-1 have been classified in groups. Some of these combustible materials are indicated in groups that may not seem to agree with defined MESG or MIC ratio values, but have been continued within groups due to historical experiences and specific properties that are not reflected in MESG or MIC ratio testing. For example, one source for group classifications was Mat& of Combustion-Rehant hvperties and Classijïcatton of Gases, Vapors, and Selected Solids, NMAB 3531, published by the National Academy of Sciences. Those materials whose group classifica- tions are marked with asterisks were previously assigned group classifications based on tests conducted in the Wester-
1997 Edition
berg Apparatus at Underwriters Laboratories Inc. (See An Investigation of Flammable Gases or Vapors with Respect to E x p b sion-Pmof Elechical Equipmat, LIL Bullatin of Research No. 58, and subsequent BuUetim Nos. 58A and 58B, reissued July 23,1993, as UL Technical Report No. 58.) All other materials were a.+ signed group classifications based on analogy with tested ma- terials and on chemical structure, or on reputable published data reflecting MESG or MIC ratio values. (See, for example, ZEC 79-20.) While the classifications of these latter materials r e p resent the bestjudgment of three groups of experts, it is con- ceivable that the group classification of any particular untested material may be incorrect. Users of these data should be aware that the data are the result of experimental determination, and as such are influenced by variation in ex- perimental apparatus and procedures and in the accuracy of the instrumentation. Additionally, some of the data have been determined at an above-ambient temperature in order that the vapor is within the flammable region. Variation in the temperature for the determination would be expected to in- fluence the result of the determination. Also, values shown generally represent the lowest reported in reputable, docu- mented studies. In certain instances, therefore, it may be ad- visable to submit an untested material to a qualified testing laboratory for verification of the assigned group classifica- tion. Autoignition temperatures listed in Table 2-1 are the lowest value for each material as listed in NFPA 325, G u i & to Fire Hazard Properties of Flammable Liquids, Gases, and Volatile Solids, or as reported in an article by C. J. Hilado and S. W. Clark in Chemical Engimering, September 4,1972.
A-34.2 The degree to which air movement and material vol- atility combine to affect the extent of the classified area can be illustrated by two experiences monitored by combustible gas detectors. Gasoline spilled in a sizable open manifold pit gave no indication of ignitable mixtures beyond 3 ft to 4 ft (0.9 m to 1.2 m) from the pit when the breeze was 8 to 10 mph (13 to 16 km/hr). A slightly smaller pool of a more volatile material, blocked on one side, was monitored during a gentle breeze. At grade, vapors could be detected for approximately 100 ft (30 m) downwind; however, at 18 in. ( 4 6 cm) above grade there was no indication of vapor as close as 30 ft (9 m) from the pool.
These examples show the great variability that may be present in situations of this type, and point out again that care- ful consideration must be given to a large number of factors when classifymg areas.
A-3-7.2.5 When fire hazard properties of a combustible ma- terial are not available, the appropriate group may be esti- mated using the following information:
(a) Minimum igniting current (MIC) ratio
(b) Ratio of upper flammable limit to lower flammable limit
(c) Molar heat of combustion multiplied by the lower
(d) Ratio of the lower flammable limit to the stoichiomet-
flammable limit
ric concentration
(e) Maximum experimental safe gap (MESG)
( f ) Minimum ignition energy (MIE)
(g) Stoichiometric flame temperature
(h) Knowledge of the chemical structure
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STD-NFPA 497-ENGL L997 m b47444b 05b3103 233
APPENDIX B/AF'PENDIX C 497-59
Appendix B Example
This appendix is not a part of the recommendations of this hFPA document but is included for infmtaonal pu7poses only.
This example is provided to show how the information in this document can help determine an NEC group classifica- tion. It should not be applied with mixtures and/or streams that have acetylene or its equivalent hazard.
The following materials are used in a tank having a total ca- pacity of 100,000 kg as a single mixed stream and having the following composition:
Material % by vol
Ethylene 45
Propane 12
Nitrogen 20
Methane 3
Isopropyl ether 17.5
Diethyl ether 2.5
Question: What is the appropriate NEC group to use for the mixed
The following is a list of the properties of selected materials
One method to estimate the NECgroup is to determine the MESG of the mixture by applying a form of Le Chatielier rela- tionship shown below:
stream?
taken from NFPA 497 Table 2-1 and other references.
MESGmix = 1
T(&] Applying the volume percent and property information
above results in the following equation:
1 0.45 + 0.12 + 0.20 + 0.03 + 0.175 + 0.025 0.65 0.97 1.12 0.94 0.83
= 0.9442 ""
Solving the equation above results in an MESG mixture value of 0.9442. From the definitions in Section 1-3 for Groups A, B, C and D, this calculated MESG value would fall under
Group D. Thus this mixture may be considered a Group D material.
Appendix C Referenced Publications
C 1 The following documents or portions thereof are refer- enced within this recommended practice for informational purposes only and are thus not considered part of its recom- mendations. The edition indicated for each reference is the current edition as of the date of the NFPA issuance of this rec- ommended practice.
C1.1 NFPA Publications. National Fire Protection Associa- tion, 1 Batterymarch Park, P.O. Box 9101, Quincy, MA 02269- 9101.
NFPA 30, Flamma6le and Combustible Liquids Code, 1996
NFPA 36, Standard for Solvent Extraction Plants, 1993 edition. NFPA 70, National Electrical Code, 1996 edition.
NFPA 325, G u i & to Fire Hazard Pqbertzis of Flammable Liquids,
edition.
Gases, and Volatile Solids, 1994 edition.
C1.2 Other Publications.
C1.2.1 ANSI Publications. American National Standards Institute, 11 West 42nd Street, New York, NY 10036.
ANSI/ASHRAE 15, Safty Code for Mechanical Refigeration,
ANSI/CGA G2.1, Safety Requirements for the Storage and Han- 1989.
dlang of Anhydrour Ammonia, 1989.
C1.2.2 ASTM Publications. American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.
ASTM D 56, Standard Method of Test for &h Point ìy the Tag
ASTM D 93, Standard Method of Test f o r h h Point by the Pen-
ASTM E 659, Test for Autoignition Tmperatuw of Liquid C h -
ASTM E 681, Test for Limits of Flammability of Chemicals, 1985. ASTM D 3278, Standard Method of Tats for h h Point of Liq-
Closed Teste 1987.
sky-Martens Closed Tese 1985.
icals, 1978.
uids by Setajlash Closed E s t e 1982.
Properties of Selected Materiais
Vapor p-, mnl NEC MESG MIC
Material Mol. wt. %LFL %uFL AIT "C Hgat 25°C BP'C Group mm ratio
Ethylene 28.05 2.7 36 450 52,320 -104 C 0.65 .53 Propane 44.09 2.1 9.5 450 7150 -42 D 0.97 .82 Nitrogen 14.0 Co
Methane 16.04 5.0 15 600 463,800 -162 D 1.12 1.0 Isopropyl 102.17 1.4 21 443 148.7 69 D 0.94
Diethyl ether 74.12 1.9 36 160 38.2 34.5 C 0.83 .88 ether
1997 Edition
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497-60 CLASSIFICATION OF FL4MMABI.E LIQUIDS
G1.2.3 Bureau of Mines Publication. U.S. Government Printing Office, Washington, DC 20402. RI 7009, Minimum Ignition Energy and Quenching Distance in
Gaseous Mixture.
G1.2.4 IEC Publications. International Electrotechnical Commission, Central Office, 3 Rue de Varembe, P.O. Box 131, 1211 Geneva 20 Switzerland.
IEC 741A, First supplement to publication 79-1 (1971), Elec- trical apparatzcs for explosive gas atmosphews, Part 1: Construction and test of flameproof enclosures of electrical apparatus, and Appendix D: Method of test for ascertainment of maximum experimental safe gap.
IEC 79-3, Electrical apparatus for explosive gas atmosphmes, Part 3: Spark-test apparatus for intrinsically-safe circuits.
IEC 79-12, Electrical apparatus for exphive gas a t n w s p h , Part 12: Classification of mixtures of gases or vapors with air according to their maximum experimental safe gaps and min- imum igniting currents.
IEC 7920, Electrical apparatus for exphive atnwsphem, Part 20: Data for flammable gases and vapors, relating to the use of electrical apparatus.
C-1.2.5 National Academy of Sciences Publication. National Materials Advisory Board of the National Academy of Sci- ences, 2101 Constitution Avenue, W, Washington, DC 20418.
NMAB 353-1, Matrix of ílnnbwtion-Rehant Properties and Classifcation of Gases, Vapors and Sele&d Solids.
G1.2.6 UL Publication. Underwriters Laboratories Inc., 333 Pfingsten Road, Northbrook, IL 60062.
Technical Report No. 58, A n Znvestigatim of fimmable Gases or Vapors With Respect to Explosion-Proof Electrical Equipment, 1993.
C-1.2.7 Additional Publications. Hilado, C. J. and S. W. Clark. 1972. “Autoignition Tempera-
tures of Organic Chemicals.” Chaical Engineering September 4. Institute of Petroleum. 1990. Area Classification Code fmPe tm
h m ZnstaUations, Part 15. John Wiley and Sons. March. Phillips, H. 1981. “Differences between Determinations of
Maximum Experimental Safe Gaps in Europe and U.S.A.” Journal of Hazardous MataialS.
Appedix D Additional References
This recm?nended practice is not intended to supersede m conjlict
NFPA 30, &mmable and Cotllbzlstible Liquids Code, 1996 edi-
NFPA 33, Standard fi Sjmy Application Using Flammable ar
NFPA 34, Standard f m Dipping and Coating Pmesses Using
NFPA 35, Standard for t h Manufacture of Organic Coatings,
NFPA 36, Standard for Solvent Extraction Plants, 1997 edition. NFPA 45, Standard on Fire Protection for L a b o r a h Using
NFPA 50A, Standard for Gasem Hydrogen Systems at Consumer
NFPA 50B, Standard for Liqu@&d Hydrogen Systems at Con-
NFPA 58, Standard for the Storage and Handling of Liqq‘ïed P&
NFPA 59A, Standard for the Production, Storage, and Handling
with afllicable requirenae7ats of the following W A standards:
tion.
Cotllbzlstible MataialS, 1995 edition.
Flammable ar Combustible Liquids, 1995 edition.
1995 edition.
Chemicals, 1996 edition.
Sites, 1994 edition.
sumer Sites, 1994 edition.
t m h m Gases, 1995 edition.
of L i d e d Natural Gas (LNG), 1996 edition.
Index
O 1997 National Fire Protection Association
The copyright in this index is separate and distinct from the copyright in the document which it indexes. The licensing provisions set forth for the document are not applicable to the index. This index may not be reproduced in whole or in part by any means without the express written permis- sion of the National Fire Protection Association, Inc.
-A- Abnormal conditions, ignitable mixtures
present under ..................................................................... 31.2, 32,3 Adequate ventilation .................................................... seeventilation Autoignition temperature (A IT) .............................................. Table 2-1
Definition ....................................................................................... 1-3
-B- Boundaria of hazardous areas, identification of ....................... 37.4.3
Diagrams of leakage sources .... Figs. 38.3 to 38.6,38.11 to 38.12, 3-8.16 to 38.17,3-9.3 to 39.6,
3-9.11 to 3-9.12,3-9.16 to 39.17 Open ....................................................................................... 53.2(b)
Buildings
Prior experience used in classification of. ................................. 3-4.4 Size and design of ....................................................................... 34.3
-G CAS ...................................................................................... 24.2, A-24.2
Definition ....................................................................................... 1-3 Chemical plants .................................................................. 3-63 to 36.5 Chemical process equipment .......................................................... 3-1.2 Chemicals, combustible ........................ .24.2, Table 2-1, 3-7.2.5, A-2-1,
Class I (combustible material) hazardous areas ............. 2-1.1, Chap. 3 Above or below grade .................................................... 34.2, A-3-4.2 Conditions necessary for ignition ................................................. 2-3 Division 1 ........................................................................... 2-1.1, 3-1.1
A-2-4.2, A-3-7.2.5
1997 Edition
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S T D - N F P A 4 7 7 - E N G L L 7 9 7 b47444b 05b3105 OOb .
INDEX 497-61
Definition ................................................................................... 1-3 Division 2 ........................................................................... 2-1.1, 3-1.2
Definition ................................................................................... 1-3 Extent of ..................................................................... 3-7.4, A-3-4.2 Zone O ................................................................................ 2-1.1, 3-2.1
Definition ................................................................................... 1-3 Zone 1 ................................................................................ 2-1.1, 3-2.2
Definition ................................................................................... 1-3 Zone 2 ................................................................................ 2-1.1, 3-2.3
Definition ................................................................................... 1-3 Class I combustible materials ..................... see Combustible materials
(Class I) classification of combustible materials ..................... 24, 3-7.2.5, A-2-1,
A-24.2, A-3-7.2.5 Diagrams .............................................................. 3-5, 3-7.3, 38 to 3-9 Need for classification ................................................................. 3-7.1 Procedure ......................................................... 3-7, A-3-7.2.5, App . B Selected materials ............................................... 2-4.2, 3-7.2.5, A-2-1,
A-24.2, A-3-7.2.5, Table 2-1 classified areas .................................. see Hazardous (classified) areas Cleaning and dyeing plants ............................................................ ,3-2.2 Closed containers or systems .................. 3-2.3 (b), 3-3.1 (a), Fig . 38.20 Coating enclosures ..................................................................... 3-2.1 (b)
Combustible liquids ......................................................................... 2-2.7 see also Flammable liquids
Cold liquefied combustible materials ............ .2-2.5. Figs . 38.30,3-9.30
Class II ....................................................................................... 2-2.7.1 Class II IA ................................................................................... 2-2.7.2 Class IIIB ......................................................................... 2-2.7.3, 3-3.4 Definition ........................................................................................ 1-3 Recommended practice for ........................................................ 34.2
Combustible materials (Class I) ................................................. Chap . 2 Behavior of ..................................................................................... 2-2 Classification of ................................................ seeclassification of
combustible materials Cold liquefied .............................................................................. 2-2.5 Definition .............................................................................. 1-3, A-1-3 Dispersion of .................................................................. 3-4.2, A-3-4.2 Fire hazard properties of ......................................... 3-7.2.5, A-3-7.2.5 Groups A, B, C, and D .......................................................... 1-3, A-1-3 Identification of . ................................................................ . 2. A-34.2 Ignition of .................................................................................. 2-3(a) Released under pressure ........................................................... . 2(c) Testing of ....................................................................... 24.3, App . C Volume released .......................................................................... 34.6
Compressed liquefied gases ............................................................ 2-2.4 Compressor shelters .................................. Figs . 38.28, 3-9.28 to 3-9.29 Containers .................................................................................. .3- 3.1 (c)
Closed .................................................................................... %2.3(b) Liquids transferred between ....................................................... 32.2
Continuous process plants .............................................................. "6.3 Cryogenic liquids .............................................. 2-2.5, Figs . 38.8, 38.30,
3-9.8, 39.30
-D- Definitions ................................................................................. 1-3, A-1-3 Diagrams
Classification ........................................................ 3-5, 3-7.3, 3-8 to 3-9 Process flow .............................................................................. 3-7.2.3
Dip tanks, open ................................................................................ 3-1.1 Division classified areas (Class I) ......................................... see Class I
(combustible material) hazardous areas Drum 6lling stations ................................................ ..Figs. 38.24, 3-9.24
Drying rooms ................................................................................... .3 2.2 Dryers, product .......................................................... Figs . 38.17, 3-9.1 7
-E Electrical equipment
Failure of ...................................................................................... 3-1.2
Emergency impounding basins Figs 3-8.25, 3-9.25 In Zone O areas 3-2.1
Enclosures Adequately ventilated ............................................................ 3-3.2(c) Inadequately vented .................................................................... 3-4.3
Instruments venting to inside of ...................................... 3-2.1 (f) Spraying or coating .......................................................... 3-2.l(b)
Exhaust ducts .............................................................................. 3-2.1 (e) Existing facilities, Classification information for ........................ 17.2.2
............................................................................ ................................. .
-F- Fat extraction equipment ................................................................ 3-2.2 Fire hazard properties of combustible materials ........ 37.2.5, A-3-7.2.5 Flammable liqnids .................................................................. 2-2.6, 3-1.1
see nlro Combustible liquids; Solvents For cleaning and dyeing ............................................................. 32.2
Cryogenic ...................................................... see Cryogenic liquids Definition ....................................................................................... 1-3 Hydrocarbons .............................................................................. 3-1.2 Leakage of ....................................................... s ~ ~ a ~ g e sources Recommended practice for ........................................................ 3-6.2 Transferred between containers ................................................. 3-2.2 Volatile, storage and use of 3-2.1
Combustible liquids .................................................................... 2-2.7 Definition ....................................................................................... 1-3 Flammable liquids ....................................................................... 2-2.6
Floating roof tanks ...................................................................... 3-2.1 (c)
Cold .............................................................................................. 2-2.5
......................................................... Flash points
Freezers .................................................. seeRefrigeration equipment
-G Gas generator rooms and manufacturing plants ........................... 3-2.2 Gases and vapors ................................................. 3-2.2, Figs . 38.8, 3-9.8
see also Hydrogen; Liquefied natural gas Behavior of ..................................................................................... 2-2 Cold liquefied combustible ........................ 2-2.5, Figs . 3-8.30, 3-9.30 Compressed liquefied ..................................... 2-2.4, Figs . 38.8, 3-9.8 Exhaust vents for .................................................................... 3-2.1 (e) Flammable liquids. vapors of ...................................................... 2-2.6 Heavier-than-air ................................................................. 2-2.2, 34.2 Lighter-than-air ................................................................ 2-2.1, 3-4.2,
Figs . 38.28 to 3-8.29, 3-9.28 to 3-8.29 LPG as .......................................................................................... 36.2 Vapor densities ....................................... 2-2.1 to 2-2.3, 34.2, A-3-4.2
-H- Hazardous (classified) areas ........................................................... 2-1.1
Boundaries. identification of ................................................... 37.4.3 Class I .............. seeclass I (combustible material) hazardous areas Class II .......................................................................................... 2-1.1 Class III ........................................................................................ 2-1.1 Diagrams ............................................... see Diagrams. classification Extent of ..................................................................... 3-7.4, A-34.2 Need for classification ................................................................. 3-7.1 Procedure for classifying are as ........................ 3-7. A-3-7.2.5, App . B Unclassified areas ........................................................................ 2-1.3
Heavierthanair gases ........................................................... .2-2.2, 34.2 Hot surfaces ........................................................................... 3-1.2, 3-3.3 Hydrocarbons
Halogenated liquid ..................................................................... 3-3.5 Liquid ........................................................................................... 3-1.2 Vapor densities ............................................................... 34.2, A-34.2
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497-62 CLASSIFICATION OF FLAMMABLE LIQUIDS
Hydrogen .......................................................................................... 3-4.2
Gaseous ............................................................. Figs . 3-8.27, 3-9.27 Liquid ................................................................ Figs . 3-8.26, 39.26
Storage
-I- Ignitable mixtures ................................................. 2-2.6, 2.3(b). Chap . 3
Continuous/long-term presence of ........................................... 3-2.1 Definition ....................................................................................... 1-3 Present under abnormal conditions ................................ 3-1.2, 3-2.3 Present under normal conditions .................................... 3-1.1, 3-2.2
Ignition, conditions necessary for ..................................................... 2-3 Impounding basins, emergenv ................................ Figs . 3-8.25, 3-9.25
-L- Leakagesources ............................................................ 3-7.4.1 to 3-7.4.2
Diagrams ............................................................. Figs . 3-8.1 to 3-8.16, 3-8.31 to 3-8.32, 39.1 to 3-9.16, 3-9.31 to 3-9.32
Multiple ............................................................ Figs . 3-8.13 to 3-8.16, 3-9.13 to 3-9.16
Figs . 3-8.28 to 3-8.29, 39.28 to 3-8.29
Liquefied natural gas .................. Figs . 3-8.31 to 3-8.33, 3-9.31 to 3-9.33 Liquids ............................ see Combustible liquids; Flammable liquids LPGas, recommended practice for ............................................... 3-6.2
Lighter-than-air gases ............................................................ 2-2.1, 34.2,
-M- Maintenance, equipment ................................................................. 3-1.1 Marine terminals ........................................................ Figs . 3-8.34, 39.34 MESG (Maximum experimental safe gap)
Definition ....................................................................................... 1-3 Methane ............................................................................................ 3-4.2
Definition ....................................................................................... 1-3
Definition ....................................................................................... 1-3
MIC (Minimum igniting current ratio)
MIE (Minimum ignition energy)
-N- National Electrical Code criteria ............................... 2-1, A-2-1, A-2-1.2
see uko Hazardous (classified) areas Normal conditions, ignitable mixtures present under ........ 3-1 .l, 3-2.2
-0- Oil extraction equipment ................................................................ 3-2.2 Oil/water separators ................................................. Figs . 3-8.25, 3-9.25 Open buildings, rooms, or spaces ............................................. 3- 3.2 (b)
operating bleeds, drips, vents, and drains .............. Figs . 3-8.33, 3-9.33 Outside areas .............................................................................. 3-3.2(a)
Diagrams of leakage sources ............................... Figs . 3-8.1 to 3-8.2, 3-8.7 to 3-8.10,3-8.13 to 3-8.15,
3-9.13 to 3-9.15
Open flames ..................................................................................... 3-3.3
3-9.1 to 3-9.2,3-9.7 to 3-9.10,
-P- Packing glands ................................................................................. 3-4.5
Painting operations .......................................................................... 3-2.2 Petroleum facilities. recommended practice for ........................... 3-6.1 Pits .............................................................................................. .3- 2.1 (d) Plateandframefilterpresses ................................... Figs.3-8.18,3-9.18 Plot plans ....................................................................................... 3-7.2.4 procesS equipment and piping. relative magnitude of ........... Table 3-6 p r o c e s S f l o w ~ .................................................................. 3-7.2.3
Proposed facilities, classification information for 3-7.2.1 Productdryers Figs.3-8.17,3-9.17
Pump rooms, inadequately ventilated ........................................... .3- 2.2 Purpose of practice ............................................................................ 1-2
........................................................... .....................
-R- Recommendations .................................................................... 3-5 to 3-6 Referenced publications .................................. Chap . 4, Apps . C and D Refrigeration equipment ............................ 3-2.2, Figs . 3-8.30 to 3-8.32,
3-9.30 to 3-9.32 Repairs ............................................................................................. 3-1.1 Roof tanks, floating .................................................................... 3-2.1 (c)
s Scope of practice ................................................................................ 1-1 Solid wets ............................................................... Figs . 3-8.17 to 3-8.18 Solvents ............................................................................. 3-2.1(b), 3-2.2 Spraying operations ......................................................................... 3-2.2
Inadequately vented enclosures for ...................................... 3-2.1 (b) Storage grstems, hydrogen
Gaseous hydrogen ................................................. Figs . 3-8.27, 3-9.27 Liquid hydrogen ................................................... fi^. 3-8.26, 3-9.26
-T- Tank cars ............................................................... Figs . 3-8.20 to 3-8.23,
3-9.20 to 3-9.23
Dip ............................................................................................... 3-1.1 Floating roof ........................................................................... 3-2.l(c) Open ............................................................................. 3-1.1, 3-2.1 (d) Refrigerated .......................................................... Figs . 3-8.30, 3-9.30 Vented ..................................................................................... 32.1 (a)
Testing of combustible materials ....................................... 24.3, App . C
Tanks .......................................................................... Figs . 3-8.19, 3-9.19
-U- Unclassified areas ..................................................................... 2-1.3, 3-3
-V- Vapor densities ............................................. 2- 2.1 to 2-2.3, 3-4.2, A-3-4.2 Vapors ................................................................ see Gases and vapors Ventilation
Adequate .................................................... 3-2.2, 3-23 (c), (d) , 3-3.1, 3-3.2,3-3.2(~)
Definition .................................................................................. 1-3 Diagrams .......................................................................... 3-8 to 3-9
Failure of ........................................................................ %2.3(c), ( 4 Inadequate .................................................. 3-2.l(b), (Q, 3-2.2, 34.3
Vkssels, flammable liquid ................................................... 3-2.1 (a), (d)
-z Zone classified areas (Class I) ......... see Class I (combustible material)
hazardous areas
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10 Portable Extinguishers 1 Fire Prevention Code
10R Portable Fire Extinguishing Equipment
11 Low-Expansion Foam 11A Medium- and High-Expansion Foam
11C Mobile Foam Apparatus 12 Carbon Dioxide Systems 12A Halon 1301 Systems 13 Sprinkler Systems 13D Sprinkler Sys., Dwellings 13E Sprinkler Prop., F.D. Operations in 13R Sprinkler Sys., Res. Occ. up to and
14 Standpipe, Hose Systems lncludlng 4 Stories
15 Water Spray Fixed Systems 16 Deluge Foam-Water Systems 16A Closed Head Foam-Water
Sprinkler Systems 17 Dry Chem. Ext. Systems 17A Wet Chem. Ext. Systems 18 Wetting Agents 20 Centrifugal Fire Pumps 22 Water Tanks 24 Private Fire Service Mains 25 Water-Based Fire Prot. Systems 30 Flam. Liquids Code 30A Automotive and Marine Service
Station Code 30B Aerosol Products 31 Oil-Burning Equipment 32 Drycieaning Plants 33 Spray Application 34 Dipping and Coating Processes 35 Organic Coatings 36 Solvent Extraction Plants 37 Combustion Engines and Gas Turbines 40 Motion Picture Film 42 Pyroxylin Plastic 43D Pesticides, Storage 45 Laboratories Using Chemicals 46 Forest Products, Storage 49 Hazardous Chemicals Data 50 Bulk Oxygen Systems 50A Gaseous Hydrogen Systems 506 Liquefied Hydrogen Systems 51 Welding, Cutting and Allied Processes 51A Acetylene Charging Plants 51B Cutting and Welding Processes 52 CNG Vehicular Fuel Systems 53 Oxy. Atmospheres, Fires in 54 Nat7 Fuel Gas Code 55 Compressed and Liquefied Gases in
57 LNG Vehicular Fuel Systems 58 LP-Gas Storage 59 LP-Gas. Utility Plants 59A LN-Gas. Stg., Handling 61 Agricultural and Food Products Facilities 65 Aluminum Processing 68 Venting of Deflagrations 69 Explosion Prev. Systems 70 National Electrical Code 708 Elect. Equip. Maint. 70E Electrical Safety in Employee Work 72 National Fire Alarm Code 73 Residential Elect. Maint. for Dwellings 75 Electronic Computer Systems 77 Static Electricity 79 Elect. Std. for Ind. Machinery 80 Fire Doors and Fire Windows BOA Exterior Fire Exposure, Prot. from 82 Incinerators, Systems & Equip. 86 Ovens and Fumaces 86C Ind. Furn., Sp. Processing 86D Ind. Furnaces, Vacuum 88A Parking Structures 88B Repair Garages SOA Air Conditioning Systems 90B Warm Air Htg., Air Cond. 91 Exhaust Syst. for Air Conveying of
in Dwellings
Systems
Portable Cylinders
Materials
Bibliography of NFPA Standards
92A Smoke-Control Systems 928 Smoke Mgmt. Syst. in Malls, Atria,
96 Commercial Cooking Operations 97 Heating Terms, Glossary 99 Health Care Facilities 99B Hypobaric Facilities
lOlA Ah. Approaches to Life Safety 101. Life Safety Code
102 Grandstands, FoldinglTelescopic
105 Smoke-Control Door Assemblies 110 Emer., Standby Power Systems 11 1 Stored Electrical Energy Emer. &
115 Laser Fire Protection Standby Power Systems
120 Coal Preparation Plants 121 Self-Propelled & Mobile Surface
122 Underground Metal and Nonmetal
123 Undergr. Bituminous Coal Mines 130 Fixed Guideway Transit Systs. 150 Racetrack Stables 170 Fire Safety Symbols 203 Roof CoveringdRoof Deck 204M Smoke, Heat Venting 211 Chimneys, Fireplaces, Vents 214 Water Cooling Towers 220 Types Bldg. Construction 231 General Storage 231C Rack Storage of Mat’ls. 231 D Rubber Tires, Storage 231E Baled Cotton, Storage 231F Roll Paper, Storage 232 Records, Prot. 232A Archives and Records Centers 241 Construction, Alteration, and
251 Bldg. Constr. & Mat’ls., Fire Tests Demolition Operations
252 Door Assem., Fire Tests of 253 Floor Covering Systems, Test for 255 Bldg. Mat‘ls.. Burning Character 256 Roof Coverings, Tests of 257 Window Assemblies, Tests of 258 Smoke Generation, Test of 259 Heat of Bldg. Mat’ls.. Test for 260 Clg. Ignition Resistance
261 Cig. Ignition ResistanceUphol. Furn.
262 Wires and Cables, Test for Fire and
263 Heat B Smoke Release Rates, Test for 264 Heat-Release Rates Using Oxygen-
Consumption Calorimeter, Test for 264A Heat Release Rates-Uphol. Furn.
Comp. & Mattresses 265 Textile Wall Coverings-Room
266 Uphol. Furn. Exp. to Flaming Ignition
267 Manless and Bedding Exp. to Flaming
268 lgnitibility of Exterior Wall Assemblies,
269 Toxic Potency Data for Fire Hazard
291 Fire Hydrants 295 Wildfire Control 297 Communications Systems 298 Foam Chem. for Class A FueldRurai
299 Wildfire, Protection Life and Propem
302 Pleasure and Comm. Motor Craft 303 Marinas and Boatyards 306 Vessels, Gas Hazards on 307 Marine Terminals, Piers, Wharves 312 Vessels, Constr., Repair 318 Cleanrooms 325 Prop. of Flam. Liquids, Gases, Solids 326 Underground Storage Tanks, Safe
Large Areas
Seating, Tents, and Membrane Struct.
Mining Equip.
Mines
Components of Furniture, Tests for
Assem., Tests for
Smoke Char. of
Fire Growth Contribution, Tests for
Sources, Test for
Ignition Source. Test for
Test for
Modeling, Test for
Suburban
from
Entry
327 Cleaning Small Tanks 328 Manholes, Sewers. Flam. Liquids
329 Flam. and Com. Liquid, Underground and Gases in
385 Tank Vehicles Releases
386 Portable Shipping Tanks 395 Farms, Storage Flam. Liquids 402 Aircraft Rescue, Fire Fighting 403 Aircraft Rescue Services 407 Aircraft Fuel Servicing 408 Aircraft Extinguishers 409 Aircraft Hangars 410 Aircraft Maintenance 412 Eval., Foam Equip. for Aircraft 414 Aircraft Rescue Vehicles 415 AircraftTminal Buildings, Fueling
418 Heliports 422 Aircraft Accident Response 423 Aircraft Engine Test Facilities 424 AirporVCommunity Emerg. Planning 430 Liquid/Solid Oxidizem 432 Organic Peroxide Formulations 471 Responding to Haz. Mat. Incidents 472 Haz. Mat. Resp. Prof. Comp. 473 Competencies for EMS Personnel 480 Magnesium 481 Titanium 482 Zirconium 485 Lithium Metal 490 Ammonium Nitrate 491 Haz. Chem. Reactions 495 Explosive Materials 496 Purged Enclosures. Elec. Equip. 497 Flam. Liq., Gases, or Vapors and of
498 Explosives Motor Vehicle Term. Haz. Locations for Elec. Inst.
499 Comb. Dusts and of Haz. Locations for Elec. Inst. in Chem. Process Areas
501 Manufactured Housing 501A Manufactured Home Instal., Sites 501 C Recreational Vehicles 501 D Recreational Vehicle Parks 502 Highways, Tunnels, Bridges 505 Powered Industrial Trucks 512 Truck Fire Protection 513 Motor Freight Terminals 550 Fire Safety Concepts Tree 555 Evaluating Potential for Room
560 Ethylene Oxide Flashover
600 Industrial Fire Brigades 601 Guard Service 650 Pneumatic Conveying Systems
654 Manufacturlng, Processing, and 651 Aluminum Powder
655 Sulfur Fires and Explosions 664 Wood Processing, Woodworking 701 Textiles. Films, Fire Tests 703 Fire-Ret. Treat. of Bldg. Mat‘ls. 704 Fire Hazards of Materials 705 Field Flame Test for Textiles and Films 750 Water Mist Fire Protection Systems 780 Lightning Protection Systems 801 Radioactive Materials Facilities 802 Nuclear Research Reactors 803 Light Water Nuclear Power Plants 804 Adv. Light Water Reactor Electric
820 Wastewater Facilities Generating Plants
850 Electrlc Generating Plants 851 Hydroelectric Generating Plants 901 Incident Reporting. Fire Prot. Data 902 Field Incident Manual 903 Property Survey Guide 904 Incident Follow-up Report Guide 906 Fire Incident Field Notes 909 Cultural Resources 914 Fire Prot. in Histwic StNc. 921 Fire and Explosion Investigations 1000 Prof. Qual. Accreditation and
Ramp Drainage, Loading Walkways
Handling of Cwnbust. Particulate Solids
Cert. Sys.
1001 Fire Fighter Prof Qual. 1002 F.D. Vehicle Driver Prof. Qual. 1003 Airpal Fire Fighter Prof. Qual. 1021 Fire Officer Prof. Qual. 1031 Fire Inspector Prof. Qual. 1033 Fire Investigator Prof. Qual. 1035 Public Fire Educator Prof. Qual. 1041 Fire Instructor Prof. Qual. 1051 Wildland Fire Fighter Prof. Qual. 1061 Public Safety Telecommunicatw
1122 Model Rocketry Prof. Qual
1123 Fireworks Display 1124 Fireworks, Mfg., Trans., Stge 1125 Model RockeffHigh Power Rocket
1126 Pyrotechnics Before Proximate
1127 High Power Rocketry 1141 Planned Building Groups 1201 Devel. of FP Services for Public 1221 Public Fire Sew. Comm. Systs. 1231 Suburban & Rural Water Supplies 1401 Training Reports, Records 1402 Building Training Centers 1403 Live Fire Training Evolutions 1404 FD SCBA Program 1405 Land-Based Fire Fighters Who
1410 Initial Fire Attack 1420 Warehouse Occupancies 1451 Fire Service Vehicle Operations
1452 Dwelling Fire Safety Surveys 1470 Search and Rescue, Struct. Collapse 1500 Fire Dept. Occupational Safety
1521 Fire Dept. Safety Officer and Health Prog.
1561 F.D. Incident Management Syst.
1582 Medical Requirements for Fire 1581 F.D. Infection Control Program
16oD Disaster Management 1901 Automotive Fire Apparatus 1906 Wildland Fire Apparatus 191 1 Fire Pump Systems on Fire
1914 F.D Aerial Devices, Testing Apparatus, Tests of
1921 Portable Pumping Units 1922 Self-Contained Pumping Units 1931 Fire Dept. Ground Ladders. Design 1932 Fire Dept. Ground Ladders, Use 1961 Fire Hose 1962 Fire Hose Care, Use 1963 Fire Hose Connections 1964 Spray Nozzles (Shutoff and Tip) 1971 Prot. Ensemble, Stmtural Fire Fylhting 1975 StationMlork Uniforms for FF 1976 Prot. Clothing - Proximity Fire
1977 Prot. Clothing - Wildland Fire Fighting 1981 Open-Circut Self-Contained
1982 Personal Alert Safety Systems for Breathing App. for Fire Service
1983 Life Safety Rope and Sys. Comp. Fire Fighters
1991 Vapor-Protective Suits for Haz.
1992 Liquid Splash-Protective Suits for
1993 Support Function Prot. Clothing for
1999 Prot. Clothing - Medical Emerg.
2001 Clean Agent Ext. Systems 8501 Single Burner Boiler Operation 8502 Furnace Explosiondlmplosions in
8503 Pulverized Fuel Systems 6504 Atmospheric Fluidized-Bed Boiler
8505 Stoker Operation Operation
8506 Heat Recovery Steam Generators
Motors, Mfg.
Audience
Respond to Marine Vessel Fires
Training Prog.
Fighters
Fighting
Chem. Emergencies
Haz. Chem. Emergencies
Haz. Chem. Oper.
Oper.
Multiple Boilers
AM-97
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ISJ NFPAO
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