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Maintenance and repair Part 3.,.tu 9Malfunctions FRIEDRICHSHAFEN Page
3.4.2 Fault dlsplays
Faults in the overall MDEC system are indicated at the devices of the MCS-5 sub-system as follows:
• FauH code numbers (generated inside Engine Control Unít ECU) on a 4-figure 7 -segment display in PIM A511
• Plain text fauH display in the form of text messages on display DIS (option)
Rect'fy faults as saon as poaslble aven if they would appear to be insignificant in order to avoid impairing operation of the plant or system failure.
~_____.•___.•____________~ ____e ____________---.J
Always check the following points first if a fault occurs when the overall system is switched on:
• Is it a phantom fauH (e.g. because the system is in Local mode)?
• Have all the necessary requirements for the operating procedure, or for the control procedure of a superordinate system, during which the fault occurs been fulfilled?
• Does a fauH message appear on the display in PIM A 511 ? If so, countermeasures can be determined by consulting the appropriate fault code table.
Table
The number of the fauH code on the display is listed in the first column "No." in the table.
The precise text message is listed in the second column "Fault display" in the table. This corresponds with the fault code displayed on the DIS display (oplion).
The message is explained in the third column "Meaning/cause" and the reason for the message is explained.
The fourth calumn "Counteraction" in the table lists measures which can be taken on-site by the operator or other information about how to proceed.
The last two columns indicate which fault can appear for which series.
Malfunctions whieh may be caused by mechanical fauH are referenced to the engine documentation with ". Engine documentation".
". Electronics service" indieates that further testing and rectifieation are a matter for trained service personnel or experienced users with access to the appropriate doeuments (e.g. wiríng diagrams) .
Note: •• Engíne documentatíon" refers to the "Operating instructions for engine series 2000". Part E and PartG.
E 531 711/01 E - 12.2001 - IIDEC for stationary ganerator enegines
Part 3 Maintenance and repair.'ItuPage 10 FRIEDRICHSHAFEN Malfunctions
No. Fault display Meanlng/cauae
000 (Notused)
001 (Notused)
002 (Notused)
003 (Notused)
00' (Notused)
005 L1 T-CBAR.GB lUa Charge air temperature too high (first limit value
.overshot)
006 L2 T-CBAR.GB Ala Charge air temperature too high (second limit value overshot)
007 (Notused)
ooa •(Notused)
009 L1 T-IBTBRCOOLBa Charge air coolant temperature too high (Umit1
• overshot)
010 (Notused)
¡ 011 (Notused)
012 (Notused)
013 (Notused)
01.& (Notused)
015 L1 P-LUBB OIL Lube oil prassure too low (first limit value undershot)
016 La P-LUBJ!: OIL Lube oH pressure too low (second limit value undershot) - engine stop
017 (Notused)
Ola (Notused)
019 (Notused)
020 (Notused)
021 (Notused)
022 (Notused)
Counteractlon 12000 4000
I
• Engine documentation P" P"
• Engine documentation P" P"
I
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• Engine documentation p". P"
I P"
!
•• Engine documentation P" P"
l· Engine documentation P" P"
AfDEC for stationary generator enginas - 12.2001 - E531711/01E
e
Maintenance and repair Part 3.,.tuMaJfunctions FRIEDRICHSHAFEN Page 11
No. FauH dJsplay
023 ¡ L1 COOLAft LBVBL
024 L2 COOLAft LBVEL
025 (Notused)
026 (Notused)
021 (Notused)
028 (Notused)
029 (Notused)
030 ERGIO OVBRSPBED
031
032 (Notused)
033 IL1 P-P'UBLFILTBR DIFF
03' ¡(Notused)
035 I(Notused)
036 (Notused)
031 (Notused)
038 (Notused)
039 (Notused)
0'0 (Notused)
on (Notused)
0'2 (Notused)
0'3 (Notused)
OU L1 LBVEL III'l'BRCOOLBR
¡------
0'5 L2 LBVBL III'l'BRCOOLBR
1
lleanlng/cause ICounteractlon 2000 4000
Coolant level too low, ICheck coolant level in '" '", message appears simulta ,expansion tank I neously with oo. 24 ¡ • Engine documentation
Coolant level too low, ~eCk coolant level in I '" '"message appears simulta expansion tank neously with no. 23 • • Engine documentation ¡
I ¡
I i
1 -
I 1
Engine overspeed -.. I Restart the engine. eliminate '" I '" emergency stop Icause of overspeeding
i i I
Fuel differential pressure Check filter I '"too high • Engine documentation I
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: I I
I I¡
I I !
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1Ola'lle ai. coolan~Check coolant _ '"¡ too low, • Engine documentation massage appears simultaneously with no. 45 ¡
Charge air coolant level Check coolant level '" too Iow, • Engine documentation message appears simultaneously with no. 44
E 531 711 101 E - 12.2001 - MDEC for stationary generator enginas
Part 3 Maintenance and repair .'lluPage 12 FRIEDRICHSHAFEN Malfunctions
No. Fault display Meanlng/cauae
016 (Notused)
0~7 (Notused)
048 (Notused)
0~9 (Notused)
050 (Notused)
051 Ll T-LUBB OIL Lube oil temperatura too high (first limit value overshot)
052 L2 T-LUBB OIL Lube oil temperatura too high (second limit value overshot)
053 (Notused)
05~ (Notused)
055 (Notused)
056 (Notused)
057 (Notused)
058 (Notused)
059 (Notused)
060 (Notused)
061 (Notused)
062 (Notused)
063 (Notused)
06~ (Notused)
065 Ll P-I"UBL Fuel ¡nfead pressure too low (first limit value undershot)
066 L2 P-I"UBL Fuel ¡nfead pressure too low (second limit value undershot)
067 Ll T-COOLAlll'.l' Coolant temperature too high (first limit value overshot); warning
068 L2 T-COOLAlll'.l' Coolant temperature too high (second limit value overshot); shutdown
Counteractlon 2000 4000
• Engine documentation Y" t=;=
• Engine documentation Y" Y"
,
Check Iow pressure fuel sida Y"
• Engine documentation
Check Iow pressure fuel side Y"
• Engine documentation
• Engine documentation Y" Y"
• Engine documentation Y" Y"
MDEC for stationary generator enginas - 12.2001 - E 531711/01 E
Maintenance and repair Part 3.,¡tuMaHunctions FRIEDRICHSHAFEN Page 13
No. FauIt display
069 I L1 ~-EXTBlUl' 1
070 L2 ~-EXTBlUI' 1
071 L1 ~-EX~BRlI 2
072 L2 ~-Erl'BJUI 2
073 L1 P-EX~ERlI 1
071 L2 P-EX~ERlI 1
075 L1 P-EUERlI 2
076 L2 P-EXftRll 2
~...
077 LXX EX~.COOLA.'RT LEV.
078 LXX XIITERCOOLBR LEV.
079 L Bin-EX~ERlI 3
080 L Bin-EX~ERlI 1
Meanlng/cause
IAlarm 'First limit value violated' for ext. temperature channel 1
Alarm 'Second limit value violated' for ext. tempera-
Iture channel 1
I Alarm 'First limit value • violated' for ext. temperature channel 2
Alanrn 'Second limit value , violated' for ext. tempera• ture channel 2
Alarm 'First limit value violated' tor ext. pressure channel1
!Alarm 'Second limit value violated' for ext. pressure channel1
A1anrn 'First limit value violated' for ext. pressure channel2
AJarm 'Second limit value violated' for ext. pressure
'channel2
AJanrn from external coolant level monitor
Alarm from external charge air cooJant level
• monitor
Alarm from external binary channel 3 (plant)
AJarm from external binary i channel 4 (plant)
Counteractlon
IThe measured value is read in via the CAN. The alarm is handled in MOEC.
The measured value is read in via the CAN. The alarm is handled in MOEC.
The measured value is read in via the CAN. The alarm is handled in MOEC.
·The measured value is read • in via the CAN. The alarm is handled in MOEC .
The measured value is read , in via the CAN. The alarm is handled in MOEC.
The measured value is read in via the CAN. The alarm is handled in MOEC.
The measured value is read in via the CAN. The alarm is handled in MOEC.
The measured value is read I in via the CAN. The alarm is • handled in MOEC.
I
I•The measured value is read i in via the CAN. The alarm is Ihandled in MOEC.
The measured value is read in via the CAN. The alarm is handled in MOEC.
The measured value is read in via the CAN. The alarm is handled in MOEC.
The measured value is read in via the CAN. The alarm is handled in MOEC.
2000 4000 I
V , V
V V
V V
V i
V
V V
~~-
V I
V
¡
V V
V V
V V
V V
V V
E 531 711/01 E - 12.2001 - IlDEC for statlonary generator engines
Part 3 Maíntenance and repair .',lluPage 14 FRIEDRICHSHAFEN Malfunctions
No. Fault diapiay
081 RAl:L LBAKA.GB
I 082 .RAIL PRBSSURB
I .BIGB
I 083 RAIL PRBSSURB LOK
Meaning/cause
Low pressure gradient on starting or high pressure gradient on stopping
Rail pressure aboye set value -- OSR reduction, injectíon start later
ICounteraction
High pressure system leaking, air in the system • Engine documentation
Interface transformer malfunction or interface transformer wiring B48 • Engine documentation
l2QOO 4000
----1Raíl pressure below set value -- OSR reduction
Interface transformer faulty or leakage in the high pressure system • Engine documentation
Message also appears when very large generators are in use and the rundown time exceeds20s
i • Fault irrelevant I
084 (Not used) 085 i (Not-u-sed-~-----r/----- ----~r- -----.-----.. -+----+---1
086 :(Not used) I I ,-0-8-7-~,(.-Nb-tu-seá--~-----~I--- l===
::: :%=~....... I~;ne."" has ml~~_r_----··~--~~-·---+--V"-.,...I,-".,--1
below 200 rpm -- engine stop i
090 IDLE SPBBD LOIf Fault message during Check for further messagas starting, idling spead not reached within the time defined in MP 169.05 (counting starts when speed limit in MP 170.04 is
,exceeded) -- start termi'nation
091 RUN UP SPBBD LOK Fault rnessage during Check for further messages starting, runup speed (MP 170.04) not reached within the time defined in MP 169.04 (counting starts on exceeding the spead l·
limit 80 rpm) -- start terminstion .
IIIDEC for stationary generator enginas - 12.2001 - E 531 711 /01 E
Maintenance and repair Part 3¡.¡IuMalfunctions FRIEDRICHSHAFEN Page 15
No. Fault display
092 S'l'AR'l' SPICICD LOM'
093 PUBI!CA'l' HD. L.lK.l'l'2
094 PUBI!CA'l' 'l'1CMP. L.lK.l'l'l
095 (Notused)
~ O 9
098 (Notused)
099 DUMKl' PA.lLUU
100 BDM RO'l' VAL.lD
101 .lDM RO'l' VALXD
102 XlIVALXD PUBL con. 1
103 IXlIVALXD PUBL COD. 2
104 OP BOUKSl JJO'l' VALXD
105 OP B0URS2 1JO'l' VALXD
Meanlng/cause Counteractlon 2000 1 4000
Start error message, star· Check for further messages V" V" ter speed (MP 169.02) not reached within the time defined in MP 169.03 (counting starts when the starter is activated) --. start termination
Coolant preheating tempe· Preheating temperature not V" V" rature too low (second limit reached value undershot) --. start termination when MP 170.19 NNo Start Break Preheaf' is not set
Coolant preheating tempe- Preheating temperature not V" V" rature too low (first limit Ireached vaJue undershot)
~Dummy
Measuring point data • Electronics service V" checksum error in EDM
Measuring point data • Electronics service V" !V" checksum error in IDM
Accumulated fuel con • Electronies service V" V" sumption checksum error in EDM (redundant data record 1)
Accumulated fuel con • Electronics service V" V" sumption checksum error in EDM (redundant data record 2)
Operating hours counter • Electronics serviee V" V" checksum error in EDM
Operating hours counter • Electronics serviee V" V" checksum error in IDM
E 531711/01 E - 12.2001 - MDEC for stationary generator enginas
Part 3 Maintenanca and rapair l'ltuPaga 16 FRIEDRICHSHAFEN Malfunctions
No. Fault display Meanlng/cau88
106 BU DC1 IIOT Fault mamory chacksum VALID arror in EDM (redundant
data racord 1)
107 IBRR DC2 ROT IFault memory checksum VALID • arror In EDM (redundant
! data record 2)
108 (Notused)
109 I (Notused)
110 (Notused)
111 (Notused)-_..
112 (Notused)
113 (Notused) ¡
11& (Notused)
115 i (Notused)
116 (Notused) I 117 (Notused) I
118 L1 SUPPLY VOLT. Iftha supply voltaga is ¡LON below sat lower limit
valua 1 (MP 101.01) the
I · value calculatad from tha i DBR curva is multipliad by •0.8 and ¡njaction start is
I dalayed by 50
119 IL2SUPPLY VOLT. If tha supply voltaga is LON below set lowar limit
I valua 2 (MP 101 .03) the valua calculatad from tha DBR curva is multipliad by
I 0.8 and injaction start is dalayed by 50
120 L1 SUPPLY VOLT. If tha supply voltaga is BIGB abova set upper límit
valua 1 (MP 102.01) tha vaJua calculated from tha DBR curva is multiplied by 0.8 and injection start is
; dalayed by 50
!
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Counteractlon 2000 4000
• Electronics servica V' V'
Il. El_o.'" se",,,,, V' I V' ¡
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I
:
!
, .__. ¡
I - ..
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Check battery/ganarator V' V'
¡
ICheck .."';'I_ator V' V'
!
Chack battary(ganarator V' V'
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MDEC for stationary ganarator anginas - 12.2001 - E 531 711 I 01 E
Maintenance and repair Part 3.,.tuMalfunctions FRIEDRICHSHAFEN Page 17
No. Fault display
121 1.2 SUPPLY VOLT. BIGB
122 1.1 T-ELBCTRORIC
123 (Notused)
124 (Notused)
125 (Notused)
126 (Notused)
127 (Notused)
128 (Notused)
~~ 130 usad)
131 (Notused)
132 (Notused)
133 (Notused)
134 15V POS ECU DE"ECT
135 •(Notused)
136 15V IIBG ECU DUBCT
MaanlngIcauae Counteractlon 2000 4000
If the supply voltage is Cheek battery/generator "" Y" aboye the set upper limit value 2 (MP 102.03) the engine Is stopped, if configured (in MP 102.14 = T)
ECU temperature too high Check electronies environ "" Y" (first limit value exceeded) ment (heat accumulation)
I
Internal electronies failure Replaee Engine Control Unit "" ""...... engine stop due to elee- ECU tronies failure SeelO: T-E-G24-0001
Page40
Interna! electronies failure Replace Engine Control Unit "" ""...... engine stop due to elee- ECU tronies failure SeeIO: T-E-G24-0001
Page40
E 531 711 101 E - 12.2001 - MOEC for stationary generator enginas
138
141
Part 3 Maintenance and repair."111Page 18 FRIEDRICHSHAFEN Malfunctions
2000CounteractlonFault display Meanlng/cauaa 4000No.
This fault can have various causes:
Ll SV BUFPBR HST137
1. Pressure sensor fault 2.Sensorwiring 3. Intemal electronics failure
SBRSORPOWBRDBPECT :This fault can have various I causes: 1. Pressure sensor fault 2. Sensor wiring 3. Internar electronics failure
Intemal electronics failure 139 !Ll H BUFPBR TEST -+ Sensor defect - alarm for dependent sensors. temperature values are set to default values
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v1. Sensor defect
• Electronics servíce
2. Electronícs faulty
Replace Engíne Control Unit ECU SeeIO: T-E-G24-0001
Page40
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140 TE BUF. ECU • Internal electronics failure DBPBCT -+ Sensor defect alarm
for dependent sensors. temperature values are set to default values
(Notused)
vFauH analysis for intemal v electronic fault: Oisconnect connectors X2 and xa. ECU is faulty if fault message remains.
Fault analysis of pressure sensors: Disconnect pressure sensors one after the other and pinpoint which sensor causes the fauH.
If both measures prove i
• unsuccessful the fault Iies in the cable hamass. I Fault analysis for intemal v electronic fault: Oisconnect connectors X2 and xa. ECU is faulty if fault message remains.
Fault analysis of pressure sensors: Oisconnect pressure sensors one after the other and pinpoínt which Isensor causes the fauH .
. If both measures prove i
unsuccessful the fault Iies in the cable harness.
1. Sensor defect v • Electronics servíce
2. Electronícs faulty
Replace Engíne Control Unit ECU SeeIO: T-E-G24-0001
Page40
IIDEC for stationary generator enginas - 12.2001 - E 531 711/01 E
v
v
v
Maintenance and repair Part 3••¡tuMalfunctions FRIEDRICHSHAFEN Page 19
No. Fault dlaplay
142 BARK1 BCU DBFBCT
143 (Notused)
144 BAIIJ[2 BCU DBFBCT
145 15V_GOOD BCU DBFBCT
146 (Notused)
147 AD-TBST1 BCU ¡DBFBCT
148 (Notused)
149 AD-TBST2 BCU DBFBCT
150 (Notused)
151 AD-TBST3 BCU DBFBCT
152 •(Notused)
153 (Notused)
154 (Notused)
155 (Notused)
156 ¡(Notused)
157 (Notused)
158 (Notused)
159 (Notused)
160 (Notused)
Meanlng/cauae
Internal electronies failure ...... angine does not start, electronics faulty, test with engine at standstill only
Internal electronics failure ...... engine does not start, elactronies taulty, test with engine at standstill only
Internal electronics fault ...... engine stop dua to electroniesfailure
Internal electronics failure ...... engine stop due to elee
. tronies failure
Internal electronics failure ...... engine stop due to eleetronies failure
Internal electronics tailure ...... engine stop due to eleetronies failure
Counteractlon 2000 4000
Replace Engine Control Unit v v ECU
¡SeeIO: T-E-G24-0001 page40
Raplace Engine Control Unit v I v ECU SeelO: T-E-G24-0001
Page 40 I ;
Raplace Engine Control Unit v v ECU
I SeeIO: T-E-G24-0001
IPage 40 .
I Replace Engine Control Unít v v ECU SaelO: T-E-G24-0001
Page40
Replace Engina Control Unit v v ECU SeeIO: T-E-G24-0001
Page40
Replace Engine Control Unit v v ECU
¡SeeIO: T-E-G24-0001 Page 40
I
¡
!
E 531 711 101 E - 12.2001 - 1I0EC for stationary generator anginas
Part 3 Maintenance and repair l'ltuPaga 20 FRtEDRtCHSHAFEN Malfunctions
No. Fault dl.play
161 (Notused)
162 (Notused)
163 (Notused)
164 .(Notused)
165 (Notussd)
166 (Notused)
167 (Notused)
168 (Notused)
169 (Notused)
170 MI MODUI..E FAIL
171 MI Ren ACTIVB
172 (Notussd)
173 MODUI..B WRITB LIMIT
174 (Notused)
175 (Notussd)
176 (Notused)
177 (Notussd)
178 (Notused)
179 (Notused)
180 CAR1 RODE LOST
181 CAR2 RODE L08T
182 (Notused)
Meanlng/cauae :Counteractlon 2000 4000
..~
i
I
Module in maintenance Check whather the MI is ", ",
indicator faulty or missing properly installed
• Electronics service
IMaintenance indicator no Check whether the MI is ", ",
longar active properly installad i
• Electronics service I i I I EEPROM write limit • Electronics service ", I ",
I reachad I I
I
i !
At least ona AJive POU on I ", ",
CAN 1 monitored by the : ECU is missing -40 connec i
i ted device out of order I
IAt least one Alive POU on I ", ",
! CAN 2 monitored by the
I . ECU is missing connected device out of order
MDEC for stationary generator anginas - 12.2001 - E 531 711/01 E
Maintenance and repair Part 3.,¡IuMalfunctions FRIEDRICHSHAFEN Page 21
No. Fault display
183 CAR If() PU-DA'l'A
184 CAR PU-DATA EEFAIL
185 CAR LESS MAILBODS
186 CARl BUS OFF
181 CAJll ERROR. PASSIVS
188 CAJl2 BUS OFF
189 CAR2 ERROR PASSIVS
190 O
191 i(Notused)
192 (Notused)
193 (Notused)
194 (Notused)
195 (Notused)
196 (Notused)
Meanlng/cauae CounteracUon 2000 4000
A CAN mode is selected in Test the devices connected V" V" which communication is tothe CAN initialized with the help of Download again via BDM the PU data module.
• Electronics service However, the required PU idata module is missing or invalid.
lA programming error ioccurred in one or both
• Electronics service V" V"
modules on attempting to copy a received PU data module in both EEPROM modules.
Insufficient receiving mail· • Electronics service V" V" boxes ready on one or both CAN controllers on initializing the receiving identifiers.
CAN controller 1 in bus off Causes are e.g. short-circuit. V" V" state - automatic major disruptions or baud
• switching to CAN 2 rate incompatibility
• CAN controlter 1 has Causes are e.g. missing V" V" signalled a warning nades, minor disruptions or
temporary bus overloading
CAN controller 2 in bus off Causes are e.g. short-circuit, V" V" state -+ automatic major disruptions or baud switching to CAN 1 rate incompatibility
I
CAN controller 2 has Causes are e.g. missing V" V" signalled a warning nodes, minar disruptions or
temporary bus overloading
E 531 711 I 01 E - 12.2001 - MDEC for stationary generator engines
Part 3 Maintenance and repair .,.'tuPage 22 FAIEDAICHSHAFEN Malfunctions
No. Faun display Meanlng/cau88
197 (NotUSBd)
198 (Notused)
199 (Notused) I
200 (Notused)
201 SD T-COOLAJIT Sensor defect (coolant temperature)
!
202 SD T-FUZL Sensor defect (fuel temperature)
203 SD T-CIlARGB AJ:R Sensor defect (charge air temperature)
i
L 204 i(Notused)
205 SD T-COOLAJlT X. Sensor defect (charge air ftRC. cootant temperature)
I
I 206 (Notused)
207 (NotUSBd)
208 SD P-CIlARGB AXR Sensor defect (charge
I pressure)
!(Notused) I
209 !
I 210 (Notused)
211 SD P-LVBB OXL ISensor defect (Iuba oil pressure)
i
212 ! (Notused)
213 (Notused)
214 (Notused)
Counteractlon 2000 4000
: i
i
¡
I Short-circuit or wire J" J" breakage. check sensor and wiringto B6
!
• Electronics serviee
Short-circuit or wire J" J" breakage. check sensor and wiring to B33
• Electronics service
Short-circuit or wire J" J" breakage, check sensor and wiringtoB9
• Electronics service i ! I
Short-circuit or wire J" J" breakage. check sensor and wiring to B26
' • Electronies service , I
I I
Short-circuit or wire J" I J" breakage, check sensor and wiring to B10
• Electronics service I 1
Short-circuit or wire J" J" breakage, check sensor and wiringto B5
• Electronies service
I
",OEC fur statlonary generator enginas - 12.2001 - E531711/01 E
Maintenance and repair Part 3."tuMalfunctions FRIEDRICHSHAFEN Page 23
No. FauH display
215 SD P-RAIL PUBI.
216 SD !l'-LUBE 011.
217 (Notused)
218 (Notused)
219 (Notused)
220 SD COOI.Aft LBVBL
221 I(Notused)
222 (Notused)
223 SD I..EVEL III'l'Bll-COOLER
224 (Notused)
lIIeanIng/cause
Sensor defect (Rai! pressure) high pressure
• governor emergency operation
Sensor defect (Iube oíl temperatur)
Sensor defect (coolant level)
Sensor defect (charge air coolant laval)
CounteracUon 2000 4000
Short-circuit or wire J/ breakage, check sensor and wiring to B48
.• Electronics service i
IShort-circuit or wire Y" I J/ ! breakage, check sensor and
i i wiring to B7
• Electronics service
I
Short-circuit or wire Y" J/ breakage. check sensor and wiring to F33
• Electronics service Note: If a sensor cable connector has been temporarily disconnected and then reconnected (e.g. next to the ECU). this fault message is signalled for a further approx. 60 min. The fault can be immediately cleared by switching the system off and back on.
i
Short-circuit or wire Y" breakage. check sensor and wiríng to F57
• Electronics service Note: If a sensor cable connector has been temporarily disconnected and then reconnected (e.g. next to the ECU).
i this fault message is signa/. led for a further approx. 60 mino The fault can be immediately cleared by switching the system off and back on.
E 531711/01 E - 12.2001 - IrIDEC for stationary generator enginas
Part 3 Maintenance and repair I'ituPage 24 FAIEDAICHSHAFEN Malfunctions
No. Fault display
225 (Notused)
226 (Notused)
221 (Notused)
228 (Notused) _.~
229 SD BBG.SPBBD SB.SORS
230 SD CRARSBAl"T SPBBD
i'--..
ISD CAMSKAPT SPBBD231
I
232 (Notused)
233 (Notused)
234 1(Notused)
235 (Notused)
236 I(Notused)
231 (Notused)
238 (Notused)
239 (Notused)
240 SD P-I"UBL
241 (Notused)
242 (Notused)
243 (Notused)
244 (Notused)
IMeanlng/cau8e Counteractlon :2000 14000 I I
I I I I
I . i ! I ICompare a1arms 230 a;;--t ISensor defect crankcase ,.., ,..,
speed a n d sensor ! 231:_ct camshaft'-1 i
ISensor defect (crankshaft Short-circuit o;wire ,.., ,.., speed) breakage. check sensor and I wiringto 813
• Electronics service i
._- ,---Sensor defect (camshaft Short-circuit or wire ,.., ,.., speed) breakage. check sensor and
: wiring to 81franles servles I . ___---l-___~__
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I L
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.-----l- I
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I ._-~.
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ISensor defect (fuel pres Short-circuit or wire ,.., su re) breakage. check sensor and
, wiring to 834
; • Electronics service
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IIIDEC for stationary generator engines - 12.2001 - E 531 711 101 E
Maintenance and repair Part 3••,IuMaJfunctions FRIEDRICHSHAFEN Page 25
No. Fault display
245 SU POIfBR SUPPL!'
246 SU 'r-BLBC'ntOJlZC
247 (Notused)
248 (Notused)
249 (Notused)
250 su CAl( SPBBU DIDIAlID
251 (Notused)
252 (Notused)
253 (Notused)
254 (Notused)
255 (Notused)
256 (Notused)
257 (Notused)
258 (Notused)
259 (Notused)
260 (Notused)
261 (Notused)
262 (Notused)
263 (Notused)
264 (Notused)
Meanlng/cau.e Counteractlon 2000 '4000
Internal ECU failure Electronics faulty V" V"
Replaee Engine Control Unit ECU SeelD: T-E-G24-00Q1
Page 40
Internal ECU failure Electronics faulty V" V"
Replace Engine Control Unit ECU SeelD: T-E-G24-0001
Page40 ,
Sensor defect CAN V" V" (Speed Demand) ...... no set spead signal, the speed is either set to a fauR value (MP 180.05) or remains set to the actual speed depending on the setting atMP 180.14.
I I
E 531 711 101 E - 12.2001 - MDEC for stationary generator engines
Part 3 Maintenance and repair1.¡luPage 26 FRIEDRICHSHAFEN Malfunctions
No. Fault display Meanlng/cauee
265 (Notused) !
266 SD SPEBD DBJOUID Sensor defect (analog AR. speed setting) - speed is
set to a fault value or remains set to the actual speed (adjustable, MP 180.14)
267 SD SP.DBK.HS!r Uaad In test stand moda BBIfCB only:
Sensor defact (analog speed setting) - speed is set to a fault value or remains set to the actual
! speed (adjustable. MP j180.14)
268 (Notused) I
269 .(Notused) !
i
270 I(Notused)
~.D T-BXftU 1 Missing Data CAN
(T-EXTERN 1)
272 SD !r-BXH" 2 Missing Data CAN (T-EXTERN 2)
273 ISD P-BX!rB" 1 Missing Data CAN
i (P-EXTERN 1)
27' ISD P-BXH" 2 Missing Data CAN (P-EXTERN 2)
275 SD BU.COOLAft Missing Data CAN LBVBL i (EXT.COOLANT LEVEL)
276 .SD IftBRCOOLBR : Missing Data CAN iLBVBL I (charge sir coolant level)
277 SD Bm-Br.rBRJr 3 IMissing Data CAN I(BIN-EXTERN 3)
278 SD BIB-BXU" 4 . Missing Data CAN (BIN-EXTERN 4)
279 (Notused)
280 (Notused) ¡---..-
281 (Notused) L 282 (Notused) i
283 (Notused) I
Counteractlon 2000 4000
I
Short-circuit or wire V' V' breakage, eheek set speed
. transmitter and wiring
• Electronics service
Short-circuit or wire V' V' breakage. check set speed transmitter and wiring
• Electronics serviee
I
:. Electronics service (exter- V' V' nal device faully)
• Electronics service (exter- V' V' nal device fauIIy)
l. Electronics service (exter- V' V' nal device faulty)
• Electronics service (exter- V' V' nal device faully)
• Electronics service (exter- V'
I V'
nal device faully)
• Electronics serviee (exter- V'
I V'
i nal device faully)
• Electronics service (exter- V' V' nal device faulty)
• Electronies serviee (exter- V' V' nal device faully)
i
I
MDEC for stationary generator enginas - 12.2001 - E 531 711 101 E
Maintenance and repair Part 3•• ,IuMalfunctions FRIEDAICHSHAFEN Page 27
No. FauH display
284 (Notused)
285 (Notused)
286 (Notused)
287 i (Notused)
288 (Notused)
289 (Notused)
290 (NotUS8d)
I 291 (Notused)
292 (Notused)
293 (Notused)
29" (Notused)
295 (Notused)
~(Notussd) 297 (Notused)
298 •(Notused)
299 (Notused)
300 (Notused)
301 TIMIRG CJ:LIJJlDBR Al
302 TIMIRG CJ:LIJJlDBR A2
303 TIMIRG CJ:LIJJlDBR A3
30" TIMIRG CJ:LIJJlDBR A"
Meanlnglcause CounteracUon 2000 4000
el ...
=l
Cylinder A 1 : Replace solenoid valve if ", Y" -FPGA fault status =2 this occurs frequently - Time.of-flight t < 600 !Ls • Engine documentation - Time-of.flight t > 1400 JLS
Cylinder A2: i Replace solenoid valve if ", Y" -FPGA fault status =2 this occurs frequently - Time-of·flight t < 600 JLS • Engine documentation - Time-of-flight t > 1400 JLS
Cylinder A3: Replace solenoid valve if ", Y" -FPGA fault status =2 this occurs frequently - Time-of-flight t < 600 JLS • Engine documentation or - Time-of-flight t > 1400 JLS
Cylinder A4: Replace solenoid valva if ", Y" -FPGA fault status = 2 this occurs frequently - Time-of-flight t < 600 JLS • Engine documentation - Tme-of-fIight t > 1400 JLS
•
E 531 711/01 E - 12.2001 - AfDEC for stationary ganarator anginas
Part 3 Maintenance and repair•• ,IuPage 28 FRIEDRICHSHAFEN MaHunctions
No.
305
Fault display
~IMIRG CYLIlIDBR A5
306 ~IMIRG cnIlIDD A6
Meanlng/cause
Cylinder AS: -FPGA fauH status =2 -Time-of-flight t < 600 f1S -Time-of-flight t > 1400 f1S
CountersCUon
Replace solenoid valve if this occurs frequantly • Engine documentation
12000 4000
1
CylinderA6: IReplace solenoid valve if -FPGA fauH statUS =2 this occurs frequently
- Time-of-flight t > 1400 f1S - Time-of-flight t < 600 f1S /. Engine documentation l'
1-3-0-'-+-~-l-M-IRG--C-n--I-lID-BR---t-Cy-Iincfer A7: "----"¡f-R-e-pl-a-ce-so-Ie-n-o-íd-v-a-Iv-e-if----'--y<'--t--y<'---I
A1 -FPGA fauH status =2 'this occurs frequently
30a ~IMIRG cnIlIDBR Aa
309 ~IMIRG cnIlIDBR A9
310 ~IMIRG CYLIlIDBR A10
311
312
313
~IMI.G CYLIlIDBR 81
~IMIIIG CYLIlIDBR 82
~IMIIIG cnIlIDBR 83
- Time-of-flíght t < 600 f1S • Engine documentation -Time-of-flight t > 1400 f1S
: Cylinder A8: . -FPGA fauH status =2
, Replace solenoid valve if • this occurs frequently • Engine documentation
l 'Time-of-flight t",< 600" f1S -Time-of-flight t > 1400 f1S i
--+-------------~--f--~
I
Cylinder AS: Replace solenoid valve if y<' I y<' -FPGA fault status =2 this occurs frequantly i -Tima-of-flight t < 600 f1S • • Engíne documentation
i i - Time-of-flight t> 1400 Ils i
Cylinder A10: -FPGA fauIt status =2 - Tima-of-flight t < 600 f1S - Time-of-flight t > 1400 f1S
Cylinder 81: -FPGA fauH status = 2 - Time-of-flight t < 600 f1S - Time-of-flight t > 1400 f1S
Cylinder 82: -FPGA fault status =2 -Time-of-flight t < 600 f1S -lima-of-flight t > 1400 Ils
Cylinder 83: -FPGA fault status =2
• - Tima-of-flight t < 600 f1S I -Time-of-flight t > 1400 IlS
Replace solanoid valva if this occurs frequently
• • Engine documentation
IReplace solenoid valve if i this occurs frequently • • Engine documentation
Replace solenoid valve if this occurs frequantly • Engine documentation
Replace solenoid valva if this occurs frequently • Engine documentation
---t- l 314
315
~IMIRG CYLIlIDBR 84
~IMIBG cnIlIDBR 85
Cylinder 84: -FPGA fault status = 2 - Time-of-flight t < 600 f1S - Time-of-flight t > 1400 f1S
Cylinder 85: . -FPGA fauH status =2 -Time-of-flight t < 600 f1S -lime-of-flight t > 1400 f1S
Replace solenoid valve if this occurs frequently • Engine documentation
Raplace solenoid valve if this occurs frequently • Engine documentation
I
MDEC for stationary generator engines - 12.2001 - E 531 711 101 E
Maintenance and repair Part 3.',luMalfunctions FRIEDRICHSHAFEN Page 29
FauH display Meanlng/cause CounteractlonNo.
316
317
318
319
320
321
322
323
TJ:MJ:IIG Cl'LJ:RDBlt B6
TJ:MJ:IIG Cl'LJ:RDBlt B7
TJ:MJ:IIG Cl'LJ:RDD B8
TJ:MJ:IIG Cl'LJ:RDBlt B9
TJ:MUJG CYLJ:RDBlt B10
Cylinder 86: -FPGA fauH status =2 -Time-of-flight t < 600 ~
-Time-of-flight t > 1400 !JS
Cylinder B7: -FPGA fault status =2 -Time-of-flight t < 600 !JS -Time-of-flight t > 1400 ¡ls
Cylinder 86: -FPGA fault status =2
• -Time-of-flight t < 600 ¡ls -Time-of-flight t > 1400 !JS
Cylinder B9: -FPGA fauH status =2 -Time-of-flight t < 600 ¡ls
• -Time-of-flight t > 1400 !JS
ICylinder B 10: ! -FPGA fault status =2 • -Time-of-flight t < 600 !JS ¡ -Time-of-flight t > 1400 ¡ls
WJ:ltJ:1IG Cl'LJ:RDBlt Cabling fauH cylinder A 1 Al ...... misfiring
WJ:ltJ:.G CYLJ:RDBlt Gabling fauH cylinder A2 A2 ...... misfiring
WJ:ltJ:1IG CYLJ:RDBlt Gabling fauH cylínder A3 A3 ...... misfiring
I
Replace solenoid valva if this occurs frequently
• Engine documentation
Replace solenoid valva if this occurs frequently
• Engine documentation
•Replace solenoid valve if this occurs frequently
• Engine documentation
Replace solenoid valve if this occurs frequently
• Engine documentation
i
Replace solenoid valve if this occurs frequently
• Engine documentation
SV short-circutt or +SV fine shorted to electronic ground (Requirement: Engine block grounded)
! Replace solenoid valve or cable harness
¡. Engine documentation
SV short-circuit or +SV líne shorted to electronic ground (Requirement: Engine block grounded)
Replace solenoid valve or cable harness
• Engine documentation
SV short-circuit or +SV líne shorted to electronic ground (Requirement: Engine block
•grounded)
I Replace solenoid valve or Icable harness • Engine documentation
2000 4000
,.., ,..,
I ,.., I ,..,i
,.., ,..,I
I
,.., ,..,I
,.., V'
,.., V'
,..,,..,
,.., ,..,
E 531 711 I 01 E - 12.2001 - llDEC for stationary generator enginas
324
325
326
327
328
Part 3 Maintenance and repair ."tuPaga 30 FRIEDRICHSHAFEN Malfunctions
Meanlng/cauae CounteractlonFault displayNo.
Cabling fault cylinder A4 WIRIIIIG CnIJlDJ:R ...... misfiringA4
WIRIIIIG CnIJlDJ:R Cabling fault cylinder A5 ...... misfiringA5
WIRIIIIG CnIJlDJ:R Cabling fault cylinder A6 ...... misfiringA6
!
WIRIIIIG CYLIJlDJ:R Cabling fault cylinder A7 A7 ...... misfiring
WIRIIIIG CnIJlDJ:R Cebling fault cylinder A6 AS ...... misfiring
I
I I
SV short-circuit or +SV line shorted to electronic ground (Requirement: Engine block grounded)
Replsee solenoid valve or cable hamess
• Englne documentation ~-
SV short-circuit or +SV line shorted lo electronic ground (Requirement: Engine block grounded)
Replace solenoid valve or cable hamess
• Engine documentation
SV short-circuit or +SV lina shorted to electronic ground (Requirement: Engine block grounded)
Replace solenoid valve or cable hamess
• Engine documentation
SV short-circuit or +SV line shorted lo electronic ground (Requirement: Engine block grounded)
Replsce solenoid valve or cable harness ¡. Engine documentation
SV short-circuit or +SV lina shorted to electronic ground (Requirement: Engine block grounded)
, Replace solenoid valva or ¡cable harness l. Engine documentation
2000 4000
Y" Y"
!
Y" Y"
Y" Y"
Y" Y"
Y" Y"
I
I
MDEC for stationary generator enginas - 12.2001 - E 531711/01 E
Maintenanee and repair Part 3.,¡tuMatfunctions FRIEDRICHSHAFEN Page 31
No.
329
330
331
332
333
FauH display
WIRIIfG CRIJ.IIDBR. A9
'N'IRIIfG CYLIIIDBR A10
'N'III\IIfG CYLIRDBR Bl
'N'IRIIfG CRIIIDBR B2
'N'IRIHO CRIRDBR B3
Meanlng/cauae 2000Counteractlon 4000
Gabling fault cylinder AS ..... misfiring
VCabling fault cylinder A 10 ..... misfiring
Cabling fault cylinder 81 ..... misfiring
Cabling fault eylinder B2 ..... misfiring
Cabling fault cylinder 83 ..... misfiring
SV short-cireuit or +SV Une shorted to electronie ground """ "'" (Requirement: Engine block grounded)
Replaee solenoid valve or cable harness
• Engine documentation
SV short-circuit or +SV line shorted to electronie ground """ "'" (Requirement: Engine block grounded)
Replace solenoid valve or cable harness
• Engine documentation
SV short-eircuit or +SV line shorted to electronie ground """ "'" (Requirement: Engine block grounded)
Replaee solenoid valve or cable harneas
• Engine documentation 1
SV short-cireuit or +SV line 1"""
shorted to electronie ground "'" (Requirement: Engine block grounded)
Replaee solenoid valve or cable harness
• Engine documentation
SV short-cireuit or +SV line shorted to electronic ground """ "'" (Requirement: Engine block grounded)
Replace solenoid valve or cable harness
• Engine documentation
E 531 711 101 E - 12.2001 - MDEC for stationary generator engines
Part 3 Maintenance and repairl'ltllPage 32 FRIEDRICHSHAFEN Malfunctions
No. Fault display
334
335
1fIRIRG CRIlIDER B4
I '1fIRlliJG CRIlIDER BS
336 1fIRIRG CRIlIDER B6
337 1fIRlliJG CRIlIDER B7
338 1fIRIRG CYLIlIDBR B8
i
I
Meanlng/cause Countaractlon 2000 4000
Cabling fault cylinder B4 - misfiring
SV short-circuit or +SV Une shorted to electronic ground (Aequirement: Engine block grounded)
Aeplace solenoid valve or cable harness
• Engine documentation i
V V
Cebling fault cylinder B5 - misfiring
SV short-circuit or +SV Une shorted lo electronic ground (Aequirement: Engine block grounded)
Aeplace solenoid valve or cable harness
• Engine documentation
V V
Cebling fault cylinder B6 ...... misfiring
SV short-circuit or +SV Une shorted to electronic ground (Aequirement: Engíne block grounded)
AepJace solenoíd valve or cable harness
"
Engine documentation
SV short-circuit or +SV line shorted to electronic ground (Aequirement: Engine block grounded)
, Aeplace solenoid valve or cable herness 1, Engine documentation
I
V
v
V'
V'Cebling fault cylínder 87 --1> misfiring
Cebling fault cylinder 88 ...... misfiring
SV short-circuit or +SV line shorted to electronic ground (Aequirement: Engine block
.grounded) I
,Aeplace solenoid valve or cable harness
• Engine documentation
v
i
V'
lADEe for stationary generator engines - 12.2001 - E 531 711 101 E
••
Maintenance and repair Part 31.llu Malfunctions FRIEORICHSHAFEN Page 33
No. Fault display
339 WIRIIIG CYLIIIDJUt 89
340 WIRIIIG CYLIIIDBR 810
341 OPZR_LOAD CYL. Al
342 OPZR_LOAD CYL. Al
343 OPZR_LOAD CYL. A3
344 OPZR_LOAD CYL. A4
345 OPZR_LOAD CYL. AS
Meanlng/cauae
Cabling fault cylinder B9 -- mísfiring
Cabling fault cylinder 810 -- misfiring
•IFault (interruption) in cabling of cylinder A 1 - Imisfiring
Fault (interruptíon) in cabling of cylinder A2 - misfiring
Fault (interruption) in cabling of cylinder A3 -+
misfiring
Fault (interruption) in cabling of cylinder A4 -+
misfiring
Fault (interruption) in cabling of cylinder AS - misfiring
Counteractlon
SV short-circuit or +SV Une shorted to electronic ground (Requirement: Engine block grounded)
Replace solenoid valve or •cable harness
• Engine documentation
SV short-circuit or +SV line shorted to electronic ground (Requirement: Engine block grounded)
Replaca solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
Engine documentation
Check cabling and solenoid valve for ínterruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine documentation
2000 4000
v v
v v
vIv
v Iv
v v
v v
v v
E 531 711 101 E - 12.2001 - lADEe for stationary generator engines
Part 3 Maintenance and repair ."tuPaga 34 FAIEDRICHSHAFEN Malfunctions
CounteractlonFau. display Meanlng/cauaaNo.
3'6
31\7
31\8
31\9
350
351
352
Fault (interruption) in cabling of cylinder AS -lO
misfiring
OPBJf_LOAD C!:L. A6
Fault (interruption) in cabling of cylinder A7 -lO
misfiring
ona_LOAD cn. A7
i
Fault (interruption) in cabling of cylinder Aa -lO
misfiring
OPU_LOAD C!:L. Al
op.a_LOAD C!:L. A9 Fault (interruption) in cabling of cylinder A9 -lO
¡misfir¡ng
op.a_LOAD C!:L. Fault (interruption) in AIO cabling of cylinder A10 .....
misfiring
op.a_LOAD cn. al Fault (interruption) in cabling of cylinder 81 ..... misfiring
Fault (interruption) in eabling of cylinder 82 -lO
misfiring
Ona_LOAD C!:L. a2
Check cabling and solenoid valve for interruption
Replaee solenoid valve or cable hamess
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine document8tion
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable hamess
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valve or cable harness
• Engine documentation
2000 4000
1"" 1""
I
I 1"" 1""
I 1"" 1""
I
1"" 1""
1"" 1""
I
1"" 1""
1"" 1""
I
lADEe for stationary generator anginas - 12.2001 - E 531 711/01 E
v
Maintenance and repair Part 3••,auMalfunctions FRIEDRICHSHAFEN Page 35
FauH display
OPBR_LOAD CYL. B3
OPBR_LOAD CYL. Bol
OPER_LOAD CYL. B5
I
OPER_LOAD CYL. B6
jOPBR_LOAD CYL. B7
1
OPBR_LOAD CYL. B8
OPBR_LOAD CYL. B9
No.
353
354
355
356
357
358
359
Meanlng/cause
Fault (interruption) in cabling of cylinder B3 --to
misfiring
Fault (interruption) in cabling of cylinder B4 misfiring
Fault (interruption) in cabling of cylinder 85 misfiring
Fault (interruption) in cabling of cylinder B6 --to
misfiring
Fault (interruption) in cabling of cylinder 87 -+
misfiring
Fault (interruption) in cabling of cylinder 88 -+
misfiring
Fault (interruption) in cabling of cylinder 89 --to
misfiring
Counteraction
1 Check cabling and solenoid Ivalve for ínterruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valva or cable harness
Engine documentation l. Check cablíng and solenoid valve for interruption
Replace solenoid valve or cable harness :. Engine documentation
Check cabling and solenoid valve for interruption
Replace solenoid valva or cable harness
• Engine documentation
Check cablíng and solenoid . valva for interruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valva for interruption
Replace solenoid valve or cable harness
• Engine documentation
Check cabling and solenoid valve for interruption
IReplace solenoid valve or Icable harness • Engine documentation
1 2OOO !4OOO
Iv
v v
v v
v v
v Y"
v v
v v
E 531 711/01 E - 12.2001 - IIIDEC for statlonary genarator anginas
Part 3 Maintenanee and repair•••tu Page 36 FRIEDRICHSHAFEN Malfunctions
Fault displayNo.
OPBR_LOAD en.. 810
360
361 POIIBR S'.rAGB FAIL 1
.
362 POlIBR S'.rAGB FAIL 2
363 S'.rOP POIIBR S'rAGB 1
I 364 S'.rOP POWBR
S'.rAGB 2
2000Counteractlon 40001Meanlng/cauae
Fault (interruption) in cabling of cylinder 810 .misfiring
~--
Internal electronics failure (if fault permanently applied) -+ possible quantity limitation
Internar erectronics failure (if fault permanently applied) -- possible quantity limitation
Internal electronics failure (FPGA messagas 4,5.9,11,12) ..... engine stop
I Internal electronies failure (FPGA messages 4,5,9,11,12) ..... engine stop
Check cabling and solenoid Y" Y" valve tor interruption
Replaee solenoid valve or eable harness
• Engine doeumentation I Y'PA eireuit faulty or free- Y"
wheeling transistor shorteireuit
Replsee Engine Control Unit ECU SeeIO: T-E-G24-OOO1
Page40
Y'PA eircuit faulty or free- Y' wheeling transistor shorteireuit
Replaee Engine Control Unit ECU SeeIO: T-E-G24-0001
Page40 II 1. SV line shorted to electro- Y' Y' nic ground by resistance less than 1 Ohm (engine block applied to electronie ground)
Replace cable harness
• Engine documentation
2. Electronies faulty
Replace Engine Control Unit ECU See ID: T-E-G24-0001
Page40 I 1. SV líne shorted to electro- Y' Y' nie ground by resistanee less than 1 Ohm (engine block applied to electronie ground)
Replaee cable harness
• Engine documentation
2. Electronies faulty
Replaee Engine Control Unit ECU SeelO: T-E-G24-OOO1
Page40
IIDEC for stationary generator engines - 12.2001 - E 531 711 101 E
Maintenance and repair Part 3.,.tuMalfunctions FRIEORICHSHAFEN Page 37
No. Fault CUsplay
365 STOP MV-Wl:Rl:JfG
366 (Notused)
367 (Notused)
368 (Notused)
369 (Notused)
370 (Notused)
371 (Notused)
372 •(Notused)
373 (Notused)
374 (Notused)
375 (Notused)
376 (Notused)
377 (Notused)
378 (Notused)
379 (Notused) I
380 (Notused)
381 TRAII.OUTl PLAlI1T DEI"
Meanlng/cauae Counteractlon E 4000
Solenoid valve wiring fault SV líne shorted to alectronic V' V' - engina stop ground (engine block applied
to electronic ground)
Replace cable harness
• Engine documentation
TAA1 faulty 1. Wire breakage or short- V' V' circuit
Replace cable harness
• Engine documentation
2. Electronics faulty
Replace Engine Control Unit ECU SeeID: T-E-G24-0001
Page40
•
E531711/01 E - 12.2001 - JlDEC for stationary generator anginas
382
383
384
385
Part 3 Maintenance and repair ••,tuPage 38 FRIEDRICHSHAFEN Malfunctions
No. Fault display Meanlng/cauaa Countersctlon 2000 4000
'l'ltAlf. OUT2 PLAlII'.r TAA2 fautty DEI'
!rlUUl.OUT3 PLAlII'.r TAA3 fautty DEI'
!!
'l'ltAlf • OU'l'4 PLAlII'.r TAA4faulty DEI'
i
'l'ltAlf .OU'l'5 PLAlII'.r TAASfautty DEI'
I
1. Wire breakage or short- Y' Y' circuit
Replace cable harness
• Engine documentation
2. Electronics fautty
Replace Engine Control Unit ECU
!SeelO: T-E-G24-0001 page40
1. Wire breakage or short- Y' Y' circuit
Replace cable harness
• Engine documentation
2. Electronics fautty
RepIace Engine Control Unit ECU
!SeeIO: T-E-G24-0001 Page40
1. Wire breakage or short- Y' Y' circuit
Replace cable harness
• Engine documentation
2. Electronics faulty
Replace Engine Control Unit ECU SeeIO: T-E-G24-0001
Page40
1. Wire breakage or shortcircuit
i Y' Y'
Replace cable harness
• Engine documentation
2. Electronics faulty
Replace Engine Control Unit ECU SeeIO: T-E-G24-0001
Page40 í I
IIIDEC for stationary generator enginas - 12.2001 - E 531 711 101 E
Maintenance and repair Part 3••,IuMalfunctions FAIEDAICHSHAFEN Page 39
No. FauH display
386 TRU •0UT6 PJ..A.II'r DBF
387 (Notused)
388 (Notused)
389 (Notused)
390 (Notused)
391 •(Notused)
392 (Notused)
393 (Notused)
394 (Notused)
395 (Notused)
396 (Notused)
397 (Notused)
398 •(Notused)
399 •(Notused)
MeanJng/cause Counteractlon 2000 4000
TAA6faulty 1. Wire breakage or short "., Y" circuit
Replace cable harness
• Engine documentation
2. Electronics faulty
Replace Engine Control Unit ECU SeelO: T-E-G24-0001
Page40
I
...........•
E531711/01 E - 12.2001 - IllDEC for stationary generator enginas
Part 3 Maintenance and repair••¡IuPage 40 FRIEDRICHSHAFEN Malfunctions
3.4.2.1
ID no.:
rKl.ti ..I~I
~
Replaclng Engine Control Unlt ECU
T-E-G24-0001
Duration: 15m!n Qualification: E1
System componentS/devlces OK?
• Engine Control Unit ECU on tha angine O • New Engine Control Unit ECU O • Suitably programmed memory modulas as necessary (see below) O
Equlpment OK?
• A set of screwdrivers O • A set of Allan wrenches O • Connedor pliers O
Addltional safety notes OK?
• Thare are two memory modules in Engine Control Unit ECU. One contains a data O record which is only valid for the engine for which thls particular ECU Is usad. The other contains data about the system (so-called plant data). It is absolutely vital that these memory modules be transferrad from the old ECU to the new ECU. The engine is not properly controllad If these instructions are ignorad and an incorred data record is used.
• The oparating voltage must be switched off. O
List of actlvitles ID no. OK?
1. Switching off the operating voltage. O 2. Removing the housing of Engine Control Unit ECU from the A-E-G24-QOO1 O
engine. Paga 42
3. Opening the cover on Engina Control Unít ECU. A-P-ECU-0006 O Paga 43
4. Transferring mamory modules in Engine Control Unit ECU. A-E-ECU-0011 O Paga 44
5. Fitting the covar on Engina Control Unit ECU. A-P-ECU-0007 O Page 46
6. Mounting the housing of Engine Control Unít ECU on the A-E-G24-OOO2 O engine. Paga 47
7. Performing function testing. O
JlOEC 10r stationary ganarator enginas - 12.2001 - E531711/01E