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Cogeneration and Renewable
Opportunities with MWM
Ilir ILIRI
Zagreb, 22.03.2011
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MWM Company Presentation Page 2
Agenda
Profile
Key Figures
Products
Applications
References
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MWM Company Presentation Page 3
Brand Mission
MWM has a leading market position for high
efficient and ecologically innovative energy
solutions granting optimal fit and is the reliable
partner for an continues and durable added value
in the worldwide and decentralized power generation.
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MWM Company Presentation Page 4
Profile
Development from a genset producer into a solution provider
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MWM Company Presentation Page 5
ProfileProfil
Market segments
Cogeneration
Important market
segment for MWM where
we offer Co- and Trigeneration
plants for natural gas
Greenhouses
Installation and
Service for special CHP-
applications for Greenhouse
Special Gases
This rapidly growing segment
comprises various biogases, as
well as gaseous by-products from the
oil and gas industry, mining and cokery
Diesel
Diesel generating sets represent
an important complementation to
our gas generating sets portfolio
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MWM Company Presentation Page 6
ProfileProfileProfileProfileProfil
Market segments: Service
Maintenance
Our concepts( (e.g.
Servicecontracts), our experts and
our response time make sure that
we meet your demands to our
products at anytime.
Documentation
Modern software enables us to identify
spare parts for all MWM engines in use
worldwide, quickly and precisely
Logisticcenter
Optimised processes allow
extremly short leadtime of the
parts.the high effciency and
flexibilityt enables to deliver our
customers worldwide directly:
just in time.
X-Change Center
Cost & time savings,
we use basic engines and
recycled parts
Service
Worldwide 24-hour support
Professional consultancy,
product supervision, quick
guarantee processing
Training Center
Permanent training allows
us to monitor and
improve the qualification
of our service personnel
Training provided locally
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MWM Company Presentation Page 7
MWM has set up a network of 10 subsidiaries in all main markets
MWM Canada Inc.
MWM of America, Inc.
MWM Energy
España S.A.
MWM France SAS
MWM Benelux B.V.
MWM GmbH
MWM Energy
Hungaria Kft.
MWM Austria GmbH
MWM China Ltd.
MWM Asia-
Pacific Pte. Ltd.
MWM Energy
Australia Pty. Ltd.
MWM Group Worldwide
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MWM Company Presentation Page 8
History
1871 1908 1922 1945 1979 2004 2008
The long-established company MWM
The MWM can look back at a tradition lasting over 135 years which
has always been accompanied by innovations.
1871 Car inventor Carl Benz set the basis with the foundation of
his "Mechanical Workshop" in Mannheim.
1922 The company split up. The Motoren-Werke Mannheim AG,
formerly Benz, "Stationary Engine Construction” evolved.
1985 Klöckner-Humboldt-Deutz AG took over MWM.
2005 Deutz AG spun off a division known as DEUTZ Power Systems
2007 Deutz sold it to the investment firm of 3i in the fall of 2007.
2008 Re-Branding to MWM
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MWM Company Presentation Page 9
Agenda
Profile
Key Figures
Products
Applications
References
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MWM Company Presentation Page 10
Key Figures
Figures, Data, Facts
approx. 1,150 employees worldwide
Revenue 2008/09: approx. 350 million Euro
Total installed output in 2008/09:
approx. 800 MWel
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MWM Company Presentation Page 11
Key Figures
257
309330 350
0
50
100
150
200
250
300
350
400
2005 2006 2007 2008/2009
MIO
€
Sales World 2005 – 2008/2009
Core Business
* for the present
257
309330
350*
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MWM Company Presentation Page 12
Agenda
Profile
Key Figures
Products
Applications
References
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MWM Company Presentation Page 13
Products
Product portfolio
Gen Sets
Electric power range 400 – 4,300 kWel
per unit
Gas and diesel sets
Cogeneration/Trigeneration
Project-specific layout of plant components
Modular concepts for easy installation
Turn-Key-Solutions
Consultancy, Engineering, Design
Complete delivery and assembly of power plants
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MWM Company Presentation Page 14
Products
With our gensets we can cover a power range from 300kWel up to 50 Mwel for decentralized power production
50 Hz Product Range Gas
Electrical output
per genset in KWel
TCG 2032
TCG 2020
TCG 2016
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MWM Company Presentation Page 15
Products
With our gensets we can cover a power range from 300kWel up to 50 Mwel for decentralized power production
60 Hz Product Range Gas
Electrical output
per genset in KWel
TCG 2032
TCG 2020
TCG 2016
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MWM Company Presentation Page 16
Products
Product overviewTCG 2016 C
Engine power: 400 - 800 kWel at 1,500 min-1
(50 Hz) and at 1,800 min-1 (60Hz)
State-of-the-art 8-, 12 and 16 cylinder V-engines
Turbocharging and intercooling
Single cylinder heads with four-valve technology
Centrally arranged industrial spark plug with intensive plug seat cooling
Microprocessor-controlled high-voltage ignition system
Electronic control and monitoring of genset operation through TEM
Exhaust emissions controlled according to combustion chamber temperature
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MWM Company Presentation Page 17
Products
Product overview
TCG 2020
Engine power: 1.200 – 2.000 kWel at 1,500
min-1 (50 Hz, 60 Hz with gearbox)
State-of-the-art 12, 16 and 20 cylinder V-
engines
Turbocharging and two-stage intercooling
Single cylinder heads with four-valve
technology
Microprocessor-controlled high-voltage
ignition system
One ignition coil per cylinder
Electronic control and monitoring of genset
operation through TEM
Exhaust emissions controlled according to
combustion chamber temperature
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MWM Company Presentation Page 18
Products
Product overviewTCG 2032
Engine power: 3,333 – 4,300 kWel at 1,000 min-1 (50 Hz)
Engine power: 3,000 – 4,000 kWel at 900 min-1 (60 Hz)
State-of-the-art 12 and 16 cylinder V-engines
Turbocharging and two-stage intercooling
Single cylinder heads with four-valve technology
Non-wearing high-voltage ignition system
Modular cylinder unit: head, liner, piston and conrod – easy to maintain and user-friendly
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MWM Company Presentation Page 19
Products
Total Electronic Management (TEM)
Wide range of control and monitoring
options
Easily adjustable to local conditions
Simple and secure operational concept
Convenient remote diagnosis and remote
control
Functions allowing optimized economical
efficiency
Available for the engine series TCG 2016 to
TCG 2032
A modular system to govern all auxilliary
functions
Multiple language documentation and
handling
Product overview
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MWM Company Presentation Page 20
Products
50 Hz Product Range: Diesel
TCD 2016
Electrical Output
per genset in kVA
TCD 2020
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MWM Company Presentation Page 21
Products
60 Hz Product Range: Diesel
Electrical Output
per genset in kVA
TCD 2020
TCD 2016
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MWM Company Presentation Page 22
Products
TCD 2016
Engine power: 780 – 1,040 kVA at 1,500/1,800 min-1 (50Hz)
Engine power: 807 – 1,180 kVA at 1,500/1,800 min-1 (60Hz)
V12 and V16 engines with 2.2 l / cyl. swept volume
Turbo charged, charge air cooling and four valve technology
Optimised exhaust ducts featuring PEARLsystem technology (Pulse Energy Advanced Recovery Line)
Extremely compact and powerful engines with electronic shaft speed control, suitable for 50 and 60 Hz applications
Product overview
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MWM Company Presentation Page 23
Products
Product overview
TCD 2020
Engine power: 1,841 – 2,455 kVA at 1,500/1,800 min-1 (50Hz)
Engine power: 1,857 – 2,642 kVA at 1,500/1,800 min-1 (60Hz)
V12 and V16 engines with 4.4 l / cyl. swept volume
Turbo charged, charge air cooling and four valve technology
Optimised exhaust ducts featuring PEARLsystem technology (Pulse Energy Advanced Recovery Line)
Extremely compact and powerful engines with electronic shaft speed control, suitable for 50 and 60 Hz applications
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MWM Company Presentation Page 24
ProductsOverview – Mechanical Components
Air
Gas Train
Gas Purification Unit Exhaust Gas Heat Recovery
Heat
ExchangerModem
Klemmleiste
TEM
FAE
CAN
TTYCPU
Sicherheits-
modul
V A V A
HAS
Bedien-
Rechner MFR
I/O-Controller
Klemmleiste
Bedienrechner
Oil
G
Ventilation
Auxiliaries Panel
Genset Control Panel
InterCooling
Unit
3-Way-Valve
3-Way-Valve
3-Way-Valve
Water PumpWater Pump
Water
Pump
Water Pump
Genset
Silencer
Expansion
Vessel
Expansion
Vessel
Heat
Exchanger
Oxycat
Hot Water
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MWM Company Presentation Page 25
ProductsOverview – Electrical Components
TEM2TEM1
HAS1 HAS2ZAS
ZLT
GLF1 GLF2
Outgoing
Customer Supply
NKS
Utility
Local
Grid
Auxiliaries Panel Auxiliaries Panel
Water Pumps
3-Way-Valves3-Way-Valves
Water Pumps
Cooling Unit Cooling Unit
Gas Train Gas Train
Genset Genset
Genset Control
Panel
Genset Control
Panel
Common Control
Panel
Customer Control System
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MWM Company Presentation Page 26
Agenda
Profile
Key Figures
Products
Applications
References
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MWM Company Presentation Page 27
Applications
Cogeneration (with Natural Gas)
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MWM Company Presentation Page 28
Applications
Cogeneration – Energy Flow
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MWM Company Presentation Page 29
Applications
Cogeneration – Advantages
Providing power and heat at the place of use
High energy efficiency
High energy saving potential
Environmentally sound
Low initial investment costs
Low operation and maintenance costs
Small compact design, thus small space requirements
Short construction time
Enhancement of electricity and heat network
Long life etc.
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MWM Company Presentation Page 30
Applications
Cogeneration – Application Fields
Factories
Hospitals
Residential Buildings
Public Buildings
Shopping Malls
Hotels
Schools and Universities
District Heating Utilities
Green Houses (Orangeries)
etc.
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MWM Company Presentation Page 31
Applications
Trigeneration (with Natural Gas)
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MWM Company Presentation Page 32
Applications
1 - Biomass; 2 - Biomass storage tank; 3 - Pump; 4 - Digestion tank; 5 - Biogas holder; 6 - Biogas cleaning & compression facility; 7 - Digestate tank, 8 - Flare; 4 & 9 - Heat consumers; 10 - Cogeneration plant; 11 - Transformer; 12 - Power distribution network
Biogas
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MWM Company Presentation Page 33
Applications
Biogas – Production
Biomass Livestock Gas yield Biomass Livestock Gas yield
Milking Cow Manure 100 4.5 nm3/h Poultry Manure 1000 0.4 nm3/h
Beef Manure 100 9.0 nm3/h Maize 1 tonne 0.9 nm3/h
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MWM Company Presentation Page 34
Applications
Biogas – Benefits
If biomass is processed under controlled conditions and the evolved biogas is energetically utilised, it offers a wide range of benefits:
Protection of environment from a dangerous greenhouse gas such as CH4
Substantial reduction of odour
Destruction of microbial pathogens and weed seeds
Utilisation of digestate as soil conditioner and fertiliser
Better waste management in farms and food processing industry
Protection of biodiversity
Replacement of emission-intensive fossil fuels for heat & power production
Decentralised and combined heat and power production
Additional financial revenues from electricity (and ev. heat) sales
Enhancement of local employment => support to economic prosperity etc.
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MWM Company Presentation Page 35
Applications
Biogas – Dangers
If biomass is not properly handled or disposed it poses serious threats:
Improper disposal of biomass can cause land and groundwater pollution
Increased potential for spreading of diseases
Increased danger to human and animal health
Biogas is highly flammable => danger of explosion etc.
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MWM Company Presentation Page 36
Applications
Landfill Gas
1 - Waste; 2 - Gas wells; 3 - Leachate water collection system; 4 - Landfill gas extraction & treatment system; 5 - Flare; 6 - Containerised reciprocating gas engine; 7 - Transformer; 8 - Water pipes; 9 - Power distribution network
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MWM Company Presentation Page 37
Applications
Landfill Gas – Production
0
20
40
60
80
100
2 Weeks 2 Months 2 Years 10 Years >10 Years
Gas composition [Vol%]
aerobic
ferment.
anaerobic
acid
ferment.
anaerobic
unstable
methane ferment.
Phase 1
N 2
O 2
H 2
CO 2 CH 4
Anaerob., stable methane ferment.
Phase 2 Phase 3 Phase 4
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MWM Company Presentation Page 38
Applications
Landfill Gas – Benefits
If properly extracted and energetically utilised, landfill gas offers a wide range of benefits:
Protection of environment from a dangerous greenhouse gas such as CH4
Avoidance of unpleasant smell
Improvement of local air quality
Reduction of possible human health risks
Replacement of emission-intensive fossil fuels for heat & power production
Additional financial revenues from electricity (and ev. heat) sales etc.
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MWM Company Presentation Page 39
Applications
If landfill gas escapes uncontrolled into atmosphere it poses serious threats
Landfill gas significantly contributes to global warming
Landfill gas hampers rapid recultivation of the landfill and damages vegetation in nearby areas
Landfill gas is very flammable and can easily migrate, thus posing a serious threat of explosions to nearby residential & industrial areas
Landfill sites can pollute groundwater etc.
Landfill Gas – Dangers
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MWM Company Presentation Page 40
Agenda
Profile
Key Figures
Products
Applications
References
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MWM Company Presentation Page 41
References
Segment: Natural Gas
Chowchilla, California, USA
16 x TBG 632 V16, Natural Gas, 52 MW
AMD, Dresden, Germany
9 x TCG 2032 V16, Natural Gas, 34 MW
Meirama, Spain
6 x TBG 632 V16, Natural Gas, 22 MW
Pattonville, Ludwigsburg, Germany
1 x TCG 2020 V20, Natural Gas, 2 MW
Munich International Airport, Germany
2 x TBG 632 V16, 7 MW
Mangga Dua Square, Indonesia
8 x TCG 2020 V20, Natural Gas, 14.7 MW
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References
Segment: Special Gases
Coking Plant, Italiana Coke, Liguria, Italy
9 x TBG 632 V16, Coke Oven Gas, 25 MW
Coal-Mine, Pniowek, Poland
2 x TBG 632 V16 + 1 x TCG 2032 V16,
Mine Gas, 11 MW
Emschermündung Sewage Plant, Germany
4 x TBG 620 V16 K, Sewage Gas, 5 MW
Budenheim Landfill, Germany
3 x TCG 2016 V12 K, Landfill Gas, 1.4 MW
Bramberge, Germany
2 x TBG 616 V16 K, Flare Gas, 1.2 MW
Biogas Plant, Gaarestrup, Jütland, Denmark
1 x TBG 616 V16 K, Biogas, 647 kW
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References
Segment: Greenhouses
Delta Nutsbedrijven B.V., Holland
12 x TBG 620 V16 K + 4 x TCG 2020 V20, Natural Gas, 25 MW
G&G Flowers - Gameren, Holland
2 x TCG 2020 V12
Wordragen - Bruchem, Holland
1 x TCG 2020 V16
Van Rijn Rozen en Paprikaaweker – De
Kwakel, Holland
3 x TCG 2020 V20
Seesun - Kapelle, Holland
12 x TBG 620 V16K, 4 x TCG 2020 V20
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References
Segment: Diesel
Coober Pedy, Australia
8 x TBD 616 V12, Diesel, 4.4 MW
Lukoil Nachodka, Russia
2 x TBD 616 V16, Diesel, 1.3 MW
Toulouse, France
6 x TBD 620 V16, Diesel, 10 MW
Auckland Hospital, New Zealand
1 x TCD 2020 V16, Diesel, 2 MW
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Thank you for you attention!
Contact:
Ilir ILIRI, MSc.
Phone +43 5242 21300 216
Fax +43 5242 21300 616
Mobile +43 699 18427 216
eMail [email protected]