Street Uzinei no.1, 617410Savinesti – Neamt, RomaniaComercial register: J27/27/1991 VAT – ID: RO 2662292Tel: +40-(0)233 281568 ; +40-(0)233 281207 Fax: +40-(0)233 281833 www.comes.roE-mail: office@comes
COMES SA
Leading manufacturer of pressure equipment for chemical, petrochemical, oil refining industries
Gheorghe Caranfil Street no.3, 617410Savinesti – Neamt, RomaniaTel: +40 (0)233 280 601Fax: +40 (0)233 280 585www.comes.roE-mail: [email protected]
COMES COMES
COMES Index COMES Values
Index
Values....... ........................................................................02
General presentation..................................................03
History.......................................................................04
Manufacturing Capability.............................................05
Quality...............................................................................06
Target Industries............................................................07
Products and Equipment...........................................09
References....................................................................21
COMES Index COMES Values
Values
Tradition & Experience
With over 35 years of experience in producing pressure vessels, COMES ensures manufacture in compliance with customers’ requirements. We gained wide experience in providing specific solutions with distinct advantages in cost and performance for our customers.
Customer Value Creation
We aim to create long-term relationships by ensuring maximum satisfaction to all our customers and by consistently generating value.
Quality & Professionalism
We are a reliable partner, creating value through outstanding service, quality standards, technical capacities and high-performance operations. Our customers benefit from a specialized team, always concerned to satisfy the most exigent client requirements.
Respect for the Society, Economy &Environment
We answer our customers’ requirements and expectations by promptly of-fering qualitative products and services, without harming the environment, health and safety. We are concerned to find the best technique to create the right balance between customer satisfaction and minimizing environ-mental impact.
Honesty & Integrity
We practice the highest ethical standards in all our transactions. We promote transparent, reliable, open relationships and treat each client according to COMES values.
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COMES COMES
General presentationCOMES is one of the leading Romanian suppliers of pressure vessels and equipments for oil & gas, chemical/petrochemical and nuclear industries. Our mission is to answer our customers’ requirements and expectations by promptly offering qualitative products and services, without harming the environment, health and safety.
With its 40 years of experience, COMES offers professional services and equipment in compliance with customers’ requirements, using one of the latest available technologies in the area, without harming the environment, health or safety.
COMES is qualified to manufacture a wide range of products of the following types: heat exchanger; tube bundle, air cooler; tank and pressure vessel; boiler; column; condenser; reactor; deaerator; preheater; drum; skid-units; two-three phase separator; pump body.
The services and solutions provided by our company to our client portfolio are: mechanical design of pressure equipment, heat treatment (post weld), repair of pressure equipment.
COMES is a reliable partner, adding value through its outstanding service, quality standards, technical capacities and high-performance operations. Our customers and partners benefit from a team of specialists, interested in continuously diversifying and optimizing the production facilities and the business processes.
Our future strategy consists in further expansion of our production within the oil & gas industry on the external market, following a concentric diversification of our portfolio. We aim to become the first option among the Europe-an manufacturers of pressure vessels.
General presentation
COMES COMES
History1977 Establishment of the Mechanical Plant of the Chemical Complex of Synthetic Fibres and
Yarns Savinesti.
1991 Registration as joint stock company according to the government law and changing its name to COMES Savinesti (Mechanical Company of Special Equipment).
2003 Becoming part of Conex Industrial Group.
2004-2005Performing major steps in quality management and receiving Quality Management System Certifications (EN ISO 9001:2000; AD 2000-Merkblatt HP 0, TDR 201, AD 2000-Merkblatt HP 100R und DIN EN 729-2, 97/23 EC; EN 14001:2005; OHSAS 18001:2004).
2009 Receiving U stamp certification issued by Hartford Steam Boiler Inspection – USA.
2015Completion of an investment program (CAPEX > 2 mil. €), co-financed by the EU,consisting in the modernization of the workshops and the purchasing of advanced technological equipments & software programs.
2017-2020Initiation of new investment projects that pursue further developments of our production capabilities - building of a new manufacturing line, designed for the production of equipment up to 100 tons and for the usage of special materials (Titanium).
History
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COMES Capability COMES Quality
Manufacturing CapabilityMechanical processing shop:• Machining of parts with diameters up to 1000 mm and
lengths up to 5000 mm, on normal lathes.• Machine workings on carousel lathes of parts with
diameter up to 4300 mm and heights up to 2000 mm.• Machine workings on horizontal milling and boring
machines.• Portal milling machine of parts with lengths up to 5000
mm, width of 1600 mm and heights of 1200 mm.• Machine morkings on universal milling machine.• Machine workings on drilling machines up to 2000 mm.• Machine workings on radial drilling machines.
Primary sectors:• Oxy-gas cutting thickness up to: 120 mm.• Plasma cutting thickness up to: 45 mm.• Mechanical cutting.• Heat treatment post welding in furnace with 6 diesel
burners, dimensions: 12000 x 5000 x 3750 mm.• INDUCAL Installation – revealing installation by medium,
frequency (2800 Hz).
Test Laboratories:• Nondestructive tests: RT, UT, PT, MT. • Destructive tests: stretching tests, bending tests, hard-
ener tests and resilience tests.
Boiler shop:• Plate bending on ABKANT for max. thickness of 16 mm.• Plate Roll machine: type SERTOM MODEL for max. thick-
ness of 63 mm.• Tube bending at various radius and spatial angles for diameters ranged between 16 and 60 mm. • Tube expanding in tube sheets using electrical equip-
ment control of torque during the expanding and stop at a preestablished time, for tubes with diameters ranged between 12 and 108 mm and thickness between 1.5 and 4.6 mm.
Assembly through welding procedures:• MMA (SMAW) manual welding with shield electrodes.• TIG (GTAW) manual welding in inert gas • medium.• GTAW automatic orbital welding in pipe tube• plate.• SAF (SAW) submerged arc welding.• MIG-MAG (FCAW) welding wire for gas
shielded inert and active.
Surface protection:• Free blasting operations with metal grains, grid or electro
corundum. • Painting operations using AIRLESS equipment.
• Pickling& passivation.
Software Tools• PV ELITE, AUTOCAD, ZWCAD;• Solid Works Simulation Professional; Solid Works Standard; • SANT’AMBROGIO DESIGN SOFTWARE – EN13445, AD200, ASME code;
• AXIS VN12 – Structural calculus; CC-STEADY STATE, CC-THERM, C.
COMES Capability COMES Quality
QualityCertifications and authorisations:• Management System Certification EN ISO 9001: 2015• Environment System Certification EN ISO 14001:2005• Health & Safety System Certification EN ISO18001:2008• Design & Manufacturing Pressure Equipment acc. to Directive 2014/68EU • ASME “U” Stamp Certification• AD2000 HPO, EN ISO 3834-2 Certification
Available examinations:
• Radiographic examinations
• Ultrasonic examinations
• Ultrasonic examination of forging and casting
• Ultrasonic thickness measurement
• Penetrant liquid examination
• Magnetic particle examinations
• Mechanical testing: tensile, impact, hardness, resilience, metallographic analyzes, etc
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COMES Target Industries COMES Target Industries
• Heat Exchangers • Tube Bundles • Tanks • Columns• Condensers• Reactors• Deaerators• Skid Units• Coils
• Pressure Vessels • Heat Exchangers • Venting equipments • Steel Structures • Barrels • Forgings Parts • Hydraulic Cylinders • Heat Treatment Services
• Hot Water / Steam Boiler: biofuel, wood, shells, sunflower, gas, CLU
• Preheaters, Boilers • Associated equipments for power plant:
scrubbers, expansion vessel, chimney, piping, bunkers, feed screw, feed vessel
Petrochemical and Refining Industries
Nuclear Industries
Power industries/ Thermal Plants
COMES Target Industries COMES Target Industries
• Air Coolers • SKID Units • Tanks • Vessels• Two/Three-phasic Separators
• Oven Cover • Skip Grab • Shaft, Rods, Pistons (rams) • Clips • Various Steel Items
• Bond piping; • Conveyors; • Steel structure with machining; • Chimney with platform; • Bene-skip, ladle roof, lifting device
Gas Industries
Steel & Iron Industries
Metallurgical & Concrete Industries
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COMES COMES
Heat Exchangers
To achieve the technological processes of heat transfer from one heat agent to another, COMES can manufacture various items, under the generic name of heat exchangers, namely: • Preheaters;• Coolers;• Condensers;• Vaporizer;
• Economizer
Technical characteristics:• Diameter: 5500 mm; • Pressure: 200 bars; • Weight: 60 t.;• Length: 20 m.;
• Shell thickness: 63 mm.
Products & Equipment
COMES COMES
Materials:
• Carbon steel;• Stainless steel;• Duplex/Superduplex;• Cu-Ni alloy;• Clad steel (stainless, monel).
Products & Equipment
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COMES COMES
Tube Bundles
The often replaced parts of a heat exchanger are the tube bundles. Depending on the constructive type of the heat exchanger, tube bundles can be:
• With floating head;• Tube bundle U type;• Tube bundle with stationary tube plates.
Technical characteristics:• Diameter: 3500 mm.; • Pressure: 150 bars; • Weight: 60 t.; • Tube diameter: Ø12 up to Ø76 mm;• Tube Plate thickness: 220 mm.
Products & Equipment
COMES COMES
Air Coolers with Fin TubesThey are heat exchangers used in chemical and petrochemical industries, in heat transfer processes with technological function of condenser or vaporizer. The coolers are made of tube bundles, arranged in bays, with two or more fans, mounted on a steel structure.
The fin tubes which ensure the heat transfer can be manufactured by extruded or embedded fins, from:
• Carbon steel and aluminium fins;• Copper and carbon steel fins;• Stainless steel with aluminium fins, etc.
Technical characteristics:• Diameter: 5500 mm; • Pressure: 200 bars; • Weight: 60 t;• Shell thickness: 63 mm.
The main parameters which define these heat exchangers are:• Number of horizontal or vertical row;• Total surface of heat transfer;• Air flow free surface;
Products & Equipment
COMES COMES
For storage or transport of liquid or gaseous fluids such as basic, intermediate or final material, COMES SA manufactures a large range of items.The tanks, due to technological processrequirement, could be:
• Working at atmospheric pressure; • Working under pressure or vacuum;
Constructively, the items can be mounted horizontal or vertical.
Technical characteristics:• Volume: up to 200 mc;• Diameter: 5500 mm; • Pressure: 200 bars; • Weight: 60 t.;• Shell thickness: 63 mm.
Tanks & Pressure Vessels
Materials:• Carbon steel;• Stainless steel;• Duplex/ Superduplex;• Cu-Ni alloy;
• Clad steel (stainless, monel).
Products & Equipment
COMES COMES
Separators & Filters
• two-phasic• three-phasic
COMES manufactures gas separators for separating the methane from the water, and also two-phasic/ three-phasic separators for separating the oil from the water and the gas.
This are horizontal or vertical tanks especially designed to be used in the gas & oil industry.
Gas separators are mechanical devices designed to remove and collect the solid and liquid impurities existing in the gas flow and to protect pipes, equipment and devices that may be damaged because of contaminated gas.
In the case of gas separators (two-phasic), separating is made by means of demister.
In the case of gas-oil-water separators (three-phasic), separating is made by means of chicanes, demister or coalescer.
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Products & Equipment
COMES COMES
Columns are chemical equipments used in fractionation, distillation, adsorption operation, etc, during technological process. Depending on the way the phase contacts are made, columns are classified in:
• Contact elements continuously disposed – regulated form or other filling; • Contact elements discontinuously disposed –
with trays; • Without contact elements – with film or pulverising.
Technical characteristics:• Diameter: 5500 mm; • Pressure: 300 bars; • Weight: 60 t. • Shell thickness: 63 mm;• Length: 30000 mm.
Materials:• Carbon steel; • Stainless steel; • Duplex/ Superduplex• Cu-Ni Alloy; • Clad Steel (stainless, monel).
Comes SA manufactures trays for columns:• With bells;• With valves;• Sieves type as technical specifications.
Columns
Products & Equipment
COMES COMES
Pump Bodies
Pump Bodies are subassamblies especially designed to be used in the gas & oil industry.
We are qualified to manufacture the following items:
• Discharge head;• Motor stool;• Column pipe;• Coupling guard;• Adapter;• Shell; • Bearing braket.
Materials:• Carbon steel; • Stainless steel; • Duplex/ Superduplex.
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Products & Equipment
COMES COMES
Skid units & CoilsCOMES offers custom-built skid units for a variety of applications. The process equipment include structure, vessels, pumps, filters, heat ex-changers, interconnecting valves and fittings, as required. All equipment can be fully skid mounted with instrument/ electrical connectors and control panel.
Advantages of the skid-mounted units include:• Compact design- it requires small space;• Completely integrated process, including local
or remote control-system- it prevents com-patibility problem common with the assembly of separate component systems;
• Pre-assembled - it minimizes the installation costs;
• Easily transported and installed- use it where it is most needed.
Coils for process heaters are used throughout hydrocarbon and chemical processing industries such as refineries, gas plants, petrochemicals, chemicals and synthetics, olefins, ammonia and fertilizer plants. Coil heaters are divided into two parts: heating zone and evaporation zone. Each zone includes several sections with a fixed value of diameters and the number of pipes.
Products & Equipment
COMES S.A. COMES S.A.
Europe & CIS• FlowserveGmbH;• BertschEnergy; Austria
• TessenderloKerley; Belgium
• JSCMozyrOilRefinery;• GOMELChemicalPlant; Belarus
• NesteOilOyjPorvooRefinery;• NesteJacobsFinland; Finland
• TOTALFrance-RaffinerieLaProvence;• LeGasIntegral;• RealtecGroupe;• SGLGroupCarbon;
France
• GEAWiegandGmbH;• BilfingerEMSGermany;• FAUDIGmbH;• KremsmuellerGmbH;• SGLCarbonGmbH;• WeathefordGmbH;
Germany
• SpXFlowTechnologyDollinger Irland
• AmecFosterWheeler;• TM.P.S.p.a.TermomeccanicaPompe;• TurbodenSrl;• DanieliSpa;
Italy
• KazMunaiGasAtyrauRefinery; Kazakhstan
• ORLENLietuva; Lithuania
• IndoramaEuropeBV; Netherlands
• OMVPetromPetrobraziRefinery;• LukoilPetrotelRefinery;• EuroGasSystems;• AmromcoEnergy;• NuclearPlantCernavoda;
Romania
• SCTogliattiazotRussia;• JSCOILTRANSPORTIGCOMPANY“TRANSNEFT’;• Metalloinvest–OEMKMetallurgicalPlant;• MMCNorilskNickel.
Russia
• NaftnaIndustrijaSRBIJEA.D.Pancevo&NisRefinery;• NoviSad. Serbia
• EwathermAG; Switzerland• PeerlessEuropeLimitedUK; UK
Foreign References
Foreign references
COMES S.A. COMES S.A.
Middle East & Asia• WESTDELTACo.;• LMGInternational. Egypt
• GeneralCompanyforChemicalIndustryLibya; Lybia• ZADCORefinery;• AbuDhabiOilRefiningCompanyTakreer;• RUWAISFertilizerIndustries;• PetrofacEmirates.
UAE
• AdenRefineryCoYemen; Yemen
• JordanPetroleumRefineryCompany;• JordanPhosphateMines. Jordan
• EmhartMalaysia Malaysia
• PortHarcourtRefiningCompany Nigeria
• OmanOilCompany Oman
• QatarVinylCompany;• QATARPETROCHEMICALCOMPANYQapco; Qatar
Foreign References
Street Uzinei no.1, 617410Savinesti – Neamt, RomaniaComercial register: J27/27/1991 VAT – ID: RO 2662292Tel: +40-(0)233 281568 ; +40-(0)233 281207 Fax: +40-(0)233 281833 www.comes.roE-mail: office@comes
COMES SA
Leading manufacturer of pressure equipment for chemical, petrochemical, oil refining industries
Gheorghe Caranfil Street no.3, 617410Savinesti – Neamt, RomaniaTel: +40 (0)233 280 601Fax: +40 (0)233 280 585www.comes.roE-mail: [email protected]
COMES COMES