CPRI Approved Low Voltage Panel Builder&
Harmonic and Energy Auditor
COMPANY PROFILE
Contact us:
W – 283,MIDC Indl Area,Rabale, Navi Mumbai.Maharashtra – 400 701Telefax: +91 22 27602614/15Mob: +91 900 491 7321Email: [email protected]: http://www.indiamart.com/powerconswitchgears/
- - - Solution for a Safer World - - -
PowerconSwitchgears
2
2011
Index Introduction
Product Ranges & Company Policies
CPRI Test Reportsi. 4000A short Circuit 50KA for 1 Sec
ii. 3000A Temperature Rise (Heat Run) Test
iii. IP – 55 (Ingress Protection for Out Door )
List of Projects Executed
List of Project under Execution
Manufacturing Facility
Testing Facility
Product Photographs
Harmonic Analysis & Energy Audit
Group of Companies
3
2011
IntroductionWe, the PowerCon Switchgears take this opportunity to introduce our self as a well
growing LV Panel Board Manufacturing Company managed by a team of professionals
having a distinction of completing prestigious projects all over Maharashtra & Outside within
specific time frames.
M/s. PowerCon Switchgears Main office is based in NL – 6 / 8 / 6, Sec – 15, Nerul, Navi
Mumbai, which is a sister company of M/s. Ismath Industries, Ismath Engineering &
T.A Contractors established in 2003. The Parent Company engages in all type of Fabrication
works (M.S & S.S) and has undertaken numerous engineering contracts with various reputed
Clients in the state. These projects are a testament to the quality and diversification in the
services provided and is the foundation upon which the company has created a successful
business built primarily on Client satisfaction.
M/s. PowerCon Switchgears is a Loyal Panel Board Builder. The company engages in
Design, Manufacturing & Testing of all kind of Electrical low voltage Panel boards that are
built to international standards (IEC or Equivalent). The Switch boards are designed in house
by our professional team of engineers.
Our Factory covers an area of 6000 sq feet, which is fully equipped to facilitate the various
requirements for the low voltage switchgear and control panels for building and industrial
sector.
Our Product Range:
1. P.C.C – Power Control Centre up to 6300A
2. MCC – Motor Control Centre with various types of starters – VFD, Soft
Starter, Star-Delta & DOL Starters
3. SDB – Sub Distribution Boards
4. FDB – Final Distribution Boards
5. Power Factor Banks – APFC Control Panel with Harmonic Filters
6. AMF – Auto Mains Failure / ATS – Auto Change Over Panel
7. Meter Cabinet, Feeder Pillars & Street lighting control panel
8. Bus Duct / Rising Main
4
2011
The Main Motive of PowerCon Switchgears is to ensure customer satisfaction by providing
premium quality panel boards with a full warranty for maximum performance. The assembled
components are acquired from top range manufacturers. More over a qualified team of
specialists ascertain a prompt and excellent after sales service whenever required. This
includes any future upgrades, replacements and modifications
VisionTo provide the region with premium quality panel boards which are safer, energy efficient,
reliable & cost effective to meet the ever changing market needs.
MissionOur primary mission is to provide a dedicated services and a high standard of workmanship
that will add to the value of the projects and will meet, satisfy & exceed specified
requirements & expectations of our clients.
Core ValuesThe company’s management philosophy is based on teamwork and partnerships coupled withclear personal responsibilities for the delivery of our business objectives. We constantlystrive to be the leader in our chosen markets and believe that success can be achieved bydelivering consistently excellent services to every customer. These principles will guide us tosucceed in our projects and will serve us well ahead into the future; from site execution toproject management and ultimately to fulfill the client’s desire.
Dedicated PeopleOur people are the soul of our company and we are confident that these committedworkforces, operating in a creative, dynamic and rewarding environment will help us grow togreater heights.We nurture our people by constantly providing the right motivation to encourage them toperform their duties. To help enhance their skill set and knowledge, integrated training anddevelopment programs are conducted periodically, for all personnel at all levels.
Our Business Approach
We are committed to effectively and efficiently solve the client’s problems when it involvesvalue engineering and local Authority requirements. Because, the sooner we help our clients,the faster it is for them to get on with project. We do this to make “ease of executing theproject” a reality, not a mere slogan on the wall.
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2011
List of Major Projects ExecutedCLIENT / PROJECT DESCRIPTION
ASHWINI INFRA DEVELOPMENT PVTLTD
MAIN PCC with 250 KVAR CAPACITORBANK @ MAHAPE
AJE INDIA LTD4000A BUS DUCT – 85 Mtrs @ RASAYANIwith Site Installation
BURMACO LTDMCC with 165 KVAR CAP BANK @TURBHE
AJUVANI CRUSHING PLANTMCC with 180 KVAR CAP BANK @MAHAPE
CHAVAN KHADI KENDRA MCC with 275 KVAR CAP BANK @ LATUR
TURBHE POLY CANS PVT LTD1250A POWER DISTRIBUTION BOARD @TURBHE
TITAN CRUSHER MACHINING CO800A POWER DISTRIBUTION BOARD withCAP BANK @ PATALGANGA
ZENITH TINS PVT LTD400 KVA AMF PANEL with OUTGOING’S@ NERUL
ZENITH TINS PVT LTD 250A SUB DB – 2 Nos @ NERUL
SM ELECTRICALS @ MILLENIUMBUSINESS PARK 1250A C/O PANEL @ MAHAPE
RAIGAD CHEMICALS LTD MAIN MCC PANEL with CAP BANK @ GOA
RATNAGIRI CHEMICALS LTD MCC PANEL @ CHIPLUN
VAMSHI CHEMICALS LTD SOFT STARTER CONTROL PANEL – 4 NOS
MCS ELECTRICALS / BAHULEKAR &ASSOCIATES
HYDE PARK @ KHARGHAR
MCS ELECTRICALS / BAHULEKAR &ASSOCIATES KESAR EXOTICA @ KHARGHAR
16
2011
VAMSHI CHEMICALS LTD4 x 5000A POWER DISTRIBUTION BOARDFOR BARABUNKI (PANEL LENGTH – 26
MTRS)
JSIL CO @ SANPADA 180 KVA AUTO CHANGE OVER PANEL
MCS ELECTRICALS SHREE SAWAN INFOTECH @ TURBHE
MCS ELECTRICALS GLOMAX MALL @ KHARGHAR
SUVAS ELECTRICALS – SEAWAGEWATER PLANT
MCC PANEL – 4 NOS
MCS ELECTRICALS / BAHULEKAR &ASSOCIATES GREEN VALLY TOWER @ NERUL
SONAL ELECTRICALS / AMRUT STONECRUSHING
1600A MCC PANEL WITH 400 KVAR APFC@ TURBHE
List of Projects under Execution
CLIENT / PROJECT DESCRIPTION
SUNRAJ CORRUGATORSMAIN LT PANEL WITH 100 KVAR
APFC
BHAVKHALESHWAR MANDIRTRUSTZ
BHAVKHALESHWAR MANDHIR@ PAWANE MIDC
MCS ELECTRICALS /BAHULEKAR & ASSOCIATES
SHAH HEIGHTS TOWER @KHARGHAR
HINDUSTAN DORR OLIVERLTD
SEA WATER REVERSE OASISPLANT @ TUTICORIN
17
2011
SONAL ELECTRICALS / TITANENGINEERING STONECRUSHING PLANT
2000A MCC PANEL WITH SOFTSTARTERS WITH 550 KVAR
CAPACITOR BANK
SONAL ELECTRICALS / TITANENGINEERING STONECRUSHING PLANT
CONTROL DESK – STONECRUSHING PLANT
SHREE LAXMI ELECTRICALS /(WESTERN CHEMICALS)
1250A PCC with CHANGE OVER &MCC PANELS
Manufacturing Facility
Fabrication:
NC Hydraulic Bending Machine NC Hydraulic Shearing MachineUp to 8 mm Thickness – 2 Nos with 160 Ton Capacity – 2 Nos
Machine Description Make Qty
NC HYDRAULIC SHEARINGMACHINE
(160 Ton & 110 Ton Capacity)TRIMANS – NUGEN
INDIA
2 Nos
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2011
NC HYDRAULIC BENDINGMACHINE
(Up to 8mm Bending Capacity)TRIMANS – NUGEN
INDIA
2 Nos
Hydraulic Power Press (30 Ton) FREDRIC 3 Nos
CO2, ARC, ORGAN WeldingMachine
REPUTED 12 Nos
No of Employees3 Supervisor, 16 Technical
& 22 Non TechnicalEmployees
Electrical Assembly:
Machine Description Make Qty
HYDRAULIC POWER PRESSFOR BUSBAR BENDING &
PUNCHING) TRIMANS1 No
HYDRAULIC BUSBARBENDING MACHINE UP TO
200 X 12 MM SIZE) LSC – RIDDHI SIDDHI1 No
BUSBAR CUTTINGMACHINE
DEWALT 2 Nos
19
2011
Testing Facility
Near Future Plan on Testing Facility on our Factory:
Primary Injection Test Secondary Injection Test Heat Run Test
Item Description Make Qty
0 - 5 KV / 100mA HIGHVOLTAGE BREAKDOWN
TESTERNEUTRANICS 1 No
1000V INSULATION TESTER(MEGGER)
NIPPON 1 No
DIGITAL CLAMP MULTIMETER
MECO 2 Nos
CONTINUITY TESTER STANDARD 2 Nos
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2011
Our Product Photographs
M.C.C with APFC Panel P.C.C with APFC Panel
Indoor type APFC Panel PCC – Breaker Distribution Panel
22
2011
Harmonic Analysis & Energy Audit
We conduct Harmonic Analysis and Energy Audit to Electrical networksystems and provide Complete Solution for industrial, Commercial & Utilityin order to improve power quality through reactive power compensationand harmonic control.
Electricity Act 2003: Energy Audit must for HT customers
How can we move towards systematic Energy Conservation
Does Energy Conservation in your electrical installation generateHarmonics?
Are your Equipments & Electrical systems getting affected due toHarmonics?
Are you ready to pay penalties for generating Harmonics?
Are your neighbors generating Harmonics which are affecting yoursystems?
Complete Solution Package
Measurements of Harmonics and Energy Audits in electrical systems
Design & Recommendation of Tailor-made Power Solution to the PowerQuality problems
Designing, Manufacturing, Testing & Commissioning of product to achievepower quality improvement through system measurements
23
2011
What is Harmonic?The harmonic is defined as one of the components obtained from the breakdown ofa periodic wave in the Fourier series. The order of a harmonic is further defined asthe ratio between the frequency of the harmonic and the fundamental frequency ofthe periodic wave considered. Harmonic is current or voltage that appear on theelectrical power system as a result of non-linear loads. A frequency that is integermultiples of the fundamental frequency of 50 Hz, the 3rd harmonic is 150 Hz, the 5th
is 250 Hz etc. Harmonic Frequencies in the power grid are a frequent cause ofPower Quality problems. Harmonic frequencies from 3rd to 25th are the most commonrange measured in Industries.
+ + =
50 Hz 5th (250 Hz) 7th (350 Hz) Distorted curve
Where do Harmonics Come from?Most types of equipment common in electrical systems today generate
harmonics:
Equipment containing electronics that control other apparatus, e.g. variablespeed drives, soft starters, static compensators, rectifiers, etc.
Arc furnaces In certain cases, transformers, reactors and rotating machines. Office / Home electronic appliances
Harmonics are not only found in industrial networks. They can also spread intothe distribution network and cause problems for other power users.
What problems can Harmonic cause?
Increased losses, e.g. machines will operate at increased temperature andcan be overheated
Increased consumption in electric bills due to high copper and iron losses –KW & KWH
24
2011
Resonance problems between the inductive and capacitive parts of the powernetwork
Malfunctioning of control systems since electronic meters, relays, etc. arematched to the fundamental frequency
Overloading of capacitors, leading to malfunctioning and premature aging
Interference with telecommunications and computers
Disturbances in ripple control systems
High currents in neutral conductors
Designing a harmonic Filter
A harmonic filter usually consists of a capacitor which is connected in series with areactor. The components are dimensioned to create a series resonance circuit for arequired frequency. A harmonic filter works like a short circuit at one or morespecified frequencies. We can help you to calculate and design filters which willreduce interference and interruption on your network. The various functions that aharmonic filter performs are enumerated as follows
Reduces neutral currents Reduces transformer loading Enhances system protection Minimizes impact on distribution transformers Reduces local neutral to ground voltage Lowers peak phase current/average phase current Increases system capacity Improves power factor on non-linear loads Reduces total harmonic distortion Improves phase current & Voltage balance
25
2011
Tailor made solutions – Each plant needs its own
Thorough know-how and experience is required to design harmonic filters properly.Each plant is unique and needs its own special technical solution. Both system andcomponent know-how are essential to find the optimum solution in each individualcase. An important component in the filter is the capacitor. Since it copes with thewhole harmonic content, it must be designed with the greatest care.
What do PF Capacitors have to do with Harmonics?In an industrial plant containing power factor correction capacitors, harmonicsdistortions can be magnified due to the interaction between the capacitors and theservice transformer. This is referred to as harmonic resonance or parallel resonance.It is important to note that capacitors themselves are not main cause of harmonics,but only aggravate potential harmonic problems. Often, harmonic-related problemsdo not show up until capacitors are applied for power factor correction.
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2011
Fact Sheet for Harmonic Audit
Pre-requisitesWe required the following details at the time of Auditing
Single line diagram of plant showing the power distribution to differentconnected equipment.
Last 6 months electric bills showing Max demand, tariff & PowerConsumption
Company representative who knows about the power distribution ofplant should be available with our Engineer at the time of Audit
Instrument used for harmonic audit
Harmonic analyzer – Oracle 3Ph 4 Wire System, Trinity Make Current probe 0 - 9999A Programmable CT Ratio
General Terms
1 – 5 days required to conduct the audit depends with size of the plant
Harmonic audit report shall be furnished within 5 working days
Reference standard IEEE 519 – 1992 International standards forHarmonics
Contact Us for a Free Consultation on How We Can Help You with YourPower Quality Audit Needs.
27
2011
Ismath Group of Companies
M/s. Ismath IndustriesIsmath Industries is Parent company of all the group of companiesestablished in 2003 with the capital investment of Rs. Two Lakhs and 3Employees including the Managing Director. Now the Parent Companyown 3 Sub Companies Ismath Engineering, PowerCon Switchgears &TA Contractors which has more than 50 Employees in the group. TheFollowings jobs are under taken by Ismath Industries & Engineering
All type of Electrical Panel board Fabrication
All type of CRCA sheet metal work up to 6 mm thickness
Elevator body manufacturing & assembling as per the design
SS & Aluminium Fabrication includes SS Tank
Conveyor parts work & SS / MS Buckets
Bus Duct, Cutting, Bending & Punching Job works
M/s. Ismath EngineeringIsmath Engineering also handles same kind of jobs as above in anotherunit R-888, MIDC, Rabale.
M/s. T.A ContractorT.A Contractor undertakes all type labour works which includes MS &SS sheet cutting, bending & punching up to 6 mm sheet thickness
Thank you very much for your valuable time for viewing ourcompany details and we are looking forward to receive yourenquiries for the same