346-6, Auto-Valley, Maegok-dong,Buk-gu, Ul-san, Zip 683-420, KoreaTEL. +82 (0)52 298 4441FAX. +82 (0)52 298 4442e-mail : [email protected]
http://www.mtkiw.com
Company Profile
UNLIMITED TOOLING SOLUTION
Gat,No66,Khandala-Lonand Road, At-Ahire, Tal-Khandala, Dist-Satara 412802TEL. +91-7709153712
e-mail : [email protected]@mtkiw.com
MTK Tooling & Engineering Pvt,. Ltd.
Company History
1987.05 Established [Korea Model]
2001.01 Obtained the ISO 9001 Certificate
2004.11 Awarded [Best Mold Manufacturer of the Year] from Minister of Industry and Source
2006.01 Expanded New Factory ( Auto –Valley, Ulsan)
2005.10 Obtained [Supply Quality ] from Hyundai-Kia Motors
Land : 4,975 ㎡
Building : 3,970 ㎡
Personnel : 50 Persons
Main Product
INSTRUMENT PANEL MOLD
BUMPER MOLD
DOOR TRIM MOLD
CONSOLE MOLD
PILLAR MOLD
GRILLE MOLD2007.12 A patent is granted for ‘ARC Spray Tooling’.
Quality Mould
AIRBAG COVER MOLD
1. Good Quality Part Product
2. Shorten Cycle Time
3. Durability
Company Status – ULSAN, Headquarter
2009.07 Established Indian Tool Room “MTK Tooling & Engineering Pvt., Ltd. AIRVENT MOLD
2009.12 Awarded [Best Small Enterprise Exporter of the Year] from President of Republic of Korea.
2010.12 Awarded [300million $ Exporter Tower of the Year] from President of Republic of Korea.
LOCATION Ulsan Pyeongtaek India
LAND ( m2 ) 4,975 9,900 12,170
BUILDING ( m2 ) 3,970 4,000 1,620
Machine CNC 7 5 3
EDM 3 0 2
CAD (CATIA, UG) 6 5 8
Main Product
Injection Mold- Bumper - Instrument Panel- Door Trim- Console- Front End Module- Fender outer
Pu Foaming MoldVacuum MoldPrototype IP Assembly
Injection Mold- Console-Pillar-Glove Box
Persons 50 50 60
Tool-shop Status
Domestic
20%
Japan19%
EU5%Malyeisia
8%
India45%
USA3%
Customers Rate
Major Customer - ULSAN
Ability to design and manufacture a broad range of plastic injection molds made by- CAE(Mold Flow, Moldex 3D)- 3D Mold Design(UG, K-Mold)- Expertise in automation and hot runner molds- Alliances with various tool designing resources
Full range of manufacturing facilities, carrying out rapid and precision machining - 3m × 2m × 1.3m / 12,000 rpm Horizontal MCT - 5Axis,12,000 rpm Machining Center- 30 ton Crane- 400 ton Die-Spotting Press
Dual step CAM progress for optimized machining mold surface( 1st Step - WORK NC / 2nd Step - NC BRAIN )
Full range of tryout presses- 40 ton to 3,000 ton
Skillful mold maker’s craft ship and standard tooling systemcarry out reducing manufacturing cost and improving delivery
Competitive Cost and Lead-timewith High Quality by FMEA & ERP System
HighQuality
LowCost
On TimeDelivery
Competitiveness
Instrument Panel Mould & Child Part ( GM )
Instrument Panel mould
Instrument Panel mould
M300 - BEAT
M200 - SPARK
Door Trim ( VW )
VW POLO
• Front Door Main Frame• Front Door Middle insert• Front Map Pocket• Front Arm Rest (Trend-Line)• Rear Door Main Frame• Rear Door Middle Insert• Rear Map Pocket• Rear Arm Rest (Trend-line)• Rear Arm Rest (Comfort-line)
Bumper & Cladding, Reinforcement Mould ( M&M )
All Cladding moulds
Bumper
Scorpio
Door Trim ( REVA – MAHINDRA )
NXR - ALL DOOR TRIM SET FOR Mahindra Reva Electric Vehicles Private Limited
Tail Gate mould – 5 set
Air Vent Mould ( Side & Center ) – 28 set
XUV 500
Interior part – for new Mahindra
Dash Board (LBB – BUS) - KOREA
Top Pad(World Truck – TATA ) - INDIA
Front Grille (FS SPORT - HMC) - KOREA
Injection Mould in 2012
Instrument Panel
Instrument Panel
ConsoleQuarter Trim Mold
Injection Mold
Instrument Panel Instrument Panel
Bumper Mold
Radiator Grille
Cowl Top Cover Mold Bumper Mould
Air vent (Center Fascia)
Injection Mold
Air vent (Center Fascia)
IP Mock-up IP Module Ass’y
IP C/F Bumper C/F Compound C/F
Prototyping
Prototype & Checking Fixture
Part Name
Injection Mold PU Foaming Mold
Lead time (days)
Q’ty UnitLead time
(days)Q’ty Unit
In-Panel 105 8 Tool 90 24 Tool
Bumper 90 8 Tool Tool
Bumper Impact Beam 45 9 Tool Tool
Door Trim 50 20 Tool 60 60 Tool
Console 40 18 Tool 50 24 Tool
Pillar 35 45 Tool Tool
Precision 30 90 Tool
SMC Mold 30 12 Tool
Blow Mold 30 24 Tool
Total 234 Sets 104 Sets
Prod. Lead-Time & Annual Capacity for Mass Production Mold
Maker Model SPEC.(Stroke X,Y,Z spindle RPM) Q’ty
CNC Machining Center
AWEA LP-4021 4,000 X 2,100 X 760 / 6,000 1
Korea P. HIB-18 3,000 X 2,000 X 1,300 / 12,000 1
OKUMA MCV-A 3,000 X 1,600 X 400 / 3,600 1
OKUMA 2050 X 1060 X 800 / 4,000 1
HWACHEON 85VH 2000 X 850 X 800 / 8,000 1
HWACHEON SIRIUS-2 560 X 410 X 460 /12,000 1
OKADA 654 600 X 500 X 400 / 13,000 1
CNC EDM
SAMBON SB2500CNC 2,500 X 700 X 500(Double head) 1
SAMBON SB2500CNC 2,500 X 700 X 500(Double head) 1
SAMBON SB-100A 600 X 400 X 350 1
Drilling/Milling/Turing/Grinding 15
Die Spoting P. CMTI DSTP-3020 400TON, 3000 X 2000 1
Trial Injection Machine
HYUNDAI SPE-3000DL 3000 TON / 1950X1700 (1200) 1
TOSHIBA IS1300 1300TON / 1300 X 1340 (700) 1
DAEMYUNG DME 850E 850TON / 1200X1050 (500) 1
Main facilities(Ulsan in Korea)
Maker Model SPEC.(Stroke X,Y,Z spindle RPM) Q’ty
3D CMM DELCAM INFINITY Portable CMM, Compound Joint 1
LAYOUT M/C FUJIOKA BK-1500 4,000 X 2,500 1
3D CMM DUKIN 152010C1500 X2000 X 1200, 5 AxisTouch, laser scan type
1
Ion Nitride Heat treatment
PaTeG 7000X3300X1500/40ton, 650°C 1
Laser welding REIKO AEM200 Head turning type, 150W 1
Laser Heat treatment
EuroVision Diod type, 4Kw1
5軸高速加工機DMG DMU340P 2200 X 1600 X 1200 / 24,000RPM
B Axis swivel range ; 8°-210°1
Main facilities(Ulsan in Korea)
R&D Center Mold Shop
E.D.M(Double Head)Spec.: 2700x750x600
MCTSpec.: 3000x1600x1150
MCTSpec.: 2000x850x750
MCT(Horizontal)12,000rpmSpec.: 3000x2000x1300x400
E.D.M
Spec. : 1500×800×500
MCT 8,000rpmSpec.: 4000x2100x760
Build& Machineries
Die Spotting M/CSpec.: 400 Ton
Inj. Molding M/CSpec.: 850 Ton
Inj. Molding M/C - Spec.: 3000 TonInj. Molding M/CSpec.: 1300 Ton