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Advantages of Mechanisation of Poultry in
Pakistan through EnvironmentallyControlled Poultry Farming
Dr. Aamer Saleem
(Chief Executive)Member
Seminar & ExhibitionLivestock, Dairy, Fisheries & PoultrySind Board of Investment7 & 8 February, 2011Expo Center Karachi
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BRIEF INTRODUCTION
OF POULTRY
Poultry is the Cheapest Source of
Protein. White Meat as recommended by
doctors around the world.
Favourite of Children.
Fast Growth and Quick return.
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Poultry Meat contributes to 23.8% oftotal meat production in Pakistan
In Pakistan, poultry meat consumptionis 7 Kg per capita while in developedworld, it is 41 Kg per capita
So, it bears a lot of potential in Pakistanfor cheap meat source
Chicken Meat Consumption
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An Environmentally Controlled Broiler
Farming has made an exceptional progresssince 2002 and growing rapidly
The day old chicks (D.O.Cs) are raised for a
period of 5-6 weeks with final body weight of1.8 to 2.0 Kg
6-7 flocks can be raised within the same
house per year
EnvironmentallyControlled House
(E.C.H.)
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Around 3,500+/- E.C.H. have been
constructed in Pakistan where as 90%are in Punjab area while 10% are inother provinces.
There is a capacity of more than
7,000+ E.C.H. in Pakistan to meetwith challenges of immediate sourceof best and economical proteinavailable in Pakistan.
EnvironmentallyControlled House
(E.C.H.)
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What isEnvironmentally
ControlledPoultry House
(E.C.H.)?
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A Closed Building, LongitudinallyPreferably East to West, with
Big Exhaust Fans on West sidewhile
Evaporative Cooling Pads on Eastside along with
Automatic Feeding and Drinking
Systems Inside.
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To maintain the required temperature inwinter or summer for young birds as well asfor older birds.
To provide the heating for younger birds or toremove excess heat for older birds.
To place more birds (Increased Stocking
Density).
To minimize dust (Better Environment).
Aims of Climate Control:
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Minimal temperature fluctuations
UNIFORM air movement
BETTER feed conversion ratio (F.C.R.)
LOWER medication costs
LOWER mortality
To regulate the ventilation
Aims of Climate Control:
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VENTILATION AT A GLANCE:
Ventilation is
Moving FRESH AIRINTO a house and moving STALEAIR OUT of the house
Sending UNWANTED heat, EXCESS moisture,Ammonia OUT of the house
Limiting the buildup ofHARMFUL GASES; and
Providing OXYGEN for respiration
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House length = 400 ft.
House width = 45 ft.
Height = 09 ft.
House area = 18,000 sq.ft.Birds density = 0.6 sq.ft. / bird
Birds capacity = 30,000
Ideal Dimensionsof the E.C.H. alongwith Capacity:
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Tunnel Ventilation (EvaporativeCooling in E.C.H. for Hot Climate)
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AIR MOVEMENTS
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Requirement of Evaporative Cooling& Heating Systems
No of fans = (50 in.) Box 10/ Cone Fans 08No of pads = (2000+30) x 600 x 150 mm 50Controller = 01
Heater = (130,000 K.cal.) 01
Descriptions Qty
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CONE FAN >>
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Minimum Ventilation of ClosedHouse for Cold and Hot Climate
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Minimum Ventilation System:(also known as Cross Ventilation / Winter Ventilation)
No. of Variable Speed Fans 7or
Fixed Speed Fans 4No of Air Inlets (Vents = 1 x 0.4 M) 28Temperature Sensors 4/2
Humidity Sensor 1Static Pressure Sensor 1Controller 1
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FIXED SPEED
FAN VARIABLE SPEEDFAN
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AIR INLETS
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General Layout of Feeding andDrinking Systems
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Feeding
systemThere are 468 feedersfor 30,000 broilers which
means as there are 64birds/pan.
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Drinking system
There are 2400 nipples for
30,000 broilers which meansas there are 12.5 birds/nipple.
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Difference between Open House andEnvironmentally Controlled House
Farming
OPEN HOUSE Less Space per bird
i.e., 1-1.5 sq.ft. / bird(In 18,000 sq.ft.,18,000 +/- birds canbe placed)
Due to extremeweather inSummer/Winter, birdsare sold after 50 days
CONTROLLED HOUSE More Space per bird
i.e., 0.6-0.7 sq.ft. /bird (In 18,000 sq.ft.,30,000 +/- birds canbe placed)
Due to controlledenvironment, birds aresold between 35-40days
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OPEN HOUSE
Difficult to manage the
environment /uncomfortableenvironment
Less Weight gain
Weight at disposal 1.6Kg. +/-
Laborious FeedDistribution
Feed Wastage
Poor F.C.R.
Uneven Flock
CONTROLLED HOUSE
Controlled environment /
comfortable environment More Weight gain
Weight at disposal 1.8 -2.0 Kg. +/-
Automatic FeedDistribution
No Feed Wastage
Better F.C.R. Uniform Flock
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OPEN HOUSE
Bio-Security
None More Disease
prevalence
Mortality ratio - High
(10-20%) More Environmental
Stress
Less Hygienic Meat
More Labour
Less Yield per annum
CONTROLLED HOUSE
Bio-Security -
Manageable Less Disease
prevalence
Mortality ration - Low(5% +/-)
No EnvironmentalStress
More Hygienic Meat Less Labour
More than doubleYield per annum from
same space
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REQUIREMENTS TOESTABLISH
AN ENVIRONMENTALLYCONTROLLED
POULTRY HOUSE
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Required landAlmost 3 acres of land is required for 2 x 30,000
broiler houses (60,000 capacity)While
Almost 6 acres of land is required for 4 x 30,000broiler houses (120,000 capacity)
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Selection of site
Isolation Approach
Power supply Water quality
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Isolation and Approach for site
No poultry farm in surroundings at least within 3-km. No factory in surrounding especially rice mill. Proper way from farm to main road.
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Insulation
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Powersupply
Electric load on farm = 35 Amp.
Transformer = 35 KVA
Generator = 50 KVA
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Summary of Farm Equipment
Pan Feeding System
Spark Nipple Drinking System
Evaporative Cooling Pads
Exhaust Fans (Box / Cone)
Variable speed fans (or Small Exhaust Fans) Air Inlets (Vents)
Controller
Diesel/Gas heater
Generator
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Project cost (Rs.) +/-
Machinery& Equipments = Rs. 4,500,000.00
Generator = Rs. 1,000,000.00
Wapda and Electrification = Rs. 950,000.00
Buildings @ 475/sq.ft = Rs. 8,550,000.00
Miscellaneous = Rs. 500,000.00
Total = Rs. 15,500,000.00
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Running cost (Rs.) +/-D.O.C. Cost (30,000 birds)
@ Rs. 45.00 = Rs. 1,350,000.00Feed Cost (105,000 Kg.)
@ Rs. 34.20/kg. = Rs. 3,591,000.00
Disinfection/Medication/ Vaccination @ Rs. 10.00/bird = Rs. 300,000.00
Electricity /Diesel etc
@ Rs. 7/bird = Rs. 210,000.00
Administrative Cost
@ Rs. 35/bird = Rs. 1,050,000.00
Total: = Rs. 6,501,000.00
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Marketing
No. of Chicks placed = 30,000F.O.C. Chicks @ 2% = 600
Total Chicks = 30,600
Mortality @ 5% = 1,530
Balance Chicks = 29,070
Weight at Disposal @ 1.9 Kg. = 55,233 Kg.
Selling Price @ Rs. 135.00/Kg.= Rs. 7,456,455.00
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Profit or loss? (Rs.) +/-
Total Running Cost= Rs. 6,501,000.00Net Sale Price = Rs. 7,456,455.00Profit = Rs. 955,455.00
x7 Flock/year = Rs. 6,688,185.00
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THANKS
Sind Board of Investment
Pakistan Poultry Association(Southern Zone)