VALVES | PRESSURE GAUGES & THERMOMETER | INSTRUMENTS | STEAM TRAP & ACCESSORIES
http://www.mercoid.com.my
YOUR ONE SOLUTIONFOR ALL YOUR DEMANDINGVALVES | CONTROLS | INSTRUMENTATIONS
SINCE 1980
MERCOID GROUP
CONTROLS, INC.
ASAHI
Pneumatic Actuator, Electric Actuator, Limit Switchbox, Solenoid valve, EP Positioner, Scoth Yoke Actuator, Manual Overrride, Air Filter
Marine/ Bronze/ Ductile/ Malleable Iron Valves Gate, Globe, Check, Ball, Strainer, Sight Glass, Plug & Safety Valves.
Pneumatic & Electric Actuated Valves | (E/P Positioner, Namur Solenoid Valves, Limit Switch, FRL & Declutchable Gear Box)
Hose, Expansion Joint, Level Control Equipments, Steam Trap
API Gate / Globe / Check Valves & Strainers | API Approved Ball Valves (API 6D & 607) | Trunnion & Floating Ball Valves (Fire Safe) | (ANSI 150# to ANSI 2500#)
ISO & API Std Petronas’ Approval | PFA Lined-Ball, Plug, Butterfly, Check & Strainer | Lined & Unlined Diaphragm Valves Gate, Globe, Check, Ball Valves & Strainers
ISO 9001 & API StdDK/IS/DOUGLAS | Forged Steel Valves Gate, Globe, Check Ball Valves & Strainer | Class 800# to 4500# | Size 1/4” - 2” | Body: A105, F304, F316, LF2, F11, F51
R
H.K HAN KOOK VALVEMADE IN KOREA
TYPE APPROVAL PROGRAM
(Registered Patent Holder) (ISO-9001)Industrial & Process Valves: Gate, Globe, Check, Butterfly, Foot, Safety, Strainer, Bellow Sealed. DN15 - DN600 (PN 16 to PN 250) | Body: GG 25, GGG 40, GSC 25 & Stainless Steel.
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
Grinnell
FlowControl
HK
VALVES CERTIFICATIONS & APPROVALS
AmericanPetroleumInstitute TYPE APPROVAL PROGRAM
FORGED VALVESDOUGLAS CHERO Spa
DONG KANG METAL CO., LTD.DK
Plug
Diaphragm Butterfly LineSightGlassLine Check
Line Safety Line Butterfly
Ball
Kementerian Kewangan MalaysiaMinistry of Finance MalaysiaRegistered and Approved Vendor
SINCE 1980
MERCOID GROUP
FC KOREA
ASTAM
VALVES CERTIFICATIONS & APPROVALS
Disco Check/ Inline Check/ Silent Check/ Swing Check Single/ Dual Plate (Wafer/Lugged/Flange) Check Valve (PN16 to PN250) & (ANSI 150# to 2500#)
ISO, TUV & Petronas Appr. | Temp. & Press. Gauges/ Switches, Digital & Analog/ Flow & Level Switches | E. Contact, Diaphragm Seal, Capsule Gauges Dial: 25mm to 300mm
Pressure Vacuum Relief Valve / Breather Valve,Flame Arrester, Emergency Vent Cover, N2 Blanketing System Sampling & Dipping Device, Gauge Hatch, Flame Trap Assembly, Float Check Valve
General & High Performance Butterfly Valve (Manual, Pneumatic & Electric) | Thermostatic Control Valve, PRV, Sight Glass Steam Blowdown Valves & All Kinds of Steamtraps
Hot / Cold Watermeters Steam, Oil & Gas Flowmeters, Variable Area Flowmeters, Magnectic Level Gauges
Instrumentation Valves & Manifolds, Block & Bleed Valves, Sanitary Valves & Fittings, Control Valves, Butterfly Valves, High Performance Butterfly Valves
API Gate, Globe, Check, Strainer, Ball Valves, Trunnion and Floating | Ball Valves CL150 - CL2500 Plug Valve, Globe Valve, Gate Valve, Checking Valve, Ball Valve
PVC Valves Fittings, Balancing Valve, Diaphragm Valves, Ball Valves, Butterfly Valves
DOUGLAS ITALIA
H.K
PAN CHECK (KOREA)
Tel: 03-5569 2933 (6 Lines)Fax: 03-5569 2588, 5569 2788
http://www.mercoid.com.myNo. 13 & 15, Jalan Pengacara U1/48, Temasya Industrial Park,
Glenmarie, 40150 Shah Alam, Selangor, Malaysia.Email: [email protected], [email protected]
-GERMANY-
(SPAIN)(JAPAN)
DONG YANG (KOREA)
FDC Co., Ltd.
ALCO
Kementerian Kewangan MalaysiaMinistry of Finance Malaysia
1980MERCOID CONTROL (M) SDN BHD (Co. No. 80811-X)
1990MERCOID PROJECTS (M) SDN BHD
(Co. No. 233282-T)
2007VALMICRO CONTROLS (M) SDN BHD
(Co. No. 775028-T)
2016MERCOID ENERGY (M) SDN BHD
(Co. No. 1211088-D)
2006VARIMEX VALVES (M) SDN BHD(Co. No. 747806-A)
2012VARIMEX PROCESS (M) SDN BHD(Co. No. 981451-T)
2019VALVES MALAYSIA (M) SDN BHD(Co. No. 1317771-P)
1980
1990
2000
2010
Current Year
SINCE 1980
MERCOID GROUPIn
trodu
ctio
n
3
IntroductionMercoid Group of Companies was established since 1980 as a partnership and was subsequently converted into a private limited company on 5th February 1982. Since then, the group have expanded adding several more subsidiaries i.e. Mercoid Control (M) Sdn. Bhd., Mercoid Projects (M) Sdn. Bhd., Valmicro Controls (M) Sdn. Bhd., Varimex Valves (M) Sdn. Bhd., Varimex Process (M) Sdn. Bhd., Mercoid Energy (M) Sdn. Bhd. and Valves Malaysia (M) Sdn. Bhd.
The principle Activities of the company are Importer, Exporter, Wholesaler, Sole-Distributor, Agent & stockist of all types of Oil & Gas to Industrial Valves, Temperature & Pressure meters, gauges, renowned manufacturers who are leaders in the industry.
With most companies adopting Just-In-Time (JIT) for their requirement to save on stock holding cost, we have since in June 2001 moved to a bigger building of our own that enables us to carry stocks of over RM10,000,000.00 at any one time. Coupled together with our arrangements with several establish Transporter (Locally & Internationally) to cater for all our customers globally.
We feel confident our solutions can assist in all your project needs. Our industry-leading combination of competitive prices, technical mastery, range of products supplies, and on-time, as-promised deliveries, has earned us an outstanding reputation for customer satisfaction, a reputation that is only matched by the top-notch quality customer service and efficient procurement expertise of our trained staff. Meet our team to see for yourself why Mercoid Group is a leader in amazing quality and respectful service.
Intro
duct
ion
4
Vision
Mission
We provide the needs in the Valves, Gauges and Instruments industry, by supplying valves, gauges and instruments of all types from various world renowned manufacturers. We offer standard products and custom made products, all in good quality, to deliver only reliable products to our customers and have a large stock of inventories. Mercoid Group of Companies exceeds client expectations and provides total care for our valuable customers. We work with dedication and excellence to meet the demands from General Industries, Oleo & Petro Chemical, Offshore and Oil and Gas Industries.
Values
Mercoid Group of Companies wants to be the company in the Valves, Gauges and Instruments industry where people know exactly who we are, what we do and most importantly what we can do. We move along with the world, the industries, and the people. A high priority for us is that we will book continuous successes driven by our values and keep the focus on technical innovations and (brand) development while we remain committed and dedicated to our customers, value good quality and ensure we continuously achieve for excellence.
Visi
on &
Mis
sion
5 We stand by our values of MERCOID where:-
M - Motivated Our company is constantly motivated to provide the best possible services to serve our clients and partners.
E - EnergeticOur sales and support teams are always energetic providing our customers valuable ideas and solutions to cater to their need at all times.
R - ReliabilityThe reliability of our products are acquired by suppliers with the highest quality standards. Before delivery to the customer, all products pass through internal quality checks. We can thus guarantee the highest standards.
C - CustomersThe satisfaction and needs of our customers come first. Our customers' wishes are processed quickly and reliably. All Mercoid employees at all our sites and our independent sales partners ensure that this is the case.
O - OrganizationOur organization structures lies well integrated in the Team Work of all levels from employer to employees which make us constantly trusting forward further above self.
I - InnovationsWith the changes of Industries needs and requirements, we constantly make the sure that technical innovations of our products are always up to date according to International Standards and Quality.
D - DedicationWe are committed and dedicated to our customers, value good quality and ensuring we continuously achieve for excellence.
DirectorsKey Message
Key
Mes
sage
6
Dato Jeffrey WooGroup Managing Director
When Mercoid Group opened in Malaysia 40 years ago, we knew we were on to something big. We knew the potential here would be huge — and we were right. Congratulations to Mercoid Group on for more than four decades of success!
As we look to the future, our strong partnership will be key as we continue to work together to provide compelling products, solutions and experiences for customers and distributors well into the future.
There’s no better time for the Mercoid Group business, and we’re so glad you’re part of it! Thank you for your commitment to the business and congratulations again on all you’ve achieved.
Here’s to the next 40 years of Mercoid Group!
MERCOID GROUPORGANISATION CHART
EXECUTIVE DIRECTOR
SALES DIRECTOR
SALES MANAGER
ACCOUNTS EXECUTIVE
SALESENGINEER
INDOORSALES
LOGISTIC /PURCHASING
STOREMANAGERADMINISTRATION
STOREEXECUTIVE
GROUP MANAGING DIRECTORCEO
CHIEF FINANCIAL OFFICERCFO
Content3 - 456
9 - 1920 - 2627 - 3839 - 5354 - 616263 - 6768697071 - 72737475 - 8384 - 8788 - 8990 - 9394 - 95969798 - 101102103104105 - 106107 - 112113 - 119120 - 127128 - 135
136137 - 138139140141142143144
145 - 146
147148149150
Page
IntroductionVision, Mission & ValuesDirectors Message
Globe ValveGate ValveCheck ValveBall ValveButterfly ValveY-strainer | Simplex | Duplex • Y-Strainer • Simplex • DuplexDiaphragm | Plug Valve • Diaphragm Valve • Plug ValvePipeline Ancillaries • Safety Valve • PRV (Pressure Reducing Valve) • Expansion Joint • Steam Trap • Blow Down VlaveControl Valve • Pneumatic (Diaphragm, Cylinder, Electric Motorized, Electro-Hydraulic) • Quarter Turn Actuated & Accessorie • Self Acting Temperature Control • Solenoid Valve • Angle Seat ValveFlow | Level • Flow • LevelPressure - Gauges & Recorder / Accessories & SwitchesTemperature - Gauges & Recorder / Accessories & Switches
Others- Tank, Safety & Protection Devices- Foot Valve- Knife Gate Valve- Line Valve & Fitting / Ductile Iron Valve- Bronze Valve / Marine Valve- Thermoplastic Valve & Fitting / Sanitary Valve & Fitting- HVAC / Fire Fighting / Plumbing Valve / Waterworks
Flanges | Pipes | Fittings
Technical Data- Corrosion Resistant Table- Pressure - Temperature - Shell material Table- Casting and Forging Comparison List & Trim Material Table- Pressure Temperature (Ball Valve Seat)
Glob
e Va
lves
9
Glob
e Va
lve
10
S-PATTERN BELLOW SEALED | S-PATTERN GLOBE VALVE | PRESSURE SEALED GLOBE VALVE | ANGLE GLOBE CHECK VALVE | GLOBE CHECK VALVE
A Globe valve is a linear motion valve and are primarily designed to stop, start and regulate flow. The disk of a globe valve can be totally removed from the flowpath or it can completely close the flowpath.
Conventional globe valve may be used for isolation and throttling services. Globe valve are extensively employed to control flow. The range of flow control, pressure drop, and duty must be considered in the design of the valve to avert premature failure and to assure satisfactory service. Valves subjected to high-differential pressure-throttling service require specially designed valve trim.
GLOBE VALVE
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 1End Connection Flanged End to DIN PN16 and PN40
MaterialTemperature
-10˚C
PN16 - Cast Iron
PN40 - Cast Steel
16 Bar
40 Bar
20˚C16 Bar
40 Bar
100˚C16 Bar
40 Bar
120˚C16 Bar
40 Bar
150˚C14 Bar
37 Bar
200˚C13 Bar
35 Bar
250˚C11 Bar
32 Bar
300˚C10 Bar
28 Bar
350˚C-
24 Bar
400˚C-
21 Bar
450˚C-
18 Bar
CAST IRON / CARBON STEEL / STAINLESS STEEL
FIG 215 / 218
GLOBE VALVE S-PATTERN - DIN STD
Parts FIG 215 - CI FIG 218 - CS FIG 215 / 218 - SS304 / 316Cast Iron EN-GJL-250
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Graphite - CrNiSt
Graphite
Cast Iron EN-GJL-250
Cast Iron EN-GJL-250
Stainless Steel X20Cr13
Cast Iron EN-GJL-250
Cast Steel GP240GH
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Graphite - CrNiSt
Graphite
Forged Steel C 22.8
Cast Steel GP240GH
Stainless Steel X20Cr13
Cast Steel GP240GH
Stainless Steel 1.4301 / 1.4408
Stainless Steel F304 / F316
Stainless Steel F304 / F316
SS 304 / 316 + Graphite
Graphite
Stainless Steel F304 / F316
Stainless Steel 1.4301 / 1.4408
Stainless Steel F304 / F316
Cast Steel GP240GH
Body
Seat Ring
Disc
Bonnet Gasket
Packing
Gland
Bonnet
Stem
Handwheel
1
2
3
4
5
6
7
8
9
MATERIAL
PREASSURE-TEMPERATURE RATINGS ACC. DIN EN 1092-1/2
3
4
5
6
7
8
9
2
1
Hh
ØW
L
Option : Gear Box
Option : Regulating Disc
Glob
e Va
lve
11
Size (mm) 15
130
167
190
100
120
3.3
4.6
L
H - PN16
H - PN40
ØW - PN16
ØW - PN40
Weight (Kg) - PN16
Weight (Kg) - PN40
20
150
167
190
100
120
3.9
5.3
25
160
175
205
120
120
5
6
32
180
186
260
120
160
6.6
11
40
200
235
270
160
160
8.4
12.3
50
230
248
275
160
160
12
16
65
290
260
320
180
250
17.3
28
80
310
291
370
200
250
22.7
36
100
350
338
405
250
320
35.8
50
125
400
384
436
250
320
52.8
63
150
480
429
496
320
320
74.2
86
200
600
529
576
360
400
126
175
250
730
638
665
360
500
200
326
300
850
710
770
500
520
315
414
DIMENSIONS Unit : mm
R
© C
opyr
ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
© C
opyr
ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
CAST IRON / DUCTILE IRON /CARBON STEEL / STAINLESS STEEL
GLOBE VALVEBELLOW SEAL TYPE - DIN STD
MaterialTemperature
-10˚CCast IronDuctile IronCarbon SteelStainless Steel
16 Bar16 Bar30 Bar30 Bar
20˚C16 Bar16 Bar40 Bar36 Bar
100˚C16 Bar16 Bar37 Bar31 Bar
150˚C14 Bar16 Bar35 Bar28 Bar
200˚C13 Bar 15 Bar30 Bar26 Bar
250˚C11 Bar14 Bar28 Bar24 Bar
300˚C10 Bar13 Bar26 Bar22 Bar
350˚C-
11 Bar24 Bar21 Bar
400˚C--
23 Bar20 Bar
450˚C--
22 Bar19 Bar
PREASSURE-TEMPERATURE RATINGS ACC. DIN EN 1092-1/2
*Specification given are subject to changed without further notice.
Glob
e Va
lve
12
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 1Preasure Rating PN16 / 40, CLASS 150 / 300 End Connection Flanged End to DIN PN16 / 40, ANSI 150 / 300Bellow Design 15mm 150mm (Standard) 200mm - 400mm (With Bellow Protector)
OptionHigh Performance Long BonnetBellow Seald Globe Valve
3
9
4
6
5
8
7
10
11
2
1
ØW
L
H
Size (mm) 15
130
180
120
4.2
L
H
ØWWeight (Kg)
20
150
190
140
4.7
25
160
220
140
5.6
32
180
220
140
7.5
40
200
255
160
9.5
50
230
260
160
12
65
290
295
180
17.4
80
310
330
200
23.3
100
350
350
250
35.8
125
400
420
250
56.2
150
480
455
350
78.8
200
600
550
500
154
250
730
730
500
238
300
850
800
500
339
DIMENSIONS Unit : mm
R
FIG 215M / 218M
Parts FIG 215M / FIG 218M FIG 215M / 218M - SS304 / 316
Carbon Steel GP240GH+NStainless Steel X20Cr13Stainless Steel X20Cr13Stainless Steel X20Cr13SS304 + GraphiteCarbon Steel GP240GH+NA194 2HA193 B7Stainless Steel 304GraphiteSt. Coated / Forged Steel C22.8
Cast Iron EN-GJL-250Stainless Steel X20Cr13Stainless Steel X20Cr13Stainless Steel X20Cr13SS304 + GraphiteCarbon Steel GP240GH+NA194 2HA193 B7Stainless Steel 304GraphiteSt. Coated / Forged Steel C22.8
Stainless Steel 1.4301 / 1.4408Stainless Steel F304 / F316Stainless Steel F304 / F316Stainless Steel F304 / F316SS 304 / 316 + GraphiteStainless Steel 1.4301 / 1.4408A193 B8MA193 8MStainless Steel 304 / 316GraphiteSt. Coated / Forged Steel C22.8
BodySeat RingDiscStemBonnet GasketBonnetBonnet NutBonnet StudBellowPackingHandwheel
1234567891011
MATERIAL
*Y-Pattern design and Butt Welded Ends are available on request
Ductile Iron EN-GJS-400-18-LTStainless Steel X20Cr13Stainless Steel X20Cr13Stainless Steel X20Cr13SS304 + GraphiteCarbon Steel GP240GH+NA194 2HA193 B7Stainless Steel 304GraphiteSt. Coated / Forged Steel C22.8
FIG 215M / FIG 218M - CI FIG 215M / FIG 218M - DI
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Glob
e Va
lve
13
BW End Dimension ASME B16.25Test and Inspection API 598Pressure - Temperature Rating ASME B16.34
SPECIFICATIONDesigned and Manufactured API 6DFace To Face Dimension ASME 16.10Pressure Rating Class 150, 300, 600, 900, 1500 and 2500Flange End Dimension ASME B16.5
*Note : In case of 12” and larger size, We’ ll use trim material overlayed one on the same or equivalent material of the body.
CARBON STEEL / STAINLESS STEELGLOBE VALVE API 6D
Standard High Temperature Service Corrosion ServiceLowTemperature Service
ASTM Specification
A216-WCB
A216-WCB
A217-CA15
A105+HARD FACE
A276-410
A276-410
A276-410
A276-410
A105
A439-D2
A193-B7
A194-2H
A307.B
A307.B
A276-410
A217-WC1
A217-WC1
A217-WC1
A105+HARD FACE
A276-410
A276-410
A276-410
A276-410
A105
A439-D2
A193-B7
A194-2H
A307.B
A307.B
A276-410
A217-WC6
A217-WC6
A217-WC6
A105+HARD FACE
A276-410
A276-410
A276-410
A276-410
A105
A439-D2
A193-B7
A194-2H
A307.B
A307.B
A276-410
A217-WC9
A217-WC9
A217-WC9
A105+HARD FACE
A276-410
A276-410
A276-410
A276-410
A105
A439-D2
A193-B16
A194-4
A307.B
A307.B
A276-410
A217-C5
A217-C5
A217-C5
A105+HARD FACE
A276-410
A276-410
A276-410
A276-410
A105
A439-D2
A193-B16
A194-4
A307.B
A307.B
A276-410
A352-LCB
A352-LCB
A352-LCB
A182-F304
A276-304
A276-304
A276-F304
A276-304
A105
A439-D2
A320-L7
A194-4
A307.B
A307.B
A276-304
A351-CF8M
A351-CF8M
A351-CF8M
A182-F316
A276-316
A276-316
A276-F316
A276-316
A351-CF8/A240-304
A439-D2
A193-B8
A194-8
A193-B8
A194-8
A276-304
Body
Bonnet
Disc
Body Seat Ring
Stem
Disc Gland
Bonnet Bush
Packing Gland
Gland Flange
Yoke Bush
Bonnet Bolt
Bonnet Nut
Gland Bolt
Gland Nut
Hinge Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
MATERIAL
Parts
H
ØW
L1
3
4
2
511
15
12
6
7
89
101314
1
L3 L2Buttwelding End Flanged RTJ
W
H (A
PPRO
X)
L
H.K HAN KOOK VALVEMADE IN KOREA
FIG GB-6D
© C
opyr
ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Glob
e Va
lve
14
CARBON STEEL / STAINLESS STEEL
GLOBE VALVE API 6DCLASS 150 *(N/A for L2)
Valve Size
L1 & L3
H
W
L
Weight
2508.020310.82757.7195
--
46.321
2½658.521611.42907.7195
--
5927
3809.524112.53208.5215
--
72.833
410011.529213.73509.4240
--
116.953
512514.035615.640011.0280
--
163.274
615016.040617.344011.8300
--
209.595
820019.549522.056014.0355
--
410.1186
1025024.562226.467015.7400
--
524.8238
1230027.569929.174017.7450
--
804.8365
1435031.078754.7139022.056016.3414
1364.9619
1640036.091462.6159022.056016.3414
1808.1820
1845038.597871.7182024.061017.0432
2154.3977
2050038.597880.7205027.670017.0432
2712.21230
2460051.0129590.6230027.670017.0432
3472.91575
inchmminchmminchmminchmminchmmLBKg
CLASS 300
Valve Size
L1 & L3
L2
H
WL
Weight
250
10.5267
11.1228314.43657.7195
--
61.728
2½65
11.5292
12.1230815.74008.5215
--
86.039
380
12.5318
13.1233316.14109.4240
--
99.245
410014.0356
14.6237118.948010.6270
--
189.686
5125
15.75400
16.3841626.667612.4315
--
253.6115
615017.5445
18.1246027.670014.0355
--
330.8150
820022.0559
22.6257529.575015.7400
--
621.8280
1025024.5622
25.1263831.580017.7450
--
809.2367
1230028.0711
28.6272737.695519.7500
--
1045.2474
1435033.083833.685454.7139022.156016.3414
1907.3865
1640034
86434.687962.6159027.670018.4468
2529.11147
1845038.5978
39.1299471.7182027.670018.4468
3014.21367
2050040
101640.75103580.7205027.670018.4468
3572.11620
32800
62.75159463.41610122.0310031.580020.7526
7364.73340
2460053
134653.88136990.6230031.580020.7526
5159.72340
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 600
Valve Size
L1 & L3
L2
H
W
L
Weight
250
11.5292
11.6229516.04077.7195
--
114.552
2½65
13.0330
13.1233319.85028.5215
--
141.165
380
14.0356
14.1235919.950510.6270
--
187.485
410017.0432
17.1243522.456811.8300
--
330.8150
512520.0508
20.1251131.880714.0355
--
551.3250
615022.0559
22.1256237.895915.7400
--
714.4324
820026.0660
26.1266451.8131528.071018.4468
1234.8560
1025031.0787
31.1279159.5151131.580020.7526
1741.9790
1230033.0838
33.1284196.9177535.490026.4670
2264.51027
1435035.0889
35.1289270.9180035.490026.4670
2932.71330
1640039.0991
39.1299476.0193035.490026.4670
3825.71735
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 900
Valve Size
L1 & L3
L2
H
W
L
Weight
250
14.5368
14.6237127.469515.7400
--
271.2123
2½65
16.5419
16.6242227.469515.7400
--
341.8
380
15.0381
15.1238430.577515.7400
--
154161
410018.0457
18.1246033.785515.7400
--
441200
512522.0508
22.1356253.1135019.7500
--
815.9370
615024.0610
24.1261358.6148822.056016.3414
1101.5500
820029.0737
29.12740
65.69166531.580020.7526
2756.31250
1025033.0838
33.1284163.0160031.580020.7526
4520.32050
1230038.0965
38.1296867.1170535.490026.4670
5843.32650
1435040.5102940.88103887.0221035.490026.4670
8048.33650
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 1500
Valve Size
L1 & L3
L2
H
W
L
Weight
250
14.5368
14.6237127.469515.7400
--
271.2123
2½65
16.5419
16.6242227.469515.7400
--
341.8155
380
18.5470
18.6247331.579919.7500
--
396.9180
410021.5546
21.6254940.0101519.7500
--
749.7340
512526.5673
26.6167657.1145024.8630
--
1124.6510
6150
27.7570528.071164.8164528.071018.4468
1482627
8200
32.75832
33.1384277.2196028.071018.4468
4630.52100
1025039.0991
39.38100091.0231030.076020.2512
7055.03200
1230044.5113045.121146105.1267030.076020.2512
9702.04400
1435049.5125750.251276126.0320030.076022.3567
11907.05400
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 2500
Valve Size
L1 & L3
L2
H
W
L
Weight
250
17.75451
17.87454
28.3572016.0400
--
388.0176
2½65
20.0508
20.25514
31.5080020.0500
--
582.0264
380
22.7557823.0584
34.8488522.0560
--
679.0308
410026.5673
26.88683
49.61126024.0600
--
1673.3759
615036.091436.592775.0190524.0610
--
4387.21990
8200
40.25102240.87103897.05246524.0610
--
9678.34390
inchmminchmminchmminchmminchmminchmmLBKg
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Glob
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APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 8End Connection Flanged End to DIN PN16 and PN40
CAST IRON / CARBON STEEL
GLOBE VALVE &GLOBE CHECK VALVEANGLE PATTERN
Parts FIG 216 / 331 FIG 222 / 333Cast Iron EN-GJL-250
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Graphite - CrNiSt
Stainless Steel X20Cr13
Graphite
Cast Iron EN-GJL-250
Cast Iron EN-GJL-250
Cast Iron EN-GJL-250
Cast Steel GP240GH
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Graphite - CrNiSt
Stainless Steel X20Cr13
Graphite
Forged Steel C 22.8
Cast Steel GP240GH
Cast Steel GP240GH
Body
Seat Ring
Disc
Bonnet Gasket
Stem
Packing
Gland
Bonnet
Handwheel
1
2
3
4
5
6
7
8
9
MATERIAL
MaterialTemperature
-10˚C
PN16 - Cast Iron
PN40 - Cast Steel
16 Bar
40 Bar
20˚C16 Bar
40 Bar
100˚C16 Bar
40 Bar
120˚C16 Bar
40 Bar
150˚C14 Bar
37 Bar
200˚C13 Bar
35 Bar
250˚C11 Bar
32 Bar
300˚C10 Bar
28 Bar
350˚C-
24 Bar
400˚C-
21 Bar
450˚C-
18 Bar
PREASSURE-TEMPERATURE RATINGS ACC. DIN EN 1092-1/2
3
4
5
6
7
8
9
2
1
H
ØW
L
Size (mm) 15
90
168
175
100
120
3.1
4.1
L
H - PN16
H - PN40
ØW - PN16
ØW - PN40
Weight (Kg) - PN16
Weight (Kg) - PN40
20
95
168
175
100
120
3.5
4.7
25
100
181
178
120
120
4.8
4.9
32
105
182
249
120
160
6.6
10.6
40
115
226
262
160
160
8.7
13.6
50
125
228
278
160
160
11.8
16
65
145
252
306
180
250
14
28
80
155
270
340
200
250
20.5
37
100
175
326
375
250
320
32.2
48
125
200
371
422
250
320
46
59.2
150
225
421
478
320
320
62
75.5
200
280
505
565
360
400
106
153
250
325
593
637
360
500
184
188
300
375
810
855
500
520
270
327
DIMENSIONS Unit : mm
FIG 216 / 331FIG 222 / 333
R
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Glob
e Va
lve
16
CARBON STEEL / STAINLESS STEEL
GLOBE VALVEBELLOW SEAL Y-TYPE - DIN STD
R
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 1Preasure Rating PN16 / 40, CLASS 150 / 300 End Connection Flanged End to DIN PN16 / 40, ANSI 150 / 300Bellow Design 15mm 150mm (Standard) 200mm - 400mm (With Bellow Protector)
Parts FIG 218 - LT
1.11381.4370tStellite 61.45711.45711.45711.4571 / Graphite
1.1138A2/70A2/701.4305Pure Graphite1.43050.6020
1.06191.43701.40211.40211.45711.40211.4571 / Graphite
1.0619A2/70A2/701.0715Pure Graphite1.07180.6020
BodyBody SeatDisc SurfaceDiscBellowsStemGasketBonnetBoltsNutsGlandGland PackingCap NutHandwheel
1234567891011121314
MATERIAL
1.4408Stellite 21Stellite 61.45711.45711.45711.4571 / Graphite
1.4408A2/70A2/701.4305Pure Graphite1.43050.6020
FIG 218Y - CS FIG 218Y - SS
Unit : mm
1520253240506580
100125150200250300
130150160180200230290310350400480600730850
DIMENSIONS
L / L1191191197200218220238257340360390530665720
H130130130130150150180180200200400400440440
D015.8020.9326.6435.0538.1052.5062.7177.93102.26128.19154.05202.72254.51304.80
B21.3426.6733.4042.1648.2660.3373.0388.90114.30141.30168.28219.08273.05323.85
A2.772.873.383.563.683.915.165.496.026.556.878.189.279.53
tPN16 & PN40
Size (DN)
L
DN
HD0
Typical SectionsOutside Contour
45˚
37.5˚± 2.5˚
Max 30˚
1.5t B A
1/16˚ ± 1/32˚(1.6mm ± 0.8mm)
Max Slope Line
Inside Contour
1 1312
142
56
79
10 811
34
L1
DN
B
FIG 218Y
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 900,1500 and 2500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
FORGED CARBON STEEL / STAINLESS STEEL
Note : *1 Class | *2 Material | *3 Connection
FIG GD-*1-*2-*3
GLOBE VALVE FLANGE
PortEnd to End Approx. Wt, Kg (Lb)
Redu
ced
ValveSize
1/2
3/4
1
1-1/2
2
HandwheelDiameter
86 (3.39)
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
Center to Top(Open)
146 (5.75)
152 (5.98)
188 (7.40)
219 (8.62)
260 (10.24)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
29.5 (1.16)
35.0 (1.38)
Class 150108 (4.25)
117 (4.62)
127 (5.0)
165 (6.5)
203 (8.0)
Class 300152 (6.0)
178 (7.0)
203 (8.0)
229 (9.0)
267 (10.5)
Class 600165 (6.5)
190 (7.5)
216 (8.5)
241 (9.5)
292 (11.5)
Class 1502.5 (5.5)
3.1 (6.8)
4.9 (10.8)
9.2 (20.3)
13.9 (30.7)
Class 3003.0 (6.6)
4.0 (8.8)
6.2 (13.7)
11.4 (25.1)
15.4 (34.0)
Class 6003.3 (7.3)
4.6 (10.1)
6.8 (15.0)
12.7 (28.0)
16.3 (35.9)
CLASS 150 - 300 - 600 - 900 Unit : mm (inch)
Port End to End Approx. Wt, Kg (Lb)
Redu
ced
ValveSize
1/2
3/4
1
1-1/2
2
HandwheelDiameter
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
157 (6.18)
Center to Top(Open)
147 (5.79)
185 (7.28)
210 (8.27)
245 (9.65)
308 (12.13)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
29.5 (1.16)
35.0 (1.38)
216 (8.5)
229 (9.0)
254 (10.0)
305 (12.0)
368 (14.25)
6.5 (14.3)
9.0 (19.9)
14.5 (32.0)
23.3 (51.4)
35.5 (78.3)
CLASS 1500 Unit : mm (inch)
Glob
e Va
lve
17
DONG KANG
Port End to End Approx. Wt, Kg (Lb)
Full
ValveSize
1/2
3/4
1
1-1/2
2
HandwheelDiameter
124 (4.88)
124 (4.88)
200 (7.88)
200 (7.88)
250 (9.84)
Center to Top(Open)
339 (13.35)
339 (13.35)
386 (15.20)
439 (17.29)
480 (18.90)
Dia. of PortOpenings
10 (0.39)
15 (0.59)
18 (0.71)
28 (1.10)
35 (1.38)
264 (10.38)
273 (10.75)
308 (12.12)
384 (15.12)
451 (17.75)
19 (42)
20 (44)
37 (82)
57 (126)
83 (183)
CLASS 2500 Unit : mm (inch)
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*Specification given are subject to changed without further notice.
17
16
151413121110 7
6
3
2
8
5
4
4
Y-Pattern Globe
Y-Pattern Globe
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
FORGED CARBON STEEL / STAINLESS STEELGLOBE VALVE
Glob
e Va
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18
Note : *1 Class | *2 Material | *3 Connection
FIG GD-*1-*2-*3
DONG KANG
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 900, 1500 and 2500End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
BW
SW
NPT
Option : Regulating Disc
Port
Redu
ced
ValveSize
1/2
3/4
1
1-1/4
1-1/2
2
HandwheelDiameter
86 (3.39)
86 (3.39)
99 (3.90)
124 (4.88)
124 (4.88)
138 (5.43)
Center to Top(Open)
146 (5.75)
152 (5.98)
188 (7.40)
219 (8.62)
219 (8.62)
260 (10.24)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
22.5 (0.89)
29.5 (1.16)
35.0 (1.38)
Approx. WtKg (Lb)
1.8 (4.0)
2.1 (4.6)
2.9 (6.4)
6.4 (14.1)
6.4 (14.1)
9.7 (21.4)
End to End
76 (2.99)
86 (3.39)
102 (4.02)
152 (5.98)
152 (5.98)
172 (6.77)
CLASS 600 / 800 Unit : mm (inch)
Port
Redu
ced
ValveSize
1/2
3/4
1
1-1/4
1-1/2
2
HandwheelDiameter
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
138 (5.43)
157 (6.18)
Center to Top(Open)
147 (5.79)
185 (7.28)
210 (8.27)
245 (9.65)
245 (9.65)
308 (12.13)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
22.5 (0.89)
29.5 (1.16)
35.0 (1.38)
Approx. WtKg (Lb)
2.0 (4.4)
3.4 (7.5)
6.5 (14.3)
9.6 (21.2)
9.6 (21.2)
14.0 (30.9)
End to End
86 (3.39)
102 (4.02)
152 (5.98)
172 (6.77)
172 (6.77)
210 (8.27)
CLASS 900 / 1500 Unit : mm (inch)
Full
1/2
3/4
1
1-1/4
1-1/2
2
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
138 (5.43)
157 (6.18)
157 (6.18)
190 (7.48)
225 (8.86)
267 (10.51)
267 (10.51)
324 (12.76)
12.7 (0.50)
17.5 (0.69)
23.0 (0.91)
29.5 (1.16)
35.0 (1.38)
45.5 (1.79)
2.1 (4.6)
2.9 (6.4)
6.4 (14.1)
9.7 (21.4)
9.7 (21.4)
14.0 (30.9)
86 (3.39)
102 (4.02)
152 (5.98)
172 (6.77)
172 (6.77)
218 (8.58)
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*Specification given are subject to changed without further notice.
3
12
4
6
7
17
16
5
1514131211108
Y-Pattern Globe
Y-Pattern Globe
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Glob
e Va
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19
STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel* ASME CLASS 1500 and Above
* Other materials also available on request
A276-321+STL
A276-347+STL
UNSS31803
+STL
A217-CA15
A276-410+STL*
A351-CF8M+STL
A276-316+STL*
A217-CA15
A276-410+STL*
A276-410 A276-316
A276-321
A276-347
UNSS31803 A276-410
A276-304
A276-316*
304 Spiral Wound Graphite316
SWG321
SWG347
SWGDuplexSWG 304 Spiral Wound Graphite
A193-B7 A320-L7 A193-B8 A193-B16
Graphoil
316 Stainless Steel
A105A182-F304
A105A105*
A194-2HA194-8
A194-2HA194-2H*
A193-B6 A193-B8 A193-B6
A193-B7* A193-B7* A193-B7*
A582-416
High Tension Brass*
A47
Aluminium 304 Stainless Steel Aluminium
A194-2H
Parts
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91
A350 A182 A182A105N
ASTM Designation
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91A105N
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91A105N
Body
Seat
Disc
Stem
Gasket
Bonnet
Bonnet Bolt
Gland Packing
Gland
Gland Flange
Gland Nut
Gland Bolt
Yoke Bush
Handwheel
Name Plate
Handwheel Nut
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
MATERIAL
Integral Hardfaced Stellite 6
PortRe
duce
dValveSize
1/2
3/4
1
1-1/4
1-1/22
HandwheelDiameter
140 (5.51)
200 (7.87)
230 (9.06)
250 (9.84)
250 (9.84)315 (12.4)
Center to Top(Open)
238 (9.37)
282 (11.10)
322 (12.68)
395 (15.55)
395 (15.55)483 (19.02)
Dia. of PortOpenings
10 (0.39)
13 (0.51)
18 (0.71)
23 (0.91)
26 (1.02)35 (1.38)
Approx. WtKg (Lb)
5 (11)
8 (18)
13 (29)
22 (49)
22 (49)37 (82)
End to End
110 (4.33)
127 (5.00)
155 (6.10)
210 (8.27)
210 (8.27)229 (9.02)
CLASS 2500 Unit : mm (inch)
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*Specification given are subject to changed without further notice.
Gate valve are primarily designed to start or stop flow, and when a straight-line flow of fluid and minimum flow restriction are needed. In service, these valves generally are either fully open or fully closed.
The disc of a gate valve is completely removed when the valve is fully open, the disc is fully drawn up into the valve bonnet. This leaves an opening for flow through the valve at the same internal diameter as the pipesystem in which the valve is installed. A gate valve can be used for a wide range of liquids and provides a tight seal when closed.
GATE VALVEGa
te V
alve
20
Gate
Val
ve
21
APPLICATIONSuitable for oil, water, steam and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension DIN 3202 F4 (optional F5, F7)End Connection Flanged End to DIN PN16Preasure Rating 16 BarWorking Temperature Up to 150˚C
MaterialTemperature
-10˚C
PN16 - Cast Iron
PN40 - Cast Steel
16 Bar
40 Bar
20˚C16 Bar
40 Bar
100˚C16 Bar
40 Bar
120˚C16 Bar
40 Bar
150˚C14 Bar
37 Bar
200˚C13 Bar
35 Bar
250˚C11 Bar
32 Bar
300˚C10 Bar
28 Bar
350˚C-
24 Bar
400˚C-
21 Bar
450˚C-
18 Bar
CAST IRON / CARBON STEEL / STAINLESS STEEL
GATE VALVEDIN STD/ ANSI STD (NRS & RS)CL 125 : BODY - CAST IRON
Parts FIG 111 - CI FIG 111 - CS FIG 111 - SS304 / SS316Cast Iron EN-GJL-250
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Graphite - CrNiSt
Cast Iron EN-GJL-250
Graphite
Cast Iron EN-GJL-250
Cast Iron EN-GJL-250
Cast Steel GP240GH
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Graphite - CrNiSt
Cast Steel GP240GH
Graphite
Forged Steel C 22.8
Cast Steel GP240GH
Stainless Steel 1.4301 / 1.4408
Stainless Steel F304 / F316
Stainless Steel F304 / F316
SS 304 / 316 + Graphite
Stainless Steel 1.4301 / 1.4408
Graphite
Stainless Steel F304 / F316
Cast Steel GP240GH
Body
Wedge
Stem
Bonnet Gasket
Bonnet
Packing
Gland
Handwheel
1
2
3
4
5
6
7
8
MATERIAL
PREASSURE-TEMPERATURE RATINGS ACC. DIN EN 1092-1/2
FIG 111
R
H (A
PPRO
X OP
EN)
ØW
L
Hh
L
ØW
8
4
3
5
7
6
3
2
1
NRS RS
DIMENSIONS (mm)
Size inchmm
LH
ØWWeight (Kg)
LH
ØWWeight (Kg)
DIN 3352(PN16)
ANSI B16.5(ANSI 150#)
2 ½65
17023816014
19034520026
250
15021616011
17832020020
380
18026118017
20338720032
41001903102002222949025450
51252003652503025457630070
61502104072503526768030089
820023050428060292808345141
10250250602300853301010400218
123002706803551203561080450315
143502907624501803811258505457
164003108364502354061385556570
© C
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Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
CARBON STEEL / STAINLESS STEELGATE VALVE API 6D
Gate
Val
ve
22
SPECIFICATIONDesigned and Manufactured API 6DFace To Face Dimension ASME 16.10Pressure Rating Class 150, 300, 600, 900, 1500 and 2500Flange End Dimension ASME B16.5
*Note : In case of 12” and larger size, We’ ll use trim material overlayed one on the same or equivalent material of the body.
L3 L2Buttwelding End Flanged RTJ
H (A
PPRO
X)
W
L
H (A
PPRO
X OP
EN)
ØW
L1
3
4
2
202711
138
12
7
91428
10265
1
H.K HAN KOOK VALVEMADE IN KOREA
Note : *1 Class | *2 Material | *3 Connection
FIG GA-*1-*2-*3
Standard High Temperature Service Corrosion ServiceLowTemperature Service
ASTM Specification
A216-WCB
A216-WCB
A217-CA15
A105+HARD FACE
A276-410
A276-410
A276-410
A105
A439-D2
A193-B7
A194-2H
A307.B
A307.B
A276-410
A216-WCB
A193-B7
A194-2H
A217-WC1
A217-WC1
A217-WC1
A105+HARD FACE
A276-410
A276-410
A276-410
A105
A439-D2
A193-B7
A194-2H
A307.B
A307.B
A276-410
A217-WC1
A193-B7
A194-2H
A217-WC6
A217-WC6
A217-WC6
A105+HARD FACE
A276-410
A276-410
A276-410
A105
A439-D2
A193-B7
A194-2H
A307.B
A307.B
A276-410
A217-WC6
A193-B7
A194-2H
A217-WC9
A217-WC9
A217-WC9
A105+HARD FACE
A276-410
A276-410
A276-410
A105
A439-D2
A193-B16
A194-4
A307.B
A307.B
A276-410
A217-WC9
A193-B16
A194-4
A217-C5
A217-C5
A217-C5
A105+HARD FACE
A276-410
A276-410
A276-410
A105
A439-D2
A193-B16
A194-4
A307.B
A307.B
A276-410
A217-C5
A193-B16
A194-4
A352-LCB
A352-LCB
A352-LCB
A182-F304
A276-304
A276-304
A276-F304
A105
A439-D2
A320-L7
A194-4
A307.B
A307.B
A276-304
A352-LCB
A320-L7
A194-4
A351-CF8M
A351-CF8M
A351-CF8M
A182-F316
A276-316
A276-316
A276-316
A351-CF8/A240-304
A351-CF8/A240-304
A193-B8
A194-8
A193-B8
A194-8
A276-304
A351-CF8M
A193-B8
A194-8
Body
Bonnet
Disc
Body Seat Ring
Stem
Bonnet Bush
Packing Gland
Gland Flange
Stem Nut
Bonnet Bolt
Bonnet Nut
Gland Bolt
Gland Nut
Hinge Pin
Yoke
Yoke Bolt
Yoke Nut
1
2
3
4
5
7
8
9
10
11
12
13
14
20
26
27
28
MATERIAL
Parts
© C
opyr
ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
BW End Dimension ASME B16.25Test and Inspection API 598Pressure - Temperature Rating ASME B16.34
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Gate
Val
ve
23
CLASS 150 *(N/A for L2)
Valve Size
L1
L3
H
W
L
Weight
2507.0178
21614.03567.7195
--
44.120
2½657.51919.524116.34157.7195
--
55.125
3808.0203
11.1228318.44688.5215
--
66.230
41009.022912.030522.25659.4240
--
97.044
512510.025415.038126.567411.0280
--
132.360
615010.5267
15.8840330.076211.8300
--
154.470
820011.529216.541941.9106514.0355
--
233.7106
1025013.033018.045750.6128515.7400
--
368.2167
1230014.0356
19.7550258.3148017.7450
--
526.9239
1435015.038122.557260.0152313.835013.1332
760.7345
1640016.040624.061068.7174513.835013.1332
1080.5490
1845017.043226.066079.1201013.835013.1332
1274.5578
2050018.045728.071191.7233017.745014.3362
1611.9731
2460020.050832.0813
109.6278417.745014.3362
2280.01043
2870024.061036.0914
127.4323622.056016.3414
3572.11620
3075024.061036.0914
134.5341722.056016.3414
4057.21840
3690028.071140.41016161.8410927.971018.4468
7497.03400
40100030.076242.01067183.9467031.580020.7526
9481.54300
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 300
Valve Size
L1 & L3
L2
H
W
L
Weight
2508.52169.1221616.34157.7195
--
52.924
2½659.5241
10.1225717.54457.7195
--
75.034
380
11.12283
11.4729820.55208.5215
--
90.441
410012.0305
12.6232123.25909.4240
--
143.365
512515.0381
15.6339728.372011.0280
--
209.595
6150
15.8840316.541933.384514.0355
--
257.9117
820016.5419
17.1243540.4102515.7400
--
401.3182
1025018.0457
18.6247348.2122517.7450
--
368.2355
12300
19.75502
20.3751861.4156019.7500
--
1060.6481
1435030.0762
30.6277860.0152317.745014.3362
1528.1693
1640033.0838
33.6285468.7174517.745014.3362
2094.8950
1845036.0914
36.6293079.1201022.056016.3414
2535.81150
2050039.0991
39.75101091.7233022.056016.3414
3307.51500
2870053.0134654.01372130.0330235.490021.8554
6637.13010
3075055.0139756.01422148.5377235.490021.8554
8180.63710
3690068.0172769.121756169.8431230.076021.8554
11002.94990
40100076.01930
--
188.6479130.076020.2512
13528.86160
42105078.01981
--
198.1503230.076020.2512
14994.06800
2460045.0114345.881165109.6278427.971018.4468
4961.32250
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 600
Valve Size
L1 & L3
L2
H
W
L
Weight
250
11.5292
11.6229518.74757.7195
--
79.436
2½65
13.0330
13.1233321.65507.7195
--
127.958
380
14.0356
14.1235923.55989.4240
--
154.470
410017.0432
17.1243526.868011.8300
--
269.0122
512520.0580
19.5749731.580014.0355
--
441200
615022.0556
22.1256236.693017.7450
--
551.2250
820026.0660
26.1266445.7116017.7450
--
893.0405
1025031.0787
31.1279153.1135019.7500
--
1433.2650
1230033.0838
33.1284161.8157022.056016.3414
1896.3860
1435035.0889
35.1289272.1183222.056016.3414
2734.21240
1640039.0991
39.1299182.9210627.971018.4468
3109.11410
1845043.0109243.12109598.0248927.971018.4468
4890.72218
2050047.0119447.251200104.8266231.580020.7526
6198.32811
2460055.0139755.381406116.9297035.490026.4670
8656.83926
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 900
Valve Size
L1 & L3
L2
H
W
L
Weight
250
14.5368
14.6237121.253911.8300
--
18182
2½65
16.5419
16.6242226.467011.8300
--
341.8155
380
15.0381
15.1238426.467014.0355
--
364165
410018.0457
18.1246030.878215.7400
--
384174
512522.0559
22.1356237.194319.7500
--
661.5300
615024.0610
24.1261342.4107622.0560
--
999453
820029.0737
29.1274055.5141117.745014.3362
1720780
1025033.0838
33.1284167.7172022.056016.3414
27521248
1230038.0965
38.1296877.4196522.056016.3414
34001542
1435040.5102940.88103874.9190224.061020.2512
4895.12220
1640044.5113044.88114080.7205124.061020.2512
66153000
1845048.0121948.5123288.8225630.076021.8554
8533.43870
2050052.0132152.51334110.2280030.076021.8554
10716.34860
2460061.0154961.751568124.0315024.061020.2512
16096.57300
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 1500Valve Size
L1 & L3
L2
H
W
L
Weight
250
14.5368
14.6237121.253911.8300
--
18182
2½65
16.5419
16.6242226.467011.8300
--
341.8155
380
18.5470
18.6247329.173815.7400
--
401182
410021.5546
21.6254930.878319.7500
--
573260
512526.5673
26.61676
43.62110824.8630
--
926.1420
6150
27.7570528.071147.0119613.835013.1332
1360617
8200
32.75832
33.1384260.8154622.056016.3414
31751440
1025039.0991
39.38100066.5168827.971018.4468
44122001
1230044.5113045.12114682.3109027.971018.4468
84173816
1435049.5125750.25127685.1216730.076021.8554
9073.64115
1640054.5138455.38140797.9248630.076021.8554
15324.86950
inchmminchmminchmminchmminchmminchmmLBKg
CLASS 2500
Valve Size
L1 & L3
L2
H
W
L
Weight
250
17.75451
17.87454
27.5670014.0350
--
297.6135
2½65
20.0508
20.25514
29.5375018.0450
--
463.0210
380
22.7557823.0584
34.9288718.0450
--
597.5271
410026.5673
26.88683
43.19107920.0500
--
1115.5506
615036.091436.5927
57.09145024.0610
--
3527.41600
8200
40.25102240.87103863.39161024.0610
--
5401.32450
1025050.0127050.88129281.73207624.0610
--
10075.14570
1230056.0142256.88144589.8228124.0610
--
15763.17150
inchmminchmminchmminchmminchmminchmmLBKg
© C
opyr
ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
FORGED CARBON STEEL / STAINLESS STEELGATE VALVE FLANGE
PortEnd to End Approx. Wt, Kg (Lb)
Redu
ced
ValveSize
1/2
3/4
1
1-1/2
2
HandwheelDiameter
86 (3.39)
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
Center to Top(Open)
145 (5.71)
151 (5.95)
190 (7.48)
241 (9.49)
271 (10.67)
Dia. of PortOpenings
9.8 (0.39)
13.0 (0.51)
18.0 (0.71)
31.0 (1.22)
37.0 (1.46)
Class 150108 (4.25)
117 (4.62)
127 (5.0)
165 (6.5)
178 (7.0)
Class 300140 (5.50)
152 (6.00)
165 (6.50)
190 (7.50)
216 (8.50)
Class 600165 (6.50)
190 (7.50)
216 (8.50)
241 (9.50)
292 (11.50)
Class 1502.5 (5.5)
3.1 (6.8)
4.7 (10.4)
8.7 (19.2)
12.2 (26.9)
Class 3003.0 (6.6)
4.0 (8.8)
6.0 (13.2)
11.0 (24.3)
14.0 (30.9)
Class 6003.3 (7.3)
4.6 (10.1)
6.6 (14.6)
12.2 (26.9)
15.8 (34.8)
CLASS 150 - 300 - 600 Unit : mm (inch)
Port End to End Approx. Wt, Kg (Lb)
Redu
ced
ValveSize
1/2
3/4
1
1-1/2
2
HandwheelDiameter
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
157 (6.18)
Center to Top(Open)
153 (6.02)
190 (7.58)
230 (9.06)
272 (10.71)
325 (12.80)
Dia. of PortOpenings
9.8 (0.39)
13.0 (0.51)
18.0 (0.71)
31.0 (1.22)
37.0 (1.46)
216 (8.50)
229 (9.00)
254 (10.00)
305 (12.00)
368 (14.25)
6.5 (14.3)
9.0 (19.9)
13.8 (30.4)
22.2 (49.0)
33.2 (73.2)
CLASS 1500 Unit : mm (inch)Ga
te V
alve
24
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 1500 and 2500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
Note : *1 Class | *2 Material | *3 Connection
FIG GT-*1-*2-*3
DONG KANG
Port End to End Approx. Wt, Kg (Lb)
Full
ValveSize
1/2
3/4
1
1-1/2
2
HandwheelDiameter
124 (4.88)
124 (4.88)
200 (7.88)
200 (7.88)
250 (9.84)
Center to Top(Open)
311 (12.24)
311 (12.24)
388 (15.27)
430 (16.93)
480 (18.90)
Dia. of PortOpenings
12.7 (0.50)
12.7 (0.50)
18.0 (0.71)
25.4 (1.00)
31.8 (1.25)
264 (10.38)
273 (10.75)
308 (12.12)
384 (15.12)
351 (17.75)
18 (40)
19 (42)
35 (77)
54 (119)
82 (181)
CLASS 2500 Unit : mm (inch)
© C
opyr
ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
34
12
1314
1617
15
56
8
7
1011
2
1
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Gate
Val
ve
25
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 600, 800, 1500 and 2500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
FORGED CARBON STEEL / STAINLESS STEELGATE VALVE
BW SW NPT
Port
Redu
ced
ValveSize
1/2
3/4
1
1-1/4
1-1/2
2
HandwheelDiameter
86 (3.39)
86 (3.39)
99 (3.90)
124 (4.88)
124 (4.88)
138 (5.43)
Center to Top(Open)
145 (5.71)
151 (5.95)
190 (7.48)
241 (9.49)
241 (9.49)
271 (10.67)
Dia. of PortOpenings
9.8 (0.39)
13.0 (0.51)
18.0 (0.71)
31.0 (1.22)
31.0 (1.22)
37.0 (1.46)
Approx. WtKg (Lb)
1.5 (3.3)
2.0 (4.4)
2.8 (6.2)
5.2 (11.5)
5.2 (11.5)
8.2 (18.8)
End to End
76 (2.99)
86 (3.39)
102 (4.02)
117 (4.61)
117 (4.61)
133 (5.24)
CLASS 600 / 800 Unit : mm (inch)
Port
Redu
ced
ValveSize
1/2
3/4
1
1-1/4
1-1/2
2
HandwheelDiameter
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
138 (5.43)
157 (6.18)
Center to Top(Open)
151 (5.95)
190 (7.48)
241 (9.49)
271 (10.67)
271 (10.67)
325 (12.80)
Dia. of PortOpenings
9.8 (0.39)
13.0 (0.51)
18.0 (0.71)
31.0 (1.22)
31.0 (1.22)
37.0 (1.46)
Approx. WtKg (Lb)
2.0 (4.4)
3.4 (7.5)
5.8 (12.8)
8.5 (18.7)
8.5 (18.7)
11.7 (25.8)
End to End
86 (3.39)
102 (4.02)
117 (4.61)
133 (5.24)
133 (5.24)
210 (8.27)
CLASS 1500 Unit : mm (inch)
Full
1/2
3/4
1
1-1/4
1-1/2
2
86 (3.39)
99 (3.90)
124 (4.88)
138 (5.43)
138 (5.43)
157 (6.18)
151 (5.95)
190 (7.48)
241 (9.49)
271 (10.67)
271 (10.67)
318 (12.52)
13.0 (0.51)
18.0 (0.71)
23.0 (0.91)
37.0 (1.46)
37.0 (1.46)
50.8 (2.00)
2.0 (4.4)
2.8 (6.2)
5.2 (11.5)
8.2 (18.8)
8.2 (18.8)
12.7 (28.0)
86 (3.39)
102 (4.02)
117 (4.61)
133 (5.24)
133 (5.24)
218 (8.58)
Note : *1 Class | *2 Material | *3 Connection
FIG GT-*1-*2-*3
DONG KANG
© C
opyr
ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
345678
1210111314151617
21
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Gate
Val
ve
26
STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel* ASME CLASS 1500 and Above
* Other materials also available on request
A276-321+STL
A276-347+STL
UNSS31803
+STL
A276-321+STL
A276-347+STL
UNSS31803
+STL
A217-CA15
A276-410*
A351-CF8M+STL
A276-316+STL*
A217-CA15
A276-410+STL*
A276-410 A276-316
A276-321
A276-347
UNSS31803 A276-410
A276-304
A276-316*
304 Spiral Wound Graphite316
SWG321
SWG347
SWGDuplexSWG 304 Spiral Wound Graphite
A193-B7 A320-L7 A193-B8 A193-B16
Graphoil
316 Stainless Steel
A105A182-F304
A105A105*
A194-2HA194-8
A194-2HA194-2H*
A193-B6 A193-B8 A193-B6
A193-B7* A193-B7* A193-B7*
A582-416
High Tension Brass*
A47
Aluminium 304 Stainless Steel Aluminium
A563-A
Parts
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91
A350 A182 A182A105N
ASTM Designation
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91A105N
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22 F91A105N
Body
Seat Ring
Wedge
Stem
Gasket
Bonnet
Bonnet Bolt
Gland Packing
Gland
Gland Flange
Gland Nut
Gland Bolt
Yoke Sleeve
Handwheel
Name Plate
Handwheel Nut
1
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
MATERIAL
A276-410+STL
A276-316+STLA105+STL*
LF2+STL*
A276-410+STL
F5+STL*
F9+STL*
F11+STL*
F22+STL*
F91+STL*
Port
Full
ValveSize
1/2
3/4
1
1-1/4
1-1/2
2
HandwheelDiameter
140 (5.51)
200 (7.87)
230 (9.06)
250 (9.84)
250 (9.84)
315 (12.4)
Center to Top(Open)
227 (8.94)
270 (10.63)
324 (12.76)
390 (15.35)
390 (15.35)
487 (19.17)
Dia. of PortOpenings
12.0 (0.47)
16.0 (0.63)
21.0 (0.83)
32.0 (1.26)
32.0 (1.26)
38.0 (1.50)
Approx. WtKg (Lb)
5.0 (11.0)
8.0 (18.0)
13.0 (30.0)
23.0 (52.0)
23.0 (52.0)
38.0 (84.0)
End to End
110 (4.33)
127 (5.00)
155 (6.10)
210 (8.27)
210 (8.27)
229 (9.02)
CLASS 2500 Unit : mm (inch)
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Check valves are "automatic" valves that open with forward flow and close with reverse flow. The pressure of the fluid passing through a system opens the valve, while any reversal of flow will close the valve. Exact operation will vary depending on the type of check valve mechanism. Most common types of check valves are swing, lift (piston and ball), duo-plate, stop and tilting-disc.
CHECK VALVE
CAST IRON / CARBON STEEL / STAINLESS STEELCHECK VALVE LIFT
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
R
APPLICATIONSuitable for water, steam, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension According to EN 558-1 Series 1End Connection Flanged End to DIN PN16 and PN40
H h
L
3
4
5
6
2
1
FIG 292
MaterialTemperature
-10˚C
PN16 - Cast Iron
PN40 - Cast Steel
16 Bar
40 Bar
20˚C16 Bar
40 Bar
100˚C16 Bar
40 Bar
120˚C16 Bar
40 Bar
150˚C14 Bar
37 Bar
200˚C13 Bar
35 Bar
250˚C11 Bar
32 Bar
300˚C10 Bar
28 Bar
350˚C-
24 Bar
400˚C-
21 Bar
450˚C-
18 Bar
Parts FIG 292 - CI FIG 292 - CS FIG 292 - SS304 / SS316Cast Iron EN-GJL-250
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Stainless Steel X17CrNi16-2
Graphite - CrNiSt
Cast Iron EN-GJL-250
Cast Steel GP240GH
Stainless Steel X20Cr13
Stainless Steel X20Cr13
Stainless Steel X17CrNi16-2
Graphite - CrNiSt
Cast Steel GP240GH
Stainless Steel 1.4301 / 1.4408
Stainless Steel F304 / F316
Stainless Steel F304 / F316
Stainless Steel X17CrNi16-2
SS304 / 316 + Graphite
Stainless Steel 1.4301 / 1.4408
Body
Seat Ring
Disc
Spring
Bonnet Gasket
Bonnet
1
2
3
4
5
6
MATERIAL
PREASSURE-TEMPERATURE RATINGS ACC. DIN EN 1092-1/2
DIMENSIONS (mm)
Size (mm)L
H - PN16
H - PN40
h
Weight (Kg) - PN16
Weight (Kg) - PN40
20
150
56
70
5
2.7
5.4
25
160
67
80
8
3.8
5.5
32
180
76
105
8
7
9.1
40
200
89
112
11
7
10.4
50
230
96
122
14
9.5
12.6
65
290
104
150
17
15
10
80
310
124
170
21
20
31
100
350
161
195
25
29
41
125
400
174
198
32
41
54
150
480
197
220
38
66
76
200
600
248
268
50
111
150
250
730
325
360
65
198
240
300
850
375
375
95
278
374
15
130
56
70
5
2.1
3.5
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CARBON STEEL / STAINLESS STEELSWING CHECK VALVE API 6D
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
H.K HAN KOOK VALVEMADE IN KOREA
L3L2Buttwelding EndFlanged RTJ
All Size
H (A
PPRO
X)
L1
3
4
2
11
12
7
5
1Note : *1 Class | *2 Material | *3 Connection
FIG SC-*1-*2-*3
*Note : In case of 12” and larger size, We’ ll use trim material overlayed one on the same or equivalent material of the body.
PartsStandard High Temperature Service Corrosion ServiceLow
Temperature Service
ASTM Specification
A216-WCB
A216-WCB
A217-CA15
A105+HARD FACE
A276-410
A216-WCB
A193-B7
A194-2H
A217-WC1
A217-WC1
A217-WC1
A105+HARD FACE
A276-410
A216-WC1
A193-B7
A194-2H
A217-WC6
A217-WC6
A217-WC6
A105+HARD FACE
A276-410
A216-WC6
A193-B7
A194-2H
A217-WC9
A217-WC9
A217-WC9
A105+HARD FACE
A276-410
A216-WC9
A193-B16
A194-4
A217-C5
A217-C5
A217-C5
A105+HARD FACE
A276-410
A217-C5
A193-B16
A194-4
A352-LCB
A352-LCB
A352-LCB
A182-F304
A276-304
A352-LCB
A320-L7
A194-4
A351-CF8M
A351-CF8M
A351-CF8M
A182-F316
A276-316
A351-CF8H
A193-B8
A194-8
Body
Cover
*Disc
Body Seat Ring
Hinge Pin
Arm
Cover Bolt
Cover Nut
1
2
3
4
5
7
11
12
MATERIAL
SPECIFICATIONDesigned and Manufactured API 6DFace To Face Dimension ASME 16.10Pressure Rating Class 150, 300, 600, 900, 1500 and 2500Flange End Dimension ASME B16.5
BW End Dimension ASME B16.25Test and Inspection API 598Pressure - Temperature Rating ASME B16.34
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CLASS 150 *(N/A for L2)
Valve Size
L1 & L3
H
Weight
2508.02036.115533.115
2½658.52166.717048.522
3809.52417.318559.527
410011.52927.920090.441
512513.03309.3235
143.365
615014.035610.0255
176.480
820019.549512.0305
313.1142
1025024.562213.6345
390.3177
1230027.569915.0380
639.5290
1435031.078718.1460
862.2391
1640034.086421.5545
1016.5461
1845038.597825.6650
1411.2640
2050038.597826.4670
1719.9780
2460051.0129535.4900
3285.51490
2870057.0144840.01016
4520.32050
3075060.0152445.21149
6392.32899
inchmminchmminchmmLBKg
CLASS 300
Valve Size
L1 & L3
L2
H
Weight
250
10.5267
11.122836.917541.919
2½65
11.5292
12.123087.519066.230
380
12.5318
13.123338.120577.235
410014.0356
14.623718.7220
119.154
5125
15.75400
16.3841611.6295
198.590
615017.5444
18.1246012.8326
282.4128
820021.0533
21.6254914.5368
463.1210
1025024.5622
25.1263818.6473
590.9268
1230028.0711
28.6272720.9530915415
1435033.0838
33.6285422.8580
1503.8682
1640034.0864
34.6288027.4695
1647.1747
1845038.5978
39.1299431.4797
2756.31250
2050040.0101640.75103530.6776
3307.51500
2870059.0149960.0152445.21149
6504.82950
2460053.0134653.88136939.61007
4917.22230
inchmminchmminchmminchmmLBKg
CLASS 600
Valve Size
L1 & L3
L2
H
Weight
250
11.5292
11.622957.519077.235
2½65
13.0330
13.123338.3210
119.154
380
14.0356
14.123599.6235
141.164
410017.0432
17.1243511.8300
229.3104
512520.0508
20.1251113.3337
330.8150
615022.0559
22.1256215.7400
449.8204
820026.0660
26.1266416.9430
793.8360
1025031.0787
31.1279120.7525
1367.1620
1230033.0838
33.1284124.2615
1775.0805
1435035.0889
35.1289227.6700
2306.41046
1640039.0991
39.1299432.0812
2976.81350
1845043.0109243.12109537.8960
4454.12020
2050047.0119447.25120040.51029
5269.92390
2460055.0139755.38140747.31202
7717.53500
inchmminchmminchmminchmmLBKg
CLASS 900
Valve Size
L1 & L3
L2
H
Weight
250
14.5368
14.6237113.1333
154.470
2½65
16.5419
16.6242213.7349
242.6110
380
15.0381
15.1238412.6321
242.6110
410018.0457
18.1246016.7423
471.4214
512522.0559
22.1356217.4441
735.6320
615024.0610
24.1261318.9479
837.9380
820029.0737
29.1274022.2565
1375.9624
1025033.0838
33.1284128.3721
2535.81150
1230038.0965
38.1296830.7781
3197.31450
1435040.5102940.88103831.8807
3858.81750
1640044.5113044.88114033.0838
5336.12420
inchmminchmminchmminchmmLBKg
CLASS 1500
Valve Size
L1 & L3
L2
H
Weight
250
14.5368
14.6237113.1333
154.470
2½65
16.5419
16.6242213.7349
242.6110
380
18.5470
18.6247315.3389
374.9170
410021.5546
21.6254916.5419
661.5300
512526.5673
26.6167618.9479
1036.4470
6150
27.7570528.071123.1587
1532.5695
8200
32.75832
33.1384226.8680
2624.01190
1025039.0991
39.38100029.8756
4079.31850
1230044.5113045.12114639.71008
7342.73330
1435049.5125750.25127640.8103579383600
inchmminchmminchmminchmmLBKg
CLASS 2500
Valve Size
L1 & L3
L2
H
Weight
250
17.75451
17.87454
16.38416
319.7145
2½65
20.0508
20.2551416.5419
529.1240
380
22.7557823.0584
17.36441
727.5330
410026.5673
26.88683
18.86479
1433.0650
615036.091436.5927
20.12511
3086.51400
8200
40.25102240.87103827.99711
5335.22420
1025050.0127050.88129233.5851
8267.33750
1230056.0142256.88144539.371000
12125.45500
inchmminchmminchmminchmmLBKg
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.myFORGED CARBON STEEL / STAINLESS STEEL
LIFT / SWING CHECK VALVEFLANGE
DONG KANG
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600, 1500 and 2500End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
Note : *1 Class | *2 Material | *3 Connection
FIG LC/SC-*1-*2-*3
3
4
5
6
16
7
2
1Lift Check
34
8
510
6
167
2
1
9
Swing Check
PortEnd to End Approx. Wt, Kg (Lb)
Redu
ced
ValveSize
1/2
3/4
1
1-1/2
2
Center to Top
48 (1.89)
54 (2.13)
63 (2.48)
81 (3.19)
105 (4.13)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
29.5 (1.16)
35.0 (1.38)
Class 150108 (4.25)
117 (4.62)
127 (5.00)
165 (6.50)
203 (8.00)
Class 300152 (6.00)
178 (7.00)
203 (8.00)
229 (9.00)
267 (10.50)
Class 600165 (6.50)
190 (7.50)
216 (8.50)
241 (9.50)
292 (11.50)
Class 1501.7 (3.8)
2.4 (5.3)
3.8 (8.4)
7.7 (17.0)
11.4 (25.1)
Class 3002.2 (4.9)
3.3 (7.3)
5.1 (11.3)
9.9 (21.8)
13.0 (28.7)
Class 6002.5 (5.5)
3.9 (8.6)
5.7 (12.6)
11.5 (25.4)
13.8 (30.4)
CLASS 150 - 300 - 600 Unit : mm (inch)
Port End to End Approx. Wt, Kg (Lb)
Redu
ced
ValveSize
1/2
3/4
1
1-1/2
2
Center to Top
54 (2.13)
63 (2.48)
81 (3.19)
105 (4.13)
128 (5.04)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
29.5 (1.16)
35.0 (1.38)
216 (8.50)
229 (9.00)
254 (10.00)
305 (12.00)
368 (14.25)
5.8 (12.8)
7.8 (17.2)
13.0 (28.7)
20.7 (45.6)
30.6 (67.5)
CLASS 1500 Unit : mm (inch)
Port End to End Approx. Wt, Kg (Lb)
Full
ValveSize
1/2
3/4
1
1-1/2
2
Center to Top
180 (7.09)
180 (7.09)
200 (7.87)
230 (9.06)
250 (9.84)
Dia. of PortOpenings
10.0 (0.39)
15.0 (0.59)
18.0 (0.71)
28.0 (1.10
35.0 (1.38)
264 (10.38)
273 (10.75)
308 (12.12)
384 (15.12)
451 (17.75)
17.0 (38.0)
18.0 (40.0)
23.0 (51.0)
40.0 (88.0)
54.0 (119.0)
CLASS 2500 Unit : mm (inch)
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
FORGED CARBON STEEL / STAINLESS STEELLIFT / SWING CHECK VALVE
DONG KANG
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 600, 800, 1500 and 2500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
3
4
56
7
16
2
1
Note : *1 Class | *2 Material | *3 Connection
FIG LC/SC-*1-*2-*3Lift Check
38
105
76
16
9
2
1
Swing Check
Port
Redu
ced
ValveSize
1/2
3/4
1
1-1/4
1-1/22
Center to Top
48 (1.89)
54 (2.13)
63 (2.48)
81 (3.19)
81 (3.19)105 (4.13)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
22.5 (0.89)
29.5 (1.16)35.0 (1.38)
Approx. WtKg (Lb)
1.0 (2.2)
1.3 (2.9)
2.3 (5.1)
5.0 (11.0)
5.0 (11.0)7.0 (15.4)
End to End
76 (2.99)
86 (3.39)
102 (4.02)
152 (5.98)
152 (5.98)172 (6.77)
CLASS 600 / 800 Unit : mm (inch)
Port
Redu
ced
ValveSize
1/2
3/4
1
1-1/4
1-1/22
Center to Top
54 (2.13)
63 (2.48)
81 (3.19)
105 (4.13)
105 (4.13)128 (5.04)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
22.5 (0.89)
29.5 (1.16)35.0 (1.38)
Approx. WtKg (Lb)
1.3 (2.9)
2.3 (5.1)
5.0 (11.0)
7.0 (15.4)
7.0 (15.4)9.1 (20.1)
End to End
86 (3.39)
102 (4.02)
152 (5.98)
172 (6.77)
172 (6.77)210 (8.27)
CLASS 1500 Unit : mm (inch)
Full
1/2
3/4
1
1-1/4
1-1/22
54 (2.13)
63 (2.48)
81 (3.19)
105 (4.13)
105 (4.13)147 (5.79)
12.7 (0.50)
17.5 (0.69)
23.0 (0.91)
29.5 (1.16)
35.0 (1.38)45.5 (1.79)
1.3 (2.9)
2.3 (5.1)
5.0 (11.0)
7.0 (15.4)
6.8 (15.0)10.6 (23.4)
86 (3.39)
102 (4.02)
152 (5.98)
172 (6.77)
172 (6.77)218 (8.58)
Port
Full
ValveSize
1/2
3/4
1
1-1/4
1-1/22
Center to Top
86 (3.39)
101 (3.98)
121 (4.76)
157 (6.18)
157 (6.18)190 (7.48)
Dia. of PortOpenings
10.0 (0.39)
13.0 (0.51)
18.0 (0.71)
23.0 (0.91)
26.0 (1.02)35.0 (1.38)
Approx. WtKg (Lb)
3.0 (7.0)
4.0 (9.0)
8.0 (18.0)
14.0 (31.0)
14.0 (31.0)20 (44.0)
End to End
110 (4.33)
127 (5.00)
155 (6.10)
210 (8.27)
210 (8.27)229 (9.02)
CLASS 2500 Unit : mm (inch)
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
FORGED CARBON STEEL / STAINLESS STEELY-CHECK VALVE
DONG KANG
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 600 and 800 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
3
4
5
16
7
2
1
FIG GD-800YC
Port
Redu
ced
ValveSize
1/2
3/4
1
1-1/4
1-1/2
2
Center to Top
73 (2.87)
85 (3.35)
88 (3.47)
121 (4.76)
121 (4.76)
174 (6.85)
Dia. of PortOpenings
9.5 (0.37)
12.7 (0.50)
17.5 (0.69)
22.5 (0.89)
29.5 (1.16)
35.0 (1.38)
Approx. WtKg (Lb)
1.2 (3)
1.6 (4)
2.5 (6)
5.5 (12)
5.4 (12.0)
7.8 (17)
End to End
84 (3.31)
95 (3.74)
106 (4.17)
137 (5.39)
137 (5.39)
172 (6.77)
CLASS 600 / 800 Unit : mm (inch)
Full
1/2
3/4
1
1-1/4
1-1/2
2
85 (3.35)
88 (3.47)
121 (4.76)
174 (6.85)
174 (6.85)
208 (8.19)
12.7 (0.50)
17.5 (0.69)
23.0 (0.91)
29.5 (1.16)
35.0 (1.38)
45.5 (1.79)
1.3 (3)
2.3 (51)
5.0 (11)
7.0 (15)
6.8 (15.0)
10.6 (23)
95 (3.74)
106 (4.17)
137 (5.39)
172 (6.77)
172 (6.77)
200 (7.87)
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*Specification given are subject to changed without further notice.
LIFT / Y-CHECK VALVE
STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel
* Other materials also available on request** Please mark your offer if require load spring
MATERIAL
A276-321+STL
A276-347+STL
UNSS31803
+STLA276-410 A276-316+STL
Integral Hardfaced Stellite 6
A276-410
304 Spiral Wound Graphite
A276-316* Inconel X-750* A276-316*
316SWG
321SWG
347SWG
DuplexSWG 304 Spiral Wound Graphite
A193-B7 A320-L7 A193-B8 A193-B16
Aluminium 304 Stainless Steel Aluminium
Parts
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22
A350 A182 A182A105N
ASTM Designation
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22A105N
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22A105N
Body
Seat
Disc
Spring
Gasket
Cover
Cover Bolt
Name Plate
1
2
3
4
5
6
7
16
F91
F91
F91
SWING CHECK VALVE
STL: Stellite 6 facedSWG : Spiral Wound GraphiteA182-F304/L : Dual Certificate Material for A182-F304 & A182-F304LA182-F316/L : Dual Certificate Material for A182-F316 & A182-F316LDUPLEX : Duplex Stainless Steel
* Other materials also available on request
MATERIAL
A351-CF8M
316 Stainless Steel
316 Stainless Steel
316 Stainless Steel
A276-321+STL
A276-347+STL
UNSS31803
+STLA276-410 A276-316+STL A276-410
A276-321+STL
A276-347+STL
UNSS31803
+STLA276-410 A276-316+STL A276-410+STL
304 Spiral Wound Graphite 316SWG
321SWG
347SWG
DuplexSWG 304 Spiral Wound Graphite
A193-B7 A320-L7 A193-B8 A193-B16
Aluminium 304 Stainless Steel Aluminium
Parts
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22
A350 A182 A182A105N
ASTM Designation
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22A105N
LF2 LF3 F304/L F316/L F321 F347 F51 F5 F9 F11 F22A105N
Body
Seat Ring
Disc
Hinge
Gasket
Cover
Cover Bolt
Retaining Washer
Support Pin
Support
Name Plate
1
2
3
4
5
6
7
8
9
10
16
F91
F91
F91
Chec
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35
CAST IRON / CARBON STEEL / STAINLESS STEEL
WAFER / LUG DUAL PLATECHECK VALVE
H.K HAN KOOK VALVEMADE IN KOREA
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FLOW
ØIØAØB
Section A-A
L
3
FLOW
ØIØA
ØB
Section A-A
L
1
68
59
10
10
2
3
7B
2
9 4
7A
6
7A 7B
MxZ
4
5
FEATURESSmall and light quick reaction vertical and horizontal bubble tightLow pressure dropNo slamming, plates start closing against the flow before the stopsSeat : NBR / EPDM / Viton / Metal
PRESSURE RATING150# / 300# / 600# / 900# / 1500# / 2500#PN6/PN10/16/PN25/40/PN50/PN110/PN150/PN260/PN4205K/10K/16K/20K/30K/40K/63K
SPECIFICATIONDesign According to API 594• Shell Wall Thickness According to API 594• Face to Face According to API 594• Flanged Dimension According to ANSI B16.5• Pressure -Temperature Rating According to ASME B16.34• Pressure Test According to API 598
MATERIAL
SUS316-WPASUS316/SUS304SUS316/SUS304
SS316SS316A105
A105
A126 CLASS BA536 65-45-12CF8M/CF8/WCBSCS314/SCS13/WCB1.4408/1.4308/WCBA126 CLASS BSCS314/SCS13/WCB1.4408/1.4308/WCBVITON / EPDM / NBR
Parts Material
Body
Plate
SeatSpringHinge PinStop PinPlugBody BearingPlate BearingEye-bolt
1
2
34567A & 7B8910
Unit : mm
Class
150
300
600
Size
LØAØBØI
MxZL
ØAØBØI
MxZL
ØAØBØI
MxZ
DN50
2”60
15260
120.64x5/8”
6016560
127.08x5/8”
6016560
127.08x5/8”
DN65
2”-1/2“67
17873
139.74x5/8”
6719173
149.48x3/4”
6719173
149.48x3/4”
DN80
3“73
19189
152.44x5/8”
7321089
168.18x3/4”
7321089
168.18x3/4”
DN100
4“73
229114
190.58x5/8”
73254114
200.28x3/4”
79273114
215.98x7/8”
DN125
5“87
254141
215.98x5/8”
87279141
235.08x3/4”
105330151
266.78x1”
DN150
6“98279168
241.38x5/8”
98318168
269.712x3/4”
136356168
292.112x1”
DN200
8“127343219
298.58x5/8”
127381219
330.212x7/8”
165419219
349.312x1/8“-UN
DN250
10“146406273
362.012x7/8”
146445273
387.416x1”213508273
431.816x1-1/4“-UN
DN300
12“181483324
431.812x7/8”
181521324
450.916x1-1/8“-UN
229559324
489.020x1-1/4“-UN
DN350
14“184533356
476.312x1”222584356
514.420x1-1/8“-UN
273603356
527.120x1-3/8“-UN
DN400
16“191597406
539.812x2”232648406
571.520x1-1/4“-UN
305686406
603.320x1-1/2“-UN
DN450
18“203635457
577.916x1-1/8”-UN
264711457
628.720x1-1/4“-UN
362743457
654.120x1-5/8“-UN
DN500
20“219699508
635.020x1-1/8”-UN
292775508
685.820x1-1/4“-UN
368813508
723.920x1-5/8“-UN
DIMENSIONS (mm)
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
FIG C1000
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
DD
LL
6
5
FIG 3771/2” - 4” 5” - 12”
3
4
2
1
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension DIN 3202 Part 3-K4End Connection Wafer Type to suit DIN, BS and ANSI FlangesPreasure Rating DN 15 to DN 300, 40 Bar maximumWorking Temperature Up to 400˚C
Unit : mm (inch)
Size DIN
NPS (inch)
L
DPN40/300LB
20
3/4
19
60
15
1/2
16
50
25
1
22
70
32
1-1/4
28
81
50
2
40
106
40
1-1/2
32
91
65
2-1/2
46
126
80
3
50
150
125
5
90
188
100
4
60
170
150
6
106
224
200
8
140
292
300
12
250
378
250
10
200
330
PRIME OUT-FORM DIMENSIONS
Parts MaterialWCB
WCB
SS304
SS304
SS304
SS304
SS316
SS316
SS316
SS316
SS316
SS316
SS304
SS304
SS304
SS304
SS304
SS304
Body
Disc
Holder
Spring
Seat
Seal
1
2
3
4
5
6
MATERIAL
CAST IRON / CARBON STEEL / STAINLESS STEELWAFER DISCO CHECK VALVE
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.mySTAINLESS STEEL
SWING CHECK VALVESCREW END
CONTROLS, INC.
APPLICATIONSuitable for general chemical and industrial application
SPECIFICATIONEnd connection Threaded endOperating pressure 0.15kgf/cm²Working pressure 16 Bar ( CWP ) Working Temperature -20 ~ 180ºC
9
11
1
5
4
32
3
4
5
11
2
1L
H
PORT
MATERIAL
Parts Material1.4408 / EN1503-1SS316PTFE.ASTM A351Gr.CF8MSS3161.4408 / EN1503-1PTFE.
BodyPlugPlug sealDiscHanger PinEnd CapBody Seal
12345911
Unit : mm
Size
PORTLH
DN81/4”11.065.042.0
DN103/8”15.065.042.0
DN151/2”15.065.042.0
DN203/4”20.080.051.0
DN251”
25.090.060.0
DN321-1/4”32.0
105.067.0
DN401-1/2”40.0
120.075.0
DN502”
50.0140.081.0
DN652-1/2”65.0180.093.0
DN803”
80.0200.0104.0
DIMENSIONS
STAINLESS STEEL
THREE PIECE DISCO CHECK VALVESCREW END / BUTT WELD
CONTROLS, INC.
APPLICATIONSuitable for general chemical and industrial application
SPECIFICATIONEnd connection Threaded endWorking pressure 40 Bar ( CWP ) Working Temperature -20 ~ 180ºC
Parts Material1.4408 / EN1503-11.4408 / EN1503-1SS3161.4408 / EN1503-1PTFE.SS304SS304SS304SS316
BodyDiscSpringEnd CapBody SealBody BoltBolt WasherBolt NutHolder
14591135363743
MATERIAL
Unit : mm
Size
PORTL
L1
DN81/4”12.053.014.0
DN103/8”12.053.014.0
DN151/2”15.067.018.0
DN203/4”20.069.022.0
DN251”
25.079.027.5
DN321-1/4”32.092.032.0
DN401-1/2”40.0
101.037.0
DN502”
50.0115.047.0
DN652-1/2”65.0145.047.0
DN1004”
100.0180.070.0
DN803”
80.0154.055.0
DIMENSIONS
45
1135
36
37
9
1
43
LL1
PORT
3736
9
1143
1
5
411
9
35
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my STAINLESS STEEL
Y TYPE SPRING CHECK VALVESCREW END
CONTROLS, INC.
APPLICATIONSuitable for general chemical and industrial application
SPECIFICATIONEnd connection Threaded endWorking pressure 40 Bar ( CWP ) Working Temperature -20 ~ 180ºCOperating pressure 0.15kgf/cm²
Parts Material1.4408 / EN1503-1CF8M / EN1503-2SS316SS316SS3161.4408 / EN1503-1PTFE.PTFE.
BodyPistonSpringNutWasherBonnetBody SealSeat
1457891112
MATERIAL
Unit : mm
Size
PORTLH
DN81/4”10.065.043.0
DN103/8”12.065.043.0
DN151/2”15.065.045.0
DN203/4”20.080.052.0
DN251”
25.090.067.0
DN321-1/4”32.0105.070.0
DN401-1/2”40.0120.078.0
DN502”
50.0140.095.0
DIMENSIONS
9
11
5
4
12
87
1
L
H
PORT
1
7
8
12
4
5
11
9
STAINLESS STEEL
INLINE SPRING CHECK VALVESCREW END
CONTROLS, INC.
APPLICATIONSuitable for general chemical and industrial application
SPECIFICATIONEnd connection Threaded endWorking pressure 800 Psi / 40 Bar ( CWP ) Temperature range -4 to 365ºF / -20 ~ 180ºCPressure test according to API 598 or EN 12266
Parts Material1.4408 / EN1503-1SS316SS316 / SS304SS316
BodyDiscSpringScrew
1459
MATERIAL
Unit : mm
Size
PORTL
DN151/2”11.257.0
DN203/4”15.063.0
DN251”
20.072.8
DN321-1/4”25.081.0
DN401-1/2”32.091.7
DN502”
40.0102.4
DIMENSIONS
L
PORT
1 4 5 9
1
4
5
9
Ball
Valv
e
39
BALL VALVEA ball valve is a quarter-turn rotational motion valve that uses a ball-shaped disc to stop or start flow. If the valve is opened, the ball rotates to a point where the hole through the ball is in line with the valve body inlet and outlet. If the valve is closed, the ball is rotated so that the hole is perpendicular to the flow openings of the valve body and the flow is stopped.
Types of ball valveBall valves are basically available in three versions: full port, venturi port and reduced port. The full-port valve has an internal diameter equal to the inner diameter of the pipe. Venturi and reduced-port versions generally are one pipe size smaller than the line size.
Ball valves are manufactured in different body configurations and the most common are:• Top entry ball valve allows access to valve internals for maintenance by removal of the valve bonnet-cover. It is not required to removed the valve from the pipe system.• Split body ball valve consists of a two or three parts, where one part is smaller than the other. The ball is inserted in the larger body part, and the smaller body part is assembled by a bolted connection.
The valve ends are available as butt welding, socket welding, flanged, threaded and others.
Ball
Valv
e
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
2. PackingSTD Packing multiple V-TEFLON packing, combined with live loading, maintains packing compression under high cycle and severe service applications. Graphite packing use situation for high-temperature.
3. Body & BonnetSplit or 3-piece, split body & bonnet for 12” & smaller. Disassembles easy for repair or replacement of internal components.
4. BPSBlow-out proof stem. A pressure-safe stem shoulder design that protects against failure under excess pressure.
1. OperatingExtended lever for easy operation. Also available with gearing, motor actuators, pneumatic or hydraulic actuators for more difficult services.
6. ASAnti static. A metallic contact is always granted between ball and stem/body to discharge eventual statics build-up during service.
7. End ConnectionsA choice of flange, RTJ flanged or butt welding end for piping flexibility.
8. FDFire durable. Design to API 607 or BS 6755 to grant their operation suitability in case of fire. Second metal-to-metal seal acts as backup if primary seal is destroyed by fire. Valves ordered for compliance with API 607 will be provided with graphite packing and gaskets.
5. BoreFull bore or reduced bore. Full bore design provides exceptional flow control.
8
4
6
2
1
3
5
7
Std Teflon Graphite
BPS
LV
FB
RF RTJ BW
RB
GA
Split 3-Piece
EA
AS
FD
Floating Type
Available modifications for cast steel and stainless steel valves• Trim changes • Preassure equlizing• End connection modifications • AS od FD• Packing and gasket changes • Customer specified coatings• Operator mounting • Weld end bore changes• Handweel extentions • Oxygen & chlorine cleaning & packing
FIRE SAFE & ANTI-STATICCAST STEEL / STAINLESS STEEL
BALL VALVE API 6D (FLOATING)
H.K HAN KOOK VALVEMADE IN KOREA
Ball
Valv
e
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
FIRE SAFE & ANTI-STATICCAST STEEL / STAINLESS STEEL
BALL VALVE API 6D (FLOATING)
Class
150
300
600
Size (mm)L (RF)
L1 (BW)HW
Weight (Kg)L (RF)
L1 (BW)HW
Weight (Kg)L (RF)
L1 (BW)HW
Weight (Kg)
1510814055
1301.814014055
1301.8165
-61.51302.6
2011715255
1302.815215255
1302
190-
61.51603.1
2512716570
1603.716516570
1603.2216
-78
2004.8
4016519090
2006.219019090
2005.5241
-101350
8
501782161053508.52162161053508.729229512040013
65190241155400142412411534001533033317450022
80203283185500212832831875001835635921260027
100229305205500353053052065003643243523460053
200457521280800170502521280800152
-----
1503944572556009840345725560085559562289800120
250533559345800225568559345800182
-----
300610635420800295648635420800232
-----
CLASS 150 - 300 - 600 Unit : mm
PartsCarbon Steel Stainless Steel Low Temperature Service
ASTM Specification
A216-WCBA216-WCB
A182-F304*¹A276-304
Graphite+304*¹A193-B7A194-2H
A216-WCBA193-B7
Carbon Steel
A351-CF8MA351-CF8MA182-F316A276-316
R.PTFEPTFE
A193-B8A194-8
PTFEA351-CF8M
A193-B8Carbon Steel+Zn
Carbon Steel
A352-LCBA352-LCB
A182-F304*¹A276-304
Graphite+304*¹A320-L7A194-4
A352-LCBA193-B7
Carbon Steel
BodyBonnetBallStemSeat RingBonnet GasketBonnet StudBonnet Stud NutPackingGland FlangeGland BoltStop PlateHandle
12345678910111213
MATERIAL
*Note : (1) A 105+ENP optional, (2) Spiral wound construction
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONSteel Ball Valves API 608 / API 6DSteel Ball Valves ISO 14313 Fire Durable API 607Anti Static API 608Steel Valves ASME B16.43Face to Face ASME B16.10End Flanges ASME B16.25Inspection and Test API 598 / API 6D
L1
H
L
W13
12
11
10
94
2
78
5316
Ball
Valv
e
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
FIRE SAFE & ANTI-STATICCAST STEEL / STAINLESS STEEL
BALL VALVE API 6D (TRUNNION)
H.K HAN KOOK VALVEMADE IN KOREA
Available modifications for cast steel and stainless steel valves• Trim changes • Preassure equlizing• End connection modifications • AS od FD• Packing and gasket changes • Customer specified coatings• Operator mounting • Weld end bore changes• Handweel extentions • Oxygen & chlorine cleaning & packing
2. PackingSTD Packing multiple V-TEFLON packing, combined with live loading, maintains packing compression under high cycle and severe service applications. Graphite packing use situation for high-temperature.
3. Body & BonnetSplit or 3-piece, split body & bonnet for 12” & smaller. Disassembles easy for repair or replacement of internal components.
4. ASAnti static. A metallic contact is always granted between ball and stem/body to discharge eventual statics build-up during service.
1. OperatingExtended lever for easy operation. Also available with gearing, motor actuators, pneumatic or hydraulic actuators for more difficult services.
6. DBBDouble block & bleed. The body cavity is isolated when the ball is in either fully closed or fully opened position, the medium entrapped in it can easily be bled to avoid over pressure.
7. End ConnectionsA choice of flange, RTJ flanged or butt welding end for piping flexibility.
8. FDFire durable. Design to API 607 or BS 6755 to grant their operation suitability in case of fire. Second metal-to-metal seal acts as backup if primary seal is destroyed by fire. Valves ordered for compliance with API 607 will be provided with graphite packing and gaskets.
5. BoreFull bore or reduced bore. Full bore design provides exceptional flow control.
8
4
6
3
5
7
AS
FB
RF RTJ BW
RB
Split 3-Piece
DBB
FD
Trunnion Type
1
LV GA EA
2Std Teflon Dual-packing Graphite
Ball
Valv
e
43
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
FIRE SAFE & ANTI-STATICCAST STEEL / STAINLESS STEEL
BALL VALVE API 6D (TRUNNION)
PartsCarbon Steel Stainless Steel Low Temperature Service
ASTM Specification
A216-WCB
A216-WCB
A182-F304*¹
A276-304
A105+ENP
A313-304
NBR
NBR
Graphite+304*²
NBR
A313-304
A216-WCB
A193-B7
A194-2H
A276-304
304+PTFE
A216-WCB
A193-B7
Carbon Steel
A351-CF8M
A351-CF8M
A182-F316
A276-316
A182-F316
Class Filled PTFE
Inconel X-750
Viton
Viton
Graphite+316*²
Viton
A313-316
A182-F316
A193-B8
A194-8
A276-316
316+PTFE
A351-CF8M
A193-B8
Carbon Steel+Zn
Carbon Steel
A352-LCB
A352-LCB
A182-F304*¹
A276-304
A350-LF2+ENP
A313-304
Viton
Viton
Graphite+304*²
Viton
A313-304
A182-F304
A320-L7
A194-4
A276-304
A304+PTFE
A352-LCB
A193-B7
Carbon Steel
Body
Bonnet
Ball
Stem
Seat
Stem Insert
Seat Spring
Seat O-ring
Stem O-ring
Bonnet Gasket
Bonnet O-ring
Antistatic Spring
Grounding Plunger
Bonnet Stud
Bonnet Stud Nut
Trunnion
Trunnion Bearing
Gland Flange
Gland Bolt
Stop Plate
Handle
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
MATERIAL
*Note : (1) A 105+ENP optional, (2) Spiral wound construction
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONSteel Ball Valves API 608 / API 6DSteel Ball Valves ISO 14313 Fire Durable API 607Anti Static API 608Steel Valves ASME B16.43Face to Face ASME B16.10End Flanges ASME B16.5Butt Welding Ends ASME B16.25Inspection and Test API 598 / API 6D
1
7
161113
1210
358
4
17
6
91819
1415 2
Reduce Bore
FullBore
H
L21
20
Valve with gear Valve with lever L1
Ball
Valv
e
44
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Size (mm)L (RF)
L1 (BW)
H
W
Weight (Kg)
50178
216
177
350
13.5
65190
241
190
400
15.5
80203
283
210
500
24.5
100229
305
235
500
32.5
150394
457
530
600
76
200457
521
625
600
132
250533
559
650
600
147
300610
635
780
600
182
350686
762
790
800
241
400762
838
920
800
370
450864
914
970
800
495
500914
991
1100
800
726
6001067
1143
1150
800
1125
6501143
1245
1290
800
1250
7001245
1346
1400
800
1640
7501295
1397
1630
800
1930
8001372
1524
1840
800
2390
9001524
1727
2050
800
2760
CLASS 150 Unit : mm
Size (mm)L (RF)
L1 (BW)
H
W
Weight (Kg)
50216
216
177
350
14
65241
241
190
400
16
80283
283
210
500
25
100305
305
235
500
34
150403
403
530
600
82
200502
521
625
600
145
250568
559
650
600
155
300648
635
780
600
185
350762
762
790
800
238
400838
838
920
800
375
450914
914
970
800
516
500991
991
1100
800
782
6001143
1143
1150
800
1280
6501245
1245
1290
800
1375
7001346
1346
1400
800
1825
7501397
1397
1630
800
2180
8001524
1524
1800
800
2260
900-
-
-
-
-
CLASS 300 Unit : mm
Size (mm)L (RF) / L1 (BW)
L2 (RTJ)
H
W
Weight (Kg)
50292
295
180
350
19
65330
333
193
400
25
80356
359
215
500
42
100432
435
241
500
51
150559
562
540
600
82
200660
664
635
600
200
250787
791
665
600
395
300838
841
790
600
610
350889
892
810
800
805
400991
994
925
800
1010
4501092
1095
985
800
1350
5001194
1200
1130
800
1656
6001397
1407
1185
800
2775
6501448
1461
1335
800
3125
7001549
1562
1450
800
3790
CLASS 600 Unit : mm
Size (mm)L (RF) / L1 (BW)
L2 (RTJ)
H
W
Weight (Kg)
50368
371
219
500
23
65419
422
235
500
31
80381
384
260
500
51
100457
460
390
600
61
150610
613
655
600
102
200737
740
770
600
240
250838
841
805
600
480
300965
968
965
800
735
3501029
1038
980
800
965
4001130
1140
1145
800
1215
4501219
1232
1195
800
1625
5001321
1334
1360
800
1995
6001549
1568
1425
800
3335
CLASS 900 Unit : mm
Size (mm)L (RF) / L1 (BW)
L2 (RTJ)
H
W
Weight (Kg)
50368
371
285
500
33
65419
422
306
500
44
80470
473
338
600
73
100546
549
506
600
87
150705
711
852
600
145
200832
841
1000
800
345
250991
1000
1045
800
685
3001130
1146
1255
800
1050
3501257
1276
1270
800
1385
4001384
1407
1485
800
1735
CLASS 1500 Unit : mm
Size (mm)L (RF) / L1 (BW)
L2 (RTJ)
H
W
Weight (Kg)
50451
454
304
500
41
65508
540
327
600
55
80578
584
362
600
91
100673
683
540
600
110
150914
927
911
800
182
2001022
1038
1070
800
430
2501270
1292
1120
800
855
3001422
1445
1345
800
1315
350-
-
-
-
-
400-
-
-
-
-
CLASS 2500 Unit : mm
Ball
Valv
e
45
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*Specification given are subject to changed without further notice.
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media (Refer to corrosion resistance table for valve materials selection).
SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- Blow-out proof stem / reduce bore- Investment casting body and inscrewed- 2000 PSI W.O.G- Mounting pad
Option: Locking device Drilling and tapped mounting pad
1312
123456789
1011
Parts MaterialASTM-A216-WCBASTM-A216-WCBASTM-A315-CF8
R-PTFEPTFE
AISI 304PTFE
AISI 304AISI 304AISI 304AISI 304AISI 304Plastic
ASTM-A351-CF8MASTM-A351-CF8MASTM-A351-CF8M
R-PTFEPTFE
AISI 304PTFE
AISI 304AISI 304AISI 304AISI 304AISI 304Plastic
BodyInsertBallSeatThrust WasherStemStem SealGland WasherConical Spring WasherSpring WasherNutLever HandleHandle Sleeve
12345678910111213
MATERIAL
Unit : mm
Size1/4”-3/8”
1/2”3/4”1”
1-1/4”1-1/2”
2”2-1/2”
3”4”
d9.29.2
12.515202532385064
L58.566708095
101114112134192
H46.957.960.963.870.372.378.3
130.5142.5173.5
W1099898
104.7101.9156.1155.1215215325
DIMENSIONS
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media (Refer to corrosion resistance table for valve materials selection).
SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- With mounting pad - Blow-out proof stem / full port- Investment casting body and cap- 1000 PSI (69 Bar) W.O.G- Lug body
Option: Locking device Drilling and tapped mounting pad
Parts MaterialASTM-A216-WCBASTM-A216-WCBASTM-A315-CF8
R-PTFEPTFE
ASIS 304PTFEPTFE
AISI 304AISI 304AISI 304AISI 304Plastic
AISI 304
ASTM-A351-CF8MASTM-A351-CF8MASTM-A351-CF8M
R-PTFEPTFE
ASIS 316PTFEPTFE
AISI 304AISI 304AISI 304AISI 304Plastic
AISI 304
BodyCapBallBall SeatJoint GasketStemThrust WasherStem PackingGland NutHandleSpring WasherStem NutPlastic CoverLock Device
1234567891011121314
MATERIAL
Unit : mm
Size1/4”3/8”1/2”3/4”1”
1-1/4”1-1/2”
2”2-1/2”
3”4”
d11.612.71520253238506580100
L44.544.5576576
87.5102123156184250
H515153
59.57379
90.598.5130.5142.5173.5
W959595110135135165165215215325
DIMENSIONS
H
W
ød
13
2578
9 6 11 12 14
10 134
L
W
H
d
CONTROLS, INC.
SERIES 10 SERIES 20
CARBON STEEL / STAINLESS STEEL
1-PC REDUCED PORTBALL VALVE SCREW END
CARBON STEEL / STAINLESS STEEL
2-PC FULL PORTBALL VALVE SCREW END
MERCOIDTel: 03-5569 2933 (6 Lines)
Fax: 03-5569 2588, 5569 2788Email: [email protected],
[email protected]://www.mercoid.com.my
Ball
Valv
e
46
© C
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0 M
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*Specification given are subject to changed without further notice.
3-PC FULL PORT HIGHPERFORMANCE BALL VALVE
SCREW END / BUTT WELD END /SOCKET WELD END
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media (Refer to corrosion resistance table for valve materials selection).
SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- Lug body- Blow-out proof stem / full port- Investment casting body and cap- 1000 PSI (69 Bar) W.O.G- Direct mounting pad for ISO standard 5211- Screw end, butt weil end, socket weld endOption: Similar design but with C style clip DIN standard M3 length
MATERIAL
DIMENSIONS
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media (Refer to corrosion resistance table for valve materials selection).
SPECIFICATION- Pipe thread in accordance with ANSI B2.1, BS21 1973, DIN259 / 2999, ISO228- Blow-out proof stem- Investment casting body and cap- 2000 PSI or 3000 PSI W.O.G- Lug body- Screwed end, butt weld & socket weld end- Direct mounting pad ISO 5211Option: Locking device / Standard port Similar design but with C style clip DIN standard M3 length Fire-safe design
Parts MaterialASTM-A351-CF8MASTM-A351-CF8MASTM-A351-CF8M
PTFEPTFE
ASIS 316PTFEPTFE
AISI 304AISI 304AISI 304
VitonAISI 304AISI 304AISI 304AISI 304AISI 304Plastic
AISI 304AISI 304
ASTM-A216-WCBASTM-A216-WCBASTM-A351-CF8
PTFEPTFE
AISI 304PTFEPTFE
AISI 304AISI 304AISI 304
VitonAISI 304AISI 304AISI 304AISI 304AISI 304Plastic
AISI 304AISI 304
BodyCapBallBall SeatJoint GasketStemThrust WasherStem PackingHigh WasherBelleville WasherStem NutO-RingBoltSpring WasherHex NutStopperHandlePlastic CoverStopper PinLock Washer
1234567891011121314151617181920
MATERIALParts Material
ASTM-A351-CF8MASTM-A351-CF8M
PTFEASTM-A351-CF8M
PTFEASIS 316
PTFEVitonPTFE
AISI 304AISI 301AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304Plastic
AISI 304
ASTM-A216-WCBASTM-A216-WCB
PTFEASTM-A351-CFB
PTFEAISI 304
PTFEVitonPTFE
AISI 304AISI 301AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304AISI 304Plastic
AISI 304
BodyEnd CapJoint GasketSolid BallBall SeatStemThrust WasherO-RingStem PackingStem RingBelleville WasherStem NutSaddle WasherHex BoltStop PinHandleSpring WasherHandle NutLocking DeviceCoverSquare Washer
123456789101112131415161718192021
Unit : mm
Size1/4”3/8”1/2”3/4”1”
1-1/4”1-1/2”
2”2-1/2”
3”4”5”6”
Ød11.612.81520253238506580
100120150
585862778394
107120157182
213.6283342
363638
41.744.452.858.566
101.5112.5127.0158.5175
112112112138138205205205330330330500500
L H X
DIMENSIONS Unit : mm
SizeDim
1/4”3/8”1/2”3/4”1”
1-1/4”1-1/2”
2”
1112.5162025323850
6565758090
110120140
6565758090
110120140
70707580
100110125150
58586266758095
104
112112112125138138170170
Ød LSD SW BW
H X
*Note : 8”/10”/12” also available on request
1716 18
19 20
1234567
89
10
121314
11
15
X
L
H
Butt Weld End37.5º
Socket Weld End
ød
2021
181715161312111014
986
123457
19
ØdH
H
X
ØdØd
37.5º
==
ScrewedEnd
Socket Weld End
Butt Weld End
CONTROLS, INC.
SERIES 90
SERIES 110
CARBON STEEL / STAINLESS STEEL
3-PC PORT BALL VALVESCREW END / BUTT WELD END /SOCKET WELD END
CARBON STEEL / STAINLESS STEEL
MERCOIDTel: 03-5569 2933 (6 Lines)
Fax: 03-5569 2588, 5569 2788Email: [email protected],
[email protected]://www.mercoid.com.my
Ball
Valv
e
47
© C
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202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Size f H ISO 5211
1/2”3/4”1”
1-1/4”1-1/2”
2”2-1/2”
3”4”5”6”8”
10”12”
ANSI 150 JIS10K PN16 PN40 PN16 PN40D L
8998
108117127152178190229254279343406483
ANSI 150108117127140165178190203229356394457533610
8590100105110120160170185260280340400Gear
F04F04F04F05F07F07F07F10F10F12F12F12F14F14
95100125135140155175185210250280330400445
JIS10K110120130140165180190200230300340450533610
130150160180200230290310350400480600730850
95105115140150165185200220250285340405460
95105115140150165185200235270300375450515
1.61.61.61.61.61.61.61.61.61.61.61.61.61.6
DIMENSIONS Unit : mm (inch)
Parts MaterialFC20FC20CF8
SS304
WCBWCB
SCS13
SS304
CF8CF8CF8
SS316
CF8MCF8MCF8M
SS30415% GF+PTFE / 25% CF+PTFE / 50% CF+PTFE / Others on request
PTFEPTFEPTFEPTFE
SCS13ASTM 194-B8
FC / WCB / SS304ASTM 194-B8
BodyCapBallSeatStemGasketThrust WasherPackingStem PackingGlandGland BoltHandleBolt
12345678910111213
MATERIAL
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media (Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONANSI 150- Flange: ANSI B16.5 Class 150- Face to face : ANSI B16.10- Mounting pad for ISO 5211- Anti-static device, fire safe design- Blow-out proof stem, lever operated- Full port
Option: Solid ball / Hollow ball Wrench handle Locking device Gear operated
JIS10K- Flange: JIS B2239 - JIS10K- Face to face : JIS B2002- Mounting pad for ISO 5211- Anti-static device, fire safe design- Blow-out proof stem, lever operated- Full port, solid ball / hollow ball
Option: Solid ball / Hollow ball Wrench handle Locking device Gear operated
PN16, PN40- Flange: DIN 2633 PN16 DIN 2633 PN40- Face to face : DIN 3202 F1/F4/F5- Mounting pad for ISO 5211- Anti-static device, fire safe design- Blow-out proof stem, lever operated- Full port, solid ball / hollow ball
Option: Solid ball / Hollow ball Wrench handle Locking device Gear operated
CAST IRON / CARBON STEEL / STAINLESS STEEL
2-PC FULL PORT BALL VALVEFLANGE END
R
12
5
432113
1110
9876
L
ØD
H
f
FORGED CARBON STEEL / STAINLESS STEEL
3-PC FULL / RED. PORT HIGHPERFORMANCE BALL VALVE
SCREW END / BUTTWELD END / SOCKET END / FLANGE END
Ball
Valv
e
48
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media (Refer to corrosion resistance table for valve materials selection).
SPECIFICATION- 3 Pieces body design - Blow-Out-Proof stem design- Forged steel components- Four point ISO 5211 mounting pad bold circle- End connection : Threaded, Socket weld, Butt weld, Flange end
© C
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ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Full bore 1/4” - 2’ (DN8 - DN50)Reduce bore 1/2“ - 2” (DN15 - DN50)Body ASTM A105 / F316Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Working Pressure Class 600, 800, 900, 1500 and 2500Temperature Range -4 to 356ºF (-20 to 180ºC)
Parts MaterialF316F316
A105NA105N
BodyEnd CapBallStemStem nutBelleville WasherHandleSeatGlandV-Shape Packing
SUS316SUS316SUS304SUS301SUS304RPTFE
SUS304MG-1241
12345678910
Parts MaterialStem SealLock SaddleJoint GasketBoltStop PinHandle SleeveBolt NutLocking DeviceAnti-StaticDevice
RPTFESUS304
PTFESUS304SUS304
VinylSUS304SUS304
SUS304
1112131415161718
19
MATERIAL
ƒ
¤
*
Note : ¤ Socket weld and butt weld uses CF3M material | * For 1/4” to 1-1/2“- 4pcs ; 2” to 2-1/2”- 6pcs | ƒ For 1/4” to 1-1/2“- 4pcs ; 2” to 2-1/2”- 6pcs
L
H
B
B
H
d
L
Size (in)L 1BHd
L 1BHd
Class
600/ 800
900/ 1500
1/492
108516
92108516
3/892
108519
92108519
1/2 921085113921085113
3/4 111146511811114610819
112717881231271788125
1-1/414017885281401788532
1-1/21522001053515220010538
21522001054915220010549
DIMENSIONS - THREADED, SOCKET WELD, BUTT WELD Unit : mm
Size (in)L BHdLBHd
Class
900/ 1500
2500
1/2 2162307513
2642807513
3/4 2292308519
2732808519
12563508525308959525
1-1/42794001053234935010530
1-1/23054001103840011038
11.5
23684001304945140013042
DIMENSIONS - FLANGE END Unit : mm
Option : Extended Bonnet Option : Extended End
3813
142
4
111
813
918
2
1617
5
6
10
19
15
1257
Ball
Valv
e
49
DESIGN FEATURE- Jacket design- Full bore- 1/2” - 6” (DN15 - DN150)- Blow-Out-Proof stem design- Anti-static device- ISO 5211 mounting flange- ANSI B16.5 Class 150 RF, EN1092-1 PN10/16, JIS 2010 10K
DESIGN FEATURE- 1 Piece body design- Wafer type- Full bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting flange- Face to face : MFG. Standard- EN1092-1 PN16 RF
CARBON STEEL / STAINLESS STEELTWO WAY BALL VALVE
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat 50% PTFE + 50% S.STemperature Range -4 to 356ºF (-20 to 180ºC)
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Temperature Range -4 to 365ºF (-20 to 180ºC)
DESIGN FEATURE- Full bore- 2” - 36” (DN400 - DN900)- API 6FA Fire safe design- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 150 / 300 / 600- ANSI B16.5 Class 150 / 300 / 600 RF, ASME B16.47 for 26” & up
DESIGN FEATURE- Full bore- 2” - 36” (DN50 - DN400)- 3 pieces body design- API 6FA Fire safe design- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 150-2500- ANSI B16.5 Class 150-2500, ASME B16.47 for 26” & up
CARBON STEEL / STAINLESS STEELTRUNNION MOUNTED CASTING / FORGED
Body ASTM A216 Gr.WCB / CF8MBall / Stem CF8M / SS316Seat PTFE / NYLONTemperature Range -4 to 356ºF (-20 to 180ºC)
Body ASTM A105 / F316Ball / Stem F316 / F316Seat PTFE / NYLONTemperature Range -4 to 365ºF (-20 to 180ºC)
DESIGN FEATURE- Full bore- 1/2” - 12” (DN15 - DN300)- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 150 / 300- ANSI B16.5 Class 150 / 300 RF
DESIGN FEATURE- Full bore- 1/2” - 6” (DN15 - DN150)- Blow-Out-Proof stem design- Anti-static device- Handle with locking device- ISO 5211 mounting flange- End connection : Threaded, Socket weld, Butt weld end
DESIGN SPECIFICATION : ANSI B16.34 Class 600- Working pressure (CWP) : 1/2” - 1’ 2000 PSI (DN25 PN140) 1-1/4” - 2’ 1500 PSI (DN31 PN110)
CARBON STEEL / STAINLESS STEELMETAL SEATED BALL VALVE
Body ASTM A351 Gr.CF8MBall / Stem CF8M + Hard Cr. / SS316Seat SS316 + Stellite #6Tightness Rate ∆ P : ASME / FCI 70-2 Class IV
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M + Hard Cr. / SS316Seat SS316 + Stellite #6Tightness Rate ∆ P : ASME / FCI 70-2 Class IV
© C
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ight
202
0 M
erco
id C
ontro
l (M
) Sdn
Bhd
(808
11-X
) All
right
s re
serv
ed.
*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Ball
Valv
e
50
CARBON STEEL / STAINLESS STEEL
MULTI WAY BALL VALVEFLANGE (SIDE ENTRY)
CARBON STEEL / STAINLESS STEELTHREE PIECE BALL VALVE
DESIGN FEATURE- Full bore- 1/2” - 6” (DN15 - DN150)- Split body, Floating type- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting for 1/2” - 3”- ISO 5211 mounting flange for 4” - 6”- Face to face : MFG. Standard- ANSI B16.5 Class 150 RF, EN1092-1 PN10/16/25/40 RF, JIS 2010 10K
DESIGN FEATURE- Full bore, Solid ball- 1/2” - 6” (DN15 - DN150)- Split body, Floating type- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting for 1/2” - 3”- ISO 5211 mounting flange for 4” - 6”- Face to face : MFG. Standard- ANSI B16.5 Class 150 RF, EN1092-1 PN10/16/25/40 RF, JIS 2010 10K
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Temperature Range -4 to 356ºF (-20 to 180ºC)
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Temperature Range -4 to 365ºF (-20 to 180ºC)
DESIGN FEATURE- Full bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- End connection : Flange end- Face to face : EN558-1 F1- Flange Dim : EN1092-1 PN16/40 RF
DESIGN FEATURE- Full bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- End connection : Extended butt weld
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat PTFETemperature Range -4 to 356ºF (-20 to 180ºC)
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat PTFEWorking Pressure 1/2” - 2” 1000 PSI (PN63) 2-1/2” - 4 “ 800 PSI (PN40)Temperature Range -4 to 365ºF (-20 to 180ºC)
DESIGN FEATURE- Full bore- 1/4” - 2” (DN8 - DN50)- Blow-Out-Proof stem design- Anti-static device- ISO 5211 direct mounting flange- Handle with locking device- End connection : Threaded, Socket weld end
DESIGN FEATURE- 3 Pieces body design - Blow-Out-Proof stem design- Forged steel components- Four point ISO 5211 mounting pad bold circle- End connection : Threaded, Socket weld, Butt weld end
Full bore - 1/4” - 2’ (DN8 - DN50)Reduce bore - 1/2“ - 2” (DN15 - DN50)
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Working Pressure 1/4” - 2” 2000 PSI (PN140)
Body ASTM A105 / F316Ball / Stem CF8M / SS316Seat RTFE + (15% Glass fiber filled)Working Pressure 1500 PSI (PN100)Temperature Range -4 to 356ºF (-20 to 180ºC)
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Ball
Valv
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51
DESIGN FEATURE- 2 Pieces body design- Blow-Out-Proof stem design- ISO 5211 mounting flange- Handle with locking device- End connection : Threaded end- Seal welding body design for 6000 PSI
3000PSI - Full bore - 1/4” - 2” (DN8-DN50) Reduced bore - 2” (DN50)6000PSI - Full bore - 1/4” - 2” (DN8 - DN50)
DESIGN FEATURE- 1/4” - 2” (DN8 - DN50)- Blow-Out-Proof stem design- 3 Seat design- ISO 5211 direct mounting flange- End connection : Threaded end
Body ASTM A351 Gr.CF8MBall / Stem CF8M / SS316Seat Delrin / PeekWorking Pressure 3000 / 6000 PSI (PN210/420)Temperature Range -4 to 176ºF (-20 to 80ºC) for Derlin -4 to 500ºF (-20 to 260ºC) for Peek
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFEWorking Pressure 1/4” - 2” 1000 PSI (PN63)Temperature Range -4 to 365ºF (-20 to 180ºC)
DESIGN FEATURE- 3 Pieces body design- ISO 5211 mounting flange- Blow-Out-Proof stem design- Anti-static device- Bar material body- End connection : Threaded, Socket weld, Butt weld end
3000PSI - Full bore - 1/4” - 2” (DN8 - DN50)6000PSI - Full bore - 1/4” - 2” (DN8 - DN50)3000PSI - Reduce bore - 1/4” - 2” (DN8 - DN50)6000PSI - Reduce bore - 1/4” - 2” (DN8 - DN50)
DESIGN FEATURE- 1/4” - 2“ (DN8 - DN50)- Blow-Out-Proof stem design- 4 Seats design- ISO 5211 direct mounting flange- End connection : Threaded, Socket weld, Butt weld end
Body AISI 1045 / AISI 316 (bar material)Ball / Stem CF8M / 17-4 PHSeat Delrin / PeekWorking Pressure HPV-40 3000 PSI (PN210) HPV-41 6000 PSI (PN420)Temperature Range -4 to 176ºF (-20 to 80ºC) for Delrin -4 to 500ºF (-20 to 260ºC) for Peek
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Working Pressure 1/4” - 2” 1000 PSI (PN63)Temperature Range -4 to 365ºF (-20 to 180ºC)
DESIGN FEATURE- 1/2” - 2”- Design as per ANSI B16.34 Class 1500 / 2500- ISO 5211 mounting flange- Blow-Out-Proof stem design- Anti-static device- ANSI B16.10 Class 1500 / 2500- ANSI B16.5 Class 1500 / 2500 RTJ
DESIGN FEATURE- 1/4” - 4“ (DN8 - DN100)- Blow-Out-Proof stem design- 5 Seats design- ISO 5211 direct mounting flange- End connection : Threaded, Socket weld, Butt weld end
Body AISI 1045 / AISI 316 (bar material)Ball / Stem CF8M / 17-4 PHSeat Delrin / PeekTemperature Range -4 to 176ºF (-20 to 80ºC) for Delrin -4 to 500ºF (-20 to 260ºC) for Peek
Body ASTM A351 Gr.CF8M (1.4408)Ball / Stem CF8M / SS316Seat RTFE (15% Glass fiber filled)Working Pressure 1/4” - 2” 800 PSI (PN40) 2-1/2” - 3” 600 PSI (PN40) 4” 400 PSI (PN25)Temperature Range -4 to 365ºF (-20 to 180ºC)
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CARBON STEEL / STAINLESS STEEL
HIGH PRESSUREBALL VALVE
CARBON STEEL / STAINLESS STEEL
MULTI WAYBALL VALVE
MERCOIDTel: 03-5569 2933 (6 Lines)
Fax: 03-5569 2588, 5569 2788Email: [email protected],
[email protected]://www.mercoid.com.my
Ball
Valv
e
52
PNEUMATIC ACTUATED VALVE ELECTRIC ACTUATED VALVE
SUPER ALLOYCASTING BALL VALVE
DESIGN FEATURE- Tube bore- 1/2” - 4” (DN15 - DN100)- Design as per ANSI B16.34 / BPE- Blow-Out-Proof stem design- ISO 5211 direct mounting flange- End connection : Tri-Clamp, BPE / ISO / DIN Ext. tube end- Option : Cavity filled seat, Extended stem, Purge port, Anti-static device
DESIGN FEATURE- Tube bore- 1/2” - 4” (DN15 - DN100)- Blow-Out-Proof stem design- End connection : Tri-Clamp, 3A tube end, DIN 11850 tube end
Body ASTM A351 Gr.CF3MBall / Stem ASTM A351 Gr.CF3M / SS316LSeat TFM1600Working Pressure 1/2” - 2” 1000 PSI (PN63) 2-1/2” - 4” 720 PSI (PN40)Temperature Range -40 to 356ºF (-40 to 180ºC)
Body ASTM A351 Gr.CF8MBall / Stem CF8M / SS316Seat TFM1600Working Pressure 1/2” - 2” 1000 PSI (PN63) 2-1/2” - 4” 800 PSI (PN40)Temperature Range -4 to 356ºF (-20 to 180ºC)
Limit Switch Box Weather proof Explosion proof Special material housibgAir Filter AFC Series BFC SeriesPositioner PPL / PPP Pneumatic-Pneumatic EPL / EER Electro-PneumaticSolenoid Valve 5/2 Way for spring return 3/2 Way for double actingActuator Double acting Spring return
Option : Cavity filled seat
Option : Locking device, Cavity filled seat
Option : Cavity filled seat
Screwed ball valve 1/4” - 8”Flanged ball valve 1/2” - 12”Multi-way ball valve 1/2” - 8”Butterfly valve 11/2” - 24”
AVAILABLERANGE
Screwed ball valve 1/4” - 4”Flanged ball valve 1/2” - 12”Multi-way ball valve 1/2” - 8”Butterfly valve 1-1/2” - 24”
AVAILABLERANGE
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STAINLESS STEEL
CAST BALL VALVECF3M
STAINLESS STEEL
SANITARYBALL VALVE
MERCOIDTel: 03-5569 2933 (6 Lines)
Fax: 03-5569 2588, 5569 2788Email: [email protected],
[email protected]://www.mercoid.com.my
Ball
Valv
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DOUBLE BLOCK &BLEED VALVE
TRUNNION PATTERN - DBB
FLOATING PATTERN - DBB
SAMPLING & INJECTION - DBB
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
- Standard configuration body with interchangeable process connections- Bore sizes from 10mm up to 250mm- Pressure rated up to ASME B16.5 class 2500 and API 6A 10,000 psi- Double block and bleed configuration- Lockable and Anti-tamper devices available- Choice of venting valve design- Materials available includes: ASTM A182 F316 Stainless steel, ASTM A182 F51/55 Duplex & Super Duplex and ASTM B564 UNS N06625 Inconel- Fire safe design
- 1/2” - 14 NPT Outlet size - Standard- 1/2” - 14 NPT Vent size - Standard- Other Outlet/Vent sizes and thread types are available- Sample Probes/Injection Quills can be fitted to flanged side- Isolation ball valves and venting needle valve as standard- Materials available include: ASTM A182 F316 Stainless steel, ASTM A182 F51/55 Duplex & Super Duplex and ASTM B564 UNS N06625 Inconel 625 amongst others- Various trim materials available- Standard design are fire safe- Lockable and anti-tamper devices available- Screwed check valve option available
- Bubble tight metal to metal seat for positive shut off- Two piece non-rotating hardened tip for first time seal and long service life- Pressure responsive multi-ring / piston packing for compression and pressure dynamic sealing- PEEK body bonnet seal for high pressure and high temperature- Separate shut off for vent to prevent unwanted loss of process medium- OS&Y valves available alongside standard needle valves to cater for all customer needs - Any combination of Vent/Outlet sizes and types available on request- Raised Face and Ring Type Joint connection options available- Pressure rated up to ASME B16.5 class 2500
Butte
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Valv
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A butterfly valve is a quarter-turn rotational motion valve, that is used to stop, regulate, and start flow. Butterfly valves are easy and fast to open. A 90° rotation of the handle provides a complete closure or opening of the valve. Large butterfly valves are usually equipped with a so-called gearbox, where the handwheel by gear is connected to the stem. This simplifies the operation of the valve, but at the expense of speed.
Types of butterfly valveButterfly valves have a short circular body, a round disc, metal-to-metal or soft seats, top and bottom shaft bearings, and a stuffing box. The construction of a butterfly valve body varies. A commonly used design is the wafer type that fits between two flanges. Another type, the lug wafer design, is held in place between two flanges by bolts that join the two flanges and pass through holes in the valve's outer casing. Butterfly valves are even available with flanged, threaded and butt welding ends, but they are not often applied.
Butterfly valve possess many advantages over gate, globe, plug, and ball valve, especially for large valve applications. Savings in weight, space, and cost are the most obvious advantage. The maintenance costs are usually low because there is a minimal number of moving parts and there are no pockets to trap fluids. Butterfly valves are especially well-suited for the handling of large flows of liquids or gases at relatively low pressures and for the handling of slurries or liquids with large amounts of suspended solids. Butterfly valve are built on the principle of a pipe damper. The flow control element is a disc of approximately the same diameter as the internal diameter of the adjoining pipe, which rotates on either a vertical or horizontal axis. When the disc lies parallel to the piping run, the valve is fully opened. When the disc approaches the perpendicular position, the valve is shut. Intermediate positions, for throttling purposes, can be secured in place by handle-locking devices.
BUTTERFLY VALVE
Butte
rfly
Valv
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SOFT SEAT BUTTERFLY VALVEWAFER / LUG
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension BS EN 558-1 and API 609Standard Compliance Conform to BS EN 593 and API 609End Connection Wafer type to suit DIN, BS, ANSI and JIS flangesPressure Rating 16 Bar for DN50 to DN600 10 Bar for DN700 to DN1200 (optional 16 Bar) Temperature (Seat) -10ºC to 80ºC NBR, 15ºC to 120ºC EPDM -10ºC to 150ºC Viton, 45ºC to 180ºC PTFETop Flange Dimensions ISO 5211Actuation Lever operated for DN50 to DN200 (Gear operated on request) Gear operated for DN250 & aboveOptional Pneumatic or electric actuated
Parts Available MaterialGG25 Cast Iron
GGG40 Ductile Iron
AISI 304 Stainless Steel
AISI 316 Stainless Steel
AISI 304 Stainless Steel
AISI 316 Stainless Steel
Aluminium Bronze
PFA Coated AISI 304
EPDM (-30ºC ~ +120ºC)
NBR (-20º C ~ +110ºC)
NEOPRENE (-20ºC ~ +110ºC)
PTFE + EPDM (-30ºC ~ +120ºC)PTFE
AISI 420 Stainless SteelAISI 316 Stainless SteelAISI 420 Stainless SteelAISI 316 Stainless Steel
Carbon SteelNBR / CopperCarbon Steel
Body
Disc
Seat
Bushing
Upper Stem
Lower Stem
CapO-RingStopper Plate
1
2
3
4/5/6
7
8
91011
MATERIAL
DN25-300 sizes
9
610
8
3
2
471
5
11
DN350-1200 sizes
11
5174
2
3
8
6109
R
Lug typeFIG V102
Wafer typeFIG V101
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
BUTTERFLY VALVEWAFER / LUG
Weight(Kg)
4-ødØD1Size
(DN)
31.5
38
50.8
65.1
78.5
102.0
125.1
150.1
199.8
248.3
298.3
ØD2
85
110
125
145
160
180
210
240
295
355
410
ØD3
42
42
50
50
50
70
70
70
102
102
102
ØD4
55
55
65
65
65
90
90
90
125
125
125
A
145
155
205
218
244
295
321
349
428
487
574
B
92
98
126
133
150
170
181
196
238
258
300
C
12
12
16
16
16
19
25
25
30
39
39
D
33
33
43
46
46
52
56
56
60
68
78
E
9
9
9
9
9
11
14
14
17
22
22
L1
100
100
180
180
180
284
284
284
350
350
350
L2
28
28
28
28
28
28
28
28
38
38
38
18
18
18
18
18
18
18
22
22
26
26
4-ød
1
6
6
7
7
7
10
10
10
12
12
12
25/32
40
50
65
80
100
125
150
200
250
300
FreeShaft
LeverOp.
GearOp.
DIMENSIONS Unit : mm
L3
245
245
245
245
245
245
245
245
400
400
400
L4
125
125
125
125
125
125
125
125
185
185
185
L5
105
105
105
105
105
105
105
105
153
153
153
ØA
152
152
152
152
152
152
152
152
300
300
300
F
68
68
68
68
68
68
68
68
85
85
85
1.0
1.0
2.1
2.5
3.0
4.8
6.6
7.5
13.8
21.2
31.5
1.3
1.3
1.3
2.8
3.3
5.2
7.0
7.9
14.9
22.3
42.6
6.2
6.2
7.3
7.7
8.2
10.0
11.8
12.7
26.1
33.5
45.9
Butte
rfly
Valv
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D
ØA
CLOSE
OPEN
24:1
L2
L4
L1
L5F
L3
4-Ød1
ØD4
ØD3
45º
Wafer Type
A
BC
E
4-Ød
ØD1 ØD2
Lug Type
A
BC
E
N*M
ØD1 ØD2
Lug typeFIG V102
Wafer typeFIG V101
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Butte
rfly
Valv
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BUTTERFLY VALVEWAFER / LUG
Weight(Kg)PN10 PN16ØD1Size
(DN)
333
340
440
490
593.0
ØD3
102
140
140
140
165
ØD4
125
175
175
175
210
460
515
565
620
725
A
680
748
788
885
1086
B
358
400
422
480
562
C
45
51
51
57
70
D
78
102
114
127
154
E
36
36
36
36
46
ØD3
F12
F14
F14
F14
F16
4-ød
1
12
18
18
18
23
350
400
450
500
600
FreeShaft
FreeShaft
GearOp.
GearOp.
ØD2
470
525
585
650
770
ØD2
16xM20
16xM24
20xM24
20xM24
20xM27
nxM
16xM24
16xM27
20xM27
20xM30
20xM33
nxMWafer Type Lug Type
DIMENSIONS Unit : mm
41.3
61.0
79.0
128.0
188.0
55.7
93.0
111.0
162.5
236.0
69.0
90.0
119.0
179.0
253.0
83.5
125.0
151.0
213.5
301.0
Wafer Type
Lug Type
* For larger size up to DN1200 also available on request
AA
ØD3
D
ØD1ØD2
ØD2
ØD1
N*M
N*M
4-Ød1
BC
BC
E
E
R
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
PTFE SEATEDBUTTERFLY VALVE WAFER / LUG
PN10 PN16Size(DN) 4-ød1 CA B
506580
100125150200250300350400450500
125145160180210240295350400460515565620
ØD1 ØD1
4xM164xM168xM168xM168xM168xM208xM20
12xM2016xM2016xM2016xM2420xM2420xM24
125145160180210240295355410470525585650
4xM164xM168xM168xM168xM168xM20
12xM2012xM2412xM2416xM2416xM2720xM2720xM30
777
10101012121212121212
779195121125150182226260275305338375
135138138149173187225247285335410440495
130150164188220252305370430470565620695
H
16161619252530393945515157
L
43465256566068785660686878
99911141417222236363636
nxM nxM
DIMENSIONS Unit : mm
E
777777929292115115140140197197197
K
505050707070102102125125140140140
M
Butte
rfly
Valv
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Parts MaterialGG25 Cast Iron
GGG40 Ductile IronAISI 304 Stainless SteelAISI 316 Stainless SteelAISI 316 Stainless Steel
AISI 304 + PTFE LinedPTFE + EPDM (-30ºC ~ +120ºC)FULLY PTFE (-30ºC ~ +180ºC)
PTFEAISI 316 Stainless SteelAISI 316 Stainless Steel
NBRStainless SteelStainless Steel
Body
Disc
SeatBushingUpper StemLower StemO-RingDisc SpringBolt
1
2
34/5/678101112
MATERIAL
Wafer Type
AB
HE
nx-Ø2
ØD1
FIG V108
Lug Type
E
nxM
FIG V109
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Lug Type
Wafer Type
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
R
CKM
L
nxØd1
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension BS EN 558-1 and API 609Standard Compliance Conform to BS EN 593 and API 609End Connection Wafer type to suit DIN, BS, ANSI and JIS flangesPressure Rating 16 Bar for DN50 to DN600 10 Bar for DN700 to DN1200 (optional 16 Bar) Temperature (Seat) -10ºC to 80ºC NBR, 15ºC to 120ºC EPDM -10ºC to 150ºC Viton, 45ºC to 180ºC PTFETop Flange Dimensions ISO 5211Actuation Lever operated for DN50 to DN200 (Gear operated on request) Gear operated for DN250 & aboveOptional Pneumatic or electric actuated
Butte
rfly
Valv
e
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HIGH-PERFORMANCEBUTTERFLY VALVE WAFER / LUG
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension BS EN 558-1 and API 609Standard Compliance Conform to BS EN 593 and API 609End Connection Wafer type to suit DIN, BS, ANSI and JIS flangesPressure Rating 16 Bar for DN50 to DN600 10 Bar for DN700 to DN1200 (optional 16 Bar) Temperature (Seat) -10ºC to 80ºC NBR, 15ºC to 120ºC EPDM -10ºC to 150ºC Viton, 45ºC to 180ºC PTFETop Flange Dimensions ISO 5211Actuation Lever operated for DN50 to DN200 (Gear operated on request) Gear operated for DN250 & aboveOptional Pneumatic or electric actuated
Parts MaterialDuctile Iron, Cast Steel, Stainless Steel, AL-Bronze, DuplexCast Steel, Stainless Steel, AL-BronzeSS. Steel, Teflon, RubberSS. Steel (304, 316, 316L, 630, 17-4PH, Monel)Stainless SteelStainless Steel, Ductile Iron, Mild SteelStainless SteelBronze, Stainless SteelStainless Steel, AL-BronzeStainless SteelTeflon, GraphiteSS. SteelBrass, Stainless SteelTeflon, Graphite, RubberSS. SteelMetaloplast, Stainless SteelStainless SteelSteel, Ductile Iron
BodyDiscSeatStemDisc PinRetainerRetainer BoltThrust PlateBottom CoverBottom BoltBottom GasketPacking GlandGland RingPackingTop FlangeStem BearingBolt & NutLever
12345678910111213141516 / 171819
MATERIAL
Fig.1
Fig.2
Fig.3
SINGLE OFFSET (Fig.1)The centre of rotation is moved back from the centreline of the valve disc. The seat and seal are designed conically and on centre. This design relies on a frictional, interference seal and so isapplicable only to soft seated valves.
DOUBLE OFFSET (Fig.2)The centre of rotation is moved from the centerline of the valve body. The seat and seal design remains conical and on centre. This design again relies on a frictional, interference seal, but the length of rotation over which this friction occurs is reduced, allowing a larger range of processresistant seat materials to be used. However these materials must be relatively soft or highly elastic to prevent "jamming".
TRIPLE OFFSET (Fig.3)The centreline of the cone is rotated away from the valve centreline resulting in an ellipsoidal profile and providing the third offset. With this geometry, seat seal interference is completely eliminated ensuring long sealing life. The result is a torque seated, process pressure aided FRICTIONLESS seal. The geometry allows the body seat to be used as the closed limit stop, aiding operator adjustment. The Triple Offset design is ideally suited to metal seated valves providing bubble-tight performance on high temperature, high pressure and firesafe applications.
DESIGN FEATURES
Soft Seated (-45ºC ~ +180ºC)The RTFE seat ring is well-suited for extremely corrosive hemical solutions and high-temperature fluids of up to +210ºC
ApplicationsPharmaceuticals, water, jet fuel, Saturated steam, chlorine, ammonia, natural, gas vacuum, oxygen, nitrogen, air-conditioning chilled, exhaust gas, town gas, hot water.Abrasives, suspended solids, scaling mediums
Metal Seated (up to 450ºC)The metal seat ring allows control of extremely high-temperature fluids, thereby replacing conventional gate valves, and ball valves.
ApplicationsHigh temperature, low temperature, abrasives, fly ash, slurries, steam, air, combustion gas, exhaust gas, netroten gas, sulfurous-acid gas.
Fire Seated (-45ºC ~ +210ºC)• PTFE-metal-seat system- Bidirectional sealing and fire safe design.
• Bidirectional- The primary PTFE : seat ring will be replenished with a secondary metal back-up ring. This metal seat provides a mechanical load to energies the PTFE-seat. In combination with the line pressure a bidirectional sealing against the design pressure is obtained.
• Fire safe design- After a fire, when the PTFE-seat ring has burned away, the secondary metal seat gives bidirectional sealing. This sealing systems meets the fire test requirement
ApplicationsFire-safe installations, abrasives, slurries, steam
14
16
17
10
5
4
1
13
12
2367
98
11
19
1518
Wafer type
Lug type
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
HIGH-PERFORMANCEBUTTERFLY VALVE WAFER TYPE
JIS 10K ANSI 150LB BS 4504 PN10Size L
50
65
80
100
125
150
200
250
300
350
400
450
500
550
600
Ød
50
65
80
100
125
150
200
250
300
350
400
450
500
550
600
43
46
48
54
57
57
64
71
81
92
102
114
127
154
154
43
46
48
54
57
59
73
83
92
117
133
149
159
159
181
H1
60
70
75
100
110
130
150
245
285
342
380
402
432
465
510
H2
180
180
185
200
215
235
255
300
320
440
460
492
552
572
610
H3
35
35
35
35
35
35
50
50
50
80
80
120
120
120
120
ØD
16
16
19
19
20
20
25
32
32
42
42
50
50
65
65
TopFlanGE
Type
F 07
F 07
F 07
F 07
F 07
F 07
F 10
F 10
F 10
F 14
F 14
F 16
F 16
F 16
F 16
120
140
150
175
210
240
290
355
400
445
510
565
620
680
730
4
4
8
8
8
8
12
12
16
16
16
20
20
20
24
19
19
19
19
23
23
23
25
M22
M22
M24
M24
M24
M30
M30
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
22”
24”
inch #150 #300 ØC n h ØC n h ØC n hmm
Weight(approx)
(Kg)
DIMENSIONS Unit : mm
120.5
139.5
152.5
190.5
216.0
241.5
298.5
362.0
432.0
476.0
539.5
578.0
635.0
692.2
749.5
4
4
4
8
8
8
8
12
12
12
16
16
20
20
20
19
19
19
19
22
22
22
25
25
29
29
32
32
32
35
125
145
160
180
210
240
295
350
400
460
515
565
620
-
725
4
4
8
8
8
8
8
12
12
16
16
20
20
-
20
19
19
19
19
19
23
23
23
23
M20
M24
M24
M24
-
M27
4.5
5.5
9.0
10.0
13.0
17.0
26.0
40.0
68.0
93.0
121.0
144.0
160.0
228.0
284.0
Butte
rfly
Valv
e
60
L
Ød
P.C.D
H1H2
H3
Ød
L
ØD
H1H2
H3
n-øh
øc
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Butte
rfly
Valv
e
61
HIGH-PERFORMANCEBUTTERFLY VALVE LUG TYPE
JIS 10K ANSI 150LB BS 4504 PN10Size L
50
65
80
100
125
150
200
250
300
350
400
450
500
550
600
Ød
50
65
80
100
125
150
200
250
300
350
400
450
500
550
600
43
46
48
54
57
57
64
71
81
92
102
114
127
154
154
43
46
48
54
57
59
73
83
92
117
133
149
159
159
181
H1
115
130
140
160
185
190
220
270
300
342
380
402
432
465
510
H2
182
200
215
232
245
260
292
353
372
440
460
492
552
572
610
H3
45
45
45
45
45
45
65
65
65
80
80
120
120
120
120
ØD
16
16
19
19
20
20
25
32
32
42
42
50
50
65
65
TopFlanGE
Type
F 07
F 07
F 07
F 07
F 07
F 07
F 10
F 10
F 10
F 14
F 14
F 16
F 16
F 16
F 16
120
140
150
175
210
240
290
355
400
445
510
565
620
680
730
4
4
8
8
8
8
12
12
16
16
16
20
20
20
24
19
19
19
19
23
23
23
25
M22
M22
M24
M24
M24
M30
M30
2”
2.5”
3”
4”
5”
6”
8”
10”
12”
14”
16”
18”
20”
22”
24”
inch #150 #300 ØC n h ØC n h ØC n hmm
Weight(approx)
(Kg)
DIMENSIONS Unit : mm
120.5
139.5
152.5
190.5
216.0
241.5
298.5
362.0
432.0
476.0
539.5
578.0
635.0
692.2
749.5
4
4
4
8
8
8
8
12
12
12
16
16
20
20
20
19
19
19
19
22
22
22
25
25
29
29
32
32
32
35
125
145
160
180
210
240
295
350
400
460
515
565
620
-
725
4
4
8
8
8
8
8
12
12
16
16
20
20
-
20
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20
M24
M24
M24
-
M27
4.5
5.5
9.0
10.0
13.0
17.0
26.0
40.0
68.0
93.0
121.0
144.0
160.0
228.0
284.0
H1H2
H3P.C.D
L
N-ØZ
ØNØdØd
H1H2
H3
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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Y-StrainerThis product is designed for remove foreign matter from pipe lines and provides protection for pumps, meters, valves, and other similar mechanical equipment, which is called as strainer. "Y" Type strainers are named after their shape and normally used for course filtration. But with large filtration area can be used with fine mesh also. The strainer improves the clearance in the medium, and prolongs the life of valves; protect expensive pumps, meters and other equipment. It is suitable for water, air, gas, petroleum, steam and other fluids. A Y-strainer can be installed in either a horizontal or vertical position (Downward flow) with the screen elementpointing downward. This allows the strainer screen to collect material in the strainer at the lowest point of the screen
Strainer – Simplex & DuplexSimplex strainer are designed for installation in horizontal lines. They are commonly used for liquid service applications. Simplex strainer are generally used where high flow capacity is required. The simplex strainer is serviced by removing the cover, which yields access to the basket. Simplex strainer are also available in a duplex style which consists of two parallel basket strainers and diverting valves, which permit diversion of the flow through one of the strainer elementswhile the other element is being serviced-an essential feature where flow cannot be interrupted.
Y-STRAINER | SIMPLEX | DUPLEX
Y-St
rain
er |
Sim
plex
| Du
plex
62
Y-St
rain
er
63
CAST IRON / CARBON STEEL / STAINLESS STEELY-STRAINER ANSI STANDARD
L
H
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300 and 600Flange End Dimension ASME B16.5BW End Dimension ASME B16.25Mesh Size 40 / 60 / 80 / 100Test and Inspection API 598Pressure - Temperature Rating ASME B16.34
Parts MaterialA126
SS304
A126SS304HT 8.8HT 8.8
WCBSS304
WCBSS304HT 8.8HT 8.8
CF8SS304
GraphiteCF8
SS304SS304SS304
CF8MSS316
CF8MSS316SS316SS316
CF3MSS316L
CF3MSS316LSS316LSS316L
BodyScreenGasketCoverPlugCover BoltCover Nut
1234567
MATERIAL
Material- WCB- LCB- LCC- WC1- WC6- C5
- CF8- CF8M- CF3- CF3M- CF8C
Connection- 150#RF- 300#RF- Butt weld- Socket weld- RTJ
FIG 821 X - X
Class
150
300
600
Size (mm)L H
Weight (Kg)LH
Weight (Kg)LH
Weight (Kg)
15120855
140856
165120
9
20140876
160877
19114011
25150114
7175114
921617014
32180130
922913011
23017515
4019013510
24013512
24118016
50203145122671701529218535
65216183182921851833020040
80241206213182353535625048
100292228323562905143230090
1253802743540034080456318140
1504063294844537592559415220
200495440105559450182660490360
250622507169622575285787595781
3006995942157116653078386801210
CLASS 150 - 300 - 600 Unit : mm
1
23
4
5 6 7
R
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
CAST IRON / CARBON STEEL / STAINLESS STEELY-STRAINER DIN STANDARD
Y-St
rain
er
64
Material- A126- WCB / CS- LCB- LCC- WC1- WC6
- C5- CF8- CF8M- CF3- CF3M- CF8C
Connection- PN16- PN40- Butt weld- Socket weld- RTJ
FIG 821 X - X
APPLICATIONSuitable for water, steam, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension Series 1 according to EN 558-1End Connection Flange end to DIN PN16 and PN40Perforated Screen Diameter 1mm for DN15 to DN50 1.25mm for DN100 to DN300 1.6mm for DN100 to DN300Mesh Size 20 / 40 / 60 / 80 / 100
Parts MaterialA126
SS304
A126SS304HT 8.8HT 8.8
WCBSS304
WCBSS304HT 8.8HT 8.8
CF8SS304
GraphiteCF8
SS304SS304SS304
CF8MSS316
CF8MSS316SS316SS316
CF3MSS316L
CF3MSS316LSS316LSS316L
BodyScreenGasketCoverPlugCover BoltCover Nut
1234567
MATERIAL
Class
PN16
PN40
Size (mm)L HLH
1513090
13070
2015010015080
2516011516088
32180135180100
40200150200125
50230160230140
65290180290170
80310215310190
100350235350225
125400280400260
150480320480320
200600405600420
250730540730540
300850680850680
DIMENSIONS Unit : mm
L
H
1
23
4
5 6 7
R
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Y-St
rain
er
65
FORGED CARBON STEEL / STAINLESS STEELY-STRAINER
L
APPR
OX. H
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONDesign and Manufactured BS 5352Preasure Rating Class 650, 800 and 1500Socket Weld Dimension ASME B16.11Mesh Size 40 / 60 / 80 / 100Threaded End Dimension ASME 1.20.1Test and Inspection API 598
Parts MaterialA105 (1)A105 (1)A193-B7SUS304
SUS304 + Graphite
F304F304
A193-B8SUS304
SUS304 + Graphite
F316F316
A193-B8SUS316
SUS316 + Graphite
BodyCoverCover BoltScreenGasket
12345
MATERIAL
1
4
5
23
Class
600 / 800
1500
Valve SizeCenter to Top, Open
152025324050152025324050
DN mm mm mmin in in inH L d
1/23/41
1-1/41-1/2
21/23/41
1-1/41-1/2
2
8888
10512312314288
105123123142170
989812014014017098120140140170240
3.463.464.134.484.485.593.464.134.844.845.596.69
3.853.854.725.515.516.693.854.725.515.516.697.87
0.510.710.901.141.371.500.510.710.901.141.371.50
131823293538131823293538
CLASS 600 - 800 - 1500 Unit : mm / inch
kg lb1.82.02.35.86.06.71.82.35.87.19.014.4
4.04.45.112.813.214.84.05.112.815.719.831.7
End to End End to Hub (Dia) Approx. Weight
* Other materials also available on application
d
Note : (1) A105 also available with 0.25% Maximum Carbon.
DONG KANG
FIG GD-YST
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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FORGED CARBON STEEL / STAINLESS STEEL
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Y-STRAINER FLANGE
Y-St
rain
er
66
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace To Face Dimension ASME B16.10Preasure Rating Class 150, 300, 600 and 1500 End To End Dimension ASME B16.10Flange End Dimension ASME B16.5BW End Dimension ASME B16.25
Parts MaterialA105 (1)A105 (1)A193-B7SUS304
SUS304 + GraphiteA105
F304F304
A193-B8SUS304
SUS304 + GraphiteF304
F316F316
A193-B8SUS316
SUS316 + GraphiteF316
BodyCoverCover BoltScreenGasketFlange
123456
MATERIAL
* Other materials also available on application
L
16
32
4
5
d
APPR
OX. H
Class
150 / 300(10K,20K,30K)
600(40K)
Valve SizeCenter to Top, Open
152025324050152025324050
DN mm mm mmin in in inH L d
1/23/41
1-1/41-1/2
21/23/41
1-1/41-1/2
2
8888
1051231231428888
105123123142
178187209241241278180190216260260292
3.463.464.134.484.485.593.463.464.134.844.845.59
7.017.368.229.499.4910.947.097.488.5010.2410.2411.50
0.510.710.901.141.371.500.510.710.901.141.371.50
131823293538131823293538
CLASS 150 - 300 - 600 Unit : mm / inch
kg lb1.72.43.85.07.711.42.53.95.78.011.513.8
3.85.38.411.017.025.15.58.612.617.625.430.4
End to End End to Hub (Dia) Approx. Weight
Note : (1) A105 also available with 0.25% Maximum Carbon.
FIG GD-YST
DONG KANG
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Y-St
rain
er
67
CAST IRON / BRASS / STAINLESS STEELY-STRAINER SCREWED END
L
H
APPLICATIONSuitable for water, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Screwed End BSPT female threadPressure Rating 800 PSI W.O.G for SUS316 strainer 10kgf/cm² for cast iron strainer 16 Bar for brass strainerWorking Temperature Up to 150ºCScreen Perforated screenMesh Size 20 / 40
Parts FIG 13Y1 FIG 13Y8FIG 13Y6 / 13Y7SUS304 / 316SUS304 / 316PTFESUS304 / 316
Cast IronSUS304GraphiteCast Iron
BrassSUS304PTFEBrass
BodyScreenGasketPlug
1234
MATERIAL
134 2
Unit : mm
Size
LH
DN8
1/4”65.051.0
DN10 DN50
2“140.0103.0
DN40
1-1/2“120.087.0
DN32
1-1/4“105.077.0
DN25
1“90.072.0
DN20
3/4“80.060.0
DN15
1/2“65.051.0
3/8“65.051.0
DN65
2-1/2“180.0124.0
DN100
4“240.0205.0
DN80
3“200.0143.0
DIMENSIONS
CONTROLS, INC.
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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CARBON STEEL / STAINLESS STEEL
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STRAINER SIMPLEX BUCKET TYPE
Stra
iner
- Si
mpl
ex
68
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating Class 150 and 300Screen Size 40 Mesh, 60 Mesh and 80 Mesh
Parts MaterialCS
B7 / 2HSS304
CSCSCS
Graphite
SS304A4-70SS304SS304SS304SS304
Graphite
SS316A4-70SS316SS316SS316SS316
Graphite
BonnetBoltingScreenBodyDrainVentGasket
1234567
MATERIAL
DNSize HL Ø H1
506580
100125150200250300350
280330340420500500560660750800
133133159219273273325377478530
300350400470540620780930
11201300
180220260310380430530640800930
D
165185200220250285340395445505
D1
125145160180210240295350400460
D2
102122138158188212268320370430
S
18182020222224262626
N-Ø
4-188-188-188-188-188-228-2212-2212-2216-22
DIMENSIONS Unit : mm
1
6
7
3
4
5
2
HL
SWelded 1.6 H2
DD1D2
N-Ø
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Stra
iner
- Du
plex
69
CARBON STEEL / STAINLESS STEELSTRAINER DUPLEX BUCKET TYPE
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating Class 150 and 300Screen Size 40 Mesh, 60 Mesh and 80 Mesh
Parts MaterialWCBWCBWCBWCB304
WCBDCI
FC8FC8FC8FC8304FC8DCI
FC8MFC8MFC8MFC8M316
FC8MDCI
A126A126A126A126304
A126DCI
Plug Valve BodyPlugPlug Valve BonnetStrainer BodyMeshStrainer BonnetHandle
1234567
MATERIAL
Unit : mm
LInch205205240272277315400460500670950
1010
L1270270380420430470520690750
103012501480
L2180180230255270305350450480610970
1020
L319019026030532034543047551095512201100
H28528546555058064088010001060135014001785
H1115115155280294320370410430633650700
H370100130200200200350380400600600765
D3406878959595107140164225280320
3/4”1”
1-1/2”2”
2-1/2”3”4”5”6”8”
10”12”
JIS 10K / ANSI 150LB/DIN PN16
H1
L
1
3
2
H
L2
H3
L3
D3
4
5
6
7
L1
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Diaphragm ValveDiaphragm valve get their name from a flexible disc which comes into contact with a seat at the top of the valve body to form a seal. A diaphragm is a flexible, pressure responsive element that transmits force to open, close or control a valve. Diaphragm valve are related to pinch valve, but use an elastomeric diaphragm, instead of an elastomeric liner in the valve body, to separate the flow stream from the closure element.
Diaphragm valve use a flexible diaphragm connected to a compressor by a stud which is molded into the diaphragm. Instead of pinching the liner closed to provide shut-off, the diaphragm is pushed into contact with the bottom of the valve body to provide shut-off. Manual diaphragm valve are ideal for flow control by offering a variable and precise opening for controlling pressure drop through the valve. The handwheel is turned until the desired amount of media is flowing through the system. For start and stop applications, the handwheel is turned until the compressor either pushes the diaphragm against the bottom of the valve body to stop flow or lifts off the bottom until flow is able to pass through.
Plug ValveA plug valve is a quarter-turn rotational motion valve that use a tapered or cylindrical plug to stop or start flow. In the open position, the plug-passage is in one line with the inlet and outlet ports of the valve body. If the plug 90° is rotated from the open position, the solid part of the plug blocks the port and stops flow. Plug valve are similar to ball valve in operation.
DIAPHRAGM VALVE | PLUG VLAVE
Diap
hrag
m V
alve
& P
lug
Valv
e
70
Diap
hrag
m V
alve
71
CAST IRON / CARBON STEEL / STAINLESS STEEL
DIAPHRAGM VALVEWEIR / STRAIGHT THROUGH TYPE
APPLICATIONSuitable for water, steam, oil, gases, abrasive andnon-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace to Face Dimension Series 1 according to EN 558-1End Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating DIN PN16, DIN PN40, Class 150 and 300Perforated Screen Diameter 1mm for DN15 to DN350 1.25mm for DN100 to DN300 1.6mm for DN100 to DN300 Mesh Size 20 / 40 / 60 / 80 / 100
Optional
Stud
Series ‘S2K’ Close Type
Series ‘G2K’ Close Type
Series ‘S2K’ Open Type Series ‘S2K’ PTFE with Elastomer Pad
Diaphragms - Series ‘S2K’ & ‘G2K’
S2K Type(Type A) G2K Type
(Type KB)
Series ‘S2K’Series ‘S2K’ (PFA Lined)
VALVE PARTS - Rising Handwheel
Series ‘G2K’
‘G2K’ Type(Straight Through Type)
B
A
C
‘S2K’ Type(Weir Type)
B
C
A
1
2
7
8
6
3
5
Indicator
O-Ring
HEX SOC.Grub Screw
Indicator Cap
Spring Dowel Sleeve
Spring Dowel Sleeve[For size 80mm (3”)
to 200mm (8”)]
4
Handwheel Screw
Handwheel
Nut
Bonnet
Stem Bush
Indicator
Stem
Compressor Pin
Compressor
Backup Pad
PTFE Diaphragm
Stud
Body
Thrust Bearing[For size 80mm (3”)and above]
Lubricant Fitting[For size 125mm (5”)and above]
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Resin Technical NamePTFEPFAETFEFEPECTFEPVDFPP
Poly Tetra Fluoro EthylenePer Fluoro AlkoxyEthylene Tetra Fluoro EthyleneFluorinated Ethylene ProplyeneEthylene Chloro Trifluoro EthylenePoly Vinylidene FluoridePoly Propylene
Trade NameTeflonTeflonTefzelTeflonHalarKynar-
Temperature Range ºC (ºF)-50 to 260 (-58 to 500)-50 to 260 (-58 to 500)-50 to 180 (-58 to 356)-50 to 200 (-58 to 392)-50 to 170 (-58 to 338)-50 to 140 (-58 to 284)-50 to 120 (-58 to 248)
Melting PT, ºC (ºF)327 (621)310 (590)240 (464)265 (509)240 (464)160 (320)150 (302)
TECHNICAL DATA FOR FLUOROPOLYMER RESIN
Grade Material Application
AAAASWANNWTNCMSBWBRHEPVST
Natural RubberNatural RubberNatural RubberWhite Natural RubberNeoprene RubberNeoprene RubberNeoprene RubberButyl RubberWhite Butyl RubberNitrile RubberHypalon RubberEthylene PropyleneViton RubberSilicon RubberPTFE
Mildy Acid ResistantAbrasion ResistantHighly Abrasion ResistantFood & PharmaceuticalsDiluted Acid ResistantWater TreatmentCaustic SodaSteam SterilisationFood & PharmaceuticalsOil & FatsAcid ResistantRadio Active MaterialsAromatics ChlorineHigh TemperaturesAll Chemicals And Food
HardnessIn Shore - A
Temperature RangeºC (ºF)
-30 to 80 (-22 to 176)-30 to 80 (-22 to 176)-30 to 80 (-22 to 176)-10 to 80 (14 to 176)-25 to 95 (-13 to 203)-25 to 95 (-13 to 203)-25 to 95 (-13 to 203)-25 to 120 (-13 to 248)-25 to 105 (-13 to 221)-10 to 90 (14 to 194)-15 to 100 (5 to 212)
-30 to 150 (-22 to 302)-5 to 150 (23 to 302)
-100 to 250 (-148 to 482)-30 to 175 (-22 to 347)
65 - 7560 - 7045 - 5555 - 6560 - 7060 - 7060 - 7060 - 7055 - 6565 - 7560 - 7065 - 7570 - 8055 - 65
-
ColourCodeWhiteWhiteWhiteWhiteRedRedRedBlueBlue
YellowGreenOrange
PinkBlack
-
UTSKg/cm² (PSI)
170 (2418)150 (2134)150 (2134)100 (1422)120 (1707)120 (1707)120 (1707)100 (1422)80 (1138)120 (1707)80 (1138)80 (1138)70 (996)70 (996)
-
DIAPHRAGMS - TYPICAL SELECTION AND APPLICATION
Parts MaterialCast Iron ASTM A216 Class B / EN-1561 No.EN-JL 1040 / S G Iron EN-1563 No.EN-JS 1024 / ASTM A395 Gr. 60-40-18 / 30% Cr. Cast Steel ASTM A743 Gr. CC50 / ASTM A216 Gr. WCB /Stainless Steel ASTM A351 Gr. CF8 / CF8MEbonite / Natural / Butyl / Neoprene / EPDM / Nitrile, other Elastomer & even PFA, PTFE, PP etc.Natural / Butyl / Neoprene / EPDM / Nitrile / Hypalon / Viton / Silicon / PTFE ect.Steel ASTM A276 Type 410Steel Gr. 4.6 / 4Cast Iron ASTM A126 Class B / EN-1561 No.EN-JL 1040Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicologicalrespects. Additional external coating : Black stoving enamel
BodyBonnetCompressorBody LiningDiaphragmStemConnecting Studs / NutsHandwheel
12345678Surface Protection for Cast Ironand Cast Carbon Steel Valves
MATERIAL
Size
108 (4.3)117 (4.6)127 (5.0)146 (5.7)159 (6.3)190 (7.5)216 (8.5)
254 (10.0)305 (12.0)356 (14.0)406 (15.9)521 (20.5)
114 (4.5)123 (4.8)133 (5.2)152 (6.0)165 (6.5)196 (7.7)222 (8.7)
260 (10.2)313 (12.3)364 (14.3)414 (16.3)529 (20.8)
114 (4.5)123 (4.8)133 (5.2)152 (6.0)165 (6.5)196 (7.7)222 (8.7)
260 (10.2)311 (12.2)362 (14.2)412 (16.2)527 (20.8)
130 (5.1)150 (5.9)160 (6.3)180 (7.1)200 (7.9)230 (9.1)
290 (11.4)310 (12.2)350 (13.8)400 (15.7)480 (18.9)600 (23.6)
108 (5.1)149 (5.9)149 (5.9)152 (6.0)176 (6.9)202 (7.9)222 (8.7)
264 (10.4)329 (12.9)416 (16.4)416 (16.4)530 (20.9)
105 (4.1)115 (4.5)132 (5.2)140 (5.5)180 (7.1)210 (8.3)235 (9.3)
305 (12.0)340 (13.4)420 (16.5)490 (19.3)645 (25.4)
105 (4.1)115 (4.5)135 (5.3)135 (5.3)135 (5.3)175 (6.9)200 (7.9)
260 (10.2)275 (10.8)340 (13.4)440 (17.3)495 (19.5)
80 (3.1)80 (3.1)
120 (4.7)120 (4.7)150 (5.9)150 (5.9)180 (7.1)250 (9.8)250 (9.8)
315 (12.4)360 (14.2)470 (18.5)
80 (3.1)80 (3.1)
120 (4.7)120 (4.7)150 (5.9)150 (5.9)180 (7.1)250 (9.8)250 (9.8)
315 (12.4)360 (14.2)470 (18.5)
2.5 (5.5)2.6 (5.7)3.5 (7.7)4.5 (9.9)
7.0 (15.4)10 (22)15 (33)22 (49)38 (84)
63 (139)92 (203)
164 (361)
2.8 (6.2)3.2 (7.0)4.2 (9.3)
5.5 (12.1)8.0 (17.6)
15 (33)19 (42)26 (57)43 (95)
69 (152)107 (236)186 (410)
2.6 (5.7)3.0 (6.6)
4.6 (10.1)5.5 (12.1)6.0 (13.2)
11 (24)18 (39)28 (62)37 (82)
64 (141)82 (181)
136 (300)
2.4 (3.1)2.8 (6.2)4.2 (9.3)4.5 (9.9)5.5(12.1)10 (22)16 (35)25 (55)33 (73)
57 (126)67 (148)
116 (256)
2.5 (5.5)3.0 (6.6)4.0 (8.8)
5.0 (11.0)7.5 (16.5)
11 (24)16 (35)23 (51)38 (84)
71 (156)94 (207)
167 (368)
15 (1/2)20 (3/4)25 (1)
32 (1-1/4)40 (1-1/2)
50 (2)65 (2-1/2)
80 (3)100 (4)125 (5)150 (6)200 (8)
B B CC
Series ‘S2K’ Weir Type Series ‘G2K’ Straight Through Type
Unit : mm (inch)
Unlined DIN MSSRubberLined
PFA*Lined BS
DINUnlined
&Lined
MSS*SP-88PFA
Lined DINBS
DIMENSIONS
ABS Approx.Wt,
Kg (LB)Approx.Wt,
Kg (LB)
* Series ‘S2K’ only
Diap
hrag
m V
alve
72
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Plug
Val
ve
73
CAST IRON / CARBON STEEL / STAINLESS STEELPLUG VALVE GEAR / LEVER TYPE
APPLICATIONSuitable for water, steam, oil, gases, abrasive and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONFace to Face Dimension ASME B16.10Pressure Rating Class 150 and 300Flanged End Dimension ASME B16.5BW End Dimension ASME B16.25Test and Inspection API 598Pressure-Temperature Rating ASME 16.34
Lever Type
Gear Type
VALVE PARTS
Gear Type
B
C
A
Lever Type
C
B
A
Unit : mm (inch)DIMENSIONS
Size
108 (4.3)117 (4.6)140 (5.5)165 (6.5)178 (7.0)190 (7.5)203 (8.0)229 (9.0)
254 (10.0)267 (10.5)292 (11.5)330 (13.0)356 (14.0)381 (15.0)762(30.0)864 (34.0)
140 (5.5)152 (6.0)165 (6.5)190 (7.5)216 (8.5)241 (9.5)
283 (11.1)305 (12.0)381 (15.0)403 (15.9)419 (16.5)457 (18.0)502 (19.8)
---
130 (5.1)150 (5.9)160 (6.3)200 (7.9)230 (9.1)
290 (11.4)310 (12.2)350 (13.8)400 (15.7)450 (17.7)600 (23.6)730 (28.7)850 (33.5)
---
95 (3.7)100 (3.9)110 (4.3)120 (4.7)141 (5.6)145 (5.7)160 (6.3)195 (7.7)215 (8.5)250 (9.8)
280 (11.0)340 (13.4)390 (15.4)450 (17.7)595 (23.4)650 (25.6)
225 (8.9)225 (8.9)225 (8.9)
325 (12.8)450 (17.7)450 (17.7)450 (17.7)750 (29.5)750 (29.5)800 (33.5)900 (35.4)900 (35.4)900 (35.4)900 (35.4)900 (35.4)900 (35.4)
2.0 (4.5)2.5 (5.5)4.5 (10)7.5 (17)12 (27)15 (33)18 (40)30 (66)44 (97)60 (132)96 (212)142 (313)195 (430)270 (595)560 (1235)950 (2094)
3.5 (8)5 (11)
6.5 (14)11 (24)16 (35)19 (42)22 (49)44 (97)78 (172)91 (212)148 (326)210 (463)280 (617)
---
2.6 (6)3.5 (8)5.7 (13)9.6 (21)15 (33)22 (49)24 (53)38 (84)78 (172)90 (198)166 (366)270 (595)395 (870)
---
120 (0.19)240 (0.37)390 (0.60)750 (1.16)1450 (2.25)2080 (3.22)2540 (3.94)4470 (6.93)7305 (11.32)10010 (15.52)15800 (24.50)23820 (36.92)31220 (48.40)38180 (59.18)74458 (115.41)97938 (151.80)
92868066746653575855494743436165
15 (1/2)20 (3/4)25 (1)
40 (1-1/2)50 (2)
65 (2-1/2)80 (3)
100 (4)125 (5)150 (6)200 (8)
250 (10)300 (12)350 (14)400 (16)450 (18)
A B C % PortPort Area Approx.Wt, Kg (LB)Class 150 OpenIN mm² (inch²)Class 300 DIN Class 150 Class 300 DIN
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GearOperation
LeverOperation
13
14
13
15HEX. Screw
(Body to bracket)
HEX. Screw
Washer
Bracket(with ISO 5211 mounting)
HEX. Screw(Bracket to actuator)
Parts MaterialDuctile Iron ASTM A395 / Steel ASTM A216 Gr. WCB / ASTM A351 Gr. CF8 / CF8M / CN7MSteel ASTM A217 Gr. CA15 / ASTM A351 Gr. CF8 / CF8M / CN7MPTFE / CFTPTFE / Grafoil
ASTM A240 Type 304
ASTM A351 Gr. CF8ASTM A276 Type 304ASTM A193 Gr. B8 / ASTM A194 Gr. 8Steel - Powder coatedHousing in Cast Iron, Gear in S. G. Iron and Worm in ENB
Body & Cover
PlugSleeve / DiaphragmWedge RingMetal Diaphragm /Static EliminatorThrust CollarAdjusting ScrewsStuds / NutsAdapter / LeverGear Unit
1 / 2
34 / 56
7 / 8
91011 / 1213 / 1415
MATERIAL
PTFE SleevedPlug Valve
PFA LinedPlug Valve
1
2
6
8
7
9
10
12
5
311
4
Stopper Pin
Ensures uniformsealing force
Preventsstatic charge
To retain wedge ringand provide sealing
For additional sealing
Provides additionalstem sealing
Positively sealingbetween body & cover
With super finished surfaceassures reduced torque andin-line seal adjusment for wear
Heavy wall thicknessfor rigidity
GFT Wedge RingProvides additional stem sealing
Positively locked in groovesof body ensures leak tightshut-off
Mounting PadIndependent of coverand top seal assembly
Cap Screw
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Pipe
line
Anci
llarie
s
74
SAFETY VALVE | PRESSURE REDUCING VALVE (PRV) | EXPANSION JOINT | STEAM TRAP | BLOW DOWN VALVESafety ValveA safety valve is a safety device designed to protect a pressurized vessel or system during an overpressure event.An overpressure event refers to any condition which would cause pressure in a vessel or system to increase beyond the specified design pressure or maximum allowable working pressure (MAWP).
Pressure-reducing Valve (PRV)Pressure-reducing valve provide a steady pressure into a part of the system that operates at a pressure lower that normal system pressure. A reducing valve can normally be set for any desired downstream pressure within its design limits. Once the valve is set, the reduced pressure will be maintained regardless of changes in the supply pressure and system load variations.
Expansion JointExpansion joints are used in piping systems to absorb thermal expansion or terminal movement where the use of expansion loops is undesirable or impractical. Expansion joints are available in many different shapes and materials.
Steam TrapA steam trap is a device used to discharge condensates and non-condensable gases with a negligible consumption or loss of live steam. Most steam trap are nothing more than automatic valve. They open, close or modulate automatically. The three important functions of steam trap are:1. Discharge condensate as soon as it is formed (unless it is desirable to use the sensible heat of the liquid condensate)2. Have a negligible steam consumption (i.e. being energy efficient)3. Have the capability of discharging air and other non-condensable gases.
Blow Down ValveBoiler blowdown is water intentionally wasted from a boiler to avoid concentration of impurities during continuing evaporation of steam. The water is blown out of the boiler with some force by steam pressure within the boiler.
PIPELINE ANCILLARIES
Safe
ty V
alve
75
CAST IRON / CARBON STEEL / STAINLESS STEELSAFETY VALVE PROPORTIONAL TYPE
APPLICATIONSuitable for water, steam, oil, gases andothers non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating DIN PN16, DIN PN40, Class 150 and Class 300Type-test Approved Acc. to DIN EN ISO 4126, AD2000-A2, TRD 421, ASME I, ASME IIIV and API 526
Parts Carbon Steel Body Stainless Steel BodyCast Iron BodyCast Iron G250
Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer
AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel
Cast Iron GS450/10
Cast Iron GS450/10
Carbon SteelASTM A216 WCB - EN 1.0619Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer orStainless Steel ASTM 316 - EN 1.4401AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel
Cast Iron GS450/10 orCarbon Steel ASTM A216 WCB - EN 1.0619Cast Iron GS450/10
Stainless SteelASTM A351 CF8M - EN 1.4408Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401
Stainless Steel ASTM 316 - EN 1.4401 Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 S42
Stainless Steel ASTM 316 - EN 1.4401with Bush in PTFEStainless SteelASTM A351 CF8M - EN 1.4408Stainless SteelASTM A351 CF8M - EN 1.4408
Valve Body
SeatDiscBallComplete Guide
Spring PlateSpindleSpring
PressureAdjusting Screw Bonnet
Tight Cap H4with Lifting Lever
1 2345
678
9
10
11
MATERIAL
Size H
9095
100100105115125145155175200225
85.189.796.396.3
102.9114.5124
145.2154.8174.8197.8222.4
223223223223223223273330375435545645
12.51818181823293746607492
1.232.542.542.542.544.156.6110.7516.6228.2743.0066.48
2.33.13.13.13.13.53.84.05.17.18.511.4
161616161616161616161616
404040404040403735302516
1520 x 2020 x 25
253240506580
100125150
EN Flange ANSI / ASMEFlange
ActualOrifice
Diameter
ActualDischarge
AreaDisc Lift
Unit : mm
DN I DN O S S cm²mm mm bargPN16 / PN25 / PN40 CL150 / CL150
Max Set Pressure Valve Body
Cast Iron Cast Steel
DIMENSIONS
Tight Cap H2
Open Cap H3 withdisc lifting lever
Tight Cap H4 withlifting lever
1
2
3
5
6
7
8
9
11
4
10
HS
DN O
S
DN I
R
FIG 2501
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Safe
ty V
alve
76
Note 1) Flow rates have been calculated according to EN 4126-1 rules with overpressure 10% (0,1 bar if p<1 barg)Note 2) Approximate intermediate values can be obtained by linear interpolationNote 3) Flow rates given in this table are undemanding; Mercoid Control (M) Sdn Bhd will always check fluid mechanical sizing of each safety valve, and indicate calculated flow rate in every relevant document (Specification sheet in case of offer, inspection certificate in case of order, calculation sheet when applicable)
Diagram showing coefficient of discharge Kd trend vs. pb/po ratio (gaseous)
pb = backpressure (bar abs)p0 = upstream relieving pressure (bar abs)
00.05
0.10.15
0.20.25
0.30.35
40.45
0 0.2 0.4 0.6 0.8pb/p0
cert
ified
Kd
SetPressure
P
Bar
DN 15 - do 12.5 DN 20 - do 18 DN 25 - do 18 DN 32 - do 18 DN 40 - do 23 DN 50 - do 29
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
Water Water WaterAir Air Air AirSat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Water Air Water Air Sat.Steam
Water
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
Unit : Kg/hFLOW RATE TABLE
0.250.5
0.751
1.52
2.53456789
10121416182022242628303234363840
1.1711.5361.8302.0842.5622.9583.3083.6244.1844.6785.1255.5365.9186.2776.6167.2487.8298.3708.8779.3589.815
10.25110.67011.07311.46211.83812.20212.55612.90013.235
4053657699119144165207249292334377419462547633719805891978
1.0641.1511.2381.3261.4131.5011.5891.6771.765
26334148627590103129155180206231256282332382433483533583633684735785835886936987
1.038
2.4343.2033.8134.3385.3136.1356.8607.5148.6779.70110.62711.47912.27213.01613.72015.03016.23517.35618.40919.40520.35221.25722.12622.96123.76724.54725.30326.03726.75027.445
87116142158205248298342430518606694782870959
1.1361.3131.4911.6701.8482.0282.2072.3882.5682.7492.9313.1133.2953.4783.661
537085101129156188215268321374427480532585689793898
1.0021.1061.2091.3141.4191.5241.6281.7331.8371.9412.0462.152
2.4343.2033.8134.3385.3136.1356.8607.5148.6779.70110.62711.47912.27213.01613.72015.03016.23517.35618.40919.40520.35221.25722.12622.96123.76724.54725.30326.03726.75027.445
87116142158205248298342430518606694782870959
1.1361.3131.4911.6701.8482.0282.2072.3882.5682.7492.9313.1133.2953.4783.661
537085
101129156188215268321374427480532585689793898
1.0021.1061.2091.3141.4191.5241.6281.7331.8371.9412.0462.152
2.4343.2033.8134.3385.3136.1356.8607.5148.6779.701
10.62711.47912.27213.01613.72015.03016.23517.35618.40919.40520.35221.25722.12622.96123.76724.54725.30326.03726.75027.445
87116142158205248298342430518606694782870959
1.1361.3131.4911.6701.8482.0282.2072.3882.5682.7492.9313.1133.2953.4783.661
537085
101129156188215268321374427480532585689793898
1.0021.1061.2091.3141.4191.5241.6281.7331.8371.9412.0462.152
3.9945.2306.2267.0838.675
10.01711.20012.26914.16715.84017.35218.74220.03721.25222.40224.54026.50728.33730.05731.68333.23034.70836.12537.48938.80640.07941.31242.51143.67644.811
136182221258335405488559702846989
1.1331.2771.4211.5651.8542.1442.4352.7263.0183.3113.6043.8994.1944.4894.7855.0825.3805.6785.977
87114139165211256306351438525611698784869955
1.1251.2961.4662.6021.8061.9752.1452.3162.4882.6582.8293.0003.1703.3423.514
6.3508.3159.898
11.26013.79215.92617.80619.50622.52425.18227.58629.79731.85433.78735.61539.01542.14145.05147.78450.37052.82955.17857.43259.60161.69363.71765.67967.58369.43671.240
216289352411533644775889
1.1171.3451.5731.8022.0302.2592.4892.9493.4093.8714.3344.7995.2645.7316.1986.6677.1377.6088.0808.5539.0289.503
145190235263336407488558697835972
1.1091.2461.3831.5191.7892.0602.3312.6022.8723.1403.4113.6833.9564.2274.4984.7695.0395.3135.587
SetPressure
P
Bar
DN 65 - do 37 DN 80 - do 46 DN 100 - do 60 DN 125 - do 74 DN 150 - do 92
Kg/ha 25ºC
Kg/ha 25ºC
Kg/ha 25ºC
Kg/ha 25ºC
Kg/ha 25ºC a 25ºC
Kg/ha 25ºC
Kg/h Kg/ha 25ºC
Water Water WaterAir Air Air AirSat.Steam
Sat.Steam
Kg/h
Sat.Steam
Sat.Steam
Sat.Steam
Water Air Water
Unit : Kg/hFLOW RATE TABLE
a 25ºCKg/h
a 25ºCKg/h Kg/hKg/h Kg/h Kg/h
0.250.5
0,751
1.52
2.53456789
10121416182022242628303234363840
10.33713.53616.11318.33022.45125.92528.98531.75236.66540.99344.90648.50451.85454.99957.97563.50968.59873.33677.78581.99385.99689.82193.49097.020
100.426103.720106.913110.014113.030115.967
352471573670869104812621.4481.8182.1892.5612.9333.3053.6784.0524.8005.5506.3027.0567.8128.5699.32910.09010.85311.61812.38513.15413.92414.69615.470
227296362429547663794908
1.1341.3591.5831.8062.0292.2512.4732.9133.3543.7944.2354.6765.1125.5535.9956.4396.8807.3227.7648.2038.6489.095
15.97820.92324.90528.33334.70240.07144.80149.07856.67163.36169.40974.97180.14885.01089.60998.163106.030113.352120.229126.734132.921138.832144.503149.959155.224160.316165.251170.044174.705179.245
57076292710351343162119522.2382.8113.3843.9594.5345.1095.6866.2637.4198.5799.74110.90612.07513.24614.41915.59616.77617.95819.14320.33121.52222.71523.911
351457559663845
102512271.4041.7532.1012.4472.7923.1363.4793.8224.5035.1845.8646.5477.2277.9018.5839.2679.95310.63511.31812.00012.68013.36814.058
27.18335.59742.37148.20359.03968.17476.22283.49896.416
107.798118.088127.550136.358144.631152.455167.008180.391192.848204.548215.615226.141236.199245.846255.129264.086272.750281.146289.300297.230304.955
9261240150817622285275833213.8084.7835.7586.7357.7148.6939.674
10.65612.62314.59616.57318.55620.54322.53524.53226.53428.54130.55332.56934.59036.61638.64640.681
597778952
11281439174420892.3892.9833.5754.1634.7505.3355.9206.5037.6628.8209.978
11.13812.29613.44314.60315.76716.93418.09419.25620.41721.57322.74323.917
41.34954.14764.45273.32389.805
103.701115.942127.010146.660163.973179.625194.019207.416219.999231.901254.038274.395293.344311.141327.975343.986359.285373.960388.080401.705414.883427.655440.058452.121463.870
14081964229428613476419550515.7937.2758.759
10.24511.73313.22314.71516.20919.20222.20225.21028.22631.24934.27937.31740.36243.41546.47449.54152.61655.69758.78561.881
9091184144817162189265331773.6344.5385.4386.3337.2258.1169.0059.892
11.65513.41615.17716.94318.70420.44922.21323.98325.75927.52329.29031.05732.81534.59536.381
63.91283.69399.621
113.332138.808160.285179.207196.313226.687253.447277.638299.886320.594340.043358.439392.655424.120453.408480.917506.936531.684555.331578.012599.837620.897641.265661.007680.177698.822716.983
21772915354641435373684578088.954
11.24513.53915.83618.13620.43922.74525.05329.67934.31738.96643.62748.30052.98457.67962.38667.10471.83476.57481.32686.08990.86295.647
14051831223926523383410149115.6187.0158.4059.78811.16812.54513.91915.29018.01420.73723.45926.18828.91131.60734.33437.07039.81442.54245.27348.00350.72153.47256.232
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*Specification given are subject to changed without further notice.
Safe
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77
CAST IRON / CARBON STEEL / STAINLESS STEELSAFETY VALVE FULL LIFT TYPE
APPLICATIONSuitable for water, steam, oil, gases andothers non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Flange end to ANSI 150, ANSI 300, DIN PN16, PN40, JIS 10K, JIS 20KPressure Rating DIN PN16, DIN PN40, Class 150 and 300Type-test Approved Acc. to DIN EN ISO 4126, AD2000-A2, TRD 421, ASME I, ASME IIIV and API 526
Size SizeH
95100110115120136173188198216345454
94.599.5109
117.2121.3139.8157.8179.4202.6223.2349.9459.5
215265330375420525600655665780
11611161
182329374660749298125165200
2.544.156.6110.7516.6228.2743.0066.4875.43122.72213.82314.16
5.56.97.510.213.517.021.527.629.437.54858
404040404040404030303020
20253240506580
100125150200250
4040506580100125150200250350400
EN Flange ANSI / ASME Flange ActualOrifice
Diameter
ActualDischarge
AreaDisc Lift
Unit : mm
DN I DN OA85
105115140150172197220246288350450
B A82.9
104.5116
142.6151.2175.4201.6227.7254.9296.5357.3459.6
B cm²mm mm bargPN16 / PN25 / PN40
CL150 / CL150CL300 / CL150
Max SetPressure
DIMENSIONS
Parts Carbon Steel Body Stainless Steel BodyCast Iron BodyCast Iron G250
Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer
AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel
Cast Iron GS450/10
Cast Iron GS450/10
Carbon SteelASTM A216 WCB - EN 1.0619Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028Stainless Steel ASTM 420 - EN 1.4028Cast Iron GS450/10 withBush ASTM 430F Tenifer orStainless Steel ASTM 316 - EN 1.4401AVP SteelStainless Steel ASTM 430F - EN 1.4104Carbon SteelAlloy SteelBrass OT58 / AVP Steel
Cast Iron GS450/10 orCarbon Steel ASTM A216 WCB - EN 1.0619Cast Iron GS450/10
Stainless SteelASTM A351 CF8M - EN 1.4408Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401
Stainless Steel ASTM 316 - EN 1.4401 Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 S42
Stainless Steel ASTM 316 - EN 1.4401with Bush in PTFEStainless SteelASTM A351 CF8M - EN 1.4408Stainless SteelASTM A351 CF8M - EN 1.4408
Valve Body
Full Nozzle (Seat)DiscBallComplete Guide
Spring PlateSpindleSpring
PressureAdjusting Screw Bonnet
Tight Cap H4with Lifting Lever
1 2345
678
9
10
11
MATERIAL
Tight Cap H2 withoutlifting lever
Open Cap H3 withplain lifting lever
Tight Cap H4 withpacked lifting lever
1
2
3
5
6
7
8
9
11
4
10
HB
DN O
A
DN I
R
FIG 630-*1-*2-*3Note : *1 Class | *2 Material | *3 Connection
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Safe
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Note 1) Flow rates have been calculated according to EN 4126-1 rules with overpressure 10% (0,1 bar if p<1 barg)Note 2) Approximate intermediate values can be obtained by linear interpolationNote 3) Flow rates given in this table are undemanding; Mercoid Control (M) Sdn Bhd will always check fluid mechanical sizing of each safety valve, and indicate calculated flow rate in every relevant document (Specification sheet in case of offer, inspection certificate in case of order, calculation sheet when applicable)
Diagram showing coefficient of discharge Kd trend vs. pb/po ratio (gaseous)
pb = backpressure (bar abs)p0 = upstream relieving pressure (bar abs)
SetPressure
P
Bar
DN 20 - do 18mm DN 25 - do 23mm DN 32 - do 29mm DN 40 - do 37mm DN 50 - do 46mm DN 65 - do 60mm
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
Water Water WaterAir Air Air AirSat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Water Air Water Air Sat.Steam
Water
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
Unit : Kg/hFLOW RATE TABLE
0.250.5
0.751
1.52
2.53456789
10121416182022242628303234363840
145196243290382475565657837
1.0221.1951.3681.5421.7161.8902.2392.5892.9393.2903.6423.9954.3484.7025.0575.4135.7696.1276.4856.8437.203
94123153185241300355412522634739843947
1.0511.1541.3601.5661.7711.9772.1832.3872.5932.7993.0063.2133.4193.6253.8304.0384.246
6.2418.1739.72811.06713.55515.65217.50019.17122.13724.75027.11329.28531.30833.20735.00338.34541.41844.27846.96449.50551.92254.23156.44658.57760.63462.62364.55166.42368.24470.017
242331410488643788936
1.0881.3671.6681.9512.2352.5182.8023.0863.6564.2274.7995.3725.9476.5227.0997.6788.2578.8389.42010.00310.58811.17411.761
156208259312405498589683865
1.0361.2071.3771.5461.7161.8852.2212.5572.8923.2293.5653.8974.2334.5714.9095.2455.5825.9196.2546.5936.934
9.92212.99315.46617.59521.55024.88427.82230.47835.19339.34843.10446.55849.77352.79255.64860.96065.84670.39374.66378.70382.54586.21689.73893.12696.39699.558102.623105.599108.494111.313
371509632752993
1.2351.4881.7302.1732.6533.1033.5534.0044.4554.9075.8126.7207.6298.5419.454
10.36911.28712.20613.12814.05114.97615.90416.83317.76418.697
239319399481625781936
1.0861.3561.6471.9182.1892.4592.7282.9973.5314.0654.5995.1335.6676.1966.7307.2677.8058.3398.8759.4109.943
10.48211.023
16.15221.15125.17628.64135.08040.50845.29049.61357.28964.05270.16675.78881.02285.93790.58699.233
107.185114.587121.539128.115134.369140.346146.078151.593156.916162.063167.053171.897176.609181.199
583814
1.0121.2061.6412.0392.4232.8173.5874.3185.0515.7846.5187.2537.9889.462
10.93912.41913.90315.39016.88018.37319.87021.37022.87324.37925.88927.40128.91730.436
24.96532.69238.91444.27054.22262.61170.00276.68588.54999.002
108.452117.143125.232132.829140.015153.380165.672177.112187.858198.021207.689216.926225.786234.311242.537250.494258.206265.694272.977280.071
8841.2361.5641.8352.5003.1073.7454.3555.5446.6757.8078.940
10.07511.21012.34714.62516.90819.19621.48923.78826.09128.39930.71333.03135.35437.68240.01542.35344.69647.044
570776988
1.1741.5741.9652.3562.7333.4604.1464.8285.5086.1876.8657.5428.885
10.22811.57112.91714.26015.59016.93518.28419.63820.98322.33023.67725.01726.37427.736
42.47455.62066.20675.31892.249
106.522119.097130.466150.651168.435184.513199.298213.060225.986238.211260.950281.861301.326319.607336.899353.346369.061384.135398.639412.635426.171439.292452.032464.423476.492
1.4472.0292.5733.1224.1905.2866.2837.4099.433
11.35713.28215.21017.14019.07321.00724.88228.76732.65936.56140.47144.38948.31752.25256.19760.14964.11068.08072.05776.04380.037
9331.2741.6241.9982.6383.3433.9524.6505.8867.0538.2149.37210.52711.68012.83115.11717.40219.68621.97624.26126.52328.81231.10833.41135.70037.99140.28342.56344.87247.188
3.8225.0055.9586.7788.3029.587
10.71811.74113.55815.15916.60617.93619.17520.33821.43923.48525.36727.11928.76430.32031.80133.21534.57235.87737.13738.35539.53640.68241.79842.884
376511639772
1.0331.2521.5241.7682.2382.6823.1233.5644.0034.4414.8795.7486.6177.4868.3579.226
10.08610.95611.82912.70513.57514.44715.31816.18517.06317.944
SetPressure
P
Bar
DN 80 - do 74mm DN 100 - do 92mm DN 125 - do 98mm DN 150 - do 125mm DN 200 - do 165mm DN 250 - do 200mm
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
Water Water WaterAir Air Air AirSat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Water Air Water Air Sat.Steam
Water
a 25ºCKg/h
a 25ºCKg/h Kg/h
a 25ºCKg/h
a 25ºCKg/h Kg/h
Unit : Kg/hFLOW RATE TABLE
0.250.5
0.751
1.52
2.53456789
10121416182022242628303234363840
64.60884.605
100.706114.567140.321162.032181.160198.453229.157256.208280.664303.154324.088343.749362.346396.934428.743458.350486.158512.461537.479561.384584.312606.375627.664648.254668.212687.590706.439724.797
2.2893.2014.0494.8256.5668.2749.830
11.42714.34917.27520.20423.13726.07329.01231.95437.84943.75749.67955.61361.56167.52173.49579.48285.48191.49497.519
103.557109.607115.670121.745
1.4772.0102.5563.0894.1355.2336.1837.1718.95410.72912.49414.25616.01317.76719.51822.99526.47129.94533.42836.90440.34543.82747.31950.82154.30357.78961.27564.74368.25571.778
99.862130.770155.658177.081216.888250.446280.011306.740354.198396.009433.810468.572500.928531.318560.061613.523662.688708.450751.433792.087830.756867.705903.144937.246970.1511.001.9771.032.8241.062.7771.091.9101.120.286
3.8105.1246.4687.69510.14912.60915.19417.42022.17926.70231.22935.76240.30044.84249.39158.50267.63476.78685.95995.152104.365113.598122.852132.125141.418150.731160.063169.415178.786188.177
2.4583.2184.0834.9266.3917.9749.55710.93213.84016.58419.31222.03524.75127.46230.16835.54240.91546.28551.66857.04162.36067.74173.13978.55383.93489.32394.710100.071105.499110.945
113.313148.384176.623200.932246.100284.178317.726348.054401.904449.347492.239531.683568.397602.880635.495696.158751.944803.870852.642898.772942.649984.5741.024.7871.063.4821.100.8191.136.9321.171.9331.205.9201.238.9771.271.175
4.2465.8147.3398.732
11.51614.30817.00119.76625.16630.29835.43540.57845.72750.88256.04366.38276.74387.12897.537
107.968118.422128.899139.398149.921160.465171.033181.622192.233202.867213.522
2.7403.6514.6335.5907.2529.048
10.69412.40515.70518.81721.91425.00328.08531.16134.23140.32946.42652.51958.62764.72370.75976.86582.99089.13395.239
101.353107.466113.550119.709125.888
184.352241.410287.353326.902400.388462.338516.916566.259653.869731.055800.838865.010924.741980.8421.033.9041.132.5981.223.3581.307.8381.387.1861.462.2361.533.6211.601.8301.667.2541.730.2071.790.9521.849.7041.906.6491.961.9442.015.7252.068.109
6.9099.460
11.74713.98818.73623.27827.66032.15840.94449.29357.65166.01974.39682.78291.178
107.998124.856141.752158.685175.656192.664209.709226.791243.910261.066278.258295.486312.750330.049347.384
4.4585.9417.4178.954
11.79914.72117.39920.18225.55030.61535.65240.67945.69350.69655.69265.61375.53285.44595.383
105.300115.120125.054135.019145.013154.948164.895174.840184.737194.758204.810
321.215420.632500.684569.594697.636805.577900.675986.6501.139.3021.273.7911.395.3801.507.1941.611.2681.709.0191.801.4741.973.4382.131.5792.278.7772.417.0322.547.8012.672.1822.791.0302.905.0233.014.7143.120.5543.222.9253.322.1463.418.4923.512.1993.603.473
12.25716.48320.80424.37332.64740.56048.19556.03370.36485.888
100.451115.031129.627144.240158.869188.177217.550246.989276.493306.063335.698365.397395.161424.989454.881484.837514.855544.936575.078605.283
7.90910.35113.13615.60220.55825.65030.31635.16544.51953.34462.12170.87979.61588.33497.039
114.325131.606148.880166.195183.476200.585217.895235.258252.671269.982287.313304.641321.886337.347356.862
471.941618.009735.624836.8701.024.9931.183.5851.323.3071.449.6241.673.9051.871.5022.050.1452.214.4262.367.3372.510.9552.646.7952.899.4503.131.7973.348.0663.551.1963.743.3263.926.0714.100.6874.268.1704.429.3324.584.8374.735.2434.881.0235.022.5785.160.2565.294.360
17.68824.21730.07435.81047.96659.59270.81082.326
103.382126.190147.587169.008190.453211.923233.416276.476319.633362.886406.235449.680493.220536.856580.586624.411668.329712.340756.444800.640844.927889.305
11.41315.20918.98822.92430.20537.68644.54151.66664.51478.37591.270104.139116.974129.783142.573167.970193.361218.741244.180269.570294.708320.140345.650371.234396.668422.131447.590472.928498.581524.316
Restricted lift valvesIn order to limit an excessive discharged flow rate, it is possibile to restrict the disc lift, obtaining a lower coefficient of discharge Kd.
00.10.20.30.40.50.60.70.80.9
0 0.2 0.4 0.6 0.8pb/p0
cert
ified
Kd
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Safe
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79
CARBON STEEL / ALLOY STEEL / STAINLESS STEELSAFETY VALVE API 526
APPLICATIONSuitable for water, steam, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONPressure Rating Class 150 and 300Flanged End Dimension ASME B16.5Type-test Approved Acc. to ASME I, ASME IIIV and API 526
Parts Alloy Steel Body Stainless Steel BodyCarbon Steel BodyCarbon SteelASTM A216 WCB - EN 1.0619Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Carbon Steel or Stainless SteelASTM 316 - EN 1.4401AVP Steel or Stainless Steelor ASTM 316 - EN 1.4401 Stainless Steel ASTM 430F - EN 1.4104or ASTM 316 - EN 1.4401Carbon SteelAlloy SteelAVP Steel or Stainless SteelASTM 316 - EN 1.4401 with bush PTFECarbon SteelASTM A216 WCB - EN 1.0619ASTM A216 WCB - EN 1.0619
Alloy SteelASTM A271 WC6 - EN 1.7357Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Stainless Steel ASTM 420 - EN 1.4028or ASTM 316 - EN 1.4401Carbon Steel or Stainless SteelASTM 316 - EN 1.4401AVP Steel or Stainless Steelor ASTM 316 - EN 1.4401 Stainless Steel ASTM 430F - EN 1.4104or ASTM 316 - EN 1.4401Carbon SteelAlloy SteelAVP Steel or Stainless SteelASTM 316 - EN 1.4401 with bush PTFECarbon SteelASTM A216 WCB - EN 1.0619ASTM A216 WCB - EN 1.0619
Stainless SteelASTM A351 CF8M - EN 1.4408Stainless Steel ASTM 316 - EN 1.4401Stainless Steel ASTM 316 - EN 1.4401
Stainless Steel ASTM 316 - EN 1.4401
Stainless Steel ASTM 316 - EN 1.4401
Stainless Steel ASTM 316 - EN 1.4401
Stainless Steel ASTM 316 - EN 1.4401
Stainless Steel ASTM 316 S42
Stainless Steel ASTM 316 - EN 1.4401with Bush in PTFEStainless SteelASTM A351 CF8M - EN 1.4408Stainless SteelASTM A351 CF8M - EN 1.4408
Valve Body
Full Nozzle (Seat)Disc
Ball
Guide
Spring Plate
Spindle
Spring
PressureAdjusting Screw Bonnet
Tight Cap H4with Lifting Lever
1 23
4
5
6
7
8
9
10
11
MATERIAL
DN I (inch)Orifice
ABABABAB
114.3104.8114.3104.8114.3104.8
--
120.7123.8120.7123.8152.4123.8
--
120.7123.8120.7123.8152.4123.8
--
120.7123.8120.7123.8152.4123.8
--
123.8130.2123.8130.2
----
123.8136.5123.8136.5
----
--
123.8130.2161.9153.9161.9153.9
161.9155.6161.9155.6180.9184.1
--
161.9155.6161.9155.6
----
184.2117.8184.2177.8203.2177.8222.3196.9
209.6196.9209.6196.9222.3196.9222.3196.9
228.6181
228.6181254
225.4254
225.4
228.6181254181254
225.4254
225.4
241.3239.7241.3239.7241.3239.7
--
241.3239.7241.3239.7
----
279.4276.2279.4276.2
----
--
266.7239.7266.7239.7
--
------
215.9198.4
120.7123.8152.4123.8152.4123.8
--
--
180.9184.1180.9184.1180.9184.1
--
181179.4181
179.4222.3196.9
Unit : mm
D/E F G H H J J K K L M N P Q R R TL1x2 1-1/2x2 1-1/2x3 2x3 3x4 3x6 4x6 6x8 6x10 8x10
DIMENSIONS - INLET x OUTLET FLANGE RATINGS
ASME CL150 x 150
ASME CL300 x 150
ASME CL600 x 150ASME CL900 x 150
H 320 373 386 425 580 645 684 766 766 1280
R
FIG 630-*1-*2-*3Note : *1 Class | *2 Material | *3 Connection Tight Cap H2 without
lifting lever
Open Cap H3 withplain lifting lever
Tight Cap H4 withpacked lifting lever
1
2
3
5
6
7
8
9
11
4
10
HB
DN O
A
DN I
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Safe
ty V
alve
80
SetPressure
P
Bar1234567891012141618202224262830354045505560708090100
Orifice D Orifice E Orifice F Orifice G Orifice H Orifice J Orifice K
a 25ºCKg/h2465348642704931551360396523697373967796854092249861
1045911025115631207812571130451350314585155921653817432182831909620626220512338824653
a 25ºCKg/h107170250316381446511575640705836966
109612261360149116221757188820242354269130283367370840604750544761566862
Kg/h691081581982372753133523904295065836607378148899661044112212001391158317761969217023592742315435753988
a 25ºCKg/h4375618775788750978310717115751237513125138351515616370175001856219566205212143322309231512396325883276702934930937324463388936605391324150643751
a 25ºCKg/h191 3034465636797949101024114012551489172119522184242226552888312933623604419247915392599666037230845996991096212219
Kg/h1231922813524224895586276957649011038117613121450158317201859199821372477282031623507386542014883561663667101
a 25ºCKg/h68759723
11908137501537316841181901944620625217412381625724275012916930747322473368135056363803765740674434824612048615509875325557521614936522368751
a 25ºCKg/h30047469988210641244142516041785196523322695305734203793415845234900526456456564750384449390103411132213246151881716619134
Kg/h193301440552661767874982
108911971411162618412055227124792694291231293347388044164952549160526579764787949969
11120
a 25ºCKg/h
112851595919546225702523427642298573191933855356863909242224451404787850468529315528557542597146181066763713727570279797836918741394417
100936107058112849
a 25ºCKg/h491778
114514461744203923352630292632213823441750115606621768157414803286289252
10759122981384015390169491855721711248932813531361
Kg/h316494722905
108312571433161017861963231326653081336937224064441647735128548563597237811690019919
1078312533144141633918226
Water Water WaterAir Air Air AirSat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Sat.Steam
Water Air Water Air Sat.Steam
Water Air Sat.Steam
Water
a 25ºCKg/h
17570248473043235140392874303746485496955270955561 60863657407027974542785748241086074895899297196234
103944111121117862124237130301136095146999157149166682175698
a 25ºCKg/h766
12131787225527203181364241024565502559636889781687459697
106301156312528134581443116781191822158724005264362894533863388274388448915
Kg/h494771
1126141116891961223625122785306236084157470852555806633868887444799985569919
112881265914039154721681919549224832548528428
a 25ºCKg/h
2882040758499185764064443705947625181515864609113799835
107835115280122273128887135178141189146954152501157854170501182274193330203788213735223239241125257774273410288200
a 25ºCKg/h12571989293036974460521559726726748482389776
11295128151433715899174281895820539220652365927513314483539139356433414745555519636577194780196
Kg/h810
12651846231427703215366641194567502059166816771986159519
103921129312205131141402716262185082075523017253662757532050368614178246608
a 25ºCKg/h
4118158239713288236392084
100873108956116478123544130227142656154086164725174718184168193158201746209984217911225559243632260454276253291196305409318989344548368337390680411813
a 25ºCKg/h17962842418652836372745285339611
1096311771139681613818311204852271724901270882934731527338043931144934505675623261926678037932590953
102798114584
Kg/h115718082638330739584593523858856525717384539739110291231013601148481613617439187382004223235264442965532887362433939945794526675969866593
Unit : Kg/hFLOW RATE TABLE
SetPressure
P
Bar1234567891012141618202224262830354045505560708090100
Orifice L Orifice M Orifice N Orifice P Orifice Q Orifice R Orifice T
Kg/h80661114072139709161322180364197579213410228144241984255073279419301807322645342217360728378335395158411293426819441800477198510146541092570361598200624799674860721456765220
a 25ºCKg/h3518556781981034612479145941671118821209412305227354316043585840117444874876453046574706173966199769828799399025110117121269132778155341178112201308
a 25ºCKg/h
97224137496168397194448217400238149257231274991291672307449336794363779388896412487434799456021476299495747514461532518575185614899652199687478721033753094813435869598922348
a 25ºCKg/h424167129917124731504517595201472269125247277923297938103432324836653635587926395469287744357981292812106087119388132761146206160082187284214738242704
a 25ºCKg/h
142919202118247544285839319577350079378129404237428758451951495087534755571677606355639155670351700159728749756258782802845522903901958732
1010592
a 25ºC a 25ºCKg/h
247539350074428751495079553515606345654928700147742618782788857502926207990157
10502211107030116106312126901262208130985513558291464463156557616605451750368
a 25ºCKg/h107981708725162317553830244793512915776664274707538395697001
110058123129136542149671162813176390189494203182236278270074303935337980
a 25ºC a 25ºC a 25ºC a 25ºC a 25ºC
Water Water WaterAir Air Air AirSat.Steam
Sat.Steam
Kg/h27334268622978079345
108451236713895154521693519958229952603929064321113505738097411744424047320548586243470016776468557093021
108117124344140946
Sat.Steam
Sat.Steam
Sat.Steam
Water Air Water Air Sat.Steam
Water Air Sat.Steam
Water
Unit : Kg/hFLOW RATE TABLE
a 25ºCKg/h
6392590403
110721127850142940156583169129180807191774202148221442239185255699271210285880299834313166325954338258350131378184404296428821452017474079495159534833571761606444639248
a 25ºCKg/h27884411649781999889
1156513243149151659518268216772504528417317923525538645420384554448927524656100769733784768726696104
105225123105141151159534177824
Kg/h226735405167647677518995102581152512816140471655419072215982410626634290773159934151366943924945501517855807464403709757715589677103136116906
Kg/h17962805411551326143712981299133101271113213119151151711619104211072304325042270642907931104360594103946023510385624661144710678173492646103346
Kg/h62349865
145271833422113258612961333352371094084948473560046354371089788338641394001
101840109406117309136416155929175479195135
Kg/h401762749156
11476137361594118177204232271224892293353379838273427184719851527559966051865024695528063191766
102911114126
Kg/h6958
10866158591987723792276103148435373393384311450809585396629173990817498924796988
104819112625120466139656158942178245197670
Kg/h358444506917620844716888801506878005948354
1013833107533311335001241687134117514337771520750160301116812521756011182771418967091963280
Kg/h156352474236435459805546064859742688364493067
102448121567140455159362178288197709216720235749255408274383294202
Kg/h10075157352296328781344503997945588512195679362428735718476495987
107136118370129227140436151775163077174432
Kg/h582441823697
100881811648831302379142668415409951647393174732418418422017636217929623297662471090260475727318932853369296988030819913190163
Kg/h2540840206592087472090125
105400120689135926151239166484197552228246258970289726321287352180383104415050445885478093
Kg/h163732557037317467715598364968740848323492292
101449119556137745155984174101192357210000228215246642265009283460
Note 1) Flow rates have been calculated according to API RP 520 rules with overpressure 10% (0,1 bar if p<1 barg)Note 2) Approximate intermediate values can be obtained by linear interpolationNote 3) Flow rates given in this table are undemanding; Mercoid Control (M) Sdn Bhd will always check fluid mechanical sizing of each safety valve, and indicate calculated flow rate in every relevant document (Specification sheet in case of offer, inspection certificate in case of order, calculation sheet when applicable)
Diagram showing coefficient of discharge Kd trend vs. pb/po ratio (gaseous)
pb = backpressure (bar abs)p0 = upstream relieving pressure (bar abs)
00.10.20.30.40.50.60.70.80.91
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7pb/p0
effe
ctiv
e Kd
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*Specification given are subject to changed without further notice.
Safe
ty V
alve
81
BRONZESAFETY VALVE PROPOTIONAL TYPE
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Male thread inlet Female thread outletAdjustment Range Standard 0.3 to 10 kg/cm² Up to 40 Bar (optional)Working Temperature Up to 225ºCOptional Lifting lever, Disc with PTFE
PartsMaterial
BronzeBrassBrassBrassBrassBronzeSteelBrassBrassSteel
BronzeBrassBrassBrassBrassBrassSteelBrassBrass
-
BronzeBrassBrassBrass
Brass + PTFEBronzeSteelBrassBrassSteel
BronzeBrassBrassBrass
Brass + PTFEBrassSteelBrassBrass
-0.3 ~ 40 (kg/cm²)
-45ºC ~ 225ºC
Valve BodyValve SeatSpindleSpring SeatDiscCapSpringNutAdjusting ScrewHandle
12345678910Working PressureWorking Temperature
MATERIAL
FVS-10L with lever FVS-10 without lever FVS-10LT with lever FVS-10T without lever
Unit : mm
Size
1/2 x 1/23/4 x 3/4
1 x 11-1/4 x 1-1/41-1/2 x 1-1/2
2 x 2
131925323850
DIMENSIONS
Orifice
0.520.76
11.281.52
2
Lift
323640525865
L1
4855657586100
L2
158169199223243248
H1
137145175198225256
H2P1 x P2
FVS-10LT
L2
L1
D
P1
P2
H1
2
3417
8
9
6
10
5
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*Specification given are subject to changed without further notice.
FVS-10L FVS-10TFVS-10H2H2H1
PTFE
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
BRONZESAFETY VALVE FULL LIFT TYPE
Safe
ty V
alve
82
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Male thread inlet Female thread outletAdjustment Range Standard 0.3 to 10 kg/cm² Up to 40 Bar (optional)Working Temperature Up to 225ºCOptional Lifting lever, Disc with PTFE
PartsMaterial
BronzeSS304BrassBrassSS304
BronzeSteelBrassBrassSteel
BronzeSS304BrassBrassSS304
BrassSteelBrassBrass
-
BronzeSS304BrassBrass
SS304 + Viton
BronzeSteelBrassBrassSteel
BronzeSS304BrassBrass
SS304 + Viton
BrassSteelBrassBrass
-
0.1 ~ 40 (kg/cm²)-196ºC ~ 225ºC
0.1 ~ 40 (kg/cm²)-40ºC ~ 200ºC
0.1 ~ 40 (kg/cm²)-40ºC ~ 200ºC
Valve BodyValve SeatSpindle
Spring SeatDiscCapSpringNutAdjusting ScrewHandle
123
45678910Working PressureWorking Temperature
MATERIAL
FVXL-BSSwith lever
FVX-BSSwithout lever
FVGXL-BVSwith lever
BronzeSS304BrassBrass
SS304 + PTFE
BronzeSteelBrassBrassSteel
FVGXL-BTSwith lever
FVGX-BVSwithout lever
BronzeSS304BrassBrass
SS304 + PTFE
BrassSteelBrassBrass
-
FVGX-BTSwithout lever
Unit : mm
1/2 x 3/41/2 x 13/4 x 11 x 1
1 x 1-1/41-1/4 x 1-1/2
1-1/2 x 22 x 2
2 x 2-1/2
151519212633393950
1.041.521.521.52
22.563.043.04
4
3539393952
58.564.564.572
144.6172.6172178197227258261277
53.563
62.568
74.588.5100.5103.5110
DIMENSIONSOrifice
P1 x P2 DLift L1 L2
169196.5196
210.5215.5245.5284.5287.5303
H1 H2Size
FVXL-BSSFVX-BSS
(with metal-to-metal sealing)
FVGXL-BVSFVGX-BVS
(with disc insert Viton)
FVGXL-BTSFVGX-BTS
(with disc insert PTFE
General Note
© C
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*Specification given are subject to changed without further notice.
FVXL-BSSFVXL-BBB
FVGX-BVS FVGX-BVBFVGX-BTS FVGX-BTB
H1
L2
L1
D P1
P2
H2
5
2
69
8
1014
3
5
FVGXL-BSS
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Safe
ty V
alve
83
STAINLESS STEELSAFETY VALVE FULL LIFT TYPE
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONEnd Connection Male thread inlet Female thread outletAdjustment Range Standard 0.3 to 10 kg/cm² Up to 110 Bar (optional)Working Temperature Up to 350ºCOptional Lifting lever, Disc with PTFE
Unit : mm
1/2 x 13/4 x 11 x 1
1-1/4 x 21-1/2 x 2
2 x 2
152021333939
11.52
2.534
414141656565
200200205285285288
179179183261261265
666671
101101104
DIMENSIONS
OrificeP1 x P2 D
Lift L1 L2 H1 H2
FVXL-SSS ~ FVX-STSSize
Unit : mm
1/2 x 1/23/4 x 3/43/4 x 11 x 1
1-1/4 x 1-1/41-1/2 x 1-1/2
2 x 2
15202021333939
11.51.52
2.534
41414141656565
DIMENSIONS
Orifice FVHXL & FVFHX FVFFXL & FVFXP1 x P2 D L1
84.5-
84.599128135321
L17272-
77106107293
L266727277101101104
L2200
-200205285285288
H1203203
-210289290293
H1179183
-183261261265
H2182
-182187265266268
H2Lift
FVHXL ~ FVFXSize
Parts
Material
SS304 /SS316
SS316
SS304SS304
SS316
SS304SS304SS304SS304SS304
SS304 /SS316
SS316
SS304SS304
SS316
SS304SS304SS304SS304
-
SS304 /SS316
SS316
SS304SS304SS316+ Viton
SS304SS304SS304SS304SS304
SS304 /SS316
SS316
SS304SS304SS316+ Viton
SS304SS304SS304SS304
-
0.1 ~ 100 (kg/cm²)-196ºC ~ 350ºC
0.1 ~ 50 (kg/cm²)-40ºC ~ 200ºC
0.1 ~ 50 (kg/cm²)-40ºC ~ 200ºC
0.1 ~ 100 (kg/cm²)-196ºC ~ 350ºC
0.1 ~ 100 (kg/cm²)-196ºC ~ 350ºC
Valve Body
Valve Seat
Spindle
Spring Seat
Disc
CapSpringNutAdjusting ScrewHandle
1
2
3
4
5
678910Working PressureWorking Temperature
MATERIAL
FVXL-SSS
with lever,metal-to-
metalsealing
FVHXL
with lever,inlet flange
outletthread
FVFFXL
with lever,inlet flange
outletthread
FVFHX
inletflangeoutletthread
FVFX
inlet flangeoutletthread
FVX-SSS
metal-to-metal
sealing
FVXL-SVSwith
lever,disc insert
Viton
SS304 /SS316
SS316
SS304SS304SS316+ PTFE
SS304SS304SS304SS304SS304
FVXL-STSwith
lever,disc insert
PTFE
FVX-SVSdisc
insertViton
SS304 /SS316
SS316
SS304SS304SS316+ PTFE
SS304SS304SS304SS304
-
SS304 /SS316
SS304 /SS316SS304SS304
SS316
SS304SS304SS304SS304SS304
SS304 /SS316
SS304 /SS316SS304SS304
SS316
SS304SS304SS304SS304
-
SS304 /SS316
SS304 /SS316SS304SS304
SS316
SS304SS304SS304SS304SS304
SS304 /SS316
SS304 /SS316SS304SS304
SS316
SS304SS304SS304SS304
-
FVX-STSdisc
insertPTFE
FVFX
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*Specification given are subject to changed without further notice.
FVXL-SSS
L2
L1
D
P2
H1
P1
2
3417
8
96
10
5
FVX-STSFVX-SVS
H2
5
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
CAST IRON / STAINLESS STEEL
PRESSURE REDUCING VALVESCREW END
Pres
sure
Red
ucin
g Va
lve
84
SPECIFICATIONSpring Range 1 to 6 Barg adjustablePressure Rating 10 BarWorking Temperature Up to 200ºCEnd Connection Screwed end BSPT
Unit : mm
152025324050
1/23/41
1-1/41-1/2
2
959595130130168
555555727290
185185185205205260
DIMENSIONS
InchL
SizeH2H1 Weight (Kg)
44.24.46.5713
mm
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
Parts Cast Iron Stainless SteelCast IronAsbestosCast IronSUP-6PTFECF8CF8AsbestosSS41SS41SUP-6SS41Cast IronSS41SS41Cast IronAIS-301
CF8AsbestosCF8SUP-6PTFECF8CF8AsbestosCF8SS41SUP-6SS41CF8CF8CF8CF8AIS-301
BodyGasketBottom PlugBottom SpringSpring KnobStemStem GuideGasketBoltSpring KnobTop SpringSpring HolderTop UdPositioning NutAdjusting ScrewTop CapDiaphragm Disc
1234567891011121314151617
MATERIAL
CF8
Cast Iron
1615
14
1312
11
10
9
87
17
6541
2
3L
H2H1
R
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Pres
sure
Red
ucin
g Va
lve
85
CAST IRON / CAST STEEL / STAINLESS STEEL
PRESSURE REDUCINGVALVE FLANGE END
SPECIFICATIONSpring Range 1 to 6 Barg adjustablePressure Rating 10 BarWorking Temperature Up to 200ºCEnd Connection Flanged end to ANSI 150, JIS10K and PN16
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
Parts Cast Iron Stainless SteelCast IronCast IronAsbestosSS41CF8CF8CF8SS41SS304SUS304SUS304SUS304SUP-6Cast IronCast IronSS41AsbestosSUS304Cast IronAIS-301SS41SS41SS41PTFESUP-6
SUS304SUS304AsbestosSUS304CF8CF8CF8SUS304SUS304SUS304SUS304SUS304SUP-6SUS304SUS304SUS304AsbestosSUS304SUS304AIS-301SS41SS41SUS304PTFESUP-6
Main BodyBottom Cover GasketBoltValve SeatCylinderPistonStinger PlugScreenSpring KnobPin GuideFloating PinUpper SpringTop UdTop CapAdjusting ScrewBody GasketSetral SpringTransit BodyDiaphragm DiscSpring KnobSpring HolderPositioning NutGasketLower Spring
12345678910111213141516171819202122232425
MATERIAL
Unit : mm
1520253240506580
100125150
1/23/41
1-1/41-1/2
22-1/2
3456
155155
158158
165195195225250290330410410
7474749999116125135153195195
260260260280280310322325370540540
DIMENSIONS - ANSI 150LB / JIK10K / PN16-DIN-2633
Inch CI CF8
LSizeH2H1 Weight (Kg)
1010.51116172431375098105
mm
L1
H2H1
2322214
20191817
24255
1615141312111098761324
R
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
DUCTILE IRON / CAST IRON / STAINLESS STEEL
PRESSURE REDUCING VALVEFLANGE END
Pres
sure
Red
ucin
g Va
lve
86
SPECIFICATIONSpring Range 1 to 25 Barg adjustablePressure Rating 40 BarWorking Temperature Up to 250ºCEnd Connection Flanged end to ANSI 150, JIS10K and PN16
Unit : mm
1520253240506580
100125150
130150160180200230290310350400480
440440440445445540540610650780790
12.712.713.715.717.725.729.736.753.7101.4134.5
172172172172172220220282340172220
DIMENSIONS
A B CWeight (Kg) Weight (Kg)Valve Actuator
4.34.34.34.34.37.37.311.316.34.47.4
Size (DN)
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
Parts MaterialGJS-400-15 / 0.7040A216WCB / 1.0619CF8M / 1.4408GJS-400-15 / 0.7040GJS-400-15 / 0.7040 Nickel platedStainless SteelHardened Stainless SteelAISI 304 /1.4301; NBR (PTFE/GR,etc.)Bronze B62 / ASTM B148-97AISI 316 Ti / 1.4571GJL-250 / 0.6025A216WCB / 1.0619CF8M / 1.4408AISI 304 / 1.4301Spring steel
Valve Body RP45GValve Body RP45SValve Body RP45IPiston Body RP45G and PR45SPiston Body RP45IValve SeatValve Disc *Soft Valve Disc *GuideBellows *Diaph. Chamber RP45G *Diaph. Chamber RP45S *Diaph. Chamber RP45I *SpindleRegulating Spring
1
2
3
56
7
89
4
MATERIAL
Stainless SteelCast Iron / Cast Steel
FLOW
5
6
2
7
8
9
1
3
4
B
A
C
* Available spare parts.
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Water Seal Pot
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Pres
sure
Red
ucin
g Va
lve
87
CAST STEEL
PRESSURE REDUCING VALVEPILOT OPERATED
SPECIFICATIONSpring Range 1 to 160 Barg adjustablePressure Rating 240 BarWorking Temperature Up to 425ºCEnd Connection Flanged end to ANSI 150, 300 and 600, PN16, PN40 and PN64
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
Unit : mm
1520253240506580
100125150200250300
160160180200220250280310350400450500
180180200220240270300330380450500550650800
295330330330345345350385385400415475525580
9098110110125125130160170200210240290335
305340340340355355360395400415430495545600
100105120120135135140170185215225260310355
180180200220240270300330380450500550
DIMENSIONS
PN 16/25ANSI 150
PN 16/25/40ANSI 150/300
PN 64ANSI 600
PN 40ANSI 300
PN 64ANSI 600
External DimensionL H HH1 H1
Size (DN)
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MATERIAL
Parts MaterialSteelSteelS. SteelCast SteelS. Steel
S. Steel
SteelSteelS. SteelSteelS. SteelS. Steel
Securing Nuts
BS 3692 Gr. 8.8BS 3692 Gr. 8BS 1449 304 S16DIN 17245 GS C25BS 970 220 Mo7
BS 2056 302 S25
BS 970 220 Mo7BS 3692 Gr. 8BS 1449 316 S31
BS 970 431 S29BS 1449 304 S12
Adjustment ScrewAdjustment lock-nutWasherSpring HousingTop Spring Plate
Pressure AdjustmentSpring
Bottom Spring PlateSpring HousingPilot DiaphragmPilot Valve HousingPilot Valve PlungerSpring Housing Cover
12345
6
78
9101112
Parts Material
S. Steel
S. Steel
S. Steel
S. SteelS. Steel
S. Steel
Cast SteelSteelSteel
Securing NutsSecuring Studs
Stainless Steel Reinforced Exfoliated Graphite
BS 970 431 S29
BS 1449 304 S16
BS 2056 302 S16
BS 970 431 S29BS 970 431 S29
BS 3605 304 S14
DIN 17245 GS C25BS 3692 Gr. 8BS 4439 Gr. 8.8
Pilot Valve andSeat Unit
Internal StrainerBody Gasket
Main Valve ReturnSpring
Main ValveMain Valve Seat
Balance PipeAssembly
Main Valve Body
Pilot ValveHousing
13
1415
16
1718
19
20
21
1
12
7
1915
1416
132111
10
9
9
181720
6
5432
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
STAINLESS STEELEXPANSION JOINT AXIAL TYPE
Expa
nsio
n Jo
int
88
SPECIFICATIONSize Range 15mm to 600mm (1/2” to 24”)Material Stainless steel ASIS 321Connection Welding end, Flanged end to DIN ANSI B16.5 and JIS standardsWorking Pressure Up to 45 BarWorking Temperature Up to 400ºC
Unit : mm (inch)
15 (1/2)
20 (3/4)
25 (1)
25 (0.98)
32.5 (1.28)
38 (1.50)
50 (2)
65 (2-1/2)
80 (3)
100 (4)
125 (5)
150 (6)
200 (8)
250 (10)
300 (12)
32 (1-1/4)
40 (1-1/2)
75.0 (2.99)
90.0 (3.58)
104.0 (4.13)
130.0 (5.20)
160.0 (6.42)
194.0 (7.64)
252.0 (9.92)
313.0 (12.40)
360.0 (14.29)
48.0 (1.91)
58.0 (2.30)
24
20
20
16
15
14
13
12
12
36
32
300 (9.84)350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)300 (9.84)
350 (13.78)
10251025102510251025102510251025102510251025102510251025
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
145.2363
10.968.7216.1713.2331.2614.4117.9319.0122.4428.9118.4244.1045.3789.5745.0881.3447.82145.7384.87160.7278.99192.37136.42263.52179.63427.97183.95498.62
3.63.55.95.98.48.413.213.820.220.232.832.149.649.167.867.4108.0108.9166.5167.1232.4239.2394.1420.9589.7664.6829.6925.4
0.60.50.90.91.31.32.02.13.13.15.15.07.77.610.510.416.716.925.825.936.037.161.165.291.4103.0128.6143.4
365231462840
50 (2)
50 (2)
50 (2)
50 (2)
50 (2)
50 (2)
50 (2)
50 (2)
50 (2)
50 (2)
50 (2)
32 (1.25)50 (2)
32 (1.25)50 (2)
32 (1.25)50 (2)
1
1
1
1212121212121212121212
DIMENSIONS
O.D. Corr. (no.) PLY (no.) Bar cm² Inch²PSINominal
BoreTotal
LengthAxial
MovementAxile SpringPlate (N/mm)
Working Pressure Effective AreaBellows
APPLICATIONSuitable for water, steam, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
Parts MaterialSUS304 / SUS316
SUS304 / SUS316
SS400 / SUS304 / SUS316
S25C / SUS304 / SUS316
Bellows
Internal Sleeve
Flange
Limit Rods
1
2
3
4
MATERIAL
1 3
4
2
L
Note : Other movements, sizes, pressure, material expansion joints are available on request
R
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Threaded SS Braided HoseFlange SS Braided Hose
Flange Single BellowRubber Expansion Joint
Flange Double BellowRubber Expansion Joint
Available Upon Request :
Threaded RubberExpansion Joint
Expa
nsio
n Jo
int
89
STAINLESS STEEL
EXPANSION JOINTGIMBAL TYPE / EXTERNAL PRESSURIZED TYPE
Parts MaterialAISI 304AISI 304St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2St. 37.2
BellowBandIntermediate PipeButt WeldFlangeShort BladeLong BladeGimbalGibWasherCollar
1234567891011
MATERIAL - GIMBAL TYPE
Unit : mm
253240506580
100125150200250300
505050505050505050505050
DIMENSIONS - GIMBAL TYPE100 KMF 100 KMF 300 KMF 400 KMFMovementSize
(DN) ±X100100100100100100100100100100100100
±Y150150150150150150150150150150150150
±Y200200200200200200200200200200200200
±Y200200200200200200200200200200200200
±Y150150150150150150150150150150150150
±Z100100100100100100100100100100100100
±Z920920920100010001030105011801180134013401400
L112011201120120012501270130014801480170017001760
L132013201320142015001500155017801780205021002106
L505050505050505050505050
±Y505050505050505050505050
720720720800800830850980980
114011401200
±Z L
Unit : mm
253240506580
100125150200250300
303030303030303030303030
808080808080808080808080
DIMENSIONS - EXTERNAL PRESSURIZED TYPEDesign Pressure : PN16
Axial Movement : -20mm + 10Design Pressure : PN16
Axial Movement : -40mm + 20Design Pressure : PN16
Axial Movement : -70mm + 20Size(DN) h
505050505050505050505050
h hk808080808080808080808080
808080808080808080808080
k808080808080808080100100100
k180180200190190190200180210200210230
j300300310290280280290290310300300330
j300300310290280280290290310300300330
j360360380370370370380380400420440460
L490490500480470470480490510530540570
L520520530510500500510520540560570600
L
SPECIFICATIONSize Range 25mm to 600mm (1” to 24”)Material Stainless steel ASIS 321Connection Welding end, Flanged end to DIN, ANSI B16.5 and JIS standardsWorking Pressure Up to 45 BarWorking Temperature Up to 400ºC
APPLICATIONSuitable for water, steam, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
L
3 2 1 9 8 7 6 4 5 1110
Parts Material
AISI 304
AISI 304
St. 37.2
St. 37.2
St. 37.2
St. 37.2
St. 37.2
St. 37.2
Bellow
Band
Inner Pipe
Outer Pipe
Centering Flange
Outer Pipe Flange
Butt Weld
Flange
1
2
3
4
5
6
7
8
MATERIAL - EXTERNAL PRESSURIZED TYPE
Gimbal Type External Pressurized Type
Lj
kh
Flow
2 3 1 4 5 6 7 8
R
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
CAST IRON / FORGED STEEL / STAINLESS STEEL
STEAM TRAPTHERMODYNAMIC TYPE
Stea
m T
rap
90SPECIFICATIONSize Range 1/4” to 2”Body Material Cast Iron, Ductile Iron, Forged steel, Stainless SteelPressure Rating Up to 45 BarWorking Temperature Up to 425ºCConnection Threaded, Socket weld, Flanged end
APPLICATIONSuitable for steam(Refer to corrosion resistance table for valve materials selection).
Parts MaterialCadmium Coated St.37
Stainless Steel AISI 304
Stainless Steel AISI 420
Stainless Steel AISI 420
Stainless Steel AISI 304Cast Iron / Forged Steel - A105N / Stainless Steel - F316
Stainless Steel AISI 304
Stainless Steel AISI 304
Cover
Cover Gasket
Disc
Seat
Seat GasketBody
Strainer Screen
Discharge Bolt
1
2
3
4
5
6
7
8
MATERIAL
Unit : mm
152025324050
150150160205205240
959595170170200
606060115115120
DIMENSIONS
L1LFlanged Threaded
Size (DN) H
1
2
345
6
7
8
L
L1
H
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Stea
m T
rap
91
CAST IRON / DUCTILE IRON /CAST STEEL / STAINLESS STEEL
STEAM TRAP BALL FLOAT TYPE
Parts MaterialGGG 40.3 / GSC 25 / Stainless SteelGGG 40.3 / GSC 25 / Stainless SteelStainless SteelStainless Steel AISI 304Stainless SteelStainless Steel AISI 304Stainless Steel AISI 304
BodyCoverThermostatic CapsuleAir Vent SeatValve AssemblyFloat LeverFloat
1234567
MATERIAL
Unit : mm
152025324050
DIMENSIONSThreadedFlangedSize
(DN) L150150160320320320
L122122145270270300
SPECIFICATIONSize Range 1/2” to 4”Body Material Cast Iron, Ductile Iron, Cast steelPressure Rating Up to 32 BarWorking Temperature Up to 450ºCConnection Threaded end , Flanged end
APPLICATIONSuitable for steam(Refer to corrosion resistance table for valve materials selection).
Flanged Type
Threaded Type
Air VentGroup
CondensateDischarge Group
1
43
67
2
5
Flanged Type Threaded TypeLL
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
CAST IRON / DUCTILE IRON /CAST STEEL / STAINLESS STEEL
STEAM TRAP INVERTED BUCKET TYPE
Stea
m T
rap
92
SPECIFICATIONSize Range 1/2” to 2-1/2”Body Material Cast Iron, Ductile Iron, Cast steel, Stainless SteelPressure Rating Up to 64 BarWorking Temperature Up to 425ºCConnection Threaded, Socket weld, Flanged end
APPLICATIONSuitable for steam(Refer to corrosion resistance table for valve materials selection).
Parts MaterialCI ASTM A48 Class 30
CI ASTM A48 Class 30
Chrome Steel
Chrome Steel
SS304
SS304
SS304
SS304
SS304Steel
SS304Steel Pipe
SS304 + Graphite
Steel
Steel
SS304
SS304
Bonnet
Body
Valve
Valve Seat
Lever
Bucket Clip
Bucket
Guide Pin Plate
Guide Pin
Strainer Gasket
Valve Clip
Internal Tube
Gasket
Bonnet Plug
Strainer Plug
Screen
Thimble
1
2
3
4
5
6
7
8
8A
9
10
11
12
13
14
15
16
MATERIAL
Unit : mm
152025324050
153181228314349413
128128174211232258
195195229261355398
DIMENSIONS
C C1B
ThreadedFlangedSize (DN)
C
C1
B
15
1
149
7
11
6
105
12164213
38A8
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Stea
m T
rap
(Oth
ers)
93
STEAM TRAPRANGE AND OTHER STEAM PRODUCTS
Size Range 1/2” to 4”Pressure Rating Up to 32 BarWorking Temperature Up to 200ºC / 250ºC
Product Features:Reducing flash steam losses. Operation under back pressure more than 80% of inlet pressure. High resistance against water hammer. Easy maintenance.
Typical Applications:Tracing lines, Iron, Heating equipment, Presses
SPECIFICATIONAPPLICATIONThermostatic(Steam Trap)
Size Range 1/2” to 2”Pressure Rating Up to 32 BarWorking Temperature Up to 400ºC
Product Features:Reducing flash steam losses.Energy Saving.Good air venting.High resistance against water hammer.
Typical Applications:Tracing lines, Turbines, Marine applications, Presses, Oven
Bimetallic(Vacuum Breakers)
Size Range 1/2”Pressure Rating Up to 16 Bar (Brass) / 25 Bar (Stainless Steel)Working Temperature Up to 260ºC (Brass) / 400ºC (Stainless Steel)
Product Features:Automatically relieving or breaking unwanted vacuum condition, restoring the athmospheric pressure. Brass or stainless steel body. Typical Applications:Heat exchangers, Heating coils, Calorifiers, Jacketed kettles, Steam boilers
Thermostatic(Vacuum Breakers)
Size Range 1/4” to 1/2”Pressure Rating Up to 10 BarWorking Temperature Up to 150ºC
Product Features:Modulating dischargeDischarge condensate close to steam tempera-ture. Typical Applications:Process equipment, Kettle cookers, Sterilizers,Food, chemical and laundry equipment
Thermostatic(Air Eliminators)
Size Range 1” to 2”Pressure Rating Up to 16 BarWorking Temperature Up to 200ºC / 250ºC
Product Features:Removing air from HVAC systems and is also suitable for non corrosive and/or dangerous liquids. Corrosion-resistant working units. Typical Applications:Cold and hot water systems, Air elimination and separation systems.
Float Type(Air Eliminators)
Size Range 1/2” to 2”Pressure Rating Up to 16 BarWorking Temperature Up to 250ºC
Product Features:Modulating discharge.Unaffected by sudden or wide load any pressure changes. Typical Applications:Aftercoolers, Separators, Compressed air and gas mains
Float Type(Liquid Drainers)
Size Range 1/2” to 12”Pressure Rating Up to 16/25/40 BarWorking Temperature Up to 200ºC
Product Features:Removing moisture from steam and compressedair pipelines. Typical Applications:Saturated and superheated steam lines
Steam Seperator(Special Equipment)
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
BRONZE / CAST STEEL
BLOW DOWN VALVEPARALLEL SLIDE TYPE
Blow
Dow
n Va
lve
94
SPECIFICATIONSize Range 1” to 3”Body Material Cast Steel, BronzePressure Rating Up to 25 BarWorking Temperature Up to 400ºCConnection Flanged end to ANSI 150 and 300, PN16 and PN40
Unit : mm
25
32
40
50
65
178.0
242.0
267.0
305.0
330.0
DIMENSIONS
F174.5
178.0
190.5
206.5
288.5
FBronze Cast Steel
Size (DN)
APPLICATIONSuitable for steam(Refer to corrosion resistance table for valve materials selection).
Cast Steel Type
Bronze Type
Parts Bronze Cast Steel
IBR Bronze Gr.B
IBR Bronze Gr.B
Cast MonelSpring Steel
Compressed Asbestos Fibre
Graphited Asbestos
Mild Steel
Cast Carbon Steel
Bronze
Cast MonelSpring Steel
Compressed Asbestos Fibre
Graphited Asbestos
Mild Steel
Body
Bonnet
Stuffing Box
Gland
Rack & Pinion
Body Seat & Valve Disc
Spring
Gasket
Gland Packing
Operating Key
1
2
3
4
5
6
7
8
9
10
MATERIAL
F
SH
UT
OP
EN
R
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Blow
Dow
n Va
lve
95
CAST STEEL
BLOW DOWN VALVERAPID ACTION / INTERMITTENT TYPE
SPECIFICATIONSize Range 3/4” to 2”Body Material Cast steelPressure Rating Up to 25 BarWorking Temperature Up to 400ºCConnection Flanged end to ANSI 150 and 300, PN16 and PN40
APPLICATIONSuitable for steam(Refer to corrosion resistance table for valve materials selection).
Manual Operation Type
Actuator and Manual Operation Type(*available on request)
1
2
8
5
7
6
3.1
6.1
A
D1C
B
Parts MaterialA216 WCB / 1.0619
CF8 / 1.4038
Steel Fe410.1 / St. Steel
Spring Steel
NBR 70
Carbon Steel / St. SteelHardened St. Steel
Hardened St. Steel
Graphite
Stailess Steel / 1.4301
Valve Body
Bonnet
Actuator *
Spring *
Diaphragm *
Yoke
Valve Plug *
Valve Seat *
Packing
Valve Lever
1
2
3
3.1
4
5
6
6.1
7
8
MATERIAL
* Available spare parts.
Unit : mm
2025324050
150160180200230
DIMENSIONS - VALVE BODYSize (DN) A
5358707583
B80859095105
C175175175175175
1516202524
1213172231
D1 * Weight (Kg) ** Weight (Kg)
Note : * Valve with pneumatic actuator, ** Valve with manual lever only
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Cont
rol V
alve
96PNEUMATIC | ELECTRIC | TEMPERATURE ACTUATED & ACCESSORIESPneumatic (Diaphragm/ Cylinder), Electric Motorized and HydraulicPneumatic actuators (Diaphragm / Cylinder) use air pressure on either one or both sides of a diaphragm/ cylinder to provide the force to position the valve. Electric motorized actuators consist of reversible electric motors connected to the valve stem through a gear train that reduces rotational speed and increases torque.
Hydraulic actuators use a pressurized liquid on one or both sides of a piston to provide the force required to position the valve.
Quarter Turn Actuated & AccessoriesA quarter-turn type actuator produces torque to provide rotary motion to operate a quarter-turn valve. A pneumatic actuator may be arranged to be spring-closed or spring-opened, with air pressure overcoming the spring to provide movement. A "double acting" actuator use air applied to different inlets to move the valve in the opening or closing direction.
Self Acting Temperature ControlSelf-acting temperature control valve require no external power sources and are ideal for regulating the temperature of tanks, process streams and various types of industrial equipment.
Solenoid ValveSolenoid actuators have a magnetic slug attached to the valve stem. The force to position the valve comes from the magnetic attraction between the slug on the valve stem and the coil of the electromagnet in the valve actuator.
Angle Seat ValveAn angle seat piston valve is a pneumatically-controlled valve with a piston actuator providing linear actuation to lift a seal off its seat. The seat is set at an angle to provide the maximum possible flow when unseated. Angle seat piston valves are particularly suited to applications where high temperatures and large flowrates are required, such as steam or water. When used in reverse some models of angle seat piston valve will eliminate water hammer when operated.
CONTROL VALVE
Cont
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97
CARBON STEEL / ALLOY STEEL / STAINLESS STEEL
CONTROL VALVEPNEUMATIC DIAPHRAGM / PNEUMATIC CYLINDER /ELECTRIC MOTORIZED / ELECTRO-HYDRAULIC
Straight Way (2 way globe) / Angle type / Botom flanged 3 way / Top flanged 3 way
Plain (Standard) / Fin & Extensions / Bellows seal / Long extensions (Cryogenic service)
1/2” to 24” (DN 15 to DN 600)
ANSI 150 Lb to 250 LbJIS 10K to JIS 180KPN20 to PN420
Up to 4000 Psi (g) / Up to 280 Kg/cm² (g)
-58ºF to +1050ºF / -50ºC to +565ºCOption : -320ºF to +1562ºF / -192ºC to + 850ºC
Socket weld - ANSI B16.11Butt weld - ANSI B16.25FF/RF/RTJ flange - ANSI B16.5Option : JIS flange, DIN flange, NPT/PT screw
Carbon Steel (WCB, WCC, A105)Chrome-moly Steel (WC6, WC9, C12A, F11,F22, F91)Stainless Steel (CF8, CF8M, CF3, CF3M, F304, F304L, F310, F316L) Duplex Stainless Steel, Monel, Al Bronze, Inconel 625, Hastelloy B/C, other Alloy
Pneumatic diaphragm, Pneumatic cylinder, Electric motorized, Electro-hydraulic
Body Style
Bonnet
Size Range
Pressure Rating
Operating Pressure Range
Operating Temperature Range
End Connection
Materials
Actuator
STANDARD BODY SPECIFICATION
SPECIFICATIONSize Range 1/2” to 24”Design Standard ANSI B16.34 and ASME Section VIIIFace to Face According to ISA S75.03 1984Body Material Carbon steel, A216 WCB, St. Steel CF8, CF8M, CF3, CF3MPressure Rating Class 150# (JIS 10K, PN10), Class 300# (JIS 20K, PN16 and PN25), Class 600# (JIS 30K to 40K, PN40)Bonnet Type Plain (-17ºC to 230ºC), Extension (-45ºC to -17ºC, >230ºC), Cryogenic (-196ºC to -45ºC)Flow Characteristic Equal %, Linear, Quick openingRangeability 10:1 to 100:1Leakage Class Metal seat - Rated ANSI Class IV,V, Soft seat - Rated ANSI Class V,VIConnection Screwed, Socket weld, Butt weld, Flanged end, ANSI, DIN and JIS
APPLICATIONSuitable for water, steam, oil, gases, abrasive and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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CONTROL VALVE
CONTROL VALVEQUARTER TURN ACTUATOR
RACK & PINION TYPE MATERIAL IN ALUMINUM ALLOY / 304SS / 316SSPNEUMATIC ACTUATOR
Certificated by CE-ATEX/SIL3Aluminum Alloy body actuators range consist of 17 models with output torque from 9 Nm to 9,337 Nm at 6 bar air supply.
304SS / 316SS body actuators range consist of 8 models with torque from 24 Nm to 1,596 Nm at 6 bar air supply.
Bottom drilling complies with ISO5211/DIN3337 to match the valve. Drilling for assembling accessories are in accordance with VDI/VDE 3845(NAMUR standard) and ± 5ºstroke adjustment.
Aluminum Alloy actuator body & piston are over 30um hard anodized treatment and over 100um epoxy coated on end caps, and external bolts use 304SS. Which meet ASTM B117 certification (salt spread test over 1,000 hours and no corrosion).
Hard Anodized
Polyester Coated Halar Coated
Nickel Coated
304SS / 316SSbody actuators
PTFE Coated 0-180° Actuator
PressureRegulator /
ReducingTemperatureRegulatorfor Heating
Electro-pneumaticPositioner
Explosion-proofElectro-pneumaticPositioner (HART)
PneumaticDiaphragmActuator
GlobeControl
Valve
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• CONTROL VALVE & ACCESSORI
ES
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
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CONTROL VALVEQUARTER TURN ACTUATOR
QUARTER TURN ELECTRIC ACTUATOR
SIL3 Approval15 models, The output torque from 50 Nm up to 6,000 Nm.
Bottom drilling complies with ISO5211 / DIN3337. Hard anodized treatment on both inside and outside of the housing coated with epoxy.
Manual override auto declutch mechanism, Self-lock gear mechanism.
Power supply : 1Ph/220VAC or 3Ph/380VAC as standard (Optional in 1ph/110VAC, 3ph/440VAC, 24VDC/VAC)Control power supply : 24VDC or 220VAC.
Standard accessories : Anti condensation space heater, Auxiliary limit switches, Auxiliary torque switches.
Local control unit is optional. Mobus, Profibus, Canbus, Fail Safe ...etc. is optional
IP67 enclosure (standard), IP68 (Tested at 30meters @24hours) & ExdIIBT6 (certificated by ATEX)
Approved by:LVD - Low Voltage Directive 2006/95/ECMD - Machinery Directive 2006/42/ECEMC – Electromagnetic Compatibility Directive 2004/108/EC
SCOTCH YOKE TYPE PNEUMATIC & HYDRAULIC ACTUATOR
Certificated by CE-ATEX/SIL3The pneumatic & hydraulic actuators range consist of 10 sizes actuator frame with different sizes piston with output torque from 600 Nm to 226,000 Nm.
Bottom drilling complies with ISO5211/DIN3337 to match the valve. Top drilling are in accordance with VDI/VDE3845 (NAMUR standard) and ± 10º stroke adjustment.
The ductile iron actuator frame & carbon steel piston, Removable modules design, Anti-corrosive painting, The inner surface of cylinder is coated by PTFE. Pre-loaded spring module, Rollers be used between the yoke arm and pin, Replaceable bearings protect sliding and rotating components.
The hydraulic override & manual override are optional.
Pneumatic ActuatorSingle Acting Type
Pneumatic ActuatorDouble Acting Type
Hydraulic ActuatorSingle Acting Type
Scotch & Yoke Actuator
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Cont
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CONTROL VALVEQUARTER TURN ACTUATOR
CONTROL VALVEQUARTER TURN ACTUATOR ACCESSORIES
3/2 & 5/2 WAY IN-LINE & NAMUR MOUNTED SOLENOID VALVE
IEC/ATEX/FM/CSA Approved- Spool valve structure- Static seal design- Material in aluminium alloy & 316SS- Encapsulated coil in NASS coil- EExdllCT6 coil enclosure in aluminium alloy & 316SS EExdllCT6 approved by ATEX
ROTARY & LINEAR TYPE E/P POSITIONER
NEPSI Approved- The optional output signal: Mechanical switch & 4-20m ADC feedback- The optional accessories: Air filter regulator or dome type indicator (only in IP66, rotary type)- Enclosure in IP66, EExdllBT6 & EExdllCT6 (approved by NEPSI)
316SS
Static Seal Design
QUARTER TURN ELECTRIC ACTUATOR
SIL3 Approval14 models, The output torque from 20 Nm up to 6,000 Nm.
Bottom drilling complies with ISO5211/DIN3337. The epoxy coated body, Detachable crank Allen wrench, self lock gear mechanism
Power supply : 1Ph/220VAC or 3Ph/380VAC as standard (Optional in 1ph/110VAC, 3ph/440VAC, 24VDC/VAC)Control power supply : 24VDC or 220VAC.
Optional accessories : Anti condensation space heater, Auxiliary torque switches. Local Control Unit Handwheel
Mobus, Profibus, Canbus, Fail Safe ...etc. is optionalIP67 enclosure (standard)IP68 is optional.
IP67 enclosure (standard), IP68 (Tested at 30meters @24hours)
Approved by:LVD - Low Voltage Directive 2006/95/ECMD - Machinery Directive 2006/42/ECEMC – Electromagnetic Compatibility Directive 2004/108/EC
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Cont
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CONTROL VALVEQUARTER TURN ACTUATOR ACCESSORIES
MUFFLER / SILENCER
FeaturesMufflers are designed to attenuate the exhaust noise caused by control of pneumatic lines. In general, mufflers are mounted on the exhaust ports of solenoid valve, directional control valves and so on, to reduce exhaust noise when direction is changed. This contributes to overall noise reduction in plants.
SPEED CONTROLLER
FeaturesThe speed controller is installed on actuators such as cylinders and air motors and controlsto adjust the flow through the actuator.
STAR REDUCING ADAPTOR(STEEL ALLOY WITH ENP)
FeaturesReductions for assembling the actuators on top of the valve.
PNEUMATIC FITTINGS(PU / BRASS / STAINLESS STEEL)
FeaturesPneumatic fittings are parts used to connect sections of pipe, tube, and hose in pneumatic (pressurized gas) systems. Compared to hydraulic fittings, pneumatic fittings are typically characterized by tighter seals and lower pressure requirements.
POSITION MONITORING SWITCHBOX
ATEX Approved- Sensor type: • Mechanical type (2,3 or 4 x SPDT, DPDT) • Proximity type (Autonics, P+K, Truck...)- The optional output signal: 4-20m ADC or 0-5K/10K ohm potentiometer- Housing material in aluminium alloy or 316SS- Enclosure in IP67, ExdllBT6 & ExdllCT6 ATEX approved)- IP68 enclosure tested in 30M/24hrs by TUV & 50M/72hrs by SGS
Max output torque 70,000Nm
MANUAL OVERRIDE(DECLUTCHABLE WORMGEAR OPERATOR)
- Cast iron / Aluminium alloy body The output torque: 300 / 700 / 1200 / 3100Nm- Ductile iron body The output torque: 8500 / 12000 / 18000 / 25000 / 32000 / 70000Nm The actuators & valve connection complies with ISO5211 standard
AIR FILTER REGULATOR
NEPSI Approved- 5um filtration & high flow capacity- Panel mounting is optional- 1/4” vented spring case is optional- Housing material in aluminium alloy & 316SS- Conn. size: 1/4” ~ 1”
IP67 Enclosure (Standard)IP68 (50M@72hrs tested by SGS)
IP67
316SS / ExdllBT6(ATEX Approved)
IP68 (30M@24hrs tested by TUVExdllBT6 (ATEX Approved)
ExdllBT6(ATEX Approved)
316SS 316SS
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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Cont
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CONTROL VALVESELF ACTING TEMPERATURE CONTROL
Unit : mm
L
H1
DIMENSIONS
165
75
15165
75
20170
75
25200
85
32200
85
40220
92
50250
110
65290
130
80320
150
100Part / Size (DN)
Unit : ºC
Max (ºC)
ADJUSTING RANGE80 ~ 100
110
40 ~ 60
70
50 ~ 70
80
60 ~ 80
90
70 ~ 90
100
Adjusting (ºC)
Max 10
40 ~ 120
220
Pilot ActingJIS 10K Flanged
2M, 3M, 5M
Body : Ductile Iron, Cast IronTrim : Stainless SteelSensor : Copper Tube
Working Pressure (kgf/cm²)
Temperature Range (ºC)
Working Temperature (ºC)
Valve Type
Connection
Capillary Tube Length
Materials
PRODUCT FEATURE
DUCTILE IRON / CAST IRON
SPECIFICATIONSize Range 1/2” to 12”Valve Range 2-way and 3-wayDesign Construction Single seated, Single seated pressure balance and double seated designedConnection Threaded end, Flanged end to DIN PN16, PN25, PN40
APPLICATIONSuitable for water, steam, oil, gases and others non-abrasive media(Refer to corrosion resistance table for valve materials selection).
H
L
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Sole
noid
Val
ve
103
SOLENOID VALVE
2/2 WAY MINIATURE - DIRECT ACTING AND HIGH PRESSURE SOLENOID VALVENormally Closed or Normally Open TypeConnection Thread 1/8” - 1/2”Body Material Brass, Stainless Steel, PlasticWorking Pressure 0 - 170 Bar
MINIATURE & HIGH PRESSURE SOLENOID VALVE
2/2 WAY ZERO DIFFERENTIAL PRESSURE - DIRECT ACTING SOLENOID VALVE
WITH WIRE TYPE / DIN TYPENormally Closed Type or Normally Open TypeConnection Thread 1/8” - 2”Flanged 1” - 8”Body Material Brass, Cast Iron, Stainless SteelWorking Pressure 0 - 10 Bar
GENERAL SOLENOID VALVE
2/2 WAY - PISTON SOLENOID VALVE FOR HOT WATER , STEAMNormally Closed or Normally Open TypeConnection Thread 1/4” - 2”Flanged 1” - 8”Body Material Brass, Stainless SteelWorking Pressure 0.1 - 16 BarWorking Temperature 0ºC - 180ºC
HIGH TEMPERATURE STEAM SOLENOID VALVE
2/2 WAY CORROSION RESISTANT SOLENOID VALVE
PTFE / CPVC / UPVC PISTON TYPENormally Closed or Normally Open TypeConnection Thread 3/8” - 2” and Flange DN15 - DN200Body Material PTFE / CPVC / UPVCWorking Pressure 0.1 - 6 BarWorking Temperature -5ºC - 130ºC
SPECIAL-PURPOSE SOLENOID VALVE
2/2 WAY EXPLOSION-PROOF FLAMEPROOF SOLENOID VALVENormally Closed or Normally Open TypeConnection Thread 3/8” - 2” and Flange DN15 - DN200Body Material Brass, Cast Iron, Stainless SteelWorking Pressure 0 - 16 BarWorking Temperature -5ºC - 130ºC
EXPLOSION-PROOF FLAMEPROOF SOLENOID VALVE
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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PA / ALUMINIUM / STAINLESS STEEL
ANGLE SEAT VALVESINGLE / DOUBLE ACTING
Angl
e Se
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104
Unit : mm
3/8”
1/2”
3/4”
1”
2”
3”
1-1/4”1-1/2”
2-1/2”
10
15
20
25
50
80
3240
65
40504050506350636363639090
125
G3/8G3/8G1/2G1/2G3/4G3/4G1G1
G1-1/4G1-1/2
G2G2
G2-1/2G3
G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/8G1/4G1/4G1/4
DIMENSIONS
A
1212141416162121192127272834
B
656576769292103103112129143143186218
C
144144157182189189207217222225249268290335
D
2835283535433543434343565673
E
53565356567056707070709494135
F
105105113142152152155176177182196206215295
G
3838383838443844444444676767
H P
25252828323239394956686884101
SWSize
Port DN Actuator
APPLICATIONSuitable for water, steam, oil, gases and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
SW
E
F
H
P
D
G
CB
ADwonstreamUpstream
SPECIFICATIONEnd Connection Female threadPressure Rating Up to 25 BarWorking Temperature Up to 200ºC
ModelSpecification
Tempretureof Medium
Installing
Material of Body
Material of Actuator
Operating Method
Ambient and Fluid
Port Size
Seat Seal
Stem Seal
Piston Seal
Gun Metal / SS304 / SS316 / SS316L
PA / Aluminium / Stainless Steel
Plunger Pilot
Air, Water, Oil, Steam (50CTS Bellow)
PTFE / FPM
PTFE / FPM
PTFE / FPM / NBR
-10 ~ 200ºC
-10 ~ 150ºC
Downstream / Upstream
Normally Closed
Normally Open
P010NCP010NO
3/8” 1/2” 1”3/4” 1-1/4” 1-1/2” 2-1/2”2” 3”
P015NCP015NO
P020NCP020NO
P025NCP025NO
P032NCP032NO
P040NCP040NO
P050NCP050NO
P065NCP065NO
P080NCP080NO
PTFE
FPM
PRODUCT FEATURE
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Glob
e Va
lves
9
Flow
& L
evel
106
FlowA flow meter is a device used to measure the volume or mass of a gas or liquid. Flow meter are referred to by many names, such as flow gauge, flow indicator, liquid meter, flow rate sensor, etc. depending on the particular industry. However, they all measure flow. Open channels, like rivers or streams, may be measured with flow meter. Or more frequently, the most utility from a flow meter and the greatest variety of flow meter focus on measuring gasses and liquids in a pipe. Improving the precision, accuracy, and resolution of fluid measurement are the greatest benefits of the best flow meter.
LevelLevel indicator are devices used in the measurement of level of fluids at various industrial applications. These devices are used to determine the level of liquid in tanks, drums, pressure vessels etc. There are many level indicator to suit the needs of different applications. Normally, fluids are used in many forms in highly commercial industries. For example, in the process industry, tubular level indicator are used for better visual liquid level indication. If it is for non-contact type level measure-ment, then radar type indicator or ultrasonic type indicator are to be used.
Types of Level IndicatorThere are many different types of level indicator, each with its own application. • Transparent level indicator are highly useful in chemical industries and petrochemical fertilizers. As the fluid is stored in high pressure and high temperature, the transparent level indicator is very useful to find the fluid level.
• Reflex level indicator are for applications that involve high temperature, high pressure and use of corrosive fluids. The colorless fluid used in this apparatus gives better clarity to level indication.
• Magnetic level indicators are red followers that need magnetic level indicator. Cylindrical floats and powerful magnets are used to find the level of the fluid. The float movement is followed by magnetic capsules, and thus, the level in indicated. This type of indicator has good visibility and is absolutely safe to use as it contains non-fragile metal chamber.
Some other level indicator for reference are tubular level indicator, float and board level indicator, sight flow indicator, window type sight flow indicator, manometer and bi-color indicator. Some of the level indicator are provided with various features, such as a built-in controller, continuous output measurement, and adjustable alarm switches.
FLOW | LEVEL
Flow
- W
ater
107
CAST IRON
FLOW - WATERHOT AND COLD WATER METER
Maximum Flow RateHot
Cold
qsqs
PRODUCT FEATURE - FLANGED TYPENorminal Diameter DN
m³/h
m³/h
mm30
60
4030
90
5060
120
6590
200
80140
300
100200
350
125300
600
1501000
1600
250500
1000
2001200
2000
300
Maximum Flow Rate Hot & Cold qs
PRODUCT FEATURE - THREADED TYPENorminal Diameter DN
m³/h
mm
7
25For hot water up to 130ºC
12
32
20
40
7
25For cold water up to 50ºC
12
32
20
40
SPECIFICATIONSize Range 1/2” to 1-1/2” (Threaded) 1-1/2” to 12” (Flanged)Body Material Cast ironPressure Rating Up to 16 BarWorking Temperature Up to 130ºC (Hot) Up to 50ºC (Cold)Connection Threaded and Flanged end
APPLICATIONSuitable for hot waterSuitable for cold water
Unit : mm
40506580
100125150200250300
200200200
*200 / 225250250300350450500
DIMENSIONS - FLANGED TYPESize (DN) L
65728395
105120135160193230
h177187197219229257357382427497
H277287297339349377582607652722
150165185200220250285340400460
7.99.910.613.315.618.140.151.175.1103.1
**H1 Dz Weight (Kg)
Note : * On request , ** Space for measuring insert removal
Unit : mm
253240253240
For hot waterup to 130ºC
For cold waterup to 50ºC
260260300260260300
DIMENSIONS - THREADED TYPESize (DN) L
400400438400400438
I110110110110110110
H404040404040
h1-1/41-1/2
21-1/41-1/2
2
G1
1-1/41-1/2
11-1/41-1/2
2.22.62.82.22.62.8
g Weight (Kg) - Without Connectors
L
H Dz
h
H1
Flanged Type
Flanged Type
Threaded Type
Threaded Type
Ll
Hh
G g
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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CAST IRON / CAST STEEL / STAINLESS STEELFLOW - OIL FLOW METER
Flow
- Oi
l
108
APPLICATIONSuitable for fluid light oil, diesel, crude palm oil & etc.(Refer to corrosion resistance table for valve materials selection).
SPECIFICATIONSize Range 1/2” to 8”Body Material Cast iron, Cast steel, Stainless steelPressure Rating Cast Iron (PN10, PN16, ANSI 150#, JIS 10K) Cast Steel (PN16, PN40, ANSI 150# and 300#, JIS 10K and 20K) Stainless Steel 304/316 (PN10, PN16, ANSI 150#, JIS 10K)Teperature Rating Max 100ºC (180ºC on request)Viscosity Up to 5000 Cp (cP = mPa.s)Connection PN10, PN16, PN40, ANSI 150 and 300, JIS 10K and 20K
Body Material
Pressure (Mpa)
Liquid Temperature
Flange
Liquid Viscosity (Mpa-s)
DN10
DN15
DN20
DN25
DN40
DN50
DN65
DN80
DN100
DN150
DN200
Accuracy
0.2 - 0.4
0.75 - 1.5
1 - 3
2 - 6
5 - 15
8 - 24
15 - 40
20 - 60
34 - 100
64 - 190
114 - 340
0.2%
0.1 - 0.4
0.3 - 1.5
0.6 - 3
1.2 - 6
3 - 15
4.8 - 24
8 - 40
12 - 60
20 - 100
38 - 190
68 - 340
0.2%
0.08 - 0.4
0.3 - 1.5
0.4 - 3
0.8 - 6
2 - 15
3 - 24
5 - 40
6 - 60
10 - 100
19 - 190
34 - 340
0.5%
0.08 - 0.4
0.3 - 1.5
0.4 - 3
0.8 - 6
2 - 15
3 - 24
5 - 40
6 - 60
10 - 100
19 - 190
34 - 340
0.5%
0.08 - 0.4
0.3 - 1.5
0.5 - 3
1 - 6
2.5 - 15
4 - 24
6 - 40
10 - 60
16 - 100
32 - 190
56 - 340
0.2%
0.04 - 0.4
0.15 - 1.5
0.3 - 3
0.6 - 6
1.5 - 15
2.4 - 24
4 - 40
6 - 60
10 - 100
19 - 190
34 - 340
0.5%
1.0
Cast Iron Cast Steel Stainless Steel
1.6 2.5 4.0
-20ºC ~ +100ºC
PN10, PN16, PN40, ANSI 150 & 300, JIS 10K & 20K
0.3 - 2mpa.s 2 - 8mpa.s 8 - 200mpa.s
6.4 1.0 1.6
PRODUCT FEATURE
Digital Display Basic CounterHigh Temperature
Pulse Signal
Zero Reste Counter
Counter with4-20mA/pulse
Oil Meter BSP End
Oil Meter BSP End
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Flow
- St
eam
109
SS304 / SS316
FLOW - STEAMFLOW METER (VORTEX TYPE)
SPECIFICATIONSize Range 1/2” to 20”Body Material SS304 and SS316Pressure Rating PN10, PN16,PN25 and PN40 ANSI 150#, 300# and 600# JIS 10K, 20K and 40KWorking Temperature Up to 420ºCConnection PN10, PN16,PN25 and PN40 ANSI 150#, 300# and 600# JIS 10K, 20K and 40K
APPLICATIONSuitable for saturated steam, superheated stean, etc.(Refer to corrosion resistance table for valve materials selection).
Size
Material
Process Connection
Function
Output
Max. Temperature
Protection Class
Installation
Option
1/2” to 20”
Stainless Steel 301 (Wafer type only) , Stainless Steel 304, Stainless Steel 316
Wafer Type, PN10, PN16, PN25, PN40, ANSI 150#, ANSI 300#, ANSI 600#, JIS 10K, JIS 20K, JIS 40K, Others
Display (without Temperature / Pressure compensation)Display + Pressure + Temperature calculationDisplay + Temperature sensor *NoteDisplay + Pressure sensor *NoteDisplay + Pressure / Temperature sensor *Note
4 - 20mA (2 Wire)Battery power (Display only, without output)Scale pulse output (3 Wire)Rs485 Communication + Scale pulse output (3 Wire)
-40ºC to 280ºC-40ºC to 320ºC-40ºC to 330ºC (Under pressure replacing sensor)-40ºC to 420ºC (Under pressure replacing sensor)
Intrinsically safe, Eex ia IIC T4Explosion proof, Exd IIC T6
Compact, Remote type with 10M cable
None, Reducing bore type, Cable entry 1/2” Nptf
PRODUCT FEATURE
Gas / Steam P&TCompensation Intelligen
Vortex Flowmeter
Saturated SteamTemperature
CompensationVortex
Saturated SteamTemperature
CompensationVortex Flowmeter
Instantanneous Flow& Dismounting
Vortex Flowmeter
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
ACRYLIC / POLYSULPHONE / GLASSFLOW - AIR FLOW METER
Flow
- Ai
r
110
Acrylic Type
Polysulphone Type
Glass Type
Service
Wetted Materials
Preassure
Temperature
Accuracy
Mounting Orientation
Range
PRODUCT FEATURE
Material
Acrylic
AcrylicCompatible gases and liquids
Polysulphone
Brass, Stainless Steel, etc.
Stainless Steel, Agate ball, PTFE, etc.
Up to 10 Bar
Up to 150ºC
Up to 1% of full scale
Mounting vertical position
l/h or Nm³/h
Glass
Polysulphone Glass
BodyMetal Parts
Float
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Flow
- M
isce
llane
ous
111
FLOW METAL TUBE ROTAMETER &TURBINE FLOW METER
Direct Indicating LCD Display
REGULAR TYPE CUSTOMIZE
HorizontalInstallation
Krohne Type
METAL TUBE ROTAMETER
TURBINE FLOWMETER
No DisplayPulse Output
No DisplayPulse Output
No Display4 - 20mA/Pulse
No Display4 - 20mA/Pulse Local Display
No Output
Local Display4 - 20mA/Pulse
Local DisplayLithium
Local DisplayRS485/HART
RemoteReading Type
Sanitary QuickConnection
Sanitary ClampThread High
Pressure
High Pressure
ThreadConnection
FlangeConnection
TURBINEFLOWMETER
CHOOSE BY CONNECTION
CHOOSE BY CONVERTER
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
FLOW - SWITCH
Flow
- Sw
itch
112
Switching Function
Pressure Rating
Temperature Ranges
Switching Current
Switching Voltage
Rating
Degree of Protection EN60529
Protection Class EN60730-1
SPECIFICATIONContact
• Closes at increasing flow
• Opens at decreasing flow
Reversing possible
PN 25
-25...110ºC
-25...80ºC
Max. 1 A
Max. 230 VAC, 48 VDC
Max. 26 VA, 20 W
IP65
Class II
Medium
Ambient
APPLICATIONSuitable for steel, chemical, shipbuilding, food, pharmaceutical, optical, hydropower, machine tool, refrigeration and air conditioning, electronics, semiconductor and other industries. Flow detection control for all types of transfer pipelines or cooling pipelines.
Plug connectorEN175301-803-Aincl. cable sockett
4-pin-sensor plugM 12x1 acc. IEC 947-5-2
Connection cable 1.5m
Plug connector EN175301-803-Aincl. plug with two LED for opticalflow and power indication in plug(for switching voltages 24V...230 VAC/DC)For use in potentially explosive atmospheres,max. media temperature 100ºC
Electrical Connection
Optional
Optional
Standard
Flow
Power
z z
Optional
Body
Paddle System
Pipe Section
MATERIAL
PartsBrass, St Steel 1.4571, Plastic NORYL PPO GFN3
Brass, St Steel 1.4571, Plastic NORYL PPO GFN3Brass, Stainless Steel, Copper solder connection, PVC solvent bonded connection
Material
Metal Body (Metal Pipe Tee)
Metal Body(Micro Switch)
Metal Body(Direct Insertion)
Plastic Body(Brass Pipe Tee)
Plastic Body (PVC Tee)
HVACApplications
MarineApplications
InterchangeablePaddle
INSERTION
IN
STAL
LATI
ON
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Leve
l - G
auge
113
LEVEL - REFLEX LEVEL GAUGE
APPLICATIONApplicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food, pharma, metal industry applications.(Refer to corrosion resistance table for valve materials selection).
Type of Gauge
Mounting Orientation
TemperatureCCD
Liquid Chamber
Cover Plate
CushionGasketFastnerScale
SPECIFICATION - TECHNICAL DATA(a) Low pressure - 30kg/cm(b) Medium pressure - 100kg/cm²(c) High pressure - 200kg/cm²Top - Bottom verticalSide - Side rightSide - Side leftSide - Side back (Right/Left)Up to 400ºCMax. up to 3000mmIn forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel, Titanium, Inconnel 600,Hastelloy C, Poly Propylene, other on request (Subject to pressure & Temperature condition) In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,Titanium, Inconnel 600, Hastelloy C, Poly Propylene CAF, PTFE, Grafoil with SS prignatedCAF, PTFE, Grafoil with SS prignatedSS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)Aluminium anticorossion powder coated and SS engraved in mmApplicable till 320°C as per DIN 708 / 7081, BS 3463, JS B 8211, Toughened, Borosilicate glassScrewed / Flanged / Socket weld and other on requestAuto ball check valve(a) Screwed bonnet offset construction suitable upto 50 kg/cm²(b) Bolted bonnet offset construction suitable above 50 kg/cm²(c) Material construction as per wetted part1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve(a) Non-frost extension for extreme low temperature application(b) Heating jacket - to read the level of high congelable or ebullient liquid(c) IBR certification
GlassProcess Connection
Isolation Valve
Vent
Drain
Optional
Option : Jacket Type DETAIL A(Principle of Reflex Level Glass)
Liquid
Reflex glass
7
9
8
11
1234
5
6789
10111213
Liquid ChamberCover PlateIsolation ValveInlet ProcessFlangeOutlet ProcessFlangeTail PieceVent PlugDrain ValaveNippleFastenerPeflex GlassGasketCushion
1234567
Liquid ChamberCover PlateReflex GlassGasketCushion“u” BoltNuts & Washer
C/C
Dist
ance
50±5
135±
5
220±5
4
10
2
1
3 6
5
1312
Refer to DETAIL AReflex Construction
(Sectional View)
100.
0±5
80.0
5
2
3
4
1
6
7
R
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
LEVEL - TRANSPARENT LEVEL GAUGE
Leve
l - G
auge
114
APPLICATIONApplicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food, pharma, metal industry applications.(Refer to corrosion resistance table for valve materials selection).
Type of GaugeMounting OrientationTemperatureCCD
Liquid Chamber
Cover Plate
CushionGasketFastnerScale
SPECIFICATION - TECHNICAL DATA(a) Low pressure - 30kg/cm , (b) Medium pressure - 100kg/cm² , (c) High pressure - 200kg/cm²Top - Bottom vertical, Side - Side right, Side - Side left, Side - Side back (Right/Left)Up to 400ºCMax. up to 3000mmIn forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel, Titanium, Inconnel 600,Hastelloy C, Poly Propylene, Other on request (Subject topressure & Temperature Condition) In forged construction: Carbon steel, SS304, SS304L, SS316, SS316L, Monel,Titanium, Inconnel 600, Hastelloy C, Poly Propylene CAF, PTFE, Grafoil with SS prignatedCAF, PTFE, Grafoil with SS prignatedSS, ASTM A 193 Gr B7 / A194 Gr 2H / Anodized Aluminium (for PP moc)Aluminium anticorossion powder coated and SS engraved in mmApplicable till 320°C as per DIN 708 / 7081, BS 3463, JS B 8211, Toughened, Borosilicate glassScrewed / Flanged / Socket weld and other on requestAuto ball check valve(a) Screwed bonnet offset construction suitable upto 50 kg/cm²(b) Bolted bonnet offset construction suitable above 50 kg/cm²(c) Material construction as per wetted part1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve, other on request1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve, other on request(a) Protection shield for temperature up to 550ºC - Mica shield(b) Illuminator - Weather proof IP 67(c) Illuminator - Flame proof Gr.IIA/IIB(d) Illuminator - Flame proof Gr.IIC (e) Non-frost extension for extreme low temperature application(f) Heating jacket - to read the level of high congelable or ebullient liquid(g) IBR certification
GlassProcess Connection
Isolation Valve
VentDrain
Optional
Rating
ConstructionGas GroupDeg of Protection
SPECIFICATION - ILLUMINATORUp to 15W / 25W GLS lamp or 15W LED lampWith or without flashing 240 VACIn cast alloy LM6IIA, IIB, IIC as per IS 2148 / 2004Ip66 as per IS : 12063 / 1987
CCE CertificateEarthingPaintCable EntryMounting
A / P / HQ / MH / 104 / 18172 Nos. External & 1 No. InternalEpoxy powder coated light grey shade 631 of IS:52 Nos. 3/4” ET with cable glandsTransparent acryclic sheet with mounting bracket
R
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
12345678
Main ChamberCover PlateTransparent GlassBolt & NutsIsolation ValveProcess ConnectionVent Ball ValveDrain Ball Valve
Option : Illuminator
Acrylic
Glass
Option : Jacket TypeDETAIL A(Principle of Transparent Level Glass)
Liquid
Transparent Glass
C/C
Dist
ance
8
6
4
5
Transparent Construction(Sectional View)
Refer to DETAIL A
135.
0±5
80.0
3
217
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Leve
l - G
auge
115
LEVEL - TUBULAR LEVEL GAUGE
APPLICATIONApplicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food, pharma, metal industry applications.(Refer to corrosion resistance table for valve materials selection).
SPECIFICATION - TECHNICAL DATATubular level gauge - TULG
Top - Bottom
Up to 10 kg/cm²
Up to 150ºC
Max. up to 2000mm
CS, SS304, SS304L, SS316, SS316L, PP and other on request
OD 16mm or 19mm
(a) M.S. Tie rods
(b) SS Tie rod
(c) MS powder coated ‘C’ channel
(d) SS ‘C’ channel
Screwed / Flanged / Socket weld and other on request
Auto ball check valve
(a) Screwed bonnet offset construction
(b) Material construction as per wetted part
1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve
1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve
Aluminium, Aluminium with powder coated, SS034, SS316, Acrylic
PTFE lined on wetted part - Flanged orientation
Type of Gauge
Mounting Orientation
Pressure
Temperature
CCD
MOC of Wetted Parts
Glass Tube
Glass Protection
Process Connection
Isolation Valve
Vent
Drain
Calibration Scale
Special
With ‘C’ Channel
With Tie Rods
With ‘C’ Channel
8
9
2
1
7 6
3
10
4
5
With Tie Rods
11
123456
Glass TubeC-channelIsolation ValveInlet Process FlangeOutlet Process FlangeTail Piece
789
1011
Vent PlugDrain ValveNippleScaleTie Rod
R
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
LEVEL - MAGNETIC LEVEL GAUGE
Leve
l - G
auge
116APPLICATIONApplicable for refinery, petrochemical, chemical, power, radioactive, fertilizer, food, pharma, metal industry applications.(Refer to corrosion resistance table for valve materials selection).
SPECIFICATION - TECHNICAL DATAMagnetic level gauge - MLG
Top mounted, Side mounted
Up to 100 kg/cm²
Up to 300ºC
Max. up to 7000mm
In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium, Inconnel 600,Hastelloy C, other on request subject to pressure & temperature condition
In forged construction: SS304, SS304L, SS316, SS316L, PP, Titanium, Inconnel 600, Hastelloy C
CAF, PTFE, Grafoil with SS pregnanted
CS plated, SS
Aluminium, Aluminium anticorossion powder coated and SS engraved in mm
Bicolour flapper in ABS, Aluminium, SS with 4mm length & 0.25mm thickness with aligned magnets
In mild steel, Aluminium, SS304, SS316 base on the requirements of atmospheric condition
Flanged
1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve
1/2” Plugged / 1/2” Needle valve / 1/2” Ball valve / 1/2” Globe Valve / 1/2” Gate Valve
Please specify
Snap acting 1 SPDT Microswitch, 5A, 230 VAC
Die cast aluminium weather proof to IP-67
Die cast aluminium explosion proof suitable for Gr. IIA, IIB
Die cast aluminium explosion proof suitable for Gr. IIC
1 No / 2 Nos of 3/4” ET(F)
Still well for top mounted construction
Type of Gauge
Mounting Orientation
Pressure
Temperature
CCD
Liquid Chamber
MOC of Float
Gasket
Fastner
Scale
Indicating System
Protection Box for BicolourFlapper & Follower Type
Process Connection
Vent
Drain
Special Gravity
Limit Switch Assembly
Switch Housing
Cable Entry
Optional
123456789
101112
Liquid ChamberNozzleProcess FlangeBottom FlangeMagnetic FloatVent PlugDrain ValveTop CapIndicating SystemScaleGasketFastener
10
3
5
9
2
12
4
11
7
1
68
Top Mounted MagneticLevel Indicator
GA Drawing for Mounting and Assembly
Inlet
Liquid Vessel
Front View
With HART transmitter mount on a 900# application gauge at CCD of 4000mm with magnetostrictive principle for chemical plant application
R
HOSE-EXPANSION JOINT-LEVEL CONTROL-STEAM TRAP
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Leve
l - T
rans
mitt
er &
Sw
itch
117
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Guided Wave Radar Level Transmitter• 2-wire design with HART communication• No moving parts and no re-calibration minimizes maintenance• Not influenced by medium density, conductivity, temperature and pressure• Handles vapor, steam, foam, buildup and turbulence well• Suitable for interface level measurement• Suitable for small tanks, difficult tank geometry and interfering obstacles• Local display for easy on-site installation
Magnetostrictive Level Transmitter• Absolute position measurement• Excellent resolution and repeatability • Voltage, current and RS485 outputs • Field adjustable zero and span settings (analog only)• Fast response time, high reliable performance of 0.01% F.S. resolution with 0.1% F.S. Linearity• Enclosure IP67 rating• Application: LPG liquid medium, Pharmaceutical / Beverage chemical process
Magnetostrictive Level Transmitter• Absolute position output, returning to zero adjustment is not required after power restoration• High resolution, high precision• Dual liquid level interface measurement
FMCW Radar Level Transmitter• Non contact measurement• With LCD display, user friendly calibration• Available for high pressure, high temp., high viscosity fluid, dust environment• Intrinsic safety and exposure proof• Measuring range 0.5m ~ 40m• Wireless supported
Magnetic Float Level Transmitter• Output available with loop power and 3 wire resistance• Resolution: ± 6.35mm, ± 13.7mm • Housing available with explosion proof and anti-corrosive• Measuring range: max. 6m
Ultrasonic Level Transmitter• Non-contact operation ensures readings will not be affected by material character (Such as pressure, viscosity, density)• Liquid measuring range max. 50m, Short range 5m available• Solid measuring range max. 35m, Short range 5m available• Level, distance, flow volume display function selectable
1
14
15
22
2
3 4 11 12
11 1617
5 6 107 8
2 9
13
DEVICESINSTALL
ILLUSTRATION
DEVICESINSTALL
ILLUSTRATIONFlexible Magnetic Float Level Transmitter• High performance and reliable electric circuit modular design• Explosion proof housing. It is not affected by environmental temperature and change of pressure• Flexible type is available for local indicator and quick setup. Easy installation and need require recalibration• Choose dual-float as two different specific gravity level detection
Wafer Magnetic Float Level Transmitter• High precision, capable of reaching 5mm or 3mm• Compact structure, strong environmental adaptability, anti fouling, high pressure resistance• Casting protection rating IP67
*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines)Fax: 03-5569 2588, 5569 2788Email: [email protected],[email protected]://www.mercoid.com.my
Leve
l - T
rans
mitt
er &
Sw
itch
118
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RF-Capacitance / Admittance Level Switch• Suitable for sticky, viscosity application• Max. operating temp. 550ºC• Time delay & ground level test function available
RF-Capacitance / Admittance Level / Indicator Transmitter• Power supply : 18 ~ 30VDC• Output current : 4 ~ 20mA• Accuracy : ± 1% F.S.• Max. tensile strength of wire (9mm) can up to 3.5 tons and 50m in length• Measuring range : 20 ~ 2000pF• High temp. up to 200ºC• Unaffected by pressure, sound wave temperature
Capacitance Level Switch• Ground level test function available• Max. operating temp. 800ºC• Sensitivity and time delay adjustable
Rotary Paddle Level Switch• Torsion adjustable for light material• Clutch assembly to protect the motor• Good shaft seal designed• Temperature up to 200ºC• Various sealing ring design to protect dust permeation• Application : Suitable for chemical, Food, Mining, Plastic, Ceramic industries
Tuning Fork Level Switch• Power supply : 20 ~ 250VAC/VDC, 50/60Hz• Output : SPDT relay, SSR MOSFET• No calibration required. Ease of use, rugged design• High / low failure safe modes. Safe and reliable operating
Magnetic Float Level Switch• Custom-made multi-point control, easy installation, reliable performance• Housing available with explosion proof and anti-corrosive• Max. operating temp. 200ºC for Stainless steel• Application : Liquid processing, Heat exchanger, Hydraulic, Power plant, Oil, Shipbuilding petrochemical industries
Side Mounting Float Switch• Max. operating temp. 350ºC• Wetted parts available with stainless steel and plastic• Housing available with explosion proof and anti-corrosive• Approvals : ABS, GL, CE
Cable Float Level Switch• Float material available with plastic and stainless steel• Micro switch, reed switch and mercury switch also available• Simple installation and durable
LEVEL - TRANSMITTER & SWITCH
2
13
22
12
21
19
22
12 19 22 2
20
10
18 5
8
1. By-Pass Level Transmitter2. RF-Capacitance Level Transmitter3. Cable Float Level Switch4. Magnetostrictive Level Transmitter5. Ultrasonic Level Transmitter6. Pressure Level Transmitter7. Loop Power Indicator8. Microprocessor Based Bargraohic Display Scaling Meter9. Magnetic Float Level Transmitter10. FMCW Radar Level Transmitter11. Mini Float / Magnetic Float Level Switch12. RF-Capacitance / Admittance Level Switch
13. Capacitance Level Switch14. Side Mounting Float Switch15. Paddle Flow Switch16. Thermal Dispersion Flow Switch17. Optical Level Switch18. Electromechanical Level Measuring System19. Rotary Paddle Level Switch20. Pneumatic Vibrator21. Air Hammer22. Vibrating Probe & Tuning Fork Level Switch
Leve
l - S
witc
h
119
Switching Function
Pressure Rating
Temperature Ranges
Switching Current
Switching Voltage
Rating
Degree of Protection EN60529
Protection Class EN60730-1
SPECIFICATIONContact
• Closes at increasing flow
• Opens at decreasing flow
Reversing possible
PN 25
-25...110ºC
-25...80ºC
Max. 1 A
Max. 230 VAC, 48 VDC
Max. 26 VA, 20 W
IP65
Class II
Medium
Ambient
APPLICATIONSuitable for steel, chemical, shipbuilding, food, pharmaceutical, optical, hydropower, machine tool, refrigeration and air conditioning, electronics, semiconductor and other industries. Flow detection control for all types of transfer pipelines or cooling pipelines.
Plug connectorEN175301-803-Aincl. cable sockett
4-pin-sensor plugM 12x1 acc. IEC 947-5-2
Connection cable 1.5m
Plug connector EN175301-803-Aincl. plug with two LED for opticalflow and power indication in plug(for switching voltages 24V...230 VAC/DC)For use in potentially explosive atmospheres,max. media temperature 100ºC
Electrical Connection
Optional
Optional
Standard
Flow
Power
z z
Optional
Body
Float System
MATERIAL
PartsBrass, St Steel 1.4571, Plastic NORYL PPO GFN3
St Steel 1.4571, PVDF
Material
LEVEL - SWITCH
SS316 Body(PVDF Float)
Brass Body(PVDF Float)
SS316 Body(SS Cylinder Float)
Brass Body(SS Cylinder Float)
INSE
RTIO
N INSTALLATION
Pluglessversion fotminimum spacerequirements
Maximum levelmonitoring withcontaminatedmedia
Minimum levelmonitoring
1
2
4
3
Assembly inthe dome
~141
~120
50
77
ø 22
3/4A12
Alternative 1
50
74
22
123/4A
Alternative 2
ø 22
7548
41
12 3/4A
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Pres
sure
Gau
ge
120
GAUGE | ACCESSORIES | SWITCH
Pressure measurement is the analysis of an applied force by a fluid (liquid or gas) on a surface. Pressure is typically measured in units of force per unit of surface area. Many techniques have been developed for the measurement of pressure and vacuum. Instruments used to measure and display pressure in an integral unit are called pressure meters or pressure gauges or vacuum gauges.
A pressure switch is a form of switch that closes an electrical contact when a certain set fluid pressure has been reached on its input. The switch may be designed to make contact either on pressure rise or on pressure fall. Pressure switches are widely used in industry to automatically supervise and control systems that use pressurized fluids.
PRESSURE
Pres
sure
Gau
ge &
Rec
orde
r
121
PRESSURE GAUGE & RECORDERUTILITY, SEMI SS, FULLY SS
APPLICATIONSuitable for corrosive, food & beverage, pharmaceutical, cryogenics, pumps, diesel engines & refrigerating plants, chemical & petrochemical industries, conventional & nuclear power plants, environments & gaseous or liquid media that will not obstruct the pressure system, hydro-cleaning machines, presses, engine compressors, turbines.
Dia
l
Type 1 / Type 2
120º
Dia
l
Type 4
Dia
l
Type 3
120ºUtility Type Semi Stainless Steel Type
Fully Stainless Steel Type
SPECIFICATION - TECHNICAL DATA40
0 ... 1.6 Bar to0 ... 0.25 Bar
50
-1 ... 0 Bar to0 ... 1000 Bar
63
-1 ... 0 Bar to0 ... 1000 Bar
100
-1 ... 0 Bar to0 ... 1600 Bar
160
-1 ... 0 Bar to0 ... 1600 Bar
200
-1 ... 0 Bar to0 ... 1600 Bar
250
-1 ... 0 Bar to0 ... 1600 Bar
300
-1 ... 0 Bar to0 ... 1600 Bar
Dial Size (mm)
Measuring Ranges*
Wetted Parts Material
Accuracy(according to EN 837-1) Class 1.6 to Class 1
Bronze / Brass / Stainless Steel 1.4404 (316L) / Stainless Steel or Monel 400
Case Material Black Painted Steel / Stainless Steel (304) / Stainless Steel (316)
Measuring Element Bourdon Tube
Process Connection G 1/8 / G 1/4 / G 3/8 / G 1/2 / 1/8 NPT / 1/4 NPT / 3/8 NPT / 1/2 NPT
Protection Rating IP 65 - IP 67
ATEX II2GDc-IM2c / Lloyd’s RegisterApproval
With damping fluid / For oxygen application / Zero adjustment / With baffel wallAdditional Information
* Note : Other pressure units are available on request
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Pressure Recorder
SPECIFICATION - TECHNICAL DATA (PRESSURE RECORDER)CaseDimensionWeightPensMountingConnectionChartAccuracyChart DriveInkRecordingSystemThreadsCapillaryParts
Cast aluminium, Corrosion resistant backed black enamel case / MS /SS14” x 17” x 5”24 lbs approximately and plus element weightDisposable recording fiber tip recording penFlush or FaceBottom standard10” Circular1% of span rangeStandard 8 days manual or electrical 110 or 220 V 50 cycles rotation 24 hoursRed or blueSingle pen or double penMercury in steel for temperature recorder & Bottom system for pressure recorder1/2” or 3/4” or 1” or other threadsPVC / Copper / Other metal on requestAll parts in list made as per international standard in stainless steel, brass and spring steel
PRESSURE GAUGESAFETY / CONTACT / DIFFERENTIAL / DIAPHRAGM / CAPSULE / ABSOLUTE
Pres
sure
Gau
ge
122
SPECIFICATION - TECHNICAL DATA
Safety With Contact Differential Diaphragm Capsule AbsoluteGauge Type• For corrosivegases and liquids• With or withoutdamping fluid• With or withoutdashpot• Solid front
Oil & gas /Chemical water /Waste waterenergy
Food & beverage,Laboratory &medical, Oil & gas /Chemical water /Waste waterenergy, Transport &logistics, Machinery
Laboratory &medical, Oil & gas /Chemical water /Waste waterenergy
Laboratory &medical, Oil & gas /Chemical water /Waste waterenergy
Laboratory &medical, Oil & gas /Chemical water /Waste waterenergy
Laboratory &medical, Oil & gas /Chemicalmachinery
• Local indicationof pressure• 1 or 2 setpointsfor regulation oralarm setting• Output signal:4 ... 20mA
• Very low differentialpressure range• Static pressureup to 250 mBar• Safety valve onhigh pressure side• For corrosiveprocess fluids andatmospheres• Low differentialpressure• Static pressureup to 400 Bar
• Welded withblow-out disc, back• For gaseous andliquid, aggressive,high and lowviscosity media• High overpressuresafety
• Low pressuremeasurements• High overpressureprotection• Suitable forcorrosive gases
• Absolute pressuremeasurements forcorrosive processfluids andatmospheres
General Data
Industries
100 / 160 100 / 160 100 / 150 63 / 100 / 160 63 / 100 / 15063 / 100 / 160Nominal Size (mm)
-- Max. 400 Bar - --Static Pressure
IP 65IP 67 IP 65 / 66 IP 65 IP 65IP 33 / IP 44 / IP 65Protection Rating
• ATEX II2GDc-IM2c• Lloyd’s Register
• ATEX II2G Ex ia T4 • ATEX II2GDc-IM2c • ATEX II2GDc-IM2c • ATEX II2GDc-IM2c • ATEX II2GDc-IM2cApproval
Option:• For oxygenapplication• With damping fluid• With dashpot
Option:• PTFE coating• With damping fluid
Option:• PTFE coating• With damping fluid
Option:• With damping fluid• Zero adjustment
• Zero adjustment,integrated, overpre-ssure protectionvalve for short timeoverload of 20 x spanOption:• With baffle wall
Option:• With damping fluid• With baffle fluid
Additional Information
-- - - Max. 25 Bar-Overpressure
Mechanical slidingcontact, magneticspring contact orinductive contact
Mechanical slidingcontact
Mechanical slidingcontact
- - -Contact Type
• Bourdon tube • Bourdon tube• Bellow• Differential cell
• Bourdon tube• Diaphragm*• Piezoresisitve sensor
• Diaphragm* • Capsule • BellowMeasuring Element
• SS 1.4435 (316L)• SS 1.4404 (316L) • SS 1.4404 (316L)• Bronze / Brass
• SS 1.4404 (316L)• Monel 400
• SS 316L• Monel • Hestelloy C276
• Bronze / Brass• SS / FKM
Wetted Parts Material
• SS 304• SS 316• Polypropylene /Phenolic
• SS 304• SS 316
• SS 304• SS 316
• SS 304• SS 316
• SS 304• SS 316
• SS 304• SS 316
Case Material
G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT
G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT
G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT
2 x G 1/2 /2 x 1/2 NPT
G 1/2 / 1/2 NPT /Flanges DIN & ANSI /
Clamp / Varient
G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT /Flanges DIN & ANSI**
Process Connection
-1 ... 0 Bar to0 ... 1600 Bar
0 ... 60 mBar to0 ... 1600 Bar
0 ... 10 mBar to0 ... 600 mBar
0 ... 0.1 Bar to0 ... 16 Bar abs
0 ... 600 mBar-1 ... 0 Bar to0 ... 1600 Bar
0 ... 10 mBar to0 ... 250 mBar0 ... 0.1 Bar to
0 ... 25 Bar
Measuring Ranges
Class 1(Acc. to EN 837-1)
Grade 2(Acc. to ASME
B40.100)
Class 1(Acc. to EN 837-1)
Class 1.6(Acc. to EN 837-3)
± 1% (Dry version)
± 1.6%(With damping fluid)
Class 1(Acc. to EN 837-1)
Class 1.6(Acc. to EN 837-3)
for output signal: ±0.5%
± 2%Accuracy
* Refer to Diaphragm seal, ** For Diaphragm seal
Solid FrontType
PhenolicType
Safety With Contact CapsuleDifferential AbsoluteDiaphragm
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Diap
hrag
m S
eal
123
PRESSURE GAUGEDIAPHRAGM SEAL
SPECIFICATION - TECHNICAL DATA
PP / PVDF Robust & Compact Flush Mounted Low to High PressureDiaphragmSeal Type
• Suitable for very agressivemedia• No metallic part in contactwith media
Oil & gas / Chemical water /Waste water energy,Transport & logistics,Machinery
Oil & gas / Chemical water /Waste water energy,Transport & logistics,Machinery
Oil & gas / Chemical water /Waste water energy,Transport & logistics
Oil & gas / Chemical water /Waste water energy,Machinery
• Applicable for corrosivemedia
• Cleaning ring optional• Coating optional
• For low pressure to veryhigh pressure• Cleaning ring optional• Suitable for corrosive media• High temperature range
General Data
Industries
- - -NACE MR0103, MR0175Approval
Additional Information
0 ... 2.5 Bar to0 ... 10 Bar
0 ... 1 Bar to0 ... 250 Bar
0 ... 25 mBar to0 ... 400 Bar
0 ... 160 Bar to0 ... 1000 Bar0 ... 160 mBar
Measuring Ranges
- - - -Normal Size
G 1/2 G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT
G 1/4 / G 1/2 /1/4 NPT / 1/2 NPT
G 1/2 / G 3/4 / G 1 / G 1-1/2 /G 2 / 1/2 NPT / 3/4 NPT /
1 NPT / 1-1/2 NPT / 2 NPT / EN 1759-1 / EN 1092-1 /
ASME B16.5
Process Connection
----
- - DN 50 ... 1002” ... 4”
Nominal Size
PN 10 ... 100Class 150 ... 2500
-- -Pressure Rating
PP / PVDF Stainless steel - Stainless steel, Uranus B6,Hastelloy B, Hastelloy C,
Tantalum, Monel, PVC, PVDF,PPH, PTFE
Body Material
EPDM / PTFE lining Stainless steel Stainless steel, Uranus B6,Hastelloy B, Hastelloy C,
Tantalum, Monel
Stainless steel, Uranus B6,Hastelloy B, Hastelloy C,
Tantalum
Diaphragm Material
- - -Stainless SteelFlange Material
PP / PVDF Type
Robust & Compact Type
Flush Mounted Type
Low to High Pressure Type
Flanged Type
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
PRESSURE GAUGEDIAPHRAGM SEAL
Diap
hrag
m S
eal
124
Food & beverage, Laboratory & medical, Water /Waste water, Machinery
Oil & gas / Chemicalwater / Waste waterenergy, Transport &logistics
Oil & gas / Chemicalwater / Waste waterenergy, Machinery
Oil & gas / Chemicalenergy
• Many process connec-tion standards available• Cleaning ring optional• Coating optional
- -NACE MR0103,MR0175
3-A
SPECIFICATION - TECHNICAL DATA
Process Transmitter Tongue HygienicDiaphragmSeal Type
• Pressure, level andflow measurement• Max. 400ºC• Low static pressureto high static pressure
• Longitudinal starshapedseal• Applicable for corrosivemedia• Compact diaphragmseal
• Clamp connection• SMS 1145 (with union nut)• SMS 1145 (threaded socket)• Varivent• Clamp with extended membrane for flush mountingin tanks or pipes• Clamp with extended membrane for flush mounting• DIN 11851 (with union nut)• DIN 11851 (threaded socket)• In line seals for hygienic applications• DIN 32676, ISO 2852, SMS 1146, DIN 11851
General Data
Industries
- - - DN 25, 38, 51, 1”, 1-1/2”, 2”Normal Size
EN 1759-1 / EN 1092-1 /ASME B16.5
EN 1759-1 /ASME B16.5
G 3/4 DIN 3852 /G 1/2 DIN 3852 /
Union nut G 3/4 or G1
-Process Connection
Approval
• Ra < 0.8µm• Option electropolished Ra < 0.4µm
---Additional Information
DN 10 ... 653/8” ... 2-1/2”
DN 15 ... 501/2” ... 2”
- -Nominal Size
PN 10 ... 420Class 150 ... 2500
Class 150 ... 2500 - -Pressure Rating
0 ... 160 mBar to0 ... 420 Bar
0 ... 10 mBar to0 ... 420 Bar
0 ... 2.5 Bar to0 ... 1000 Bar
0 ... 1 Bar to0 ... 40 Bar
Measuring Ranges
Stainless steel,Uranus B6, Hastelloy B,
Hastelloy C, Monel,PVC, PVDF, PPH, PTFE
Stainless steel Stainless steel 1.4435 (316L)-Body Material
Stainless steel,Uranus B6, Hastelloy B,Hastelloy C, Tantalum
Monel
Stainless steel,Hastelloy C
Stainless steel Stainless steel 1.4435 (316L),Hastelloy C
Diaphragm Material
Stainless Steel- - -Body Material
Flanged
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Hygienic TypeTongue Type
Process Transmitter Type
Acce
ssor
ies
125
PRESSURE GAUGEACCESSORIES
SPECIFICATION - TECHNICAL DATA
Shut Off ValvesPressure Limiter
Overload Protector(Gauge Saver)
Pulsation Dampener CapillarySiphonAccessories
• Separation of gauge ortransmitter from theprocess
Oil & gas / Chemicalwater / Waste waterenergy, Transport &logistics, Machinery
Oil & gas / Chemicalwater / Waste waterenergy, Transport &logistics, Machinery
Oil & gas / Chemicalwater / Waste waterenergy
• Protection of pressuregauges and transmittersfrom overpressure
• Protection of pressuregauges and transmittersfrom overpressure
• Protects gauge fromhigh fluid temperatures• Recommendedfor steam
General Data
Industries
400 Bar Max. +400 BarMax. Pressure
-20 ... +250ºC Max. +400ºCProcess Temperature
Brass, Steel,Stainless steel, PTFE
Steel, Stainless steelMaterials
-
Oil & gas / Chemicalwater / Waste waterenergy, Transport &logistics, Machinery
Max. 600 Bar
Max. +250ºC
Brass, Steel,Stainless steel
- -
700 Bar
Max. +150ºC
Stainless steel,Viton
-1 ... 400 BarSet Points
• Reduces mediumtemperature• Separates the instru-ment from heat sources• Reduces pulsations
Oil & gas / Chemicalwater / Waste waterenergy
Max. +400 Bar(Depending on
process temperature)
Max. +400ºC(Depending on
process pressure)
Stainless steel
-
Cooling Tower Type
Pressure Limiter Type
Shut Off Valves Type
Pulsation Dampener Type
Capillary Type
Siphon Type
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Acce
ssor
ies
126
SPECIFICATION - TECHNICAL DATA
Cooling Tower Instrument Valve Flushing Ring 2/3/5Way Manifold
Double Block &Bleed ValveAccessories
Oil & gas / Chemical water /Waste water energy
Oil & gas / Chemicalwater / Waste waterenergy
Oil & gas / Chemicalwater / Waste waterenergy
Oil & gas / Chemicalwater / Waste waterenergy
General Data
Industries
Max. +400 Bar(Depending on
process temperature)
Max. +400 Bar(Depending on
process temperature)
Max. +400 Bar(Depending on
process temperature)420 Bar
Max. Pressure
Max. +400ºC(Depending on
process pressure)
Max. +400ºC(Depending on
process pressure)
Max. +400ºC(Depending on
process pressure)
Max. +400 Bar(Depending on
process temperature)
Max. +400ºC(Depending on
process pressure)Max. +200ºC
Process Temperature
Stainless steel Stainless steel Carbon steel, Titanium,Hastelloy C, Monel,
AISI 316 SS (standard)
Carbon steel, Titanium,Hastelloy C, Monel,
AISI 316 SS (standard)
Stainless steel,PTFE
Materials
- - - -Set Points
• Protect pressure Instruments,gauges, switches and transmit-ters directly coming in contactwith high temperature processfluids or vapours filled withcondensation fluids.• Reduce process pulsation, actas heat dispenser and generatecooling effect to save instrum-ent from working at dangeroustemperature.
• Wide variety ofinstrument valves like2 way, 3 way, multiport,single block bleed.
• Designed to besandwiched betweenthe process flange &the diaphragm seal.• Material collected infront of diaphragm canbe flushed out throughthe flushing ports.
• Manifold• 2, 3 or 5 ways
Oil & gas / Chemicalwater / Waste waterenergy
-
• Instruments• Monoflange
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PRESSURE GAUGEACCESSORIES
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Instrument Valves
Flushing Ring Type
Three Valve Manifolds
Pulsation Dampener Type(Snubber)
Five Valve Manifolds
Two Valve Manifolds
Monoflange DBB
Instrument DBB
Pres
sure
Sw
itch
127
PRESSURE SWITCH
Heavy DutyPressure Switch
General Duty Pressure SwitchDifferential
Pressure SwitchProcess & Industrial
ApplicationFlame & ExplosionProof Application
SPECIFICATION - HEAVY DUTY PRESSURE SWITCH
FF 4-2 DAHFF 4-4 DAHFF 4-8 DAHFF 4-16 DAHFF 4-32 DAHFF 4-60 PAHFF 4-120 PAHFF 4-250 PAH
0.11 ... 20.22 ... 40.5 ... 81 ... 162 ... 328 ... 60
16 ... 12030 ... 250
0.070.150.30.61.24812
0.110.250.51281624
2024303652100200400
Type Upper Switch PointAdjustable from ... to (Bar)
0.04 ... 1.890.07 ... 3.75
0.2 ... 7.50.4 ... 150.8 ... 304 ... 528 ... 10414 ... 226
Lower Switch PointAdjustable from ... to (Bar)
Smallest Differential at Lower ... Higher End of Range
Max. Operating Pressure(Bar)
APPLICATIONSuitable for air compressors, water pumps, booster pumps, fire-fighting equipment, oil supply equipment, high-pressure cleaning apparatus
FEATURESGeneral Duty Pressure Switch- Adjustable pressure range- Narrow adjustable differential depending on model- Range & differential pointer in units Bar & Psig- Range & differential individually lockable by wire seal- High rated SPDT contacts for all versions- Shatter resistant contacts- Heavy duty, finger-proof terminal blocks- Captive terminal and cover screws- Dual pressostats with two independent SPTD switches- Manual toggle for system checkout & override- Standard pressure connection : 7/16” -20 UNF for 1/4” SAE male flare connection- Low pressure and high pressure versions available with TÜV approval acc. to EN 12263 to meet requirements of DIN 8901 and EN 378- Automatic and manual reset versions- Some versions with convertible auto/manual reset- Locking plate and mounting screws included
Heavy Duty Pressure Switch- Large space for cable mounting- Easy to adjust- Separate screw for upper and lower switching-point setting- Accurate scale- Transparent, UV-resistant cover- Protection class : IP 65- Worldwide approvals- High repeatability of set switch-points
Differential Pressure Switch- Immediate reset (no cooling down period)- Precise timing- Adjustable time delay from 20 to 150 sec (ZU types)- Saperate output signals for operation and alarm- Suitable for supply voltage 24 to 240 VAC / DC- Pressure connection : Flare 7/16“ -20 UNF, 1/4” SAE male
Single Control Dual Control
SPECIFICATION - GENERAL DUTY PRESSURE SWITCH
PS1 - A2RPS1 - A1RPS1 - A3RPS1 - A8RPS1 - A6RPS1 - A4RPS1 - A5RPS1 - A3C*PS1 - A5C*
-0.8 ... 1.5-0.75 ... 3-0.5 ... 7-0.5 ... 84 ... 121 ... 206 ... 31
-0.5 ... 76 ... 31
-1-0.9-0.9-0.90.10.33
-0.93
121625121623362536
Type Upper Switch PointAdjustable from ... to (Bar)
0.2 ... 10.25 ... 20.5 ... 50.5 ... 50.5 ... 71 ... 102 ... 150.5 ... 52 ... 15
Differential PressureAdjustable from ... to (Bar)
Minimum Lower Switch Point(Bar)
Maximum Pressure(Bar)
Note : * Material : Stainless steel bellows
SPECIFICATION - DIFFERENTIAL PRESSURE SWITCH
FD 113 - -
FD 113 ZU 20 ... 1500.3 ... 4.5 0.7
120
FD 113 ZU (A22-057)Copeland™ BrandProducts
- -115 fix 0.63 fix
-0.8 ... 12 25
DifferentialPressureControls Type
Max. DifferentialPressure
(Bar)
Max. ProofPressure
(Bar)
Time Delay Cut OutAdjustable
(Sec.)Factory Setting
(Sec.)Adjusting Range ∆p
(Bar)Factory Setting
(Bar)
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
APPROVED
IECExCoC
with
Tem
pera
ture
Gau
ge
128
GAUGE | ACCESSORIES | SWITCH
A temperature gauge is a device used to indicate the temperature of an item being monitored. Common methods of measuring temperature include bimetallic strip (the bending of which increases with tempera-ture) and the thermocouple which produces an electronic voltage that depends on the temperature.
Temperature switch are generally used in industry for limiting temperature. They monitor the temperature of machinery and equipment and, for example, switch off machinery if it overheats or switch on a fan to cool the equipment.
TEMPERATURE
Tem
pera
ture
Gau
ge &
Rec
orde
r
129
TEMPERATURE GAUGE & RECORDER(BI-METAL)
APPLICATIONSuitable for corrosive, food & beverage, pharmaceutical, cryogenics, pumps, diesel engines & refrigerating plants, chemical & petrochemical industries, conventional & nuclear power plants, environments & gaseous or liquid media that will not obstruct the pressure system, hydro-cleaning machines, presses, engine compressors, turbines.
SPECIFICATION - TECHNICAL DATA50 63 10080 160 200Dial Size (mm)
Stem Length (mm)
Wetted Parts Material
Accuracy(according to EN 13190)
Measuring Ranges*
Class 1
Stainless steel (304) / Stainless steel (316) / Stainless steel (316L)
-30 ... 50ºC to 0 ... 650ºC
50 to 1200
Case Material Stainless Steel (304) / Stainless steel (316)
Measuring Element Bi-metal strip coiled
Process Connection G 1/4 / G 3/8 / G 1/2 / 1/8 NPT / 1/4 NPT / 3/8 NPT / 1/2 NPT
Protection Rating IP 65 - IP 67
ATEX II2GDcApproval
With damping fluid / Zero adjustmentAdditional Information
* Note : Other temperature units are available on request
Back Entry Type
Dia
l
Adjustment Screw
Every Angle Type
app. 135º
Dia
l
Bottom Entry Type
Dia
l
Dial
Every Angle Type
Back Entry Type
Bottom Entry Type
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Temperature Recorder
SPECIFICATION - TECHNICAL DATA (TEMPERATURE RECORDER)CaseDimensionWeightPensMountingConnectionChartAccuracyChart DriveInkRecordingSystemThreadsCapillaryParts
Cast aluminium, Corrosion resistant backed black enamel case / MS /SS14” x 17” x 5”24 lbs approximately and plus element weightDisposable recording fiber tip recording penFlush or FaceBottom standard10” Circular1% of span rangeStandard 8 days manual or electrical 110 or 220 V 50 cycles rotation 24 hoursRed or blueSingle pen or double penMercury in steel for temperature recorder & Bottom system for pressure recorder1/2” or 3/4” or 1” or other threadsPVC / Copper / Other metal on requestAll parts in list made as per international standard in stainless steel, brass and spring steel
TEMPERATURE GAUGE(GAS FILLED)
Tem
pera
ture
Gau
ge
130
APPLICATIONSuitable for corrosive, food & beverage, pharmaceutical, cryogenics, pumps, diesel engines & refrigerating plants, chemical & petrochemical industries, conventional & nuclear power plants, environments & gaseous or liquid media that will not obstruct the pressure system, hydro-cleaning machines, presses, engine compressors, turbines.
SPECIFICATION - TECHNICAL DATA100 125 200150 250 200Dial Size (mm)
Stem Length (mm)
Wetted Parts Material
Accuracy(according to EN 13190)
Measuring Ranges*
Class 1
Stainless steel (304) / Stainless steel (316) / Stainless steel (316L)
-40 ... 60ºC to 0 ... 650ºC
50 to 600
Capillary Length (m) 1 /3 / 7 / 10 / 15 / Other length are available on request
Case Material Stainless Steel (304) / Stainless steel (316)
Measuring Element Inert gas filled expansion system
Process Connection G 1/4 / G 3/8 / G 1/2 / 1/8 NPT / 1/4 NPT / 3/8 NPT / 1/2 NPT
Protection Rating IP 65 - IP 67
ATEX II2GDcApproval
With damping fluid / Zero adjustment / Electrical contactsAdditional Information
* Note : Other temperature units are available on request
Temperature Gauge Type 1 Temperature Gauge Type 2
Optional : With Electric Contact
Dia
l
Dia
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Tem
pera
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TEMPERATURE GAUGE(VARIOUS APPLICATION)
SPECIFICATION - TECHNICAL DATA
Bi-metalTemperatureGauge Type
• HVAC applications• Conical immersion tubefor good heat transfer• Zero adjustment• All stainless steelthermometer• For corrosive applica-tions
HVAC, Oil & gas /Chemical water /Waste water energy
Oil & gas / Chemicalwater / Waste waterenergy
HVAC HVACLaboratory & medical,Energy, Machinery
• Heavy industry version• Oil filling available asoption
• Clamp-on thermometer• For insulated pipesup to Ø 2”• Insulating materialthickness 30 ... 110mm
• Industrial applications• Small size• All stainless steeldesign
General Data
Industries
- - - - -Contacts
• For airducts in ventil-ation systems• Rear flange for wallmounting• Zero adjustment
-70 ... +600ºC -70 ... +600ºC -20 ... +160ºC -30 ... +500ºC -30 ... +80ºCMeasuring Ranges
- - - - -Capillary
80 / 100 / 130 160 100 / 130 80 / 100 40 / 63 100Nominal Size
St. steel 1.4301 (304) St. steel 1.4301 (304) St. steel 1.4301 (304) St. steel 1.4301 (304) St. steel 1.4301 (304)Case Material
Bi-metal Bi-metal Bi-metal Bi-metal Bi-metalSensing Element
Class 1 Class 1 Class 1 Class 1Class 1 (≤ 250ºC)Class 2 (> 250ºC)
Accuracy(according to EN 13190)
St. steel 1.4571 (316Ti) St. steel 1.4571 (316Ti) St. steel 1.4571 (316Ti) Cu-alloyCu-alloySt. steel 1.4571 (316Ti)
ImmersionTube Material
Center back every angle Center back Center back Center backBottom, Center back,Center back every angle
Immersion TubeOutlet
6, 8 4 8-Conical6, 8
60 ... 1000 60 ... 400 165-60 ... 1000
Immersion TubeDiameter (mm)
ATEX Ex II 2 GDcATEX Ex II 2 GDc - --Approval
Immersion TubeLength (mm)
IP 67 IP 68 IP 50 IP 50IP 52Protection Rating
Bi-metalClamp-on Type
Bi-metalHVAC Application Type
Bi-metalAll Stainless Steel Type
Bi-metalHeavy Duty Type
Bi-metalIndustrial Application Type
Bi-metalAirducts in Ventilation
System Type
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
TEMPERATURE GAUGE(VARIOUS APPLICATION)
Tem
pera
ture
Gau
ge
132
SPECIFICATION - TECHNICAL DATA
Gas Filled Plunger / CapillaryTemperatureGauge Type
• Direct measurement industrialthermometer• Liquid filling as option• Zero adjustment
Oil & gas / Chemical water /Waste water energy, Machinery
Oil & gas / Chemical water /Waste water energy, Machinery
Oil & gas / Chemical water /Waste water energy, Machinery
Oil & gas / Chemical water /Waste water energy, Machinery
• Remote measurement indus-trial thermometer• Liquid filling as option• Zero adjustment
• Direct reading industrialthermometer• With contacts• Liquid filling as option
• Remote measurement indus-trial thermometer• With contacts• Liquid filling as option
General Data
Industries
Contacts-
1 or 2 set pointsSliding, Magnetic spring or
inductive contacts
1 or 2 set pointsSliding, Magnetic spring or
inductive contacts
-200 ... +800ºC -200 ... +800ºC -200 ... +800ºC -200 ... +800ºCMeasuring Ranges
- 0.5 to 30m 0.5 to 30m-Capillary
63 / 80 / 100 / 160 / 250 63 / 80 / 100 / 160 / 250 100 / 160 100 / 160Nominal Size
St. steel 1.4301 (AISI 304)
Gas filled plunger
IP 65
ATEX Ex II 2 GDc ATEX Ex II 2 GDc
IP 65 IP 65 IP 65
Gas filled plungerGas filled plunger and capillary Gas filled plunger and capillary
St. steel 1.4301 (AISI 304) St. steel 1.4301 (AISI 304) St. steel 1.4301 (AISI 304)Case & Sleeve Material
Sensing Element
Class 1 Class 1 Class 1 Class 1Accuracy(according to EN 13190)
St. steel 1.4541 (321) St. steel 1.4541 (321) St. steel 1.4541 (321) St. steel 1.4541 (321)ImmersionTube Material
- - - -Immersion TubeOutlet
6, 8, 11, 14 6, 8, 11, 14 6, 8, 11, 14 6, 8, 11, 14Immersion TubeDiameter (mm)
Approval ATEX Ex ia IIC T4 GbEx ia IIIC T135ºC ... T85ºC Db
ATEX Ex ia IIC T4 GbEx ia IIIC T135ºC ... T85ºC Db
100 ... 1000 100 ... 1000 100 ... 1000 100 ... 1000Immersion TubeLength (mm)
Protection Rating
Gas Filled PlungerDirect Measurement
Industrial Type
Gas Filled PlungerDirect ReadingIndustrial Type
Gas Filled CapillaryIndustrial Type
Gas Filled CapillaryRemote Measurement
Industrial Type
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Tem
pera
ture
Gau
ge
133
TEMPERATURE GAUGE(INDUSTRIAL V-LINE)
APPLICATIONSuitable for corrosive, food & beverage, pharmaceutical, cryogenics, pumps, diesel engines & refrigerating plants, chemical & petrochemical industries, conventional & nuclear power plants, environments & gaseous or liquid media that will not obstruct the pressure system, hydro-cleaning machines, presses, engine compressors, turbines.
SPECIFICATION - TECHNICAL DATA200 x 36 150 x 36 110 x 30 225 x 60Casing - A x B (mm)
Measuring Ranges
Scale* Celsius (ºC) / Celsius + Fahrenheit (ºC + ºF)
Immersion Tube Length (mm) 40 / 63 / 100 / 160 / 250 / 400
-60 +40ºC / -30 +50ºC / 0 +60ºC / 0 +100ºC / 0 +120ºC / 0 +160ºC /0 +200ºC / 0 +250ºC / 0 +300ºC / 0 +400ºC / 0 +500ºC / 0 +600ºC
Column (Filling) Alcohol (up to 250ºC)Mercury (+250ºC)
Immersion Tube Material Brass / Stainless steel (304) / Stainless steel (316)
Connection Thread G 1/2 / G 3/4 / M20 / M27
* Note : Other temperature units are available on request
Angle 90º Type
A
G 1/2A / M20x1.5G 3/4A / M27x2
Ø10
SW27SW32
Angle 135º Type
AG 1/2A / M20x1.5G 3/4A / M27x2
Ø10
SW27SW32
Straight Type
A
B
Ø10
G 1/2A / M20x1.5G 3/4A / M27x2
SW27SW32
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
TEMPERATURE GAUGE(ACCESSORIES)
Acce
ssor
ies
134
SPECIFICATION - TECHNICAL DATA
Threaded Process Welded Process Flanged ProcessAccessories
General Data
Water / Waste waterMachineryHVAC
Water / Waste waterMachineryHVAC
Oil & gas / Chemical water /Waste water energy
Industries
Max. 400 Bar(Depending on
process temperature)
Max. 250 Bar Max. 250 BarMax. Pressure
50 ... 1000 50 ... 1000 100 ... 1000Length (mm)
Max. 650ºC Max. 650ºC Max. 600ºC(Depending on
process pressure)
Process Temperature
BrassSteel
Stainless steel
SteelStainless steel
Stainless steelMaterials
• HVAC and industrial applications• Fitting all TBx and TSx• Threaded process connection
• HVAC and industrial applications• Fitting all TBx and TSx• Welded process connection
• Process applications• DIN / ISO / ANSI / Flanges• Threaded connections (NPT or G)
4, 6, 8 6, 8 7 to 18For ImmersionTube Ø (mm)
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Bar Stock Type
BrassType
Sanitary Type
Welded Process Type
Flange Process Type
Threaded Process Type
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Tem
pera
ture
Sw
itch
135
TEMPERATURE SWITCH
APPLICATIONSuitable for power generation safety equipment
General Duty Explosion ProofTemperature Switch TypeSPECIFICATION - TECHNICAL DATA
-46 ... 0ºC to 200 ... 270ºC -46 ... 0ºC to 200 ... 270ºCTemperature Range
Temperature
Scale Internal. accuracy on reading ± 5% F.S.
Repeatability ± 1% F.S. / Constant temperature cycle
Protection Ring IP 66 (EN 60529)
Process Connection Stainless steel 1.4404 (316L)
Bulb Stainless steel 1.4435 / 1.4404 (316L) Stainless steel 1.4404 (316L)
Capillary RTA : Copper alloy / RTN : Stainless steel 1.4404 (316L)Capillary without protection / with Stainless steel protection / with PVC coating
Electrical Connection Terminal block with plastic cable glandfor Ø 7 to 10.5mm
Terminal block with metallic cable glandfor Ø 7 to 12mm standard
CE Conformity Low voltage directive 2014/35/EU Low voltage directive 2014/35/EUATEX Directive 2014/34/EU
Ground Connection Via internal terminal block
Electrical Function 1/2 - SPDT - Std. / Hermetically / Ultra sensitive / Gold contact switch
Adjustment 2 external adjustment screws on top of the case for set point and dead band
Case -Black zamak
Mounting 3 back lugs for wall mountingWall mounting bracket
Process : -46 ... +270ºC / Ambient : -30 ... +55ºC / Storaget : -40 ... +55ºC
Cover / Housing Zamak blue paintedCaptive stainless steel screws
Type RA80, Explosion proof, FlameproofAluminium epoxy painted
Captive stainless steel screws
Options • Customer specific set point adjustment • Mounting on 2” pipe• Stainless steel tag plate and wire• Lead seal of the adjustment screws• Nuclear cleanliness (RTN only)• Electrical connection : Stainless steel connector (Souriau)• Mobile plug for stainless steel connector (Souriau)
Code SETPCode 0407Code 9941Code 8990Code 0838Code 2298
Code 2249
Approval
CertificateLCIE 03 ATEX 6231X (Type RA80), IECEx LCIE 15.0061X
Classification, II 2 G D,
Ex d IIC T6 or T5 GB, Ex tb IIIC IIC T8 ºC or T95 ºC DbTº ambient
-20 ºC to +60 ºC (T6 or T8 ºC) or-20 ºC to +70 ºC (T5 or T95 ºC)
-
• Customer specific set point adjustment • Mounting on 2” pipe• Stainless steel tag plate and wire• Lead seal of the adjustment screws• Nuclear cleanliness (RTN only)
Code SETPCode 0407Code 9941Code 8990Code 0838
General Duty Temperature Switch
Main Features- Excellent repeatability- Dead band adjustment for regulation- Fix dead band for control and alarm- Capillary 1 to 20 meters
Explosion Proof Temperature Switch
Main Features- Excellent repeatability- Dead band adjustment for regulation- Fix dead band for control and alarm- Explosion proof hazardous areas 1, 2, 21, 22
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Othe
rs
136
TANK PROTECTION DEVICE | FOOT VALVE | KNIFE GATE VALVE |LINE VALVE & FITTING | DUCTILE IRON VALVE | BRONZE VALVE | MARINE VALVE | HVAC / FIRE FIGHTING / PLUMBING / WATER WORKS
Tank Protection DeviceThe filling and emptying cycles of tanks and vessels causes change to the liquid volume and vapour space and this together with fluctuating operating temperatures and pressures, results in the need for pressure protection equipment. Situations where a tank or vessel may be vulnerable to engulfment by fire could result in the need for large volumes of vapour to be rapidly vented in order to protect the tank and its environment. Safety devices, such as high level alarms or control systems, can malfunction, leading to catastrophic failure of the tank. This can result in critical injuries, loss of product and severe environmental damage. Accordingly, fail-safe devices, such as Pressure/Vacuum relief valve, Emergency Relief Vent, and/or other venting relief devices such as bursting discs should be fitted in addition to flame arrester where these may be required.
Foot ValveA foot valve is a type of check valve that is typically installed at a pump or at the bottom of a pipe line (hence the name). Foot valve act like ball check valve, but have an open end with a shield or screen over it to block debris from entering the line.
Knife Gate Valve Knife gate valve is used to slice through sludge or sewerage and a gate is used fro normal positive shut off. It is a get valve design that is distinguished from the standard design by the use of a simple metal plate for the gate and the absence of a bonnet; also called a slide valve. Knife gate valve is a uni-directional or bi-directional valve designed for general industrial service applications. Knife gate valve used for pressure tight isolation of solid-liquid mixes in water and waste water treatment plants and pumping stations, paper and pulp plants, power plants and mining industry.
Lined Valve & Fitting/ Ductile Iron Valves/ Bronze Valve/ Marine Valve/ HVAC/ Fire Fighting/ Plumbing/ Water WorksVarious other valves & fittings for all Industries and applications are also available with international and local approvals & certifications.
OTHERS
Tank
, Saf
ety
& P
rote
ctio
n De
vice
137
Pressure & Vacuum Relief Valve (Breather Valve)Direct acting pressure/vacuum relief valves (also known as breather valves, conservation vents, or safety vents) are low pressure devices specifically designed to protect tanks, process systems and equipment from excessive pressure and vacuum.
As well as providing the primary layer of protection for tanks and process systems, pressure/vacuum valves also minimize emission losses of gases or vapors, thus protecting the environment and providing significant financial savings.
The range includes pressure only, vacuum only and combined pressure/vacuum valves, all available with flanged outlets or vented to atmosphers.
Emergency Relief Vent & Access MainwaysNon-sparking emergency relief vents permit access to low pressure storage tanks whilst providing emergency venting capacity in the event of fire. These vents are used extensively on bulk storage tanks, including floating roof tanks.
Size range from 10” (250mm) to 24” (600mm). Typical applica-tions include: bulk storage tanks, low pressure gas pipeline systems, digesters and gas holders.
Flame ArresterFlame arresters are fitted to the opening of an enclosure or to the connecting pipework of a system of enclosures and whose intended function is to allow flow but prevent transmission of a flame. Whenever a flammable gas or vapour is mixed with air/oxygen, there is the potential for an explosion in case of an accidental ignition. It is commonly used in fuel storage tank vents, fuel gas pipeline, burner inlet line, exhaust systems, vapour recovery systems, process pipelines, etc.
Type of flame arresters1. End-of-line deflagration arresters2. In-line deflagration arresters3. in-line detonation arresters
DEVICESINSTALL
ILLUSTRATION
DEVICESINSTALL
ILLUSTRATION1
2
3
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Tank
, Saf
ety
& P
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138
TANK, SAFETY & PROTECTION DEVICE
1. Pressure & Vacuum Relief Valve (Breather Valve)2. Flame Arrester3. Emergency Relief Vent & Access Mainways4. Gauge Hatch Cover Pressure Relief5. Inlet Gas Blanketing Valve6. Pilot Operated P/V Valve
Vapor
Liquid
Gauge Hatch CoverThe sampling and gauging hatch Cover, is designed, manufactured and tested according to the KSPC standard code. It is made to take the fluid samples from the storage tank, to measure the temperature, and to take test of the stored fluids
Rupture DiscSituations that demand a Rupture Disc• In case there is any concern that there can be an abrupt rise in pressure that cannot be endured by a spring type safety valve.
• In case there is any concern that fixtures generated by the operation state may damage the operation function of other safety materials owing to excessive pressure.
• In case the leakage of oil reserved in a tank from a safety device is not permitted during an operation.
• In case there is a need to have a protective device in preparation for a container and pipe that reserves or produces oil of a strong corrosive nature.
• In case of handling or reserving materials that are likely to undergo a synthetic reaction.
• In case there is a possibility that an excessively high or low temperature in the operational environment might inhibit the operation of a safety valve.
Tank Blanketing ValveTank Blanketing valves offer complete protection to the storage tank product against contamination and to the storage tank itself against rupture or damage. This type of valve is mainly used in the chemical, bulk storage and pharmaceutical industries to reduce emissions and lower the cost of production loss.
In addition to preventing outside air and moisture from entering the storage vessel, a blanket gas pressure reduces the evaporation of the stored product to a negligible amount.
Pilot Operated P/V ValveThe pilot operated pressure side which permits tank operating pressures closer to the maximum allowable operating pressure. This provides a more positive control over vapor generation inherent in fluids with higher vapor pressures. The vacuum side of the vent is weight loaded and allows intake of air when necessary to remain within the vacuum design rating of the tank.
4
5
6
ALUMINIUM / CARBON STEEL / STAINLESS STEEL
Foot
Val
ve
139
CAST IRON / STAINLESS STEELFOOT VALVE
SPECIFICATIONEnd Connection Flanged end to DIN 2526 PN16Pressure Rating PN16Working Temperature Up to 90ºCTest Pressure (Hydrostatic) Body - 24 Bar Seat - 17.6 Bar
APPLICATIONSuitable for industrial cold and hot water, neutral fluids.
1
2
6
4
5
3
H
ØDN
ØDp
ØDz
ØD
ØDo
Ødoxn
f
g
Unit : mm
40506580
100125150200250300
170180200240270310360440520570
DIMENSIONSSize (DN) D
150165185200220250285340395445
Dz8499
118132156184211266319370
Dp110125145160180210240295350400
Do18202022222424262828
g3333333334
f19191919191923232323
do444888881212
n155175215265315335415500625785
H8.59.512.518.026.032.543.074.0107.0150.0
Weight (Kg)
* Note : Mesh = Ø 8mm
Parts Fig. 935 - Cast Iron Fig. 935 - Stainless Steel
EN-GJL-250
EPDMStainless steel 1.4301
Stainless steel 1.4031 / 1.4408
PTFEStainless steel 1.4408
BodyBonnetDiscGasketScreen
1234 / 56
MATERIAL
* Note : Screen bottom without holes - DIN 3259
R
FIG 935
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
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CAST IRON / DUCTILE IRON / STAINLESS STEELKNIFE GATE VALVE
Knife
Gat
e Va
lve
140
SPECIFICATIONDesign Standard MSS SP-81Flange Standard DIN PN10, PN16, 150LB, JIS 10K, TABLE E/DFace to Face MSS SP-81Testing Standard API-598
APPLICATIONSuitable for water, steam, oil, gases, abrasive and non-abrasive media(Refer to corrosion resistance table for valve materials selection).
* Note : Electric, Pneumatic, Hydraulic, Sprocket, Electro-hydraulic, gear are available on request
Parts MaterialMalleable SteelZChSnSb 10-6Q235SS201 / SS3042Cr13 / SS304SS201 / SS304PTFESS201 / SS304 / SS316Q235 / SS304 / SS316EPDM / PTFE / MetalGGG40 / WCB / CF8 / CF8M / CF3M / F53 / F55GGG40 / WCB / CF8 / CF8M / CF3M / F53 / F55Brass
Hand Wheel*BearingYokeBoltStemBolt & NutPackingGate DiscMetal RingSeatBodyGland PackingStem Nut
12345678910111213
MATERIAL
Unit : mm
506580
100125150200250300350400450
484851515757707076768989
DIMENSIONSSize (DN) A
130150176192221225283350402454500564
B112117117127127131141151151160175190
C115115127140160175205245295335392435
D158172190210235270320390443494552585
E475353606565656565707680
F180180220240240280300340340400450530
ØG32034037041046051059070080389910201100
H
1
2
3
4
5
13
12
8
710
6
9
11
HD
EF
A
DN
B
ØG
C
Handwheel PneumaticCylinder
Electric Electric-hydraulic
ChainWheel
Gear Box Lever
Options:
Wafer Type Lugged Type Round (Flanged)Type
R
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Line
& D
uctil
e Iro
n Va
lve
141
LINE VALVE & FITTING
DUCTILE IRON VALVE
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DUCTILE IRON LIFT CHECK VALVE
DUCTILE IRON GLOBE VALVE
Flanged End to10K DrilledDisc : SUS410/ PTFE+15%GFBody : FCDSize : 1/2"~2"
Flanged End to10K DrilledDisc : SUS410 / PTFE+15%GFBody : FCDSize : 2-1/2"~6"
Flanged End to20K DrilledDisc : SUS410 / PTFE+15%GFBody : FCDSize : 1/2"~2"
Flanged End toJIS 20K DrilledDisc : SUS410Body : FCDSize : 1/2"~2"
Flanged End toJIS 10K DrilledDisc : SUS410Body : FCDSize : 1/2"~2" Screwed End 20K
Disc : SUS410Body : FCDSize : 1/2"~2"
Screwed End 16KDisc : SUS410Body : FCDSize : 1/2"~2"
Screwed End 20KDisc : SUS410/ PTFE+15%GFBody : FCDSize : 3/8"~2"
Screwed End 16KDisc : SUS410/ PTFE+15%GFBody : FCDSize : 1/2"~2"
DUCTILEIRON VALVE
LINE VALVE
FITTING
Butterfly Valve
Butterfly Valve
Safety Valve
Check Valve
Sight Glass
Diaphragm Valve
LINE VALVE&
FITTING
Ball ValvePlug Valve
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
BRONZE VALVE
Bron
ze &
Mar
ine
Valv
e
142
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
MARINE VALVE
CAST IRON / DUCTILE IRON / CARBON STEEL / STAIN
LESS
STE
EL
BRONZE
BRONZEVALVE
MARINEVALVE
JIS-DIN STD
Quick ActionGate Valve
Quick OpeningGlobe Valve
Hose Valve
Globe ValveAngle - Union Bonnet
Self-ClosingDrain Valve U Type
Fire ValveStraight -
Yoke Bonnet
Foot Valve
Globe ValveStraight -
Bolted Bonnet
Overboard ValveStraight / Angle Type
Self Closing ValveStraight Type
Mud Box(Basket Strainer)
Straight Type withQuick Release Cover
Gate Valve - No Rising / Rising StemMaterialsBody, Bonnet and Wedge disc : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 6”Class : 125/200 (PN16) 150/300/600 (PN20/25/50)
Production Standard MSS SP-80
Gate Valve - No Rising StemMaterialsBody, Bonnet and Wedge disc : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 8”Class : 125/200 (PN16) 150/300/600 (PN20/25/50)
Production Standard MSS SP-80
Lift / Swing / Vertical Lift Check ValveMaterialsBody, Bonnet and Disc : BronzeSize Range : 1/2” to 4”Threaded ends BSP or NPTClass : 125/200 (PN16), 150/300 (PN20), 200/400 (PN25), 300/600 (PN50)
Production Standard MSS SP-80
Globe ValveMaterialsBody, Bonnet and Disc : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 4”Threaded ends BSP or NPTClass : 125/200 (PN16), 150/300 (PN20), 200/400 (PN25), 300/600 (PN50)Option : Metallic disc PTFE Renewable disc
Production Standard MSS SP-80
Globe Valve / Angle ValveMaterialsBody, Metallic disc and Bonnet : BronzeStem : BrassPacking : PTFESize Range : 1/2” to 4”Flanged endsClass : 150/225 (PN20)Option : Screwed in bonnet Stop check type disc
Production Standard MSS SP-80
Ther
mop
last
iv &
San
itary
Val
ve
143
THERMOPLASTICVALVE & FITTING
Pipes & Fittings
SANITARY VALVE & FITTING
THERMOPLASTICVALVE & FITTING
SANITARYVALVE &FITTING
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Butterfly Valve
Tank Equipment
Food GradeValve
Manway and Pump
FilterationEquipment
Fitting and Accessories
Diaphragm Valve
Actauted Ball ValveUnion Ball Valve
Strainers
Check Valve
Actuated Butterfly Valve
MATERIAL - CPVC / UPVC (Type I, Grade I, NFS approved) / PVC / PVDF / PP, PP Fiberglass / ABS / EPDM, FPM, NBR
APPLICATION - Industrial production / Chemical production / Water treatment / Irrigation / Fish cultivation / Pool and spa / General plumbing
HVAC / FIRE FIGHTING /PLUMBING / WATERWORKS
HVAC
/ Fi
re F
ight
ing
/ Plu
mbi
ng /
Wat
erw
orks
144
Float Valve
WATERWORKS
Angle Style WaterHammer Arrester
Full Open SilenceCheck Valve
Piston PressureReducing Valve
Pump ControlValve
Pump ControlValve
“I” Style WaterHammer Arrester
“L” Style WaterHammer Arrester
PLUMBING
FIRE FIGHTING
HVAC
Balancing ValveControl Valve
Three-Port Control ValveDifferential Pressure Controller
Deluge Valve
Swing Check Valve Y-Type Strainer System Equipment & Valve
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Gate ValveButterfly Valve Pressure Reducing Valve
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
Flan
ges
| Pip
es |
Fitti
ngs
145
Distributor for pipe, flanges, and fittings for industries ranging from Oil & Gas to Construction and Mechanical. Our wide range of products include welded pipes in stainless steel and carbon, high pressure tube fittings, industrial pipe flanges and much more. All products we supply meet industrial standards such as ASTM, ASME, API, UNS, SB, DIN and JIS to ensure that we can serve every customer’s project standards and requirements.
In addition to our full line of steel pipes, fittings, and flanges, we offer a wide range of services to tailor products to your specifications. Our services include threading, fabricating, & coating.
FLANGES | PIPES | FITTINGS
Flan
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146
FLANGES / PIPES / FITTINGSAND ACCESSORIES
FLANGESSlip-on, Weld neck, Blind type, Socket weld, Threaded type, Lap joint type & etc.
Size Range 1/2” to 60” (15mm to 1500mm)Material Forged steel A105N, Carbon steel, Stainless steel, Mild steel and etc.StandardsANSI B16.5 Class150, Class 300, Class 600 and etc.DIN PN16, PN40JIS 10K, 20KBS 10 Table “E”, “H”, “K” and etc.
Country of Origin Japan, USA, Korea, China and etc.
FITTINGSANSI B16.9, ASTM A234WPB and ASTM A420WLP 6
Size Range 1/2” to 48” (15mm to 1200mm)Material Carbon steel, Stainless steel, Mild steel and etc.Wall Thickness Sch 10 - Sch 160, xs,xxs & etc.
Type of Fitting AvailableElbow (90º & 45º) UnionCon Reducer & Eccentric Reducer CouplingEqual Tee & Reducing Tee WeldoletEnd Cap ThreadoletNipple Nipoletand etc.
Country of Origin Japan, USA, Korea, China and etc.
SEAMLESS & WELDED PIPECARBON STEEL / STAINLESS STEEL / MILD STEELCarbon Steel PipesAPI 5L Gr.b, A106B, SA 106, X42, X52, X60 & etc.Size Range 3/8” to 48” (10mm to 1200mm)Wall Thickness Sch 10 - Sch 160, xs,xxs & etc.
Stainless Steel Pipes304/304L, 316/316LSize Range 1/2” to 24” (15mm to 600mm)Wall Thickness Sch 10 - Sch 160, xs,xxs & etc.
Mild Steel Pipes304/304L, 316/316LSize Range 1/2” to 16” (15mm to 400mm)Wall Thickness Light (Class A), Medium (Class B), Heavy (Class C)
Country of Origin Japan, Europe, USA, Korea, China, South Africa, Romania, Brazil, Argentina and etc.
ACCESSORIES
Stud Bolt
Ring GasketInsulating Kits
Hoses & CouplingsSpiral Wound Gasket
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
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CORROSION RESISTANCETABLE
-FUFUFUGUEGGGEGUFEGUUUGGF--UUGFFEGGFUFFUFUGFFGGE-GUUGGUUFFGU
UFFFUFUGUEFFFEGUFFGUUUUUUUUUUFFFUFUUUUUUUUUUUUGUUUU-UUUFFFUU
EEGEGGUEGEFEEEGEEGEGEGGFGGGEGGGGGGGGEGFGUGGGGGEEGFGGGEEEEEFE
EEGEGGUEGEGEEEEEEGEGEEGGEEGEGGGEGGGGEGGGGEEEEEEEEUEEEEEEEEFE
GGFFUFUEFEFGGUEE-GE-UU--GGFEUUGFGEGGGGFUUGUFGUGFFFGEGEUEEGUG
--UE-E-U-UEEEEUEUUU-UUUUG-UUF---EGU-EEE-GGEEEE-G-GU-UUEEEEUE
EEEEUUUEFEEGEEUEEUEEUUUUUEEUEEEEFE-GGE-UUGGEE-UGUUEUUGGGGUEE
EEEEGUFE-EEEEEEEEGE-EFGEG-EEEEEEE-EGEUEEUE-EEEEG-EE-EEE---EE
--UEUUUU-UEGGEUEUUU-UUUUU-UUF---E--F--E-UUGGEE-U-UUGUUG-E-UE
GLUCOSEGLYCERINE / GLYCEROLHEPTANEHYDROGENHYDROGEN PEROXIDE 90%HYDROGEN SULFIDEIODINE SOLUTIONKEROSENELACTIC ACID 5%LUBRUCATING OILMAGNESIUM CHLORIDE 4%MAGNESIUM HYDROXIDEMAGNESIUM SULPHATEMERCURYMETHYL CHLORIDEMILKMINERAL OILNAPTHALENENATURAL GASNICKEL CHLORIDENITRIC ACID < 40% 20ºCNITRIC ACID > 40% 20ºCNITROBENZENEOLEUMOXALIC ACIDPALMITIC ACIDPETROLEUMPHENOLPHOSPHORIC ACID 5%POTASSIUM CYANIDEPOTASSIUM HYDROXIDE 5%POTASSIUM NITRATEPOTASSIUM SULFITEPROPANERESINSSEA WATER 20ºCSODIUM ACETATE 5%SODIUM CHLORIDE 30%SODIUM FLUORIDESODIUM HYDROXIDE 50%SODIUM HYPOCHLORITE 5%SODIUM NITRATESODIUM PEROXIDESODIUM PHOSPHATE 5%SODIUM SILICATESODIUM SULFITDE 70%STEAM 150ºCSTERARIC ACID 90% 90ºCSULPHUR DIOXIDESULPHUROUS ACID 80%TARTARIC ACID 65ºCTRICHLOROETHYLENETURPEMTINEWATER - DEMINERALIZEDWATER - DISTILLEDWATER - FRESHWATER - SEWAGEXYLENE, XYLOLZINC CHLORDE 5% 70ºCZINC SULPHATE 25% 80ºC
Carb
on S
teel
Metal Elastomer
Cast
Iron
AISI
304
AISI
316
Bron
ze
EPDM
NBR
Vito
n
Nat
ural
Rub
ber
ChemicalAgents
ChemicalAgents
Carb
on S
teel
Metal Elastomer
Cast
Iron
AISI
304
AISI
316
Bron
ze
EPDM
NBR
Vito
n
Nat
ural
Rub
ber
ACETALDIHYDEACETIC ACID 50% 50ºCACETONEACETYLENEAIRALCOHOL - BUTYLALCOHOL - ETHYLALCOHOL - METHYLALUMINUM CHLORIDE 10%ALUMINUM FLUORIDEALUMINUM HYDROXIDEALUMINUM SULPHATEAMINESAMMONIA (ANHYDROUS)AMMONIUM HYDROXIDEAMMONIUM NITRATE 5%AMMONIUM PHOSPHATEAMMONIUM SULPHATEAMYL ACETATEANILINE 90% 20ºCASPHALTBARIUM CARBONATE 15ºCBARIUM CHLORIDEBARIUM HYDROXIDEBARIUM SULPHATEBARIUM SULPHIDEBEER SUGAR SOLUTIONBENZENE (BENZOL) 20ºCBENZOIC ACID 5%BORIC ACID 5% 90ºCBROMINE - DRYBROMINE - WETBUTADIENEBUTANE - BUTYLEAECALCIUM CARBONATECALCIUM CHLORIDECALCIUM HYDROXIDE 50%CALCIUM SULPHATECARBON DIOXIDE - WETCARBON TETRACHLORIDECARBONIC ACIDCHLORINE GAS - DRY 20ºCCHLOROBENZENE - DRYCHROMIN ACID 5% 20ºCCOPPER SULPHATEDIESEL FUELETHERSETHYL ACETATEETHYL CHLORIDE 5%ETHYL GLYCOLETHYLENE OXIDEFATTY ACIDFERRIC NITRATEFERRIC SULPHATE 5%FERROUS SULPHATEFORMALDEHYDE 20ºCFORMIC ACID 5% 65ºCFRUIT JUICESFUEL OILGASOLINE
UUEEEGGFUUUUGGUUFFFFEGFFFFGGUUUUFGFFFFFFUGFUUEGGGGGUUUUUUUGE
EUGGEFUUUUUUUFUFUUFFEUUFFFUUUUUUFGFFFFFUUUFUFGUFFGGUUUFUUUFU
EEEEEEEEUGGFEGGGGGGGEEGGGGEEEGUUGGEFEEEGGGEGGEEGEGGGGGEFFEEE
EEEEEEEEFGGGEEEEGGEEEEGEEEEEEEUUEEEGEEEGGGEGEEEGEEEEEGEGEEEE
UFEEEEGEUUUUUUUUUUEFEGGUFFGGUFUUUEFGUEGFUFFUUGGFGGG--UUFGGGG
GUGGE-EEE----EE-EE-G-EE-E--U-EUU-UEEEEGU-UUUEUUGEEUUG-GEUGUU
UUUUEFGGEGGEFGUEEEUUUEEEEEEUFEUUGGEEEEGUEUUUEEUUEEUEFEEGUGFE
-UUU--GUEGG--UG--EFGE-E-E--G--GGGGEEEEEE-EGEEE-UEEU--EGUU-EE
FUUUE-GGE-----U-G-UUU-EUE--U--UU-UEGEEGU-UUUG-UUFGU---G-U-UU
E : Excellent | G : Good | F : Fair | U : Unsatisfactory | - : No data
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
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PRESSURE - TEMPERATUREHYDROSTATIC TEST PRESSURE
ACCORDING TO ANSI B16.34Service
Temperature Class 150 / PN 20 Class 300 / PN 50 Class 600 / PN 100 Class 600 / PN 100
Shell Test 450 PSIG 425 PSIG 1125 PSIG 1100 PSIG 2175 PSIG 3250 PSIG3350 PSIG2225 PSIGFluidGas
325 PSIG80 PSIG 80 PSIG 80 PSIG 80 PSIG
825 PSIG 800 PSIG 1600 PSIG 2400 PSIG2450 PSIG1650 PSIG
ºF-20 to100
122212302392482572622707752797842887932
ºC-29 to38
50100150200250300350375400425450475500
WCB2842782572292031751481221079481685441
WCB741726673655632605561537529500418290196128
WCB1480145313461312127012091124107210571001834581383255
WCB22212178201719681907181516851608158615011251871589383
CF8M2842782572292031751481221079481685441
CF8M719697612558518484458441431422416407397389
CF8M13401396122411171034969918882861844831815793779
CF8M21592094183616751552145313761324129212661247122111901167
WC62902782572292031751481221079481685441
WC6750741708673660645615583563531509490460403
WC614991483141413441320134412311167112510611081980918806
WC622492224212120171978193418461750168815921527147013781209
WC92902782572292031751481221079481685441
WC9750742711676650641615583563531509490460403
WC914991485142213531301128212311167112510611081980918806
WC922492227213320291950192418461750168815921527147013781209
CF821592081177815811425132812641221120811951182116911561134
CF82762672282021831701481221079481685441
CF8719693593526476443422408403399394391386378
CF81438138811861054950886842813805796787779770755
SeatTest
SHELL MATERIAL
PRESSURE - TEMPERATURERATING ACCORDING TO DIN EN 1092-1/2
Valves Material Pressure -60ºC
Valves Material Pressure -60ºC -20ºC 100ºC 150ºC 200ºC 250ºC 300ºC 350ºC 350ºC
Cast Iron GJL-250
Ductile Iron GJS-400-18
Cast Steel GP240GH+N
PN16
PN25
PN40
-
-
20 Bar
-10ºC
16 Bar
25 Bar
40 Bar
120ºC
16 Bar
25 Bar
40 Bar
200ºC
13 Bar
20 Bar
35 Bar
250ºC
11 Bar
18 Bar
32 Bar
300ºC
10 Bar
16 Bar
28 Bar
350ºC
-
15 Bar
24 Bar
400ºC
-
-
21 Bar
450ºC
-
-
18 Bar
Stainless Steel 1.4408
Stainless Steel 1.4408
PN16
PN40
8 Bar
20 Bar
16 Bar
40 Bar
13 Bar
32 Bar
11.5 Bar
29 Bar
10.5 Bar
26 Bar
9.5 Bar
24 Bar
9 Bar
22 Bar
8.3 Bar
21 Bar
8 Bar
20 Bar
Material Symbol Classification Steel ASTM REF.Recommended
Temperature Limits
ºC ºFApplication
WCB
LCBLCCWC6WC9C5
CF8MCF8
CF3MCF3
CN7M
A
BCDEFGHIJP
Carbon
Carbon
Carbon
Chromium moly 1.25% Cr, 0.5% Mo
Chromium moly 2.25% Cr, 1% Mo
Chromium moly 5% Cr, 0.5% Mo
Stainless 18% Cr, 10% Ni, 2% Mo
Stainless 18% Cr, 10% Ni
Low carbon stainless 18% Cr, 10% Ni, 2% Mo
Low carbon stainless 18% Cr, 10% Ni
Stainless 19% Cr, 29% Ni
A216 Grade WCB
A352 Grade LCB
A352 Grade LLC
A217 Grade WC6
A217 Grade WC9
A217 Grade C5
A351 Grade CF8M
A351 Grade CF8
A351 Grade CF3M
A351 Grade CF3
A351 Grade CNM
-29 to 425
-46 to 350
-46 to 350
-29 to 590
-29 to 590
-29 to 650
-29 to 590
-29 to 590
-29 to 454
-29 to 425
-29 to 425
-20 to 800
-50 to 650
-50 to 650
-20 to 1100
-20 to 1100
-20 to 1200
-20 to 1100
-20 to 1100
-20 to 850
-20 to 800
-20 to 800
Steam, Water oil, Oil vapour gas andgeneral service
Steam, Water oil, Oil vapour gas andgeneral service
High and low temperature corrosionresistance, Cryogenic is also availableupon request
Low Temperature
Corrosion resistance
Corrosive / Erosive oil refinery service
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MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
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COMPARISON LIST FORCASTING & FORGING
TRIM MATERIAL (API STD. 600)
0102030405
05A060708
08A09101112131415161718
Trim No.13% CR.304 S.S.
F310 (CR. 25-NI 20)HARD 13% CR.
STELLITENI-CR.CU-NI
13% CR.STELLITE
NI-CR.MONEL316 S.S.MONEL
STELLITEALLOY 20STELLITEMONELBRONZE
HASTELLOY BHASTELLOY C
Seat Ring of Surface13% CR.304 S.S.
F310 (CR. 25-NI 20)HARD 13% CR.
STELLITENI-CR.
13% CR.HARD 13% CR.
13% CR.13% CR.MONEL316 S.S.STELLITE316 S.S
ALLOY 20ALLOY 20MONELBRONZE
HASTELLOY BHASTELLOY C
Wedge / Disc or Surface13% CR.304 S.S.
F310 (CR. 25-NI 20)13% CR.13% CR.13% CR.13% CR.13% CR.13% CR.13% CR.13% CR.316 S.S.MONEL316 S.S
ALLOY 20ALLOY 20MONELBRONZE
HASTELLOY BHASTELLOY C
Stem
Cast Iron
Malleable Iron
Ductile Iron
CarbonSteel
Carbon - 1/2Mo½Cr-½ Mo½ Ni1Cr-½ Mo-½ Ni
1¼Cr-½ Mo2¼Cr-1 Mo3Cr-1 Mo
5Cr-½ Mo (C 0.15)5Cr-½ Mo (C 0.25)
7Cr-½ Mo9Cr-1 Mo
Carbon Steel for Low TempCarbon - Si
Carbon-1 Mo Steel for Low Temp2½ Ni3½ Ni
Cr - Ni - Cu - Al13Cr
18Cr-8Ni (C 0.03)18Cr-8Ni (C 0.08)18Cr-8Ni (C 0.10)
18Cr-8Ni-2Mo (C 0.03)18Cr-8Ni-2Mo (C 0.08)18Cr-8Ni-2Mo (C 0.10)
18Cr-8Ni-Ti (C 0.08)18Cr-8Ni-Ti (C 0.10)18Cr-8Ni-Cb (C 0.08)18Cr-8Ni-Cb (C 0.10)
18Cr-8Ni-Ti-Cb (C 0.08)18Cr-8Ni-Ti-Cb (C 0.10)
25Cr-2Ni (C 0.15)22Cr-12Ni (C 0.08)22Cr-12Ni (C 0.10)22Cr-12Ni (C 0.20)23Cr-19Ni (C 0.20)23Cr-19Ni (C 0.35)23Cr-19Ni (C 0.45)
13Cr-19Ni-Mo (C 0.35)15Cr-13Ni-2Mo-Cb (C 0.10)
19Cr-27Ni-2Mo-3Cb (C 0.07)8Cr-20Ni (C 0.20)
Hastelloy B
GeneralClassification
A126-Class A-Class B-Class C
A197A47-32510
-35108A395
-A536
A216-WCA-
A216-WCB-WCC
-A217-WC1
-WC4-WC5-WC6-WC9
--
A217-C5-
A217-C12A352-LCB
-A352-LC1
-LC2-LC3
-A217CA15A351-CF3
-CF8-
A351-CF3M-CF8M
---
A351-CF8C----
A351-CH18-CH10-CH20-CK20-HK30-HK40-HT30
CF10MC-CN7M
-A494-N-12MV
G5501-FC20-FC25-FC30
G5702-FCMB28-FCMB35-FCMB37
G5502-FCD40-FCD45-FCD55
G5151-SCPH1G5101-SC46
G5151-SCPH2-
G5101-SC55G5111-SCA41
--
G5111-SCA51---
G5111-SCA52--------
G51212-SCS1-
G5121-SCS13-
G5121-SCS16-SCS14
-------------------
1452-14-17-20
310-B18/6-B22/14
-----
1504-161-B
--C
1504-240--
1504-621-622
--
1504-625-
1504-6294242-GRA
--------
1504-801-
1632-GRC--
1504-821Ti-
1504-821Nb--------------
---------
A105-
A105--
A182-F1--
A182-12-F11-F22-F21
-F5-F5a
-F7-F9
A350-LF1-LF2
--
A350-LF3-LF4
A128-F6-F304L-F304
-F304H-F316L-F316
-F316H-F321
--F347
-F347H-F348
-F348H-F310
--------
A182-F10-
ASTM JIS
Casting Forgings
BS ASTM BSJIS---------
G3201-SF45-
G3201-SF50------------------
G4303-SUS51B-SUS28B-SUS27B
-G4303-SUS33B
-SUS32B-
G303-SUS29B-F321H
G4303-SUS43B---------------
---------
1503-161B-
1503-161C--
1503-240B-
1503-620-
1503-622--
1503-625--------
1503-713-
1503-801--
1503-845B--
1503-821Ti-821Nb
---------------
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788
Email: [email protected], [email protected]://www.mercoid.com.my
Tech
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PRESSURE - TEMPERATUREBALL VALVE SEAT
Temperature
Pres
sure
SCREWED BALL VALVESPressure/Temperature Graph
P Virgin PTFER 15% Glass filled PTFEC Carbon filled PTFE (25%)K Carbon filled PTFE (33%)D DelrinH Glass and metal oxide filled PTFEL Virgin PEEK
Inert to most chemicals, lowcoeficient of friation recommended for water foodsult and corrosive chemicals
P VIRGIN PTFEWithstands higher pressure than virgin PTFE. Good resistance to wear and deformation under loadR 15% GLASS FILLED PTFE
Specially for steam and thermal oil, low coefficient of friction inert to most mediaC 25% CARBON FILLED PTFE
Withstands higher temperature and pressure than filled PTFE. Good resistance under load. Not recommended for food stuff
H GLASS AND METALOXIDE FILLED PTFE Suitable for elevated tempera-
tures. Good resistance under high pressure loads, low coefficient of friction, suitable for many corrosive applications
K 33% CARBON FILLED PTFESimilar to filled PEEK but higher coefficient of friction, suitable for nuclear, tobacco FDA and clean applications
L VIRGIN PEEK
Suitable for high pressures, good resistance to wear and deformation under load. Temperature limit 80ºC. Must not be used in presence of oxygen
D DELRIN
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*Specification given are subject to changed without further notice.
MERCOIDTel: 03-5569 2933 (6 Lines) Fax: 03-5569 2588, 5569 2788Email: [email protected], [email protected]://www.mercoid.com.my
http://www.mercoid.com.my
© Copyright 2020 Mercoid Control (M) Sdn Bhd (80811-X), All rights reserved.
YOUR ONE SOLUTIONFOR ALL YOUR DEMANDINGVALVES | CONTROLS | INSTRUMENTATIONS
No. 13 & 15, Jalan Pengacara U1/48,Temasya Industrial Park,
Glenmarie, 40150 Shah Alam,Selangor Darul Ehsan, Malaysia.
Tel+(6)03-5569 2933 (5 Hunting Lines)
Fax+(6)03-5569 2588 | +(6)03-5569 2788
[email protected]@valmicro.com.my
GROUP OF COMPANIES
Mercoid Control (M) Sdn Bhd(Co. No. 80811-X) Since 1980
Mercoid Projects (M) Sdn Bhd(Co. No. 233282-T) Since 1990
Valmicro Controls (M) Sdn Bhd(Co. No. 775028-T) Since 2007
Varimex Process (M) Sdn Bhd(Co. No. 981451-T) Since 2012
Varimex Valves (M) Sdn Bhd(Co. No. 747806-A) Since 2006
Mercoid Energy (M) Sdn Bhd(Co. No. 1211088-D) Since 2016
Valves Malaysia (M) Sdn Bhd(Co. No. 1317771-P) Since 2019
SINCE 1980
MERCOID GROUP