about usFamily Owned and Operated
for Over Six Decades
Injection Molding
Profile Extrusion
Value Added Services
Prototype Design & Development
Material Manufacturing
our fa
cility
our services
Over 185 Employees
24 Hours of Operations
3 Integrated Facilities Featuring 165,000 Square Feet of Modern Manufacturing, Finishing, and Warehousing
All Under One Roof
letter from our Owner and CEO
Peter TisboPresident & CEO
As Custom Plastics, Inc. celebrates its 60th year in operation, and 11th year under ISO 9001 certification, we are proud of our history and our ability to offer our products and services to new and returning customers.
The company’s longevity has to do with a few simple principles: outstanding service, credible engineering and manufacturing processes, and a top to bottom commitment to quality.
You will find that the array of services we offer, including the “one-stop” shop mentality, is as much in play today as it was when the company initially began in 1953. We have grown over the years, and endured some challenges along the way with regards to resin costs, resin availability, the economic status of our nation, and buyers turning first to Mexico and then to China.
We are still here and thriving, while many are not. That said, we offer a partnership with you that will last indefinitely. We can assist in design and development, and can be more to you than just an extruder or an injection molder. The value we can add to your product is endless. While we may not be the largest manufacturer in the country, we should be the first call you make when you consider the potential we bring to you and how we intend on meeting your requirements.
Our past is extensive and filled with countless successes with contributions from the thousands of employees who have been a part of our rich history. These successes, and occasional shortfalls, inspire us to market better, perform better, and be the best at all that we do. Therefore, based on the results of many of our company performance measures I feel that we are clearly on the right path.
Our future drives us to partner with you to become that full-service processor that was first imagined some sixty years ago by the founder, Cosmo N. Tisbo. We invite you to learn about our company and all of our offerings. Let’s take that prosperous step into the future together with a simple conversation - please feel free to contact us anytime to discuss your plastic manufacturing needs.
quality assuranceISO 9001:2008 Certified by Underwriter Laboratories (UL)
Registration Number 1002739 QM08
UL Molders ProgramCertificate Number 20130626-E363791
our q
uality p
olicy
Custom Plastics strives to exceed our customers’ expectations by:
Seeking ongoing communication with our internal and external partners in business
Engaging the development and accountability of our employees
Promoting continual improvement throughout all facets of our business
ISO 9001:2008 Certified Quality System
Zero findings in 2012 triennial ISO recertification audit conducted by our registrar, UL.
Zero re-audit findings in subsequent continual assessment audits.
Nearly 3000 individual measuring devices are maintained in our calibration system. Many are custom gauges (Go/No Go, etc.) fabricated for use on specific parts.
Return dollars have been on a decline annually for several years running.
95% or higher success rate for quality department acceptance of initial production submissions at job start-ups.
Less than 1% scrapped company-wide internally after completing CPA process (1st article / final audit).
Industry Leading Return Rate of Only 0.7%
Return Dollars / Sales in 2013
Over 3000 individual measuring devices Continual company-wide awareness of part-specific quality objectives
Quality ServicesStatistical Process Control Analysis
Non-Contact Optical Measurement Analysis (MicroVu)
Color Measurement (Spectrophotometer)
Linear Measuring Devices
Controlled 1st Part Approval Process
Controlled In-Process Inspections
Strict Final Audit Regulations
Customer Service
Always Listening to Meet Your Needs
Individual account representatives are
assigned to each customer
Special labeling capabilities to meet customer’s needs
We work closely with our partners in business
to forecast inventory options (vendor managed
inventory options)
Customers receive order acknowledgements
confirming ship dates
Satisfactory audit results applicable to our Quality
System requirements
Our lead time for projects is only 3 to 4 weeks
A Dedicated Customer Service Team that is Second to None
Office Accessories
Storage & Organization
Electrical Consumer Products
Construction
Point of Purchase / SignageResidential & Commercial Lighting
Consumer Components
Refrigeration
ADDITIONAL INDUSTRIES WE SERVE: » Design Firms » Education » Energy » Food and Beverage
» Furniture » General Safety Products » Health Care » Manufacturing
» Retail / P.O.P. » Telecommunications » Transportation » Water Treatment
Our Products can be Found Around Every Corner of Daily LifeIndustries Served
16 Extrusion Machines
6 Single and 10 Twin-Screw Capabilities
Multi-Color Extrusion
Foam Extrusion
Material Compounding of PVC & Foam PVC
In-Line Manufacturing Capabilities (punching, printing, etc...)
Architectural Lighting Lens Extrusion Specialists
Thick Walls & Large Extrusion Capabilities
In-House Die Design & Development
ABS
Acrylic
Buterate
GeloyTM
NorylTM
Polycarbonate
Polyester (ValoxTM)
Polyethylene
Polyethylene (high density)
Polypropylene
Polystyrene (high impact)
Polystyrene
Prevex
PVC
CPVC
PVC (flexible)
PVC (foam)
PVC (rigid)
Santoprene
TPE
Ultem
XenoyTM
materials extruded
24 Presses from 60 to 720 Tons
Gas-Assisted Molding
In-line Manufacturing Capabilities
Design Assistance for Maximum Value and Efficiencies
Our Skilled Employees Produce Industry Changing Products
Highly Polished Tooling for Specialized Lens Applications
and High Gloss Finishes
In-House Mold & Tooling Revisions & Repair
ABS
Acetal
Acrylic
Buterate
GeloyTM
NorylTM
Nylon
Nylon (glass filled)
PBT
PETG
Polycarbonate
Polyester (valoxTM)
Polyethylene
Polyethylene (high density)
Polypropylene
Polystyrene (high impact)
Polystyrene
Prevex
PVC
CPVC
PVC (flexible)
PVC (foam)
PVC (rigid)
Santoprene
Styreneacrylonitrile
TPE
Ultem
XenoyTM
materials molded
Why deal with the hassle of finishing a product at your time and expense when
Custom can do it all for you? We can create a complete product all in-house, drastically reducing costs and
lead times.
Value Added Services
Packaging
Assembly
Punching
Drilling
Pad Printing
Hot Stamping
Blade Welding
Insertion
Embossing
The One-Stop-Shop for All of Your Manufacturing Needs
all of your finishing needs under one roofHow the “One-Stop-Shop” at Custom Plastics is able to reduce our customer’s bottom line with our full scale finishing capabilities
“Hang it Perfect” by ITI
“Healthy Pet Food Station” by PetSafe®
Mold and extrude components
Pad Printing
Product Assembly
Full Packaging
Drop Ship to Various Retail Outlets
Mold and Purchase Components
Apply Labels to Appropriate Parts
Product Assembly
Full Packaging
Drop Ship to Various Retail Outlets
We have invested heavily in our design and engineering capabilities in order to save our valued customers time and money.
Once we finalize a drawing, we are able to produce a 3D prototype of the product within a few hours. The customer is then able to examine the prototype for fit and function and any suggested changes can be made to the design by our team, followed by the production of a second prototype. This process is repeated until both the customer and our engineers are satisfied with the design.
Using the approved prototype model, our team is then able to use SolidWorks® MoldFlow analysis to optimize tooling design and gain extensive knowledge of how the chosen plastic resin will flow through the mold. Therefore, we are able to determine if the part will be molded properly, and if not, we can make adjustments before any tooling costs are incurred by the customer.
Engineering & DesignPart Design Assistance
Part SamplingCustom Color
MatchingAPQP / PPAP
CapabilitiesComplete
SolidWorks Software Suite
In-House Additive Manufacturing
(3D Printing) for Rapid Prototyping
How We Increase Your Bottom Line
Moldflow Analysis Enables Proactive Adjustments to
Product Design Before Any Tooling Costs are Incurred
Innovative Concepts & Disciplined Engineering Practices Deliver
Exceptional Products
In-house additive manufacturing (3D printing) to ensure part fit
and function
APQP PROCESSOnce a quote is accepted, the customer issues Custom Plastics a Purchase Order for tooling and production
An APQP form is submitted to the project manager who then as-
signs a date and invites the cross functional, multi-departmental team to the “Kick Off Meeting.”
The project manager is then in constant, controlled communication with the customer to successfully drive projects from concept
to completion until the initial sample is submitted to the customer for approval.
A control plan is submitted to
the customer for approval.
After completion of the initial production run, quality specifications and processes
are reviewed and initial parameters are verified.
Advanced Product Quality Planning
Less than 10 minutes from O’Hare International Airport
Full Access to Rail
5 Shipping Docks for easy access to ground
transportation
Local Innovation With a Global Impact
Centrally Located in the Heart of the Midwest
one company - four divisions - full service manufacturing
view our entire product line at www.customaccents.com
Office Furniture Components & Accessories
Cable Grommets
Desk Storage Systems
Media Storage Table Connectors & Accessories
Wire Management Power SolutionsOrganize & control wires and cables from the work surface to the floor streamlining the desk or workstation.
Keep keyboards, office supplies and files within easy reach for an efficient, comfortable work space.
Add value to any line of cabinets and home theatre systems with our array of versatile media storage products.
An innovative accessory line designed to enhance functionality and aesthetics for today’s modern desk and table manufacturers.
A fusion of durability & modern design providing any office area with style and elegance.
High-capacity electrical systems designed for the most aesthetically demanding clients.
Custom Accents® has been providing accessories for the office furniture industry since 1994. With manufacturing capabilities of extruding and injection molding plastics, as well as assembly and other finishing operations, Custom Accents® offers a complete line of cable grommets, wire management, desktop power products, below the desk storage, work flow management accessories, and media storage components. Reliable, durable and beautiful accents for home and commercial office furniture.
Sleek
Efficient
ergonomical
Reliable
Durable
BeautifulPremium Storage Solutions
HandiSOLUTIONS® quickly became a staple of the garage remodeling industry with a storage product line designed around HandiWALL®, a unique PVC slatwall system that is stronger than any comparable wood product. Lightweight and easy to install, remodelers fell in love with HandiWALL® and began recommending it to all of their clients. Homeowners are constantly amazed at how easy the product is to maintain and how HandiWALL® continues to look like new even after many years of use.
Today, HandiSOLUTIONS® continues to see exponential growth as the brand is finding its way into new residential and commercial spaces. HandiSOLUTIONS® continues to thrive within the Garage industry, but with a dedicated sales force and new R&D, we are seeing our horizons broaden with each new market we serve.
Unique PVC Blend Provides High Durability & Lightweight DesignExtruded by ISO 9001:2008 Certified Custom PlasticsFits Most Standard Slatwall Accessories
Retail
Office Spaces
Medical
Hotel & Hospitality
Playrooms
Craft Roomsview our entire product line at handisolutions.com
Industry Leading Utility Products & Sales for over 30 years
Safer
Lighter
Dependable
Don’t be fooled by imitations, the Custom Snapper® and Mini Snapper have set the utility standard for guy guards for over 30 years. These products are a vital component of any electrical wire system as they cover and alert lineman and pedestrians of guy wire and guy systems supporting utility poles and telecommunication towers.
Utility pole cables are notoriously vulnerable to accidental damage leading to safety hazards and costly service interruptions. The Custom Utility Riser Guards and Accessories provide unmatched protection for these vertically installed cables by preventing damage caused by impact, landscaping equipment, wildlife, and unintentional cutting.
Custom Snapper® Guy Guards
Riser Guards and Accessories
Lightweight yet very robust, the Custom Utility product line is highly versatile and extremely easy to work with. With over 30 years of expe-rience in the utility market, we are proud to continually supply lineman around the world with our American made products. Produced with non-conductive, lightweight materials, these product offerings are some of the safest on the market.
Designed, Manufactured,
& Distributed out of our ISO 9001 Certified Facility
Inventory Control Program to
Reduce Overall Costs of the Entire
Product Line
Non-Conductive Products Protect
Lineman from Injury & Prevent Power Loss
view our entire product line at customutility.com
Executive Management Team
DAVE PHILLIPS
Executive Sales Manager
SUAD TORTORELLA
General Manager & Director of Human
Resources
PETERTISBO
President & CEO
KARENLEVINDirector of Customer
Administration
CHRIS HARBECK
Director of Quality &
Engineering
JEFFNICHOL
Director of Operations
DICKKNEISEL
CFO
trust us to deliver excellence on time - every time
1940 Lunt AvenueElk Grove Village, IL 60007
T: 847.439.6770www.customplasticsinc.com