Download - Cotton Process Parameters
PROCESS PARAMETERS.
Mixing lot no F ( 20"s mixing ) G ( 30"s mixing ) E ( 40"s mixing.)
Cotton Bunny-50 % Mech 100%. Bunny- 67%
& Mech-50% & mech 33 %
2.5 sl ( mm) 27.7 28.5 29.6
UR % 47.5 47.6 47.6
Strength ( Gms/Tex) 19.5 20.0 20.1
Mic 3.67 3.69 3.71
Trash% 3.12 3.00 2.99
Mixing style 20"s MIXING 30"S MIXING 40 "s MIXING.
Blow Room Line no. B A C
BLENDOMAT 20"S F 30"S G 40"S E
BEATER SPEED(rpm) 1730 - -
STAR ROLLER SPEED(rpm) 311 - -
FAN SPEED(rpm) 2392 - -
STRIPPING ROLLER SPEED(rpm) 379 - -
GBR
INCLINED LATICE(m/m) - 56 46.8
GRID BAR SETTING - 3,3 3.0,3.0
EVENER ROLLER SPEED( rpm) - 500
STRIPPING ROLLER SPEED(rpm) - 745 745
AXIFLOW
BEATER SPEED(rpm) 446 446 446
GRID BAR SETTING 2.5,2.5 3,3 3,3 3.0,3.0
MPM
MPM FAN SPEED(rpm) 2445 2053 MCM 2050
SPIKED ROLLER SPEED(rpm) 351 351 MCM 750
CVT-3
WING SETTING 0,0,0
CVT beater speed.
I- CYLINDER RPM 1136 1250 CVT1--->1400
II- CYLINDER RPM 2224 2032 CNT1--->1060
III- CYLINDER RPM 3584 3016
CVT-3 CONDESER CVT1- >1553
FAN SPEED(rpm) 2560 2496 CNT1-->1675
DUSTEX
CVT3 MAT.SUCTION.FAN SPD(rpm) 2040 1740 -
MATERIAL TRANSPORT FAN(rpm) 1850 2050 1810
CARDING CROSROL DK 780, 803 DK 780
CARDING NO. B1 TO B6 A1 TO A4,A6. C1 TO C3, C7
A6 & A7. C4 TO C6
DELIVERY HANK 0.13 0.13 0.13
DELIVERY SPEED 170 160 160
100% PROD/ Hr ( KGS) 42.25 45
LICKER-IN SPEED 1100 rpm 1080 rpm 1080 rpm
CYLINDER SPEED 992 474 rpm 474 rpm
DOFFER SPEED ( rpm) 53 42 37
FLAT SPEED ( finisher) 241 mm/min --- ---
FLAT SPEED ( breaker) 292 mm/min 330 mm / min 330 mm / min
FEED ROLLER TO LK ( thou) 29 35 35
LK TO CYL ( thou) 10 8 8
CYL TO FLAT ( thou) 10 8 8
CYL TO DOFFER ( thou) 5 5 5
BREAKER DF--( LAXMI ) COMBED CARDED COMBED COMBED
3,4 5 1 , 2 6 , 7
DEL HANK 0.1550 0.1250 0.155 0.160
SPEED M/ MIN 420 420 420 240
NO. OF ENDS UP 5 5 5 5
ROLLER SETTING 40 / 43 40 / 43 40 / 43 41 / 44
UNILAP-- ( RITER ) 2 1 3
NO OF ENDS UP 26 24 24
GMS/ MTR 66 66 62
ROLLER SET ( mm) 42 / 44 / 46 42 /44 / 46 44 / 46 / 48
BREAK DRAFT 1.14 1.14 1.14
COMBER 13,14 9 to 12 4 TO 7, 15 TO 17 1 to 3 , 8
HANK DELIVERED 0.12 0.12 0.12 0.13
NOIL % 18.5 20.5 20.5 18.5
NIPS PER MIN 350 350 300 300
TOP COMB DEPTH +0.5 +0.5 +0.5 +0.5
TOP COMB N/ CM 26 26 26 26
FEED PER NIP 5.9 4.7 5.2 4.7
TRUMPET 4.8 4.8 4.8 4.2
DRAW FRAME RSB-1, D30 8 7 6 1 , 2 , 4 3, 5
HANK DELIVERED 0.11 0.12 0.11 0.12 0.13
DELIVERY SPEED 500 450 500 450 300
ROLLER SETTING 39 / 43 39 / 43 39 / 43 39 / 43 41 / 44
NO OF ENDS 8 8 8 8 8
BREAK DRAFT 1.16 1.16 1.28 1.16 1.16
TOTAL DRAFT 7.33 7.33 7.04 8 8
TRUMPET SIZE ( MM) 4.2 4.2 4.2 4.2 4.2
SPEED FRAME ( Laxmi ) 7 ( toyata) 5 6 ( toyata) 1 , 2, 8 3 , 4
SPINDLE SPEED 1000 940 1000 1000 1000 1000
HANK FEED 0.11 0.12 0.11 0.12 0.13 0.13
HANK DELIVERED 0.6 0.7 0.6 0.77 1.0 1.0
TM 1.39 1.3 1.32 1.31 1.26 1.26
TPI 1.08 1.08 1.03 1.15 1.26 1.26
TOP ROLLER SETTING 38 / 50 / 51 50 / 53.5 38 / 50 / 51 50 / 53.5 50 / 53.5 50 / 53.5
BOT. ROLLER SETTING 36 / 48 / 53 44 / 57 36 / 48 / 53 44 / 57 44 / 57 44 / 57
SPACER ( MM) 6 6.5 6.5 6 4.5 4.5
RING FRAME G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 Sussen LR6
COUNT SPUN 20 CH 24 CH 24/ KH 30 / CW 30 / CH 40/1C (Compactt) 40/1 CW
HANK FEED 0.6 0.7 0.6 0.77 0.77 1.0 1.0
TM 3.7 3.6 4.01 4.18 3.6 4.33 4.33
TPI 16.54 17.86 19.68 22.91 19.71 27.38 27.38
SPL SPEED 13400 14200 13800 16500 15400 14800 17500
GPS / SPL . 275 225 195 160 175 96 110
BREAK DRAFT 1.18 1.14 1.14 1.18 1.18 - 1.18
SPACER 3.50 3.25 3.25 3.25 3.25 3.00 3.00
RING TRAVELLER no. 2 3 / O 2 / O 3 / O 3 / O 9 / O 7 / O
TOP ROLLER SETTING 48 / 48 / 48 / 48 / 48 / 50 / 48 /
BOT. ROLLER SETTING 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 70 42.5 / 70 45 / 60 42.5 / 70
AUTOCONERDRUM SPEED MPM 1375 1375 1375 1375 1375 1375 1375ANTI PATTERNING 6 6 6 6 6 6 6REPEATED TILL RED LIGHT 3 3 3 3 3 3 3START UP M M M M M M MOPENING CODE 4 4 4 4 4 6 7SPLICE CODE 5/3/5 5/3/5 5/3/5 5/3/5 5/3/5 5/4/6 5/4/7AUTO SPEED % 1 % V 70/70 70/70 70/70 70/70 70/70 70/70 70/70CRADE COMPENSATION H H H H H H HYARN TENSION 30 35 35 35 33 35 35UNWINDING ACCELARATOR 30 30 30 30 30 30 30SPLICE PRISM DZ1 DZ3 DZ3 DZ3 DZ3 DZ3 DZ3ACCELARATION (A/C 238) M-5 M-5 M-5 M-5 M-5 M-5 M-5PRECLEANER SETTING 6 6 6 6 6 6 6
TYPE OF CLEARER. QUANTAM F.D.SETTING LOEPFE
SETTINGS. 20% 0.4 CHANNEL SETT ING SPLICE SETT
N 300 F.D.HELP N 5.5 5.5
S 190% -1.5CM H1/H1 18% - 1.2 DS 2 2
L 20% -30CM H2/H2 15% - 1.4 LS 1.8 1.9
T 12% 45CM H3/H3 10% - 1.6 DL 1.34 1.3
N,S,L HELP POINT H4/H4 5% - 1.8 LL 12 12
H1/H1 185%--1.7CM H5/H6 0 - 0 D- 14 14
H2/H2 180% 1.8CM L- 45 45
H3/H3 160% 1.9CM -
H4/H4 180% 2CMH5/H6 45% 4CMH7/H8 25% 30CM
"T' HELP POINT
H1/H1 20% 35CM
H2/H2 30% 15CM
H3/H3 45% 8CMH4/H4 60% 5CMH5/H6 70% 2CM
80& 0.1CMCP /CCP 10---22CM /CCM 10--22C / CC 5M--0.6PEARL CHAINSENSITIVITY 24%LENGTH 0.8CMFAULT DISTANCE 10CMNO.OF FAULT 10
DIA. DIFF
10%
-10%
SIRO SETT
88766544
5/6/2007
PROCESS PARAMETERS.Mixing / Lot L ( 20"s mixing ) H ( 30"s mixing ) H ( 30"s mixing )
Cotton 53%MECH-1+ 47%H4A MECH-1,66%+ H4SUPER,34% MECH-1,66%+ H4SUPER,34%
2.5 SL ( mm) 28 29.2 29.2
UR % 47.8 48.1 47
Strength ( Gms/Tex) 19.8 20.0 19.9
Mic 3.78 4.06 4.07
Trash% 3.62 3.57 3.52
Elg% 6.1 6.00 6
Colour Grade 31.4 21.40 31.3
Reflectence Rd 75.5 76.80 76.1
Yrllowish B+ 9.2 9.40 9
Neps/gram 93 71.00 87
Blow Room Line no. B A C
BLENDOMAT 20"S ( L ) 30"S ( H ) 30"S ( H )
BEATER SPEED(rpm) 1730 - -
STAR ROLLER SPEED(rpm) 311 - -
FAN SPEED(rpm) 2392 - -
STRIPPING ROLLER SPEED(rpm) 379 - -
GBR
INCLINED LATICE(m/m) NA 56 46.8
GRID BAR SETTING NA 3.0mm,3.0mm 4.0mm,4.0mm
EVENER ROLLER SPEED( rpm) NA 500
STRIPPING ROLLER SPEED(rpm) NA 745 745
Setting Betn.lnclined&Stripping Roll NA 10+ 5+
AXIFLOW
BEATER SPEED(rpm) 446&430 446&430 446&430
GRID BAR SETTING 3.5,3.5mm 3.0mm,3.0mm 4.0mm,4.0mm
MPM
MPM FAN SPEED(rpm) 2445 2053 MCM 2050
SPIKED ROLLER SPEED(rpm) 351 351 MCM 750
CVT-3
WING SETTING 0,0,0
CVT3 beater speed.
I- CYLINDER RPM 1236 1250 CVT1--->1400
II- CYLINDER RPM 2208 2032 CNT1--->1400
III- CYLINDER RPM 3540 3016
Setting Betn. Feed Roll&cvt3 Beater 1.6mm 1.6mm 1.7mm/1.8mm
CVT-3 CONDESER CVT1- >1553
FAN SPEED(rpm) 2560 2496 CNT1-->1675
DUSTEX
CVT3 MAT.SUCTION.FAN SPD(rpm) 2040 1740 NA
MATERIAL TRANSPORT FAN(rpm) 1850 2050 1810
BLOw Room Prodn.( Kgs./Hr.) 100% 561 297 198
Utilisations Of Blow Room 98% 66% 44%
CARDING CROSSROL DK 780, 803 DK 780
CARDING NO. B1 to B6,A4 toA7 A1to A3,C4 to C7 C1 TO C3, C8
DELIVERY HANK 0.13 0.13 0.13
DELIVERY SPEED 175 170 170
LAP WEIGHT (Grams/meter) 454 454 454
TOTAL DRAFT 100 100 100
DOFFER&STRIPPING ROLL(V2) NA 1.04 1.04
STRIPPING ROLL&CRUSH ROLL(V3) NA 1.276 1.276
CALENDER &COILER CLDR ROLL(V5) NA 1.083 1.083
CYLINDER SPEED (Breaker&Finisher) 640 472 472
LICKER-IN SPEED 1100 rpm 1082 1082
DOFFER SPEED ( rpm) 56 55 55
FLAT SPEED ( finisher) 292 mm/min 330 mm / min 330 mm / min
FLAT SPEED ( breaker) 292 mm/min NA NA
FBK BEATER SPEED 800 800 800
FEED ROLLER TO LICKRIEN ( thou) 29 35 35
LICKRIEN TO CYLINDER ( thou) 10 8 8
CYLINDER TO FLAT ( thou) 10 8,8,8,8 8,8,8,8
CYLINDER TO DOFFER ( thou) 5 5 5
FRONT TOP PLATE&CYLINDER 80 40 40
Carding Prodn.( Kgs./Hr.) 100% 47.7 46.3 46.3
BREAKER DRAW FRAME--( LAXMI ) COMBED CARDED COMBED COMBED
3,4 5 1 , 2 6 , 7
DEL HANK 0.1550 0.1200 0.155 0.155
SPEED M/ MIN 420 350 420 240
NO. OF ENDS UP 5 5 5 5
ROLLER SETTING 41 / 44 41 / 44 41 / 44 41 / 44
TOTAL DRAFT 5.63 4.74 6.04 6.1
BREAK DRAFT 1.71 1.71 1.71 1.71
WEB TENSION DRAFT 1.00 1.00 1 1
CREEL TENSION DRAFT 0.99 0.99 0.99 0.99
TRUMPET 4.0mm 5.0mm 4.5mm 4.0mm
PRESSOR BAR 3.0mm 3.0mm 3.0mm 3.0mm
Prodn/2Del.(Kgs./hr.) 100% 191.85 206.50 191.85 109.63
UNILAP-- ( RITER ) 2 1 3
NO OF ENDS UP 24 24 26
GMS/ MTR 66 66 66
ROLLER SETTING ( mm) 42 / 44 / 46 42 /44 / 46 44 / 46 / 48
TOTAL DRAFT 1.36 1.36 1.305
BREAK DRAFT 1.14 1.14 1.14
TABLE DRAFT NA NA NA
CALENDER DRAFT NA NA NA
DELIVERY SPEED 110 110 110
Prodn.(Kgs./hr.) 100% 435.6 435.6 435.6
COMBER 11 to14 8 to 10 4 TO 7, 16,17 1 to 3 , 15
HANK DELIVERED 0.12 0.12 0.12 0.13
NOIL % 16.5 16.5 17 18
NIPS PER MIN 300,350 300 300,350,400 300
FEED PER NIP 5.9 5.2 5.2 5.2&5.9
TOP COMB DEPTH +0.5 +0.5 +0.5 +0.5
TOP COMB NEEDLES/CM 26 26 26 30
TABLE TRUMPET 4.5 4.5 4.5&5.5 4.25mm
COILER TRUMPET 4.5,4.4 4.5 4.4&4.8 4.5mm
TOTAL DRAFT 12.0 13.2
BREAK DRAFT 1.44,1.36 1.44 1.36&1.44 1.44
TABLE DRAFT 1.30 1.30 1.30 1.30
ROLLER SETTING 41mm 41mm 41mm 44mm
BOTTOM ROLL DIA. 27&35mm 27&35mm 27&35mm 27&35mm
TOP ROLL DIA.
BOTTOM DETAICHING ROLL DIA. 27mm 27mm 27mm 27mm
TOP DETAICHING ROLL DIA. 24mm 24mm 24mm 24mm
HALF LAP TYPE 5014&5015 5014 5015&7015 5014&5015
HALF LAP MAKE Unicomb Unicomb Unicomb Unicomb
AVG.DELIVERY SPEED(Mtrs./Min.) 134 134 140 122
Prodn.(Kgs./hr.) 100% 39.53 39.53 41.3 33.2
DRAW FRAME RSB-1, D30 8 6 7 , 2 , 3,4 5
HANK DELIVERED 0.1 0.12 0.100 0.12 0.13
DELIVERY SPEED 500 450 500 450 350
ROLLER SETTING 39 / 43 39 / 43 39 / 43 39 / 43 39 / 43
NO OF ENDS 8 8 8 8 8
TOTAL DRAFT 6.48 7.41 6.64 7.52 7.64
BREAK DRAFT 1.16 1.16 1.28 1.16 1.16
WEB TENSION DRAFT 1.02 1.03 1.02 1.02&1.03 1.02
CREEL TENSION DRAFT 1.028 1.02 1.028 1.038&1.02 1.038
INTER MEDIAT DRAFT 0.999 0.995 0.995 0.995&1.00 0.995
SCANNING ROLLER 7.9mm 7.9mm 7.9mm 7.9mm 7.9mm
CALENDER ROLLER 6mm 12mm 6mm 6mm&12mm 6mm
TRUMPET SIZE ( MM) 4.2mm 4.2mm 4.2mm 4.2mm 3.7
BOTTOM ROLL DIA. 30&40mm 30&40mm 30&40mm 30&40mm 30&40mm
TOP ROLL DIA. 36to38mm 36to38mm 36to38mm 36to38mm 36to38mm
Prodn.(Kgs./hr.) 100% 177.00 132.75 177.00 132.75 95.31
SPEED FRAME ( Laxmi ) 7 ( toyata) 5 6 ( toyata) 1 , 2, 8 3 , 4
SPINDLE SPEED 1000 1029 1000 999 1029&939 985 1080
HANK FEED 0.11 0.12 0.100 0.12 0.12 0.13
HANK DELIVERED 0.6 0.7 0.55 0.77 0.77 1.0
TOTAL DRAFT 5.53 6.17 5.72 6.78,6.63,6.65 8.33 6.63
BREAK DRAFT 1.19 1.07 1.19 1.07 1.07 1.07
CREEL TENSION DRAFT NA 1.035 NA 1.056 0.976
TM 1.39 1.41 1.35 1.31 1.31 1.33
TPI 1.08 1.18 1.05 1.15 1.15 1.33
TOP ROLLER SETTING 38 / 50 / 51 50 / 53.5 38 / 50 / 51 50 / 53.5 50 / 53.5 50 / 53.5
BOT. ROLLER SETTING 36 / 48 / 53 44 / 57 36 / 48 / 53 44 / 57 44 / 57 44 / 57
SPACER ( MM) 6(Green) 6.0mm 6(Green) 6.0mm 6.0mm 4.5mm
LIFTER 29 42 29 38 37 34
RATCHET 29 62 27 60 60 50
CONDENSOR White Green White Green Yellow Red
Prodn.(Kgs./hr./spdl.) 100% 11.1 9.0 12.5 8.1 8.0 5.8
RING FRAME G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1 Sussen LR6 Sussen
COUNT SPUN 20 CH 24 CH 16KW 20KW 30CW 30CH 40CW (Compactt) 40CH 30CW
HANK FEED 0.55 0.7 0.55 0.55 0.77 0.77 0.9 0.9 0.9
TM 3.8 3.73 4.25 4.43 4.18 3.6 3.71 4.33 4.2
TPI 16.99 18.27 17.00 19.81 22.89 19.72 23.46 27.39 23.00
AVG.SPL SPEED 13400 14200 12500 13190 16500 15400 14800 17500 17000
ACTUAL GPS. 275 225 325 240 160 175 118 110 150
BREAK DRAFT 1.18 1.14 1.14 1.14 1.18 1.18 - 1.18 -
SPACER 3.50 3.25 3.5 3.5 3.25 3.25 3.00 3.00 3.25
RING TRAVELLER NO.2 3 / O NO.2 NO.2 3 / O 3 / O 9 / O 7 / O 7 / O
TOP ROLLER SETTING 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5 49 / 73 49 / 73 50 / 65 49 / 73 50 / 65
BOT. ROLLER SETTING 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 70 42.5 / 70 45 / 60 42.5 / 70 45 / 60
Prodn.(Grams/spdl.) 100% 284 233 331 240 173 187 114 115 177
AUTOCONER
DRUM SPEED MPM 1375 1375 1375 1375 1375 1375 1375ANTI PATTERNING 6% 6% 6% 6% 6% 6% 6%REPEATED TILL RED LIGHT 3 3 3 3 3 3 3START UP Medium Medium Medium Medium Medium Medium MediumOPENING CODE 4 4 4 4 4 6 6SPLICE CODE 5/3/5 5/3/5 5/3/5 5/3/5 5/3/5 5/4/6 5/4/6AUTO SPEED % 1 % V 70/70 70/70 70/70 70/70 70/70 70/70 70/70CRADDLE COMPENSATION H H H H H H HYARN TENSION 30 CN 35 35 35 33 22 22UNWINDING ACCELARATOR 30 30 30 30 30 30 30SPLICE PRISM DZ1 DZ3 DZ3 DZ3 DZ3 DZ3 DZ3ACCELARATION (A/C 238) M-5 M-5 M-5 M-5 M-5 M-5 M-5PRECLEANER SETTING 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm 6 mm
TYPE OF CLEARER. QUANTAM QUANTAM PYER PYER QUANTAM LOEFFE PYER
SETTINGS.
N 300 300 - - 300 6 -
DS 190 190 - - 190 190 -
LS 1.5 1.5 - - 1.5 1.5 -
DL 20 20 - - 20 20 -
LL 30 30 - - 30 30 -
-D 12 12 - - 12 12 -
-L 35 35 - - 35 35 -
SP 65 65 - - 65 65 -
YARN DIA TOL. + / -10% + / -10% + / -10% + / -10% + / -10% + / -10% + / -10%
Peyer Setting.
PROCESS PARAMETERS.Mixing / Lot L ( 20"s mixing )
Cotton 100%MECH-1
2.5 SL ( mm) 28.25
UR % 47.7
Strength ( Gms/Tex) 19.5
Mic 3.9
Trash% 3.26
Elg% 5.9
Colour Grade 31.2
Reflectence Rd 76
Yrllowish B+ 8.3
Neps/gram 87
Blow Room Line no. B
BLENDOMAT 20"S ( L )
BEATER SPEED(rpm) 1730
STAR ROLLER SPEED(rpm) 311
FAN SPEED(rpm) 2392
STRIPPING ROLLER SPEED(rpm) 379
GBR
INCLINED LATICE(m/m) NA
GRID BAR SETTING NA
EVENER ROLLER SPEED( rpm) NA
STRIPPING ROLLER SPEED(rpm) NA
Setting Betn.lnclined&Stripping Roll NA
AXIFLOW
BEATER SPEED(rpm) 446&430
GRID BAR SETTING 3.5,3.5mm
MPM
MPM FAN SPEED(rpm) 2445
SPIKED ROLLER SPEED(rpm) 351
CVT-3
WING SETTING 0,0,0
CVT3 beater speed.
I- CYLINDER RPM 1236
II- CYLINDER RPM 2208
III- CYLINDER RPM 3540
Setting Betn. Feed Roll&cvt3 Beater 1.6mm
CVT-3 CONDESER
FAN SPEED(rpm) 2560
DUSTEX
CVT3 MAT.SUCTION.FAN SPD(rpm) 2040
MATERIAL TRANSPORT FAN(rpm) 1850
BLOw Room Prodn.( Kgs./Hr.) 100% 529
Utilisations Of Blow Room 93%
CARDING CROSSROL
CARDING NO. B1 to B6,A4 toA7
DELIVERY HANK 0.13
DELIVERY SPEED 165
LAP WEIGHT (Grams/meter) 454
TOTAL DRAFT 100
DOFFER&STRIPPING ROLL(V2) NA
STRIPPING ROLL&CRUSH ROLL(V3) NA
CALENDER &COILER CLDR ROLL(V5) NA
CYLINDER SPEED (Breaker&Finisher) 640
LICKER-IN SPEED 1100 rpm
DOFFER SPEED ( rpm) 56
FLAT SPEED ( finisher) 292 mm/min
FLAT SPEED ( breaker) 292 mm/min
FBK BEATER SPEED 800
FEED ROLLER TO LICKRIEN ( thou) 29
LICKRIEN TO CYLINDER ( thou) 10
CYLINDER TO FLAT ( thou) 10
CYLINDER TO DOFFER ( thou) 5
FRONT TOP PLATE&CYLINDER 80
Carding Prodn.( Kgs./Hr.) 100% 44.9
BREAKER DRAW FRAME--( LAXMI ) COMBED CARDED
3,4 5
DEL HANK 0.1550 0.1200
SPEED M/ MIN 420 350
NO. OF ENDS UP 5 5
ROLLER SETTING 41 / 44 41 / 44
TOTAL DRAFT 5.63 4.74
BREAK DRAFT 1.71 1.71
WEB TENSION DRAFT 1.00 1.00
CREEL TENSION DRAFT 0.99 0.99
TRUMPET 4.0mm 5.0mm
PRESSOR BAR 3.0mm 3.0mm
BOTTOM ROLL DIA.
TOP ROLL DIA.
Prodn/2Del.(Kgs./hr.) 100% 191.85 206.50
UNILAP-- ( RITER ) 2
NO OF ENDS UP 24
GMS/ MTR 66
ROLLER SETTING ( mm) 42 / 44 / 46
TOTAL DRAFT 1.36
BREAK DRAFT 1.14
TABLE DRAFT NA
CALENDER DRAFT NA
DELIVERY SPEED 110
BOTTOM ROLL DIA. NA
TOP ROLL DIA. NA
Prodn.(Kgs./hr.) 100% 435.6
COMBER 11 to14 8 to 10
HANK DELIVERED 0.12 0.12
NOIL % 16.5 16.5
NIPS PER MIN 300,350 300
FEED PER NIP 5.9 5.2
TOP COMB DEPTH +0.5 +0.5
TOP COMB NEEDLES/CM 26 26
TABLE TRUMPET 4.5 4.5
COILER TRUMPET 4.5,4.4 4.5
TOTAL DRAFT 12.0
BREAK DRAFT 1.44,1.36 1.44
TABLE DRAFT 1.30 1.30
ROLLER SETTING 41mm 41mm
BOTTOM ROLL DIA. 27&35mm 27&35mm
TOP ROLL DIA.
BOTTOM DETAICHING ROLL DIA. 27mm 27mm
TOP DETAICHING ROLL DIA. 24mm 24mm
HALF LAP TYPE 5014&5015 5014
HALF LAP MAKE Unicomb Unicomb
AVG.DELIVERY SPEED(Mtrs./Min.) 134 134
Prodn.(Kgs./hr.) 100% 39.53 39.53
DRAW FRAME RSB-1, D30 8 6 7
HANK DELIVERED 0.11 0.12 0.100
DELIVERY SPEED 500 450 500
ROLLER SETTING 39 / 43 39 / 43 39 / 43
NO OF ENDS 8 8 8
TOTAL DRAFT 6.48 7.41 6.64
BREAK DRAFT 1.16 1.16 1.28
WEB TENSION DRAFT 1.02 1.03 1.02
CREEL TENSION DRAFT 1.028 1.02 1.028
INTER MEDIAT DRAFT 0.999 0.995 0.995
SCANNING ROLLER 7.9mm 7.9mm 7.9mm
CALENDER ROLLER 6mm 12mm 6mm
TRUMPET SIZE ( MM) 4.2mm 4.2mm 4.2mm
BOTTOM ROLL DIA. 30&40mm 30&40mm 30&40mm
TOP ROLL DIA. 36to38mm 36to38mm 36to38mm
Prodn.(Kgs./hr.) 100% 160.91 132.75 177.00
SPEED FRAME ( Laxmi ) 7 ( toyata) 5 6 ( toyata)
SPINDLE SPEED 1000 1029 1000
HANK FEED 0.11 0.12 0.100
HANK DELIVERED 0.6 0.7 0.55
TOTAL DRAFT 5.53 6.17 5.72
BREAK DRAFT 1.19 1.07 1.19
CREEL TENSION DRAFT NA 1.035 NA
TM 1.39 1.41 1.35
TPI 1.08 1.18 1.05
TOP ROLLER SETTING 38 / 50 / 51 50 / 53.5 38 / 50 / 51
BOT. ROLLER SETTING 36 / 48 / 53 44 / 57 36 / 48 / 53
SPACER ( MM) 6(Green) 6.0mm 6(Green)
LIFTER 29 42 29
RATCHET 29 62 27
CONDENSOR White Green White
BOTTOM ROLL DIA. NA NA NA
TOP ROLL DIA. NA NA NA
Prodn.(Kgs./hr./spdl.) 100% 11.1 9.0 12.5
RING FRAME G 5 / 1 G 5 / 1 G 5 / 1 G 5 / 1
COUNT SPUN 20 CH 24 CH 16KW 20KW
HANK FEED 0.6 0.7 0.6 0.6
TM 3.8 3.73 4.25 4.43
TPI 16.99 18.27 17.00 19.81
AVG.SPL SPEED 13400 14200 12500 13190
ACTUAL GPS. 275 225 325 240
BREAK DRAFT 1.18 1.14 1.14 1.14
SPACER 3.50 3.25 3.5 3.5
RING TRAVELLER NO.2 3 / O NO.2 NO.2
TOP ROLLER SETTING 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5 49.5 / 67.5
BOT. ROLLER SETTING 42.5 / 65 42.5 / 65 42.5 / 65 42.5 / 65
Prodn.(Grams/spdl.) 100% 284 233 331 240
AUTOCONERDRUM SPEED MPM 1375 1375 1375ANTI PATTERNING 6% 6% 6%REPEATED TILL RED LIGHT 3 3 3START UP Medium Medium MediumOPENING CODE 4 4 4SPLICE CODE 5/3/5 5/3/5 5/3/5AUTO SPEED % 1 % V 70/70 70/70 70/70CRADDLE COMPENSATION H H HYARN TENSION 30 CN 35 35UNWINDING ACCELARATOR 30 30 30SPLICE PRISM DZ1 DZ3 DZ3ACCELARATION (A/C 238) M-5 M-5 M-5PRECLEANER SETTING 6 mm 6 mm 6 mm
TYPE OF CLEARER. QUANTAM QUANTAM PYER
SETTINGS.
N 300 300 -
DS 190 190 -
LS 1.5 1.5 -
DL 20 20 -
LL 30 30 -
-D 12 12 -
-L 35 35 -
SP 65 65 -
YARN DIA TOL. + / -10% + / -10% + / -10%
Peyer Setting.
PROCESS PARAMETERS.H ( 30"s mixing ) H ( 30"s mixing )
MECH-1,93%+ H4SUPER,7% MECH-1,93%+ H4SUPER,7%
29.3 29.4
48.8 47.2
19.6 19.9
4.11 4.02
3.27 3.18
5.90 5.9
21.40 21.4
76.80 76.6
9.30 9.4
78.00 63
A C
30"S ( H ) 30"S ( H )
- -
- -
- -
- -
56 46.8
3.0mm,3.0mm 4.0mm,4.0mm
500
745 745
10+ 5+
446&430 446&430
3.0mm,3.0mm 4.0mm,4.0mm
2053 MCM 2050
351 MCM 750
1250 CVT1--->1400
2032 CNT1--->1400
3016
1.6mm 1.7mm/1.8mm
CVT1- >1553
2496 CNT1-->1675
1740 NA
2050 1810
297 192
66% 43%
DK 780, 803 DK 780
A1to A3,C4 to C7 C1 TO C3, C8
0.13 0.13
170 165
454 454
100 100
1.04 1.04
1.276 1.276
1.083 1.083
472 472
1082 1082
55 55
330 mm / min 330 mm / min
NA NA
800 800
35 35
8 8
8,8,8,8 8,8,8,8
5 5
40 40
46.3 44.9
COMBED COMBED
1 , 2 6 , 7
0.155 0.155
420 240
5 5
41 / 44 41 / 44
6.04 6.1
1.71 1.71
1 1
0.99 0.99
4.5mm 4.0mm
3.0mm 3.0mm
191.85 109.63
1 3
24 26
66 66
42 /44 / 46 44 / 46 / 48
1.36 1.305
1.14 1.14
NA NA
NA NA
110 110
NA NA
NA NA
435.6 435.6
4 TO 7, 16,17 1 to 3 , 15
0.12 0.13
17 18
300,350,400 300
5.2 5.2&5.9
+0.5 +0.5
26 30
4.5&5.5 4.25mm
4.4&4.8 4.5mm
13.2
1.36&1.44 1.44
1.30 1.30
41mm 44mm
27&35mm 27&35mm
27mm 27mm
24mm 24mm
5015&7015 5014&5015
Unicomb Unicomb
140 122
41.3 33.2
1 , 2 , 4 3, 5
0.12 0.13
450 350
39 / 43 39 / 43
8 8
7.52 7.64
1.16 1.16
1.02&1.03 1.02
1.038&1.02 1.038
0.995&1.00 0.995
7.9mm 7.9mm
6mm&12mm 6mm
4.2mm 4.2
30&40mm 30&40mm
36to38mm 36to38mm
132.75 95.31
1 , 2, 8 3 , 4
999 1029&939 985 1080
0.12 0.13 0.13
0.77 1.0 1.0
6.78,6.63,6.65 8.33 8.33
1.07 1.07 1.07
1.056 0.976
1.31 1.33 1.33
1.15 1.33 1.33
50 / 53.5 50 / 53.5 50 / 53.5
44 / 57 44 / 57 44 / 57
6.0mm 4.0mm 4.5mm
38 33 34
60 53 50
Green Red Red
NA NA NA
NA NA NA
8.1 5.3 5.8
G 5 / 1 G 5 / 1 Sussen LR6 Sussen
30CW 30CH 38CH (Compactt) 40CW 30CW
0.77 0.77 1.0 1.0 1.0
4.18 3.6 3.71 4.33 4.2
22.89 19.72 22.87 27.39 23.00
16500 15400 14800 17500 17000
160 175 118 110 150
1.18 1.18 - 1.18 -
3.25 3.25 3.00 3.00 3.25
3 / O 3 / O 9 / O 7 / O 7 / O
49 / 73 49 / 73 50 / 65 49 / 73 50 / 65
42.5 / 70 42.5 / 70 45 / 60 42.5 / 70 45 / 60
173 187 123 115 177
1375 1375 1375 13756% 6% 6% 6%3 3 3 3
Medium Medium Medium Medium4 4 6 6
5/3/5 5/3/5 5/4/6 5/4/670/70 70/70 70/70 70/70
H H H H35 33 22 2230 30 30 30
DZ3 DZ3 DZ3 DZ3M-5 M-5 M-5 M-5
6 mm 6 mm 6 mm 6 mm
PYER QUANTAM LOEFFE PYER
- 300 6 -
- 190 190 -
- 1.5 1.5 -
- 20 20 -
- 30 30 -
- 12 12 -
- 35 35 -
- 65 65 -
+ / -10% + / -10% + / -10% + / -10%
PREPARATORY COLOUR CODE
LINE A BDEPT. 30''S MXG. 20''S MXG.
LOT H L
CARDING BLUE YELLOW
BLUE+WHITE PAINT YELLOW+ORG.PAINT
RED+YELLOW PAINT
CREAM+RED TAPE
RED
DO/6 ORANGE WHITE
WHITE+BLACK PAINT
WHITE+YELLOW PAINT
GREEN+YELLOW PAINT
GREEN
UNILAP BLACK+PINK PAINT BLACK
BLACK+YELLOW PAINT
BLACK+Y+BLUE. PAINT
BLACK+RED PAINT
BLACK+WHITE PAINT
COMBER GREEN BLUE+RED TAPE
BLUE (Big) BLUE+GREEN TAPE
RED (Big) BLUE
WHITE
RSB RED WHITE
ORANGE WHITE+RED PAINT
ORANGE+YELLOW PAINT RED+BLACK PAINT
RED+YELLOW PAINT
YELLOW
YELLOW+ORG. PAINT
SPEED FRAME (1) - ORANGE (5) - PINK
RED
(2) - ICE GREEN (6) - BLUE TOYOTA
GREEN+BLACK RING
(8) - YELLOW (7) - YELLOW TOYOTA
PREPARATORY COLOUR CODE
B C20''S MXG. 30''S MXG.
L H
YELLOW WHITE
YELLOW+ORG.PAINT CREAM
RED+YELLOW PAINT
CREAM+RED TAPE
RED
WHITE GREEN+ORG.PAINT
WHITE+BLACK PAINT
WHITE+YELLOW PAINT
GREEN+YELLOW PAINT
GREEN
BLACK BLACK+RED PAINT
BLACK+WHITE PAINT
BLACK+Y+BLUE. PAINT
BLACK+PINK PAINT
BLACK+YELLOW PAINT
BLUE+RED TAPE YELLOW
BLUE+GREEN TAPE YELLOW+ORANGE PAINT
BLUE
WHITE
WHITE
WHITE+RED PAINT BLUE
RED+BLACK PAINT
RED+YELLOW PAINT
YELLOW
YELLOW+ORG. PAINT
(5) - PINK (3) - GREEN+YELLOW RING
(6) - BLUE TOYOTA (4) - GREEN
(7) - YELLOW TOYOTA
AMIT SPINNING INDUSTRIES LIMITEDMIXINGWISE SPIN PLAN FOR MONTH OF JUNE-08
SR.NO. 1 4 7 6 6 7 8 8 9
COUNT 14 20 12 20 24 24 26 30 30
YARN TYPE KW KW KW CH CW CH CH CH CW
NO OF DAYS 30 30 30 30 30 30 30 30 30
PRODUCTION 58853 50853 39900 76495 0 0 0 263723 64477
AUTO CONER
COUNT 14.0 20.0 12.0 20.0 24.0 24.0 26.0 30.0 30.0
AUTO CONER PRODn REQD 1962 1695 1330 2550 0 0 0 8791 2149
DRUM SPEED 1375 1375 1375 1375 1375 1375 1375 1375 1375
TARGET EFF% 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0
PRODn /DRUM/SHIFT 16.7 11.7 19.5 11.7 9.7 9.7 9.0 7.8 7.8
PRODn /DRUM/DAY 50.0 35.0 58.4 35.0 29.2 29.2 26.9 23.3 23.3
DRUMS REQUIRED 39 48 23 73 0 0 0 377 92M-19 M-21 M-21 M-21 M-21 M-21/19 M-21/19 M-21/19 M-21/19
RING FRAME 2.00 2.43 1.00 3.00 0.00 0.00 0.00 17.00 5.00SPL PER MACHINE 1008 1008 1008 1008 1008 1008 1008 1008 1008TOTAL NO. OF SPINDLES 2016 2449 1008 3024 0 0 0 17136 5040SP.SPEED AVG 11901 14239 12065 14482 14104 14499 14571 16131 15765SP.SPEED MAXIMUM 12734 15236 12910 15496 15091 15514 15591 17260 16868TM 4.32 4.4 4.25 3.71 3.7 3.6 3.6 3.7 4.35TPI 16.2 19.7 14.7 16.6 18.1 17.6 18.4 20.3 23.8100 % GMS/ SPINDLE 376 258 488 312 232 245 218 190 158ACTUAL GMS/SPNDL /SHIFT 328 233 440 281 209 223 199 173 144TARGET EFF % 89.0 92.0 92.0 92.0 92.0 93.0 93.0 93.0 93.0UTILIZATION 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0PRODn/M/C /SHIFT 330.3 235 443 283 210 225 200 174 145PRODn/M/C /DAY 991 705 1330 850 631 674 601 522 434ACTUAL PRODn / SHIFT 661 571 443 850 0 0 0 2960 724ACTUAL PRODn /DAY 1981.6 1712 1330 2550 0 0 0 8880 2171ACTUAL PRODn /MONTH 59448 51367 39900 76495 0 0 0 266387 6512840S CONSTANT (SITRA) 0.293 0.412 0.216 0.338 0.455 0.426 0.478 0.550 0.59240S CONVERTED GMS 96.0 96.0 95.0 95.0 95.0 95.0 95.0 95.0 85.0
SPEED FRAME 0.61 0.53 0.41 0.75 0.00 0.00 0.00 4.23 1.03
S/F PRODn REQUIRED add @3% 2043 1765 1371 2629 0 0 0 9154 2238
REQUIRED PRODn MXG WISE 2043 1765 1371 2629 0 0 0 9154 2238
HANK 0.55 0.55 0.55 0.55 0.7 0.7 0.7 0.75 0.75
SP.SPEED 1000 1000 1000 1000 1000 1000 1000 1000 1000
TM 1.48 1.48 1.48 1.39 1.41 1.57 1.57 1.51 1.51
TPI 1.10 1.10 1.10 1.03 1.18 1.31 1.31 1.31 1.31
KGs/SPNDL/SHFIT AT 100% 11.9 11.9 11.9 12.7 8.7 7.9 7.9 7.3 7.3
KGs/SPNDL/SHFIT AT EFFI. 9.3 9.3 9.3 9.8 7.0 6.4 6.4 6.0 6.0
TARGET EFF % 78.0 78.0 78.0 77.0 80.0 82.0 82.0 82.0 82.0
100 % PRODUCTION / SHIFT/MC 1114 1114 1114 1174 837 773 773 721 721
ACTUAL PRODn /DAY 3341.7 3342 3342 3523 2510 2318 2318 2163 2163
M/C REQUIRED /DAY 0.6 0.53 0.4 0.75 0.0 0.0 0.0 4.2 1.0
SPINDLES REQUIRED 73 63 49 90 0 0 0 508 124
F. DRAW FRAME
F/DF/ PRODn REQD [email protected]% 2053 1774 1378 2642 0 0 0 9200 2249
DEL. SPEED 500 500 450 500 450 450 450 450 450
WRAPPING 5.90 5.90 5.90 5.90 5.36 4.54 4.54 4.54 4.54
TARGET EFF% 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0
ACTUAL PRODn/SHIFT/MC 1133 1133 1020 1133 926 785 785 785 785
ACTUAL PRODn /DAY/MC 3398 3398 3059 3398 2779 2354 2354 2354 2354
M/C REQUIRED 0.60 0.52 0.45 0.78 0.00 0.0 0.0 3.9 1.0
COMBER
COMBER PRODn [email protected]% 1381 2649 0 0 0 9223 2255
NIPS/MINUTE 300 400 325 300 325 300 350
FEED/NIP(BW) 5.9 5.9 5.9 5.2 5.2 5.2 5.2
LAP WEIGHT 68 68 70 68 68 68 68
LAP FEED TENSION % 10 10 10 10 10 10 10
NOIL % 19 17 18 19 19 19 19
TARGET EFF% 90 90 90 90 90 90 90
PRODn/MC/SHIFT 303 414 342 267 290 267 312
ACTUAL PRODn /DAY/MC 909.71 1243 1027 802 869 802 935
COMBERS REQUIRED 1.5 2.1 0.0 0.0 0.0 11.5 2.4
UNILAP
UNILAP PRODn REQD [email protected]% 1714 3207 0 0 0 11444 2798
DEL. SPEED 110 110 110 110 110 110 110
LAP WEIGHT (GMs/MTR) 68 68 70 68 68 68 68
TARGET EFF% 65 65 65 65 65 65 65
ACTUAL PRODn/SHIFT/MC 2333.8 2334 2402 2334 2334 2334 2334
ACTUAL PRODn /DAY/MC 7001.3 7001 7207 7001 7001 7001 7001
M/C REQUIRED 0.2 0.5 0.0 0.0 0.0 1.6 0.4
B.DRAW FRAME
BR/DF/ PRODn REQD [email protected]% 2058 1778 1718 3215 0 0 0 11473 2805
DEL. SPEED 420 420 420 420 420 420 420 420 420
WRAPPING 4.72 4.72 3.80 3.80 3.80 3.80 3.80 3.80 3.80
TARGET EFF% 70.00 70.0 70.0 70.0 70.0 75.0 75.0 75.0 75.0
ACTUAL PRODn/SHIFT/MC 1332 1332 1073 1073 1073 1149 1149 1149 1149
ACTUAL PRODn /DAY/MC 3997 3997 3218 3218 3218 3447 3447 3447 3447
M/C REQUIRED 0.5 0.4 0.5 1.0 0.0 0.0 0.0 3.3 0.8
CARD
CARDING PRODn REQD [email protected]% 2063 1783 1723 3223 0 0 0 11501 2812
DEL. SPEED 150 150 170 160 160 160 160 160 160
WRAPPING 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92
TARGET EFF% 91.0 91.0 91.0 91.0 92.0 91.0 91.0 91.0 91.0
ACTUAL PRODn/SHIFT/MC 322 322 365 344 348 344 344 344 344
ACTUAL PRODn /DAY/MC 967 967 1096 1032 1043 1032 1032 1032 1032
Production Rate-KG/HR 44.3 44.3 50.2 47.2 47.2 47.2 47.2 47.2 47.2
M/C REQUIRED 2.1 1.8 1.6 3.1 0.0 0.0 0.0 11.1 2.7
BLOW ROOM
BLOW ROOM LINE NO.
ERM PRODn REQD add@10% 2293 1981 1914 3581 0 0 0 12779 3124
ERM PRODn CAPACITY Kgs/Hr 570 570 570 570 570 450 450 450 450
TARGET EFF% 80.00 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0
ACTUAL PRODn/SHIFT/MC 3648.0 3648 3648 3648 3648 2880 2880 2880 2880
ACTUAL PRODn /DAY/MC 10944 10944 10944 10944 10944 8640 8640 8640 8640
LINE REQUIRED 0.2 0.2 0.2 0.3 0.0 0.0 0.0 1.5 0.4
COTTON BALES REQUIRED / DAY 14 16 12 23 0 0 0 81 20
982.94 699.03 1319.44 843.20 626.37 669.01 596.23 518.18 430.74
AMIT SPINNING INDUSTRIES LIMITEDMIXINGWISE SPIN PLAN FOR MONTH OF JUNE-08
10 TOTAL SHORT/ M/C SHORT/
20 24.71 M/C EXCESS EXCESS
POLY
30
0 554301
20.0
0 18477
1375
60.0
11.7
35.0
0 651.78 660.0 8.22 660.0 8.22M-190.00 30.43 30.43 0.001008
0 306731340514344
4.218.8255235
94.098.0237710
0 62080 18624 5773490 558725
0.362 0.0085.0 94.03
0.00 7.56
0
0 19200
0.75
1000
1.43
1.24
7.7
6.5
84.0
780
2341
0.0 7.56 7.60 0.04 7.60 0.04
0 907 912 4.54 912 4.54
0 19297
400
4.54
80.0
697
2092
0.0 7.22 8.00 0.78 8.00 0.78
0 15508 300 12 3600
300 350 2 700
5.2 400 3 1200
68 324 17 5500
10
19
90
267
802
0.0 17.56 17 -0.56 17 -0.56
0 19163
110
68
65
2334
7001
0.0 2.74 3.00 0.26 3.00 0.26
0 23048
420
3.70
75.0
1119
3357 AVG
0.0 6.63 7.00 0.37 7.00 0.37
0 23106
160 41.9
4.54
91.0
317
952
43.6
0.0 22.55 23.00 0.45 23.00 0.45
0 25673
450
80.0
2880
8640
0.0 2.7 3.00 0.27 3.00 0.27
0 166
704.42
20 S MIXING
AMIT SPINNING INDUSTRIES LIMITEDMIXINGWISE SPIN PLAN FOR MONTH OF JUNE-08
SR.NO. 1 4 7 6 6 7 8 8 9
COUNT 14 20 12 20 24 24 26 30 30
YARN TYPE KW KW CW CH CW CH CH CH CW
NO OF DAYS 30 30 30 30 30 30 30 30 30
PRODUCTION 19127 109868 21945 87459 11365 34393 36060 183365 51582
AUTO CONER
COUNT 14.0 20.0 12.0 20.0 24.0 24.0 26.0 30.0 30.0
AUTO CONER PRODn REQD 638 3662 732 2915 379 1146 1202 6112 1719
DRUM SPEED 1375 1375 1375 1375 1375 1375 1375 1375 1375
TARGET EFF% 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0 60.0
PRODn /DRUM/SHIFT 16.7 11.7 19.5 11.7 9.7 9.7 9.0 7.8 7.8
PRODn /DRUM/DAY 50.0 35.0 58.4 35.0 29.2 29.2 26.9 23.3 23.3
DRUMS REQUIRED 13 105 13 83 13 39 45 262 74M-19 M-21 M-21 M-21 M-21 M-21/19 M-21/19 M-21/19 M-21/19
RING FRAME 0.65 5.25 0.55 3.43 0.60 1.70 2.00 11.82 4.00SPL PER MACHINE 1008 1008 1008 1008 1008 1008 1008 1008 1008TOTAL NO. OF SPINDLES 655 5292 554 3457 605 1714 2016 11915 4032SP.SPEED AVG 13499 12945 10504 14443 14104 14499 14571 15695 13047SP.SPEED MAXIMUM 14444 13851 11239 15454 15091 15514 15591 16794 13960TM 4.9 4 3.7 3.7 3.7 3.6 3.6 3.6 3.6TPI 18.3 17.9 12.8 16.5 18.1 17.6 18.4 19.7 19.7100 % GMS/ SPINDLE 376 258 488 312 232 245 218 190 158ACTUAL GMS/SPNDL /SHIFT 328 233 440 281 209 223 199 173 144TARGET EFF % 89.0 92.0 92.0 92.0 92.0 93.0 93.0 93.0 93.0UTILIZATION 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0 98.0PRODn/M/C /SHIFT 330.3 235 443 283 210 225 200 174 145PRODn/M/C /DAY 991 705 1330 850 631 674 601 522 434ACTUAL PRODn / SHIFT 215 1233 244 972 126 382 401 2058 579ACTUAL PRODn /DAY 644.0 3699 732 2915 379 1146 1202 6174 1737ACTUAL PRODn /MONTH 19321 110978 21945 87459 11365 34393 36060 185217 5210340S CONSTANT (SITRA) 0.293 0.412 0.216 0.338 0.455 0.426 0.478 0.550 0.59240S CONVERTED GMS 96.0 96.0 95.0 95.0 95.0 95.0 95.0 95.0 85.0
SPEED FRAME 0.20 1.14 0.23 0.85 0.16 0.51 0.53 2.94 0.83
S/F PRODn REQUIRED add @3% 664 3814 754 3005 391 1182 1239 6365 1790
REQUIRED PRODn MXG WISE 664 3814 754 3005 391 1182 1239 6365 1790
HANK 0.55 0.55 0.55 0.55 0.7 0.7 0.7 0.75 0.75
SP.SPEED 1000 1000 1000 1000 1000 1000 1000 1000 1000
TM 1.48 1.48 1.48 1.39 1.41 1.57 1.57 1.51 1.51
TPI 1.10 1.10 1.10 1.03 1.18 1.31 1.31 1.31 1.31
KGs/SPNDL/SHFIT AT 100% 11.9 11.9 11.9 12.7 8.7 7.9 7.9 7.3 7.3
KGs/SPNDL/SHFIT AT EFFI. 9.3 9.3 9.3 9.8 7.0 6.4 6.4 6.0 6.0
TARGET EFF % 78.0 78.0 78.0 77.0 80.0 82.0 82.0 82.0 82.0
100 % PRODUCTION / SHIFT/MC 1114 1114 1114 1174 837 773 773 721 721
ACTUAL PRODn /DAY 3341.7 3342 3342 3523 2510 2318 2318 2163 2163
M/C REQUIRED /DAY 0.2 1.14 0.2 0.85 0.2 0.5 0.5 2.9 0.8
SPINDLES REQUIRED 24 137 27 102 19 61 64 353 99
F. DRAW FRAME
F/DF/ PRODn REQD [email protected]% 667 3833 758 3021 393 1188 1245 6397 1799
DEL. SPEED 500 500 450 500 450 450 450 450 450
WRAPPING 5.90 5.90 5.90 5.90 5.36 4.54 4.54 4.54 4.54
TARGET EFF% 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0
ACTUAL PRODn/SHIFT/MC 1133 1133 1020 1133 926 785 785 785 785
ACTUAL PRODn /DAY/MC 3398 3398 3059 3398 2779 2354 2354 2354 2354
M/C REQUIRED 0.20 1.13 0.25 0.89 0.14 0.5 0.5 2.7 0.8
COMBER
COMBER PRODn [email protected]% 760 3028 393 1191 1249 6413 1804
NIPS/MINUTE 300 400 325 300 325 300 350
FEED/NIP(BW) 5.9 5.9 5.9 5.2 5.2 5.2 5.2
LAP WEIGHT 68 68 70 68 68 68 68
LAP FEED TENSION % 10 10 10 10 10 10 10
NOIL % 19 17 18 19 19 19 19
TARGET EFF% 90 90 90 90 90 90 90
PRODn/MC/SHIFT 303 414 342 267 290 267 312
ACTUAL PRODn /DAY/MC 909.71 1243 1027 802 869 802 935
COMBERS REQUIRED 0.8 2.4 0.4 1.5 1.4 8.0 1.9
UNILAP
UNILAP PRODn REQD [email protected]% 943 3667 482 1478 1549 7957 2238
DEL. SPEED 110 110 110 110 110 110 110
LAP WEIGHT (GMs/MTR) 68 68 70 68 68 68 68
TARGET EFF% 65 65 65 65 65 65 65
ACTUAL PRODn/SHIFT/MC 2333.8 2334 2402 2334 2334 2334 2334
ACTUAL PRODn /DAY/MC 7001.3 7001 7207 7001 7001 7001 7001
M/C REQUIRED 0.1 0.5 0.1 0.2 0.2 1.1 0.3
B.DRAW FRAME
BR/DF/ PRODn REQD [email protected]% 669 3842 945 3676 483 1481 1553 7977 2244
DEL. SPEED 420 420 420 420 420 420 420 420 420
WRAPPING 4.72 4.72 3.80 3.80 3.80 3.80 3.80 3.80 3.80
TARGET EFF% 70.00 70.0 70.0 70.0 70.0 75.0 75.0 75.0 75.0
ACTUAL PRODn/SHIFT/MC 1332 1332 1073 1073 1073 1149 1149 1149 1149
ACTUAL PRODn /DAY/MC 3997 3997 3218 3218 3218 3447 3447 3447 3447
M/C REQUIRED 0.2 1.0 0.3 1.1 0.2 0.4 0.5 2.3 0.7
CARD
CARDING PRODn REQD [email protected]% 671 3852 947 3685 485 1485 1557 7997 2250
DEL. SPEED 150 150 170 160 160 160 160 160 160
WRAPPING 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92 4.92
TARGET EFF% 91.0 91.0 91.0 91.0 92.0 91.0 91.0 91.0 91.0
ACTUAL PRODn/SHIFT/MC 322 322 365 344 348 344 344 344 344
ACTUAL PRODn /DAY/MC 967 967 1096 1032 1043 1032 1032 1032 1032
Production Rate-KG/HR 44.3 44.3 50.2 47.2 47.2 47.2 47.2 47.2 47.2
M/C REQUIRED 0.7 4.0 0.9 3.6 0.5 1.4 1.5 7.8 2.2
BLOW ROOM
BLOW ROOM LINE NO.
ERM PRODn REQD add@10% 745 4280 1053 4095 539 1650 1730 8885 2500
ERM PRODn CAPACITY Kgs/Hr 570 570 570 570 570 450 450 450 450
TARGET EFF% 80.00 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0
ACTUAL PRODn/SHIFT/MC 3648.0 3648 3648 3648 3648 2880 2880 2880 2880
ACTUAL PRODn /DAY/MC 10944 10944 10944 10944 10944 8640 8640 8640 8640
LINE REQUIRED 0.1 0.4 0.1 0.4 0.0 0.2 0.2 1.0 0.3
COTTON BALES REQUIRED / DAY 5 34 7 27 3 11 11 56 16
982.94 699.03 1319.44 843.20 626.37 669.01 596.23 518.18 430.74
AMIT SPINNING INDUSTRIES LIMITEDMIXINGWISE SPIN PLAN FOR MONTH OF JUNE-08
10 TOTAL SHORT/ M/C SHORT/
20 24.36 M/C EXCESS EXCESS
POLY
30
9068 564232
20.0
302 18808
1375
60.0
11.7
35.0
9 654.04 660.0 5.96 660.0 5.96M-190.43 30.43 30.43 0.001008
433 306731340514344
4.218.8255235
94.098.0237710102 6311305 18933 586933
9160 5680000.362 0.0085.0 94.15
0.13 7.52
315
315 19519
0.75
1000
1.43
1.24
7.7
6.5
84.0
780
2341
0.1 7.52 7.60 0.08 7.60 0.08
16 903 912 9.23 912 9.23
316 19617
400
4.54
80.0
697
2092
0.2 7.27 8.00 0.73 8.00 0.73
317 15155 300 12 3600
300 350 2 700
5.2 400 3 1200
68 324 17 5500
10
19
90
267
802
0.4 16.90 17 0.10 17 0.10
394 18707
110
68
65
2334
7001
0.1 2.67 3.00 0.33 3.00 0.33
394 23265
420
3.70
75.0
1119
3357 AVG
0.1 6.68 7.00 0.32 7.00 0.32
395 23324
160 42.3
4.54
91.0
317
952
43.6
0.4 22.88 23.00 0.12 23.00 0.12
439 25915
450
80.0
2880
8640
0.1 2.7 3.00 0.26 3.00 0.26
3 172
704.42
20 S MIXING
AMIT SPINNING INDUSTRIES LTD.RESOURCES REPORT DEPT.- PRODUCTION.
MAN POWER
DESIGNATION REQUIRED ACTUAL
OFFICER FOR PREP. 3 3
OFFICER FOR R/F. 3 3
OFFICER FOR POST SPG. 3 3
OFFICER FOR PACKING. 1 1
COMPLIMENT/DAYA - PREP. 63 76
B - R/F 153 177
C - POST SPG. 90 96
D - 30% EXTRA(leave 8%+absence 6%+w.off 16.66%) TRAINEE
A - PREP. 82 10
B - R/F 200 24
C - POST SPG. 118 15
CARDING CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS
PLAIN RED 40RED+YELLOW PAINT 25PLAIN BLUE 35BLUE+WHITE PAINT 30PLAIN YELLOW 41YELLOW+ORANGE PAINT 10WHITE 45CREAM 20
TOTAL 246 210
DO/6 CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS
WHITE+YELLOW PAINT 18WHITE+BLACK PAINT 20ORANGE 65WHITE 47GREEN+YELLOW PAINT 36GREEN+WHITE PAINT 5GREEN+ORANGE PAINT 42
TOTAL 233 175
UNILAP SPOOL STOCK -SPOOL COLOUR ACTUAL SPOOLS REQUIRED SPOOLS
PLAIN BLACK 85BLACK+RED PAINT 32BLACK+WHITE PAINT 28BLACK+PINK PAINT 57BLACK+YELLOW PAINT 30BLACK+YELLOW+BLUE PAINT 38
TOTAL 270 238
COMBER CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS
BLUE 45GREEN 37YELLOW+RED PAINT 16YELLOW 22RED (Big) 20WHITE 11BLUE (Big) 10
TOTAL 161 153
RSB CAN STOCK -CAN COLOUR ACTUAL CANS REQUIRED CANS
ORANGE 122ORANGE+YELLOW PAINT 148YELLOW+ORANGE PAINT 136WHITE 161BLUE 138WHITE+RED PAINT 120RED+YELLOW PAINT 33RED 270RED+BLUE PAINT 25YELLOW 110
TOTAL 1263 1200
S/F BOBBIN STOCK -BOBBIN COLOUR ACTUAL BOBBINS REQUIRED BOBBINS
ORANGE 4500ICE GREEN 5000PINK 4500WHITE 3700YELLOW 4400RED 1500GREEN 11000BLUE 3800BLUE TOYOTA 5800YELLOW TOYOTA 5400
TOTAL 49600 46000
R/F BOBBIN STOCK -BOBBIN COLOUR ACTUAL BOBBINS REQUIRED BOBBINS
GRAY 13264WHITE 10353GREEN 14909ICE GREEN 9106ORANGE 9053SKY BLUE 9036OLIVE GREEN 8024PINK 6900YELLOW 10440DARK BLUE 9241TR. WHITE 3200TR. YELLOW 1700TR. ORANGE 2500SUESSEN -----BADAMI 3000BOTTLE GREEN 6126MAROON 5500IVORY 3800LR/6 -----VOILET 3500PINK 4713KTTM -----RED 4500 12/5/2007BADAMI 3000
TOTAL 141865 130075
TROLLY & BIN STOCK -------ACTUAL REQUIRED
UNILAP TROLLIES 25 20
ACTUAL REQUIRED S/F 120 PEGS TROLLIES 18 16
ACTUAL REQUIRED R/F OPERATOR TROLLIES 14 10
ACTUAL REQUIRED
R/F DOFFER TROLLIES 22 AS PER LOAD
ACTUAL REQUIRED R/F BINS 15 15
ACTUAL REQUIRED ALLUMINIUM TROLLIES 43 50
ACTUAL REQUIRED A/C CONE TROLLIES 28 25
ACTUAL REQUIRED XORELLA TROLLIES 8 6
ACTUAL REQUIRED TFO TROLLIES 7 5
DY. MANAGER
AMIT SPINNING INDUSTRIES LTD.DEPT.- PRODUCTION.