ARCTIC SILVER SUMMIT TRAINER 95L-0XXX-01
Customer Support Services
PARTS MANUAL rev 28 Jan 2010
Page 2 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
CONTENTS S/N LXX100000 AND UP MISCELLANEOUS ................................................................................................... 3
CONSOLE SUPPORT & DEADSHAFT COVERS.................................................................... 4
USER ARMS AND HARDWARE ..................................................................................... 5
MONOCOLUMN, HANDRAIL AND VERTICAL UPRIGHTSS....................................................... 6
CONSOLE AND RELATED COMPONENS .......................................................................... 7
SHROUDS, BOOT AND REAR STEP ASSEMBLY .................................................................. 8
ROCKER ARMS AND CONTROL LINK ASSY’S .................................................................... 9
ROCKER ARM/CONTROL LINK COVERS.........................................................................10
PEDAL TRACK COVERS AND HARDWARE.......................................................................11
PEDALS, TRUCKS AND ROLLERS ASSEMBLY ...................................................................12
RESISTOR ASSEMBLY AND CROSSOVER PULLEY...............................................................13
FLEXONIC BELTS AND TE NDSIONER BRACKET ................................................................14
CLUTCH SHAFT AND SPROCKETS ...............................................................................15
CLUTCH PULLEY AND SHAFT ASSEMBLY.......................................................................16
TIMING BELTS AND SPRINGS ....................................................................................17
POWER CONTROL BOARD, BATTERY & ALTE RNATOR .......................................................18
ACCESS PANEL, WHEELS AND LEG LEVELERS .................................................................19
LOWER TRACK COVER AND HARDWARE .......................................................................20
CABLES .............................................................................................................21
Page 3 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
REFERENCES S/N LXX100000 AND UP
OPERATION MANUAL – (ENG)
OPERATION MANUAL – (F/S/P) OPERATION MANUAL – (G/D/I) OPERATION MANUAL – (JAP)
M051-00K68-A001
M051-00K68-A002 M051-00K68-A003 M051-00K68-A004
SERVICE MANUAL M051-00K68-A030
TOUCH UP PAINT:
SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
0017-00008-0204 0017-00008-0205 0017-00008-0206
PCB/ACCESS PANEL ASSY.
ASSEMBLY CONSISTS OF: 1) POWER CONTROL BOARD 2) DC POWER CABLE 3) 120” COAX CABLE 4) 120” POWER EXTENSION CABLE 5) ACCESS PANEL BRACKET 6) F-TYPE PANEL CONNECTOR 7) PLASTIC GROMMET ( QTY. 4 )
AK68-00107-0000
B084-92218-D002 AK47-00063-0000 AK32-00020-0002 AK32-00078-0001 0K68-01031-0000 0017-00021-2846 0017-00042-0821
HARDWARE BAG AK68-00198-0000
Note: When this model is ordered with an attachable LCD TV it becomes a 95LER-XXXX-01. See the Entertainment parts list marked LCD_0XXX-02 for the part numbers and descriptions for the attachable LCD TV, remote and hardware for this product. The 95Li comes with both Telemetry and Life Pulse sensors and is pre-wired for the attachable LCD TV.
Page 4 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Console Support & Deadshaft Covers S/N LXX100000 AND UP
Console Support Cap0K62-01030-0000
Console SupportAssemblyAK62-00123-0000(6) Console Support Mtg. Screws0017-00101-1791Console Support Cover0K62-01023-0000(2) Cover Screws0017-00101-1796.
Right Bullhorn Cover0K62-01007-0001Left Bullhorn Cover0K62-01008-0001Bullhorn Cover Screws (1 per bullhorn cover)0017-00101-1854
(2) Front Outside Deadshaft Cover0K62-01012-0000(2) Rear Outside Deadshaft Cover0K62-01013-0000(2) Front Inside Deadshaft Cover0K62-01009-0000Right Rear Inside Deadshaft Cover0K62-01010-0000Left Rear Inside Deadshaft Cover0K62-01011-0000Deadshaft Cover Screws(2 per set of covers)0017-00101-1796
Accessory Tray0K62-01022-0000(2) Mounting Screws0017-00101-1846
NOTE: All Deadshaft and Bullhorn Covershave their respective part number molded into the plastic.
Page 5 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
User Arms and Hardware S/N LXX100000 AND UP
Right User Arm with gripAK68-00143-0001Left User Arm with gripAK68-00143-0002Grip0K62-01138-0000(3) User Arm Mtg. Screws0017-00101-1791
Page 6 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Monocolumn, Handrail and Vertical Uprights S/N LXX100000 AND UP
Handrail AssemblyAK68-00206-0000
(2) Vertical Upright Tube0K68-01032-0000
Upright Tube Screws( 1 per upright)0017-00101-1635
(4) Lower HandrailMounting Screws0017-00101-1760
Electrode KitGK20-00002-0005HR Bullhorn Cable( 1 per bullhorn)AK47-00029-0000
(4) Upper HandrailMounting Screws0017-00101-1805
Monocolumnwith insertsGK68-00002-0002(3) Mounting Bolts0017-00101-1881(3) Washers0017-00104-0469
Page 7 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Console & Related components S/N LXX100000 AND UP
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE
AK68-00183-0001 AK68-00184-0001 Eng/LED
AK68-00183-0002 AK68-00184-0001 Eng + Met AK68-00183-0003 AK68-00184-0003 Ger/Met AK68-00183-0004 AK68-00184-0004 Spn/Met AK68-00183-0006 AK68-00184-0006 Jap/Met AK68-00183-0007 AK68-00184-0007 Frn/Met AK68-00183-0008 AK68-00184-0008 Ital/Met
AK68-00183-0009 AK68-00184-0009 Dut/Met AK68-00183-0010 AK68-00184-0010 Port/Met
AK68-00183-0014 AK68-00184-0014 Eng/Tur
Overlay/Bezel/Switch(see chart below)
Polar PCBwith receiverAK39-00064-0000
Lower PCBB084-92222-B000
Upper and LowerPCB mounting screws0017-00101-1650
Battery Door0K62-01026-0000
Polar CableAK39-00063-0000
Lower Display CableAK63-00038-0000
Programmed PCBA084-92219-A029A084-92221-A020 - (Jap only)
Console Casewith decalAK62-00142-0000
(6) Console Case Screws0017-00101-1242
Page 8 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Shrouds, Boot and Rear Step Assy. S/N LXX100000 AND UP
Right Shroud AssemblyAK68-00176-0000Left Shroud AssemblyAK68-00176-0001Shroud Mtg. Screws( 6 per shroud)0017-00101-1796
Monocolumn Boot0K68-01061-0000
Rear Step (plastic only)0K68-01020-0000Rear Step AssemblyAK68-00136-0000(3) Rear Step Mounting Screws0017-00101-1903
Page 9 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Rocker Arms & Control Link Assy’s S/N LXX100000 AND UP
Rocker Arm AssemblyAK68-00125-0000
Control Link AssemblyAK68-00147-0000
Control LinkMounting Screw 0017-00101-1881and Washer0017-00104-0479
Rocker Arm Washer0017-00104-0418Retaining Ring0017-00100-0178
Page 10 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Rocker Arm/Control Link Covers S/N LXX100000 AND UP
Cap0K61-01283-0001
Outer Cover Kitwith Seal and ScrewGK62-00002-0066
Inner Link CoverAssembly with BracketAK68-00207-0000(2) Bracket to RockerArm Mtg .Screws0017-00101-1846
.
Right Clevis Cover Assy.AK68-00154-0001
Left Clevis Cover Assy.AK68-00154-0002
Page 11 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Pedal Track Covers and Hard ware S/N LXX100000 AND UP
Upper Track CoverMounting Bracket0K68-01087-0000(4) Bracket MountingScrews0017-00101-1881
Lower Track CoverMounting Bracket0K68-01088-0000(4) Bracket Mounting Screws0017-00101-1881(2) 2 00” Trimlok0K68-01105-00001 250” Trimlok0K68-01106-0000
.
.
Left Pedal Track CoverAK68-00165-0000Right Pedal Track CoverAK68-00166-0000Track0K68-01003-0000 (2)Center Cover AssemblyAK68-00167-0000 (6)Cover Mounting Screws0017-00101-1902
Page 12 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Pedals, Truck and Rollers Asse mbly S/N LXX100000 AND UP
Pedal (left or right)0K53-01027-0004Pedal Mounting Screws (4)0017-00101-1912
Right Pedal AdaptorAK68-00129-0000Left Pedal AdaptorAK68-00127-0000
Pedal AdaptorMounting Screws (6)0017-00101-1903
Truck and Roller AssemblyAK68-00110-0000Mounting Screws (4)0017-00101-1906
Mono Roller & Shaft Assembly (3)AK47-00071-0000Mounting Screws (1 per roller)0017-00101-1730Nuts (1 per roller)0017-00103-0324Mini Mono and Shaft Assembly (4)AK68-00217-0000Mounting Screws (1 per roller)0017-00101-1908Nuts (1 per roller)0017-00103-0333
Page 13 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Resistor Assembly and Crossover Pulley S/N LXX100000 AND UP
CrossoverPulleyAK68-00104-0000Mtg. Bolt0017-00101-1911Nut0017-00103-0332
Resistor Assy.AK68-00108-0000Resistor100E-00002-0091(2) Resistor Assy. Mtg. Screws0017-00101-1797
Page 14 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Flexonic Belts and Tensioner Bracket S/N LXX100000 AND UP
Flexonic Belts0K62-01134-0000
Tensioner BracketAK68-00130-0000Tensioner Screw0017-00101-1905Tensioner Nut0017-00103-0333(3) Bracket Screw0017-00101-1906(3) Bracket Washer0017-00104-0469
Reed SwitchAK68-00159-0000
Page 15 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Clutch Shaft and Sprockets S/N LXX100000 AND UP
Poly-V Pulley0K35-01186-0007Setscrews (2)0017-00101-2015Hex Key0K53-01183-0000
Thrust washer0K47-01104-0000
UsersRight ClutchSprocketAK68-00102-0001Clutch Shaft0K47-01024-0000
Retaining Ring0017-00100-0107(2) Hardened Washer0K47-01105-0000
Bearing HousingAK68-00157-0000(3) Mounting Screw0017-00101-1909(3) Nut0017-00103-0332
Retaining Ring0017-00100-0107
Users LeftClutchSprocketAK68-00102-0000
(3) Hardened Washer0K47-01105-0000(3) Thrust washer0K47-01104-0000
Page 16 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Clutch Pulley and Shaft Assembly S/N LXX100000 AND UP
Pulleywith magnetAK68-00212-0000
Screw0017-00101-1836Washer0017-00104-0465
Hex Key0K53-01183-0000Setscrews (2)0017-00101-2015Clutch Pulley & Shaft Assembly
AK68-00105-0000Assembly includes:(2) Bearings, Bearing Housing,Intermediate Shaft, Bearing Retainer,Retaining Rings and Bearing Retainermounting screws.
Page 17 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Timing Belts and Springs S/N LXX100000 AND UP
Upper Timing Belt AK68-00210-0000
Crossover PulleyAK68-00104-0000Pulley Mtg. Screw0017-00101-1911Nut0017-00103-0332Lower Timing BeltAK68-00211-0000
Upper Spring0K68-01051-0000Lower Spring0K68-01081-0000Mounting screw( 1 per Spring)0017-00101-1902Washer( 1 per Spring)0017-00104-0465
NOTE: The following parts are used on each end of both Timing belts: Belt Terminator 0K35-01105-0000 Bracket 0K35-01142-0000 (2) Screws 0017-00101-1904 Washers 0017-00104-0469
Page 18 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Lower PCB, Battery and Alternator S/N LXX100000 AND UP
Alternator withflywheel AssemblyAK68-00213-0001Alternator0017-00009-0841Alternator Brush Kit0017-00009-0895Mtg. Hardware(1) - 0017-00101-0986(1) -0017-00101-1867(1) -0017-00103-0332
6 Volt Battery0017-00003-0685(2) Battery Mtg. Screws0017-00101-1797
Power Control BoardB084-92218-D002(4) PCB Mtg. Screws0017-00101-1838
Page 19 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Access Panel, Wheels and Leg Levelers S/N LXX100000 AND UP
Leg Leveler0K68-01047-0000Nut0017-00103-0330
Wheel0017-00042-0674Wheel Shaft0K68-01045-0000Push On Cap0017-00042-1066(Note: It isrecommended thata push on cap beordered wheneverreplacing one orboth wheels.)
Access PanelAssemblyAK68-00107-0000(See Miscellaneouspage for Panel Assemblyparts breakdown)Panel Mtg. Screw0017-00101-1838
End Cap0K62-01003-0000
Page 20 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Lower Track Cover and Hardware S/N LXX100000 AND UP
Lower Track Cover AssemblyAK68-00220-0000Mounting Screw (3)0017-00101-1906Washer, Nylon (3)0017-00104-0485Flat Washer (3)0017-00104-0479
Page 21 of 21
ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01
Cables S/N LXX100000 AND UP
Power Control BoardB084-92218-D002
Upper Console BoardA084-92219-A029
LowerConsole BoardB084-92222-B000
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
Vce
GND
REDWHITEBLACK
P1219 POS. UPPER KEYPAD
GND
St4
P73POS.MINI FIT JR. POLAR RECEIVER
P124POS. MICROFIT
P524POS. MICROFIT
WHITE
BLACK
BLACK
WHITE
4POS. MINI FIT JR.P4
RT SIGNAL
GNDGND
LT SIGNAL
P9RJ45CSAFE
P10 RJ45CARDIOTH.
P1110POS.BACKGROUNDDEBUGHOR.
NC
NC
RXD
TXDVcardio
CTS
GND
Vsysc
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
DSBERR
GND
BKPT
GND
FREEZE
RESET
Dsi
Vcc
Dsc P117POS.LOWER KEYPAD
St5
St6
St4
St6
START
GND
GND
GND
IO
St2
St2
St3
St1
St3
St1
START
GND
MAGNETREED SWITCH
N.C.N.C.
COM
3 POS. MINI FIT
P3
GND
VbatRPM_REED
P212POS.MNL
RPM_ALT
VoltR
VoltR
Vol tR
Vol t
Vol t
GND
GND
GND
GND
FIELD
ORANGE
AC TAP
FIELDEXC
FIELD RTN
GND
Valt
YELLOW
BLK/WHT
BLKBLK
BLK
POWER RES.2 x .75 OHM240W
RED/BLKRED/BLK
RED/BLKGREEN
GREEN
GREEN
6V
RED
BLK/PURPLE P113POS.KK-156
I6
I5
I4
I2
I1
I3
I3
IO
I2
I4
I5
St8
I6
St5
St6
I1
S98
S108
S118
S128
S138
S148
S158LWR-CNSL
D08
D18
D28
D38
D48
D58
D68
D78
D88
D98
D108
D118
D128
D138
D148D158
S9
S10
S11
S12
S13
S14
S15
D0
D1
D2
D3
D4D5
D6
D7
D8
D9
D10
D11
D12
D13
D14D15
S15
Main CableAK62-00093-0001
Power Control CableAK47-00063-0002
Console HRCableAK47-00028-0000
User Arm HR CablesAK47-00029-0000
Lower Console CableAK63-00038-0000
Polar w/latch Conn.CableAK39-00063-0000PolarPCB w/header CableAK39-00064-0000