Cutler-HammerJanuary 2001Vol. 2, Ref. No. 10053]

NEMA Contactors & StartersThermal Overload RelaysFreedom Line

33-37

Table 33-74. Standard Trip — Class 20 Heater SelectionOverloadRelay Size

Motor Full Load Ampere RatingDial PositionA B C D

CatalogNumber(Includes3 HeaterPacks) ©

PriceU.S. $

For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A

.254

.375

.560

.8141.20

1.792.153.234.556.75

9.1414.018.723.5

.306

.452

.676

.9831.45

2.162.603.905.508.17

10.816.922.728.5

.359

.530

.7911.151.71

2.533.044.566.459.58

12.419.926.733.5

.411

.607

.9071.321.96

2.903.495.237.40

11 .0

14.022.830.738.5

H2001B-3H2002B-3H2003B-3H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3H2009B-3H2010B-3H2011B-3H2012B-3H2013B-3H2014B-3

30.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.50

For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 29.0

39.653.9

34.045.560.9

39.151.567.9

44.157.474.9

H2015B-3H2016B-3H2017B-3

30.5030.5030.50

For Use with NEMA Sizes 3-4, IEC Sizes L - N Only — Series A105Aor144A

8.01 1 . 414.318.024.6

33.545.762.284.7

106.0

9.212.815.720.227.637.551.269.795.0

118.0

10.314.317.422.330.5

41.556.777.1

105.0131.0

1 1 . 515.719.024.533.4

45.662.184.6

115.0144.0

H2025-3H2026-3H2027-3H2018-3H2019-3H2020-3H2021-3H2022-3H2023-3H2024-3

30.5030.5030.5030.5030.5030.5030.5030.5030.5030.50

For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT32A© 49

72107129194

5987130156234

69103152182274

79118174209—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

30.5030.5030.5030.5030.50

For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A® 144

215258388

174259312468

205304365547

235348419627

H2005B-3H2006B-3H2007B-3H2008B-3

30.5030.5030.5030.50

For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A® 163

240358430646

197290432520780

230342506608912

264392580698—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

30.5030.5030.5030.5030.50

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A® 244

360537645969

2954356487801170

3455137599121368

3965888701047—

H2004B-3H200SB-3H2006B-3H2007B-3H2008B-3

30.5030.5030.5030.5030.50

© Heater packs are shipped 3 to a carton. Catalog Numbers and pricesare for 3 heater packs.

© Sizes 5-8 and IEC P - Z use the 32A overload relay with currenttransformers. —

Table 33-75. Fast Trip — Class 10 Heater SelectionOverloadRelay Size

Motor Full Load Ampere RatingDial PositionA B C D

CatalogNumber(Includes3 HeaterPacks) ®

PriceU.S. S

For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A

.260

.384

.570

.8461.28

1.922.303.384.967.07

9.6014.418.723.5

.313

.464

.6881.021.55

2.332.794.106.038.58

1 1 . 217.521.827.3

.367

.543

.8061.201.83

2.743.284.827.09

10.1

12.820.725.031.0

.420

.623

.9241.372.10

3.153.775.548.16

11 .6

14.423.828.134.8

H2101B-3H2102B-3H2103B-3H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3H2109B-3H2110B-3H2111B-3H2112B-3H2113B-3H2114B-3

30.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.5030.50

For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 28.3

36.653.8

32.642.360.8

37.048.167.9

41.353.874.9

H2115B-3H2116B-3H2117B-3

30.5030.5030.50

For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT32A® 51

77115138203

6193140167246

72110164197289

82126189226—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.5030.50

For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A® 154

230276406

186280335492

220329394578

252378452—

H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.50

For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A® 169

256384460676

204310466558820

240366543656—

274420630754—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.5030.50

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A® 254

3845766901014

3064656998371230

360549822984—

4116309451131—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.5030.50

® Heater packs are shipped 3 to a carton. Catalog Numbers and pricesare for 3 heater packs.

© Sizes 5-8 and \ECP-Z use the 32A overload relay with currenttransformers.

Discount Symbol. 1CD1C

CAT.201.01.T.E For more information contact Cutler-Hammer at: www.ch.cutlar-hammer.coni/catalog F.T-iy

34-42 IEC Contactors & StartersInterchangeable Heater Overload RelaysFreedom Line

Cutler-HammerJanuary 2001

Vol. 2, Ref. No. [0224]

Table 34-76. Standard Trip — Class 20OverloadRelay Size

Motor Full Load Ampere RatingDial PositionA B C D

CatalogNumber(Includes 3HeaterPacks)

PriceU.S. $

For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A

.254

.375

.560

.8141.20

1.792.153.234.556.75

9.1414.018.723.5

.306

.452

.676

.9831.45

2.162.603.905.508.17

10.816.922.728.5

.359

.530

.7911 .151.71

2.533.044.566.459.58

12.419.926.733.5

.411

.607

.9071.321.96

2.903.495.237.40

11.0

14.022.830.7.38.5

H2001B-3H2002B-3H2003B-3H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3H2009B-3H2010B-3H2011B-3H2012B-3H2013B-3H2014B-3

30.5030.5030.5030.5030.50

30.5030.5030.5030.5030.5030.5030.5030.5030.50

For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 29.0

39.653.9

34.045.560.9

39.151.567.9

44.157.474.9

H2015B-3H2016B-3H2017B-3

30.5030.5030.50

For Use with NEMA Sizes 3-4, IEC Sizes L - N Only — Series A105Aor144A

8.01 1 . 414.318.024.6

33.545.762.284.7

106.0

9.212.815.720.227.6

37.551.269.795.0

118.0

10.314.317.422.330.5

41.556.777.1

105.0131.0

1 1 . 515.719.024.533.4

45.662.184.6

115.0144.0

H2025-3H2026-3H2027-3H2018-3H2019-3H2020-3H2021-3H2022-3H2023-3H2024-3

30.5030.5030.5030.5030.5030.5030.5030.5030.5030.50

For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT32A© 49

72107129194

5987130156234

69103152182274

79118174209—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

30.5030.5030.5030.5030.50

For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A® 144

215258388

174259312468

205304365547

235348419627

H2005B-3 IH2006B-3H2007B-3H2008B-3

30.5030.5030.5030.50

For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A© 163

240358430646

197290432520780

230342506608912

264392580698—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-31

30.5030.5030.5030.5030.50

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A® 244

360537645969

2954356487801170

3455137599121368

3965888701047—

H2004B-3S,H2005B-3 1H2006B-3 rH2007B-3H2008B-3,

30.5030.50

i 30.50' 30.5030.50

® Sizes 5-8 and IEC P - Z use the 32A overload relay with currenttransformers.

Table 34-77. Fast Trip — Class 10OverloadRelay Size

Motor Full Load Ampere RatingDial PositionA B C D

CatalogNumber(Includes 3HeaterPacks)

PriceU.S. S

For Use with NEMA Sizes 00-0 Series C, NEMA Sizes 1 - 2 Series B;IEC Sizes A - F Series C, IEC Sizes G - K Series B32Aor75A

.260

.384

.570

.8461.28

1.922.303.384.967.07

9.6014.418.723.5

.313

.464

.6881.021.55

2.332.794.106.038.58

11 .217.521.827.3

.367

.543

.8061.201.83

2.743.284.827.09

10.1

12.820.725.031.0

.420

.623

.9241.372.10

3.153.775.548.16

11.6

14.423.828.134.8

H2101B-3H2102B-3H2103B-3H2104B-3H2105B-3H2106B-3H2107B-3H2T08B-3H2109B-3H2110B-3H2111B-3H2112B-3H2113B-3H2114B-3

30.5030.5030.5030.5030.50

30.5030.5030.5030.5030.5030.5030.5030.5030.50

For Use with NEMA Size 2, IEC Sizes G - K Only — Series B75A 28.3

36.653.8

32.642.360.8

37.048.167.9

41.353.874.9

H21T5B-3H2116B-3H2117B-3

30.5030.5030.50

For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT32A® 51

77115138203

6193140167246

72110164197289

82126189226—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.5030.50

For Use with Size 6 Starters Only — Series B and IEC T - V with 600/5 CT32A© 154

230276406

186280335492

220329394578

252378452—

H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.50

For Use with Size 7 Starters Only — Series B and IEC W - X with 1000/5 CT32A® 169

256384460676

204310466558820

240366543656—

274420630754—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.5030.50

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A© 254

3845766901014

3064656998371230

360549822984—

4116309451131—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

30.5030.5030.5030.5030.50

© Sizes 5 - 8 and IEC P - Z use the 32A overload relay with currenttransformers.

Note: Heater packs are shipped 3 to a carton. Catalog Numbers andprices are for 3 heater packs.

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C

F:T- For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E

33-32 NEMA Contactors & StartersThermal Overload RelaysFreedom Line

Cutler-HammerJanuary 2001

Vol. 2, Ref. No. [0048]

ContentsDescription Page

Thermal Overload RelaysProduct Description. . . . . . . 33-32Features . . . . . . . . . . . . . . . . 33-32Operation . . . . . . . . . . . . . . . 33-32Technical Information . . . . . 33-32Technical Data . . . . . . . . . . . 33-33Factory Modifications . . . . . 33-34Accessories . . . . . . . . . . . . . 33-34Replacement Parts. . . . . . . . 33-34Dimensions . . . . . . . . . . . . . 33-35Product Selection . . . . . . . . 33-36Heater Pack Selection . . . . ..33-36

32A OverloadCat. No. C306DN3B

Product DescriptionC306 Overload Relays are designed foruse with CE or CN non-reversing andreversing contactors. Four sizes areavailable for overload protection upto 144A.

Features• Selectable Manual or Automatic

Reset operation.• Interchangeable Heater Packs

adjustable ±24% to match motorFLA and calibrated for use with 1.0and 1 . 1 5 service factor motors.Heater packs for 32A overload relaywill mount in 75A overload relay —useful in derating applications suchas jogging.

• Class 10 or 20 heater packs.• Load lugs built into relay base.• Bimetallic, ambient compensated

operated. Trip free mechanism.• Electrically isolated NO-NC contacts

(pull RESET button to test).• Overload trip indication.

• Shrouded or fingerproof terminalsto reduce possibility of electricalshock.

• Meets UL 508 single-phasingrequirements.

• UL listed, CSA certified, NEMAcompliance and CE mark.

OperationC306 Overload Relay Setting

1.0ServiceFactor

Example of 12.0 FLA setting forheater pack number H2011B showing

position for 1.0 or 1 .15service factor motors.

Figure 33-17. FLA Dial Adjustment

For motors having a 1 . 1 5 service fac-tor, rotate the FLA adjustment dial tocorrespond to the motor's FLA rating.

Estimate the dial position when themotor FLA falls between two lettervalues as shown in the example.

For motors having a 1.0 service factor,rotate the FLA dial one-half positioncounterclockwise (CCW).

Example of setting formanual reset.

Figure 33-18. Manual/Automatic Reset

The overload relay is factory set at Mfor manual reset operation. For auto-matic reset operation, turn the resetadjustment dial to the A position asshown in the illustration.

Automatic reset is not intended fortwo-wire control devices.

Test for Trip IndicationTo test overload relay for trip indica-tion when in manual reset, pull out theblue reset button. An orange flag willappear indicating that the device hastripped. Push reset button in to reset.

Warning —To provide continued pro-tection against fire or shock hazard,the complete overload relay must bereplaced if burnout of the heaterelement occurs.

Technical InformationGeneral"Overload relays are provided to pro-tect motors, motor control apparatusand motor-branch circuit conductorsagainst excessive heating due tomotor overloads and failure to start.This definition does not include:1) motor circuits over 600V, 2) shortcircuits, 3) ground faults and 4) firepump control." (NEC Art. 430-31)

Time Current CharacteristicsThe time-current characteristics of anoverload relay is an expression of per-formance which defines its operatingtime at various multiples of its currentsetting. Tests are run at UnderwritersLaboratories (UL) in accordance withNEMA Standards and the NEC. ULrequires:

• When tested at 100 percent of itscurrent rating, the overload relayshall trip ultimately.

• When tested at 200 percent of itscurrent rating, the overload relayshall trip in not more than 8minutes.

• When tested at 600 percent of thecurrent rating, the overload relayshall trip in not more than 10 or 20seconds, depending on the Classof the relay.

"Current Rating" is defined as theminimum current at which the relaywill trip. Per NEC, an overload mustultimately trip at 125% of FLA current(heater) setting for a 1 . 1 5 service factormotor and 115% FLA for a 1.0 servicefactor motor.

"Current Setting" is defined as the FLA(Full Load Amperes) of the motor andthus the overload heater pack setting.

Example: 600% of current rating isdefined as 750% (600 x 1.25) of FLAcurrent (heater) setting for a 1 .15 ser-vice factor motor. A 10A heater settingmust trip in 20 seconds or less at 75Amotor current for a Class 20 relay.

F.T'N For more information contact Cutler-Hammer at: www.ch.cutler-hammer.com/catalog CAT.201.01.T.E