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Development of bump bonding process for pixelated diamond sensors
Diego Alejandro Sanz Becerra
1Diego Alejandro Sanz Becerra 27.11.2017
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▪ Detailed process description
▪ Preliminary results with 90Sr source on pixel hybrid detector
▪ Future plans
▪ Conclusions
2
Overview
Diego Alejandro Sanz Becerra 27.11.2017
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|| 3Diego Alejandro Sanz Becerra 27.11.2017
1. Pixels metallization mask2. Metal deposition (sputtering or evaporation)3. Metal lift-off and annealing4. SiOxNy passivation layer deposition with peCVD5. RIE mask6. RIE7. Ubm mask8. Ubm evaporation9. Ubm - Metal lift-off
10. Indium mask11. Indium evaporation12. Indium lift-off13. Reflow14. Flip-chip and second reflow
Detailed process description
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Detailed process description
Diego Alejandro Sanz Becerra
▪ Positive photoresist lift-off mask (400nm LOR5b - 580nm AZ1505)
▪ 8μm clearing between pixels
Diamond thickness scaled by 1/100. All other thickness are scaled by 10
1. Pixels metallization mask
Slice view. Diamond thickness scaled by 1/100. All other thickness are scaled by 10
LOR5b 400nmAZ1505 580nm
100μm150μm
8μm
27.11.2017
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Detailed process description
Diego Alejandro Sanz Becerra
▪ Deposition of 10nm of Ti and 300nm of Al
2. Metal deposition (sputtering or evaporation)
Ti 10nm - Al 300nm
27.11.2017
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Metal lift-off through solvents▪ Anneal with Ar for 4 minutes at
400°C to ensure carbide bindings (C-Ti)
3. Metal lift-off and annealing
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ 600nm SiOxNy formation with low stress peCVD film deposition
4. SiOxNy passivation layer deposition with peCVD
SiOxNy 600nm
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Positive photoresist mask (1.2μm AZ6612)
▪ Holes of ⌀10μm
5. RIE mask
10μm 10μm
AZ6612 1.2μm
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Reactive Ion Etching with CHF3 through all the SiOxNy layer until metallization layer is reached
6. RIE
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Reactive Ion Etching with CHF3 through all the SiOxNy layer until metallization layer is reached
6. Detector after RIE and stripping
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Positive photoresist lift-off mask (400nm LOR5b - 580nm AZ1505)
▪ Holes of ⌀20μm
7. Ubm mask
20μm 20μm
AZ1505 580nmLOR5b 400nm
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Evaporation of 10nm Ti, 100nm Ni and 10nm Au for under-bump-metallization (ubm)
8. Ubm evaporationTi 10nm - Ni 100nm - Au 10nm
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Metal lift-off through solvents
9. Ubm - Metal lift-off
ubm
ubm
ubm
ubm
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Positive photoresist lift-off mask (1.2μm LOR10b - 1.39μm AZ6612)
▪ Holes of ⌀70μm
10. Indium mask
70μm 70μm
AZ6612 1.39μm
LOR10b 1.2μm
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Evaporation of 3gr of In (~2.55μm)
11. Indium evaporationIndium 2.55μm
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Metal lift-off through solvents
12. Indium lift-off
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ Metal lift-off through solvents
12. Indium lift-off (on a 1:1 scale)
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
▪ 2 step reflow process - maximum temperature of ~200°C
▪ Bumps formation of ⌀~25μm
13. Reflow
Tilted 50°
~25μm
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13. Pixel sensor prototype after 1st reflow
27.11.2017
▪ 4150 out of 4160 bumps were correctly formed (yield of 99.8%)
Detailed process description
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Detailed process description
27.11.2017Diego Alejandro Sanz Becerra
14. Flip-chip and second reflow
Tilted 50°
Silicon ROC
Silicon ROC
Diamond sensor Diamond sensor
2nd Reflow
▪ Silicon ROC pressed with ~4 kg (~9 mN per bump) on the bumps attached to the sensor
▪ Second reflow to homogenize the bump-bonding over the chip and correct for slight misalignments
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Preliminary results with 90Sr source on pixel hybrid detector
Diego Alejandro Sanz Becerra 27.11.2017
Hit map results with 90Sr source
▪ 90Sr source test shows no hits (right) in the regions where there are tweezer marks during the fabrication process (left)
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Preliminary results with 90Sr source on pixel hybrid detector
Diego Alejandro Sanz Becerra 27.11.2017
Charge map with 90Sr source
▪ Charge map using 90Sr source and hits obtained with a random trigger▪ The ROC was calibrated with a threshold of ~1700e
Charge in a.u. Charge in a.u. col(8,40) row(18,58)Ch. a.u. c(8,40) r(18,58)
Charge a.u.
Cha
rge
a.u.
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Future plans
Diego Alejandro Sanz Becerra 27.11.2017
▪ A light-tight mechanical setup is being created which enables the detectors to be
pumped before taking measurements
▪ Trigger with scintillator
▪ Do clustering analysis
▪ Fabricate more prototypes and calibrate them
▪ Test the prototypes in a test beam (e.g. at PSI)
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Conclusions
Diego Alejandro Sanz Becerra 27.11.2017
▪ A full fabrication recipe has been developed to fabricate pixelated diamond sensors to
couple with silicon ROC (i.e. CMS layer 2 chip)
▪ A correct bump formation was achieved with a yield of 99.8% over 4160 bumps
▪ Fabricated prototypes were successfully calibrated and tested with 90Sr source
▪ Cluster analysis and pumping are needed to be able to have obtain good measurements
of the detector and to calibrate it
▪ A simpler bump-bonding recipe was developed which could work on future 3D
diamond devices
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Acknowledgments
Diego Alejandro Sanz Becerra 27.11.2017
▪ IBM Zürich cleanroom and staff for supplying their facilities, equipment and knowledge to do all the processes before the indium evaporation
▪ PSI CMS group for lending the indium processing machines and their knowledge on indium bump-bonding procedures