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E-LINETROLLEY BUSBAR
Trolley Busbar Systems
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E-LINETROLLEY BUSBAR
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EAE Groupin numbers;
270.000m²closed manufacturing area
1973year of foundatiton
6manufacturing plants
100+countries of export
Founded in 1973, EAE Elektrik A.S. being the parent company of EAE Group is a worldwide manufacturer of electrical products.
“Lean Production” and “Innovative and Customer Driven Product Development” approaches are the key values utilized in designing and manufacturing the product families in compliance with ISO 9001, ISO 14001, OHSAS 18001 and ISO 27001.
EAE Elektrik A.S. busbar products are certified by KEMA/DEKRA (Holland),KEMA - KEUR, UL classified laboratories as per IEC 61439-1/6 standards.
Company Profile
Founded Closed Manufacturing AreaRange of Products
Companies
Number of Plants
: in 1973: 270.000m2: Busbar Power Distribution Systems Lighting Busbar Systems Cable Tray Systems Underfloor Trunking Trolley Busbar Systems: EAE Elektrik EAE Aydınlatma EAE Elektroteknik EAE Teknoloji EAE Makina: 6
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Trolley Busbar Systems
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E-LINE TBS
TBS
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E-LINE TBS
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CONTENTS
TBS
E-LINE TBS
Trolley Busbar SystemsOrder Code SystemsTBS Trolley BusbarTBS Feeder UnitTBS Repair Zone UnitSystem ComponentsVoltage Drop,Calculation Of Feeding Points TBS Trolley Busbar Installation Manual
234
5-67-9
10-1112
13-14
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Trolley Busbar Systems
The system consists of a C-PVC housing and moving current collectors. The current collector is mechanically attached to the moving system. Along with the mobile unit that will use the energy, the current collector also moves and performs uninterrupted energy reception.
The eliminates the possibilities such as accident, malfunction in energy distribution with suspended and reel cable in conventional systems. Conductors are enclosed in C-PVC housing and personnel safety is maximized.
There is no fixed connection between the conductor housings and the conductors and between the C-PVC housing and the sliding hangers, the necessary expansion opportunity is provided, therefore the expansion element is unrequired.
Cautions:If it is used in external environments exposed to rain and sunlight, it should be protected with a cover such as a canopy.
• Bridge/Overhead Cranes• Monorail Systems• Textile Cutting and Spreading Tables• AS/RS Storage Systems• Moving Ceiling and Door Systems• Assembly and Test Lines
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TBS
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ORDER CODE SYSTEMSTB S 04 5
Trolley Busbar Model
Current Ratings
40A 0463A 0675A 07105A 10130A 13
Number of Conductors
5 Conductors 54 Conductors 4
Type
Jointed EContinuous S
TECHNICAL FEATURES
Rated Current (A) 40 63 75 105 130Conductor Quantities (pcs) 4-5 4-5 4-5 4-5 4-5Rated Voltage (AC) (V) 690 690 690 690 690Dielectric Properties (kV/mm) 30 30 30 30 30Frequency (Hz) 50/60 50/60 50/60 50/60 50/60Resistance (20°C) R20 (mW/m) 1,300 1,018 1,280 0,800 0,570Resistance (35°C) R35 (mW/m) 1,420 1,176 1,460 0,920 0,660Reactance X (mW/m) 0,160 0,447 0,140 0,060 0,250Impedance Z (mW/m) 1,429 1,258 1,467 0,922 0,706Standard Length (mm) 4 4 4 4 4
Feeder Units
Current Collector
Line Feed Unit
Joint Unit
End Closure
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68
51
N
L2 L1
L3
N
L2 L1
L3 N
L2 L1
L3
TBS TROLLEY BUSBAR
• Number of Conductors: 3, 4, 5 Conductors.• Colour : Red.• Temperature range: -30°C , +55°C.• Standard housing length : 4 meters.• Protection : Standard IP24, Gasket IP44.• Fire Protection Level : B1 DIN 4102 ve UL94• Housing is made of C-PVC and plastic
accessories are made of PA6 raw material.• Conductors are protected against hand contact
inside the insulating housing.• There is a neutral line on the housing indicating
the neutral conductor.
The housing has a structure that can use maximum 5 conductors.There is a safety system which prevents the current collector from being mounted incorrectly.
Continuous Copper ConductorsElectrolytic copper conductors can be applied without interruption at a maximum length of 150 m.
Joint plastics are not included in the weight values. Total weight of the joint plastics and bolts is 0,1 kg.
Radius Trolley BusbarIt has minimum 1.5m radiusTrolley Busbar available in vertical axes. Radius Trolley Lines can be applied with maximum 4 conductors.
5 Conductors 4 Conductors
Standard 4 Meters
Earth conductor is placed on the top.
Housing
The blue line on one side of thehousing indicates the neutral position.
ModelConductors
Quantity-Current (A)
Weight(gr/m)
Conductor Cross Section
(mm²)Order Code
TBS 044 4P - 40A 1720 4x11,20 3024465TBS 064 4P - 63A 1800 4x12,80 3182880TBS 074 4P - 75A 1900 4x16,00 3024466TBS 104 4P - 105A 2180 4x24,00 3024467TBS 134 4P - 130A 2460 4x32,00 3024468TBS 045 5P - 40A 1810 5x11,20 3024461
TBS 065 5P - 63A 1890 5x12,80 3182877TBS 075 5P - 75A 2040 5x16,00 3024462TBS 105 5P - 105A 2390 5x24,00 3024463TBS 135 5P - 130A 2740 5x32,00 3024464
D e s c r i p t i o n Weight (gr) Order Code
TB5 Trolley Busbar Housing 1200 2037290r=
1,5m
(m
in.)
x
y
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TBS
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1000
190
170
TBS LINE FEED UNIT - CONTINUOUS TYPE
D e s c r i p t i o n Weight (gr) Order Code
TBS Line Feed Unit- Continuous Type 2340 3024458
D e s c r i p t i o n Weight (gr) Order Code
TBS Line Feed Unit- Jointed Type 2350 3024472
TBS LINE FEED UNIT - JOINTED TYPE
• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.
• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.• Ease of plug-in and single screw assembly.
Type of the feeding element is selected by calcula-ting the voltage drop and the location of the power supply that shall provide power to the system.
Type of the feeding element is selected by calcula-ting the voltage drop and the location of the power supply that shall provide power to the system.
1000
190
170
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TBS FEEDER BOX
TBS END CLOSURE TBS JOINT UNIT
• May be used with busbars with 4 or 5 conductors.• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.• Ease of installation with snap-on design with a single screw.
• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.
Type of the feeder box is selected by calculating the voltage drop and the location of the power supply that shall provide power to the system.
EPDM Gasket
The end closure placed on the end of the busbar line prevents the exposure of the conductors, protects the system, and prevents the current collector from moving out of the housing.
190
170M40
300
108,5
64
80
D e s c r i p t i o n Weight (gr) Order CodeTBS Feeder Box 560 3179927
TBS Feeder Units 850 3024457
D e s c r i p t i o n Weight (gr) Order Code
TBS Joint Unit 90 1003663
D e s c r i p t i o n Weight (gr) Order Code
TBS End Closure 350 3024419
TBS End Closer Cover 50 1003109
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TBS
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TBS REPAIR ZONE UNIT
TBS CURRENT COLLECTOR REPLACEMENT MODULE
• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 flameability class.• Design resistant against ambient conditions.
Current supply shall be cut off when a machine working on the line shall be maintained or repaired. Repair zone module is used to create a currentless area on the busbar so that the other machines operating on the same line may continue to work.
busbar
Current cut-off area
This unit is used to remove an existing current collector or to add extra current collector. The unit is obtained by cutting a 50cm section from the PVC housing.
Current Collector
Repair Zone
Module
Feeder Units
Current Collector
D e s c r i p t i o n Weight (gr) Order CodeTBS Repair Zone Unit 2450 3066696
Model Weight (gr) Order Code
TBS Current Collector Replacement Module 1500 3024471
1000
190
170
1000
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TB5 CURRENT COLLECTORS WITH CABLE
360 mm
230 mm165 mm
580 mm
230 mm165 mm
820 mm
165 mm
230 mm
Model Brushes Number-Current Weight (gr) Order Code
TB5
4P - 35A (Single) 1435 30243854P - 70A (Double) 2425 30243864P - 105A (Triple) 3425 30243875P - 35A (Single) 1485 30243765P - 70A (Double) 2525 30243775P - 105A (Triple) 3575 3024378
Model Brushes Number-Current Weight (gr) Order Code
TB5
4P - 35A (Single) 1200 30243884P - 70A (Double) 2000 30243894P - 105A (Triple) 2850 30243905P - 35A (Single) 1250 30243795P - 70A (Double) 2100 30243805P - 105A (Triple) 3000 3024381
580
165
165
360
165
165
820
165
165
Current collector are the moving elements of the trolley busbar systems. Current collector brushes rub against the conductors and draw continuous current while they move through the busbar line. They adapt to shaky and vibrant conditions thanks to the moving brushes. As current collecting and transfer systems are included in the C-PVC housing, they are protected against human contact.
Current collector trolleys with clips allow the customers to perform cabling as they desire with the clips they include.
TB5 CURRENT COLLECTORS WITH CLIP
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360
360
165
TB5 CURRENT COLLECTORS WITH FUSE BOX
TB5 CURRENT COLLECTOR BRUSHES TB5 TROLLEY TRANSFER TOOL
Model Brushes Number-Current Weight (gr) Order Code
TB54P - 35A 1550 30243825P - 35A 1600 3024373
D e s c r i p t i o n Weight (gr) Order Code
TB5 Phase Brush 40 3024371TB5 Neutral Brush 40 3024372
D e s c r i p t i o n Weight (gr) Order Code
TB5 Trolley Transfer Tool 370 3179189
Insurance boxed with both staff and current receiving area carts current machine's safety can be raised to a higher level. In addition, when it is desired to cut the power of one of the machines on a line, the current is cut off through the fuse, other machines on the line can continue to operate.
3024372 3024371
100
109145
TB5 Current collector models operating speed is max. 100m/min.
TB5 Current Collectors are produced with standard M40 fittings.
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L
L 41
416
41
25
Ø9,5
Ø7
Ø11
TB5 PLASTIC SLIDING HANGER
TB HANGER BRACKET
TB5 EXTENSION ELEMENT
TB5 STEEL SLIDING HANGER
D e s c r i p t i o n Weight (gr) Order Code
TB5 Plastic Sliding Hanger 85 1003664
D e s c r i p t i o n L (mm)Weight
(gr) Order Code
TB Hanger Bracket 250 330 3025153URC-C/S Hanger Bracket 500 660 3034560URC-A Hanger Bracket 750 990 3025382
D e s c r i p t i o n L (mm) Weight (gr) Order Code
TB BR Hanger Bracket 300 820 3178916URC-C/S BR Hanger Bracket 600 1260 3178917URC-A BR Hanger Bracket 800 1555 3178918
D e s c r i p t i o n Weight (gr) Order Code
TB5 Extension Element 270 3141724
D e s c r i p t i o n Weight (gr) Order Code
TB5 Steel Sliding Hanger 95 1005954
163
60
50
M8
4090
73
35
78
85
55
M8
45
163
Trolley Busbar should be mounted with the sliding hanger between 1300mm - 1500mm
When the busbar line needs to be extended, you may remove the End Closure and install the extension element to extend
• Produced with standard M40 unions.• Halogen-free plastic raw material• High impact resistance.• V2 Flameability class.• Design resistant against ambient conditions.
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TBS
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TB5 CURRENT COLLECTOR BRUSHES
TB CONDUCTOR CASETTE
TB GASKET
TBS COPPER CONDUCTORS
TB5 CONDUCTOR MOUNTING TOOL
TB5 RUBBER GASKET MOUNTING TOOL
3024372
Conductor cassette shall be used to prevent damage to the conductors while the copper conductors are installed on the busbar.
3024371
D e s c r i p t i o n Weight (gr) Order Code
TB5 Phase Brush 40 3024371TB5 Neutral Brush 40 3024372
D e s c r i p t i o n Weight (gr) Order Code
TB Conductor Casette 7500 3025151
D e s c r i p t i o n Weight (gr) Order Code
TB Gasket 60 1000810
D e s c r i p t i o n Weight (gr) Order Code
TB5 Conductor Mounting Tool 210 3024456
D e s c r i p t i o n Weight (gr) Order Code
TB5 Rubber Gasket Mounting Tool 460 3024455
D e s c r i p t i o n (mm x mm) Order Code
TBS 0.80x16,00 (TBS Copper - 63A) 1003097TBS 1.00x16,00 (TBS Copper - 75A) 1002254TBS 1.50x16,00 (TBS Copper - 105A) 1002275TBS 2.00x16,00 (TBS Copper - 130A) 1003094
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LL
L/2
L
L/4
L
L/6 L/6
L
L/10
L/2
L/10
VOLTAGE DROP
CALCULATION OF FEEDING POINTS
The voltage drop in the busbar lines shall be inspected as per the busbar type selected according to the total current calculated based on the ambient temperature and operating period of the system. Maximum acceptable value for voltage drop is 3%.
For Direct Current
For Mono-Phase Alternative Current
For Three-Phase Alternative Current
Note : Calculation of the current drawn during first start in various motor types;
I = Total current drawn in the first start of the motors [A]
For the starting current; Three-phase asynchronous drive in direct start
Slip ring rotor motor
Frequency converter
When we take L as the length of the line, feeding points may be selected as shown in the diagrams below to keep the L voltage drop at minimum and it may be used as the hole length for the calculation of L voltage drop.
1 feeding point from the start, Lt=L 1 feeding point from the center, Lt=L/2
2 feeding points from the start points, Lt=L/4 2 feeding points, Lt=L/6
3 feeding points, Lt=L/10
ΔU
I
I I x calculated as 5 to 6
x calculated as 2 to 3
x 1,20 to1,50 calculated between.
I I
I I
R
Z
L
=
=
=
=
=
=
==
Voltage Drop [V]
Total current [A]
Resistance of the busbar [Ω/m]
Impedance of the busbar [Ω/m]Calculated Hole Length [m]
ΔU = 2.L .I .R
ΔU = 2.L .I .Z
ΔU = √3.L .I .Z
t
tt
t
t t
G
G
G
A
G
A G
A G
A G
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INSTALLATION MANUAL
TBS - FEEDER UNIT
TBS - LINE FEED UNIT- 2 (JOINTED TYPE)
TBS - INSTALLATION OF EXTENSION
The joint point is covered using a self-a-dhesive EPDM gasket.
1
1
2
2
3
3
Install it on the system as you do while installing the extension.
Bend conductors for 90°, and push them inside the housing.
Engage the extension element to the bottom of the busbar and close it.
Bend conductors for 90°, push them inside the housing and screw them to the feeding module. Connect the feeding cables by putting them through the union.
Put conductors back-to-back and join them with clips. Connect the feeding cables to the clips.
Secure it to the housing with screws.
Close the module cover and screw it.
Close the module cover and screw it.
1 2 3
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INSTALLATION MANUAL
TBS - SONLANDIRMA
TBS - İLETKEN SÜRME
TBS - ORTADAN BESLEME - 1 (SÜREKLİ TİP)
Put the conductors through the clips and screw them.
Cut the coppers at the end of the line by leaving a extra length of 15 cm.
Screw the conductor to the conductor mounting tool.
Connect the feeding cables to the clips with nuts.
After placing the current collector to the system, place the End Closure so that it shall house the coppers.
Drive the conductor mounting tool along the line.
Close the module cover and screw it.
Install it on the system as you do while installing the extension.
Ensure that the conductor is seated.
TBS - END CLOSURE
TBS - CONDUCTOR MOUNTING TOOL
TBS - LINE FEED UNIT - 1 (CONTINUOUS TYPE)
1
1
1
2
2
2
3
3
3
15 cm
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ELINETROLLEY BUSBAR
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Declaration
CE DECLARATION OF CONFORMITY
Product Group E-Line TB Trolley Busbar Systems
Manufacturer Akcaburgaz Mahallesi, 3114. Sokak, No:10 34522 Esenyurt-Istanbul
Standard:
TS EN 61439-6
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunkingsystems
CE - Directive:2014/35/EU “The Low Voltage Directive”
2014/30/EU “(EMC) Electromagnetic Compatibility Directive”
2011/65/EU “RoHS Directive”
Technical Document Preparation Official:
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.Akcaburgaz Mahallesi, 3114. Sokak, No:10 34522 Esenyurt-Istanbul
Emre GÜRLEYEN
The objects of the declaration described below is in conformity with the relevant Union harmonisation legislation. This declaration of conformity is issued under the sole responsibility of the manufacturer.
Date
20.04.2016
Document Authorized Signatory
Elif Gamze KAYA OKDeputy General Manager
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ELINETROLLEY BUSBAR
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ELINETROLLEY BUSBAR
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ALMANYAAVUSTURYA
BAHREYNBANGLADEŞBEYAZ RUSYABELÇİKABREZİLYA
BULGARİSTAN
B.BRİTANYA
CEZAYİRÇİN
ÇEK CUMHURİYETİ
DANİMARKAEKV. GİNESİ
ESTONYA
ETİYOPYA
FAS
FRANSA
FİNLANDİYA
GANA
GÜNEY KOREGÜNEY AFRİKA
GÜRCİSTAN
HIRVATİSTAN
HİNDİSTAN
IRAK
İRLANDA
İSPANYAİSVİÇRE
İTALYAİZLANDA
KAMERUN
KATARKAZAKİSTAN
KENYAKIBRIS
KONGO
KUVEYT
L E T O N YALİBYA
LİTVANYA
L Ü B N A NLÜKSEMBURG
MACARİSTANMADAGASKAR
MAKEDONYA
MALTA
MEKSİKA
MISIR
MOLDOVYA
MORİTYUS
NİJERYA
NORVEÇ
ÖZBEKİSTANPAKİSTAN
PERU
POLONYA
R O M A N YA
RUSYA
RUANDASLOVENYA
SIRBİSTAN
SRİ LANKASUUDİ ARABİSTAN
SUDAN
SURİYE
ŞİLİ
TANZANYA
TAYLAND
TAYVANTUNUS
TÜRKMENİSTAN
UKRAYNA
UMMAN
ÜRDÜN
VİETNAMYEMENYUNANİSTANIRAK
FAS
ALMANYA
ŞİLİ
FASKENYA MISIR
ALMANYA
FASKENYA TAYLAND
DANİMARKAİSVİÇRE
BREZİLYASUUDİ ARABİSTAN IRAK
İSPANYA
POLONYAKUVEYT
ŞİLİ
İSPANYA MORİTYUS
TAYLAND
MALTAIRAK
KENYA
HIRVATİSTAN
AVUSTURYASUUDİ ARABİSTAN
BELÇİKABREZİLYA
UKRAYNA
AVUSTURYA
ESTONYA
FAS
BANGLADEŞHOLLANDA
CEZAYİR
FAS ÇİN
ETİYOPYA BELÇİKA
L Ü B N A N
B.BRİTANYAGANA
GÜNEY KORE
HIRVATİSTANİRLANDA
TANZANYA
SUUDİ ARABİSTANBELÇİKA
FAS
BANGLADEŞMADAGASKAR
MOLDOVYASLOVENYABREZİLYA
IRAK
İSPANYA
AVUSTURYA
KENYA
KENYAKIBRIS
KONGO
KUVEYT
LİBYANİJERYAIRAK
FAS
TÜRKMENİSTANUMMANÇEK CUMHURİYETİ
FASIRAK
MOLDOVYASIRBİSTAN
CEZAYİR
ÇEK CUMHURİYETİ
DANİMARKAEKV. GİNESİ
ESTONYA
ETİYOPYAİRLANDA
PAKİSTANSURİYEMEKSİKANORVEÇLİBYA
POLONYAÇİNKENYA
ALMANYAB. A. EMİRLİKLERİ
İSVİÇRE FİNLANDİYAÇEK CUMHURİYETİ
L Ü B N A N
ÇİN
MISIR
IRAK
BELÇİKATANZANYAESTONYABULGARİSTAN
BULGARİSTAN
KONGO
LÜKSEMBURG NORVEÇ SIRBİSTAN MOLDOVYA
POLONYAİRLANDA
İRLANDA
KENYA
ALMANYA
PAKİSTANUMMANHIRVATİSTAN
MOLDOVYA
TÜRKİYETÜRKİYE
NİJERYA
MOLDOVYAMORİTYUS
CEZAYİR MISIR
FASKENYA
MISIRŞİLİIRAK
BULGARİSTAN YEMENGÜRCİSTAN HIRVATİSTANSUUDİ ARABİSTANBULGARİSTANMAKEDONYAPAKİSTANHIRVATİSTANSUUDİ ARABİSTAN ÖZBEKİSTANTAYVAN MACARİSTAN
PRODUCT TYPES
BUSBAR ENERGY DISTRIBUTION SYSTEMS
CABLE TRAYS
TROLLEY BUSBAR ENERGY DISTRIBUTION SYSTEMS
INDOOR SOLUTIONS
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Katalog 08-EN / Rev 06 / 2.000 Ad. 22/07/2020G.M.
EAE has full right to make any revisions or changes on this catalogue without any prior notice.
IEC 61439-6 T Es E 344805
ISO 900114001
E Ö YR NV EE TÇ İM
E SV İSE TTİ EL MA İK 27001
EAE Elektrik A.S.Akcaburgaz Mahallesi,
3114. Sokak, No:10 34522Esenyurt - Istanbul
Tel: +90 (212) 866 20 00Fax: +90 (212) 886 24 20
EAE Elektrik Gebze FabrikaGebze IV Istanbul Makine veSanayicileri Organize Bolgesi
6.Cadde No.2 Demirciler KoyuDilovasi - KOCAELI
Tel: +90 (262) 502 05 65Fax: +90 (262) 502 05 70
Please visit our website for the updated version of our catalogues.www.eaeelectric.com