2 EcoShape 2.0 | Tubular Framing System
Bosch Rexroth AG, 3 842 541 818 (2011-10)
f All connectors can be combined with the EcoShape D28L and D28L/N10 round tubes, as well as the D28 round tube (“Manual Production Systems 4.0” catalog, 3 842 538 281 (2011-04), 91).
f Integrated poka yoke system for easy and secure connector installation – Twist locks for secure joints – Positive interlocking connections
f All connectors are suitable for use in building ESD-conductive systems.
EcoShape: Easy3 –
Versatile, simple, efficientWith EcoShape, you can build custom structures that require very few components. Planning is easy, too, thanks to the new MTpro design software and the need for only a few standard parts.
Fast, accurate planning with MTpro
1 D28L round tube
00134985_a
6 90° connector
00134978
11 N10, 45 adapter
00134983
16 0°-90° D28 connector
00139135
2 D28L, N10 round tube
00134986_a
7 Parallel connector
00134979
12 N10, 30 adapter
00134984
17 Polymer Variofix block
00139136
3 Cover profile
00134988
8 45° connector
00134980
13 XLean holder adapter
00139092_kl
18 Diecast zinc Variofix block 00139138
4 Cap
00134995
9 Cross connector
00134981
14 D28/N10 tube clip
00139139
19 Bumper for D28 round tube
00139137
5 D28L threaded sleeve
00134991
10 0°-90° connector
00134982
15 N8, N10 adapter
00139134
20 45x45L profile
00110923_a
00139145
6
5 12
2
4
1
1
20
18
4
6
10
4
19
317
1
11
6
1
10
8
3 Tubular Framing System | EcoShape 2.0
3
Bosch Rexroth AG, 3 842 541 818 (2011-10)
e Aluminum is environmentally friendly and up to 99% recyclable. Aluminum profiles are reusable.
For the design and planning of EcoShape tubular framing systems we recommend MTpro! More information can be found on page 13.
The 19 standard components are designed in accordance with the poka yoke principle, making them quick to assemble and prohibiting any faulty connections. The assembly line can be improved and expanded at any time in line with the kaizen philosophy.
The system allows you to quickly and economically plan and build flow racks, material shuttles, workstations and any other frame systems to meet your specific needs, using the small number of standard components.
f Two aluminum tubular profiles give your construction the required stability.
f With just six connectors you create any imaginable connection between two EcoShape profiles – parallel, perpendicular, or at any desired angle.
f All of the connectors establish a positive interlocking connection between the profiles for a secure fit.
f The connection elements allow for a length tolerance, greatly facilitating cut-to-size and assembly work.
f The new Variofix blocks let you attach stable surface elements quickly and inexpensively
f EcoShape can be combined with the range of components from the Manual Production Systems (MPS) line. You can use this versatility to expand system functionality, for example in the area of ergonomics.
f The ability to combine all components with one another gives you great flexibility with just a few components.
f The tubes and connectors will neither rust nor wear, making them ideal for long-term use and for reuse in new systems.
f For even greater stability you can combine EcoShape with the modular aluminum framing system.
ESD conductivity
All EcoShape systems are ESD-conductive and suitable for use in ESD-sensitive areas. All connection elements are made such that the anodic coating on the aluminum profiles is broken to ensure ESD conductivity throughout the system without the need for risky extra cabling. No further ESD elements are required – with EcoShape you have everything in a single package.
Ergonomics
The combination of lean production and ergonomics results in an unbeatable strategy to help you achieve short production runs and reduced costs. EcoShape unites low investment expenditure with high flexibility and quality, including in the area of ergonomics. The ergonomic accessories found in the MPS program can also be used with all EcoShape workstations and flow rack systems.
4 EcoShape 2.0 | Tubular Framing System
Bosch Rexroth AG, 3 842 541 818 (2011-10)
6 EcoShape 2.0 | Tubular Framing System
Bosch Rexroth AG, 3 842 541 818 (2011-10)
00134985
28
L
Ø28
L
00134986
10
L
17,5
00134987
16,3
M12
639
0013499000134991
1
2
3
4
5
D28L round tube (1) f 4 interfaces for attaching EcoShape connectors
Material: aluminum
D28L, N10 round tube (2) f A 10 mm slot for mounting accessories from the modular
aluminum framing system
Material: aluminum
L (mm) LE No.1 Round tube 50 to 5600 1 3 842 996 191/L
D28L 5600 50 3 842 541 211
L (mm) LE No.2 Round tube 50 to 5600 1 3 842 996 192/L
D28L, N10 5600 20 3 842 541 213
L (mm) No.3 Slide rail 2000 10 3 842 541 196
Slide rail (3) f For creating a simple conveyor track or manual slide
section by clipping slide rail onto a D28L round tube
Material: PVC; gray
Cap (4)Material: PA66; black
ESD No.4 Cap 20
ESD
3 842 541 195
Threaded sleeve (5) f For integrating a leveling foot or caster
Material: PA66; black
ESD No.5 D28L threaded sleeve 20
ESD
3 842 541 185
A = 1.8 cm2
lx = 1.33 cm4
ly = 1.33 cm4
Wx = 0.95 cm3
Wy = 0.95 cm3
m = 0.48 kg/m
A = 2.63 cm2
lx = 1.17 cm4
ly = 1.97 cm4
Wx = 0.84 cm3
Wy = 1.41 cm3
m = 0.71 kg/m
00139147
7 Tubular Framing System | EcoShape 2.0
7
Bosch Rexroth AG, 3 842 541 818 (2011-10)
00134978
A-A
00134968 34
AA
16-0
,5
22-0
,5
54,5
00134979
A-A
00134969
56
AA
3434
00134980
A-A
00134970
34
AA
57,1
45,716-0
,5
22-0
,5
00134981 00134971
A-A
45
3434
AA
00134972
34
105
16-0
,5
22-0
,5180°
90°
00135001
90°
6
7
8
9
10
ESD No.6 90° connector 20
ESD
3 842 541 173
ESD No.7 Parallel connector 20
ESD
3 842 541 183
ESD No.8 45° connector 20
ESD
3 842 541 175
ESD No.9 Cross connector 20
ESD
3 842 541 181
ESD No.10 0°-90° connector 20
ESD
3 842 541 178
90° connector (6)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)
Parallel connector (7)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)
45° connector (8)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)
Cross connector (9)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)
0°-90° connector (10)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)
8 EcoShape 2.0 | Tubular Framing System
Bosch Rexroth AG, 3 842 541 818 (2011-10)
00139093
00138981
00134974
A-A 30
AA
52,
5
32,
5
45
10
59,53626
,5 17,2
00134993
00134973
A-A
A
A
45
52,
5
32,
5
10
00139095
00139092
00135006
95
65
30,
5
11
12
13
14
N10/30 adapter (12) f For mounting light accessories such as a bottle holder
to a D28L round tube
Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M5 x 30; tightening torque 5.0 Nm)
ESD No.12 N10, 30 adapter 20
ESD
3 842 541 190
XLean adapter (13) f For combinations with XLean. The XLean adapter
connects the D28L round tube with the XLean rail holder (MPS 4.0, 76, 77).
Material: PA66; black
ESD No.13 XLean adapter 20
ESD
3 842 541 296
D28L/N10 tube clip (14) f For mounting material shelves to a D28L round tube.
Can be positioned at inclines of up to 30 degrees.
Material: Steel, galvanizedScope of delivery: includes mounting material for 10 mm slots
ESD No.14 D28L/N10 tube clip 20
ESD
3 842 541 193
N10/45 adapter (11) f For connecting the D28L round tube with a profile with
a 10 mm slot.
Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M5 x 40; tightening torque 5.0 Nm)
ESD No.11 N10, 45 adapter 20
ESD
3 842 541 187
N8, N10 adapter (15) f For connecting an MGE strut profile (8 mm,
10 mm slots)
Material: diecast zincScope of delivery: Incl. mounting material for 8 mm and 10 mm slots (ISO 4762 screw, M6x10; tightening torque 8.7 Nm)
No.15 N8, N10 adapter 20 3 842 543 272
NEW
2011
15
00139140 00139148
28
51
15
9 Tubular Framing System | EcoShape 2.0
9
Bosch Rexroth AG, 3 842 541 818 (2011-10)
0°-90° D28 connector (16)Material: diecast zincScope of delivery: includes mounting material (screw, ISO 4762, M6 x 25; tightening torque 8.7 Nm)
No.16 0°-90° D28 connector 20 3 842 543 480
ESD No.17 Polymer Variofix block 20
ESD
3 842 543 311
17/1 Snap-in clip 10 3 842 184 738
Polymer Variofix block (17) f For fastening surface elements with a snap-in clip or
screw
Material: PA66Scope of delivery: Incl. mounting material (M5x10 oval-head screw; ISO 4762 screw, M6x16; M6 square nut)
Bumper for D28L round tube (19)Material: PE-LD
L (mm) No.19 Bumper for D28
round tube2000 10 3 842 544 637
Diecast zinc Variofix block (18) f For fastening surface elements f Three arrangements possible (“A”, “B”, “C”)
Material: diecast zincScope of delivery: Incl. mounting material (ISO 4762 screw, M6x22; ISO M6x30 screw; 2x M6 square nut; tightening torque 8.7 Nm)
ESD No.18 Diecast zinc Variofix block 20
ESD
3 842 543 494
NEW
2011
NEW
2011
NEW
2011
NEW
2011
16
18
17
19
00139141
00139142
max 8
17/1
17
00139143
00139144
1
2
00139150
max 8
00139149
60
5353
00139151
A
B
C
2 1
21
00139152
28
46
L
16
18
17
19
10 EcoShape 2.0 | Tubular Framing System
Bosch Rexroth AG, 3 842 541 818 (2011-10)
Tubular Framing System L (mm) ESD No. Page
D28L round tube 5600 3 842 541 211 6
D28L round tube 50 to 5600 3 842 996 191/... 6
D28L/N10 round tube 5600 3 842 541 213 6
D28L/N10 round tube 50 to 5600 3 842 996 192/... 6
Slide rail 2000 3 842 541 196 6
CapESD
3 842 541 195 6
D28L threaded sleeveESD
3 842 541 185 6
90° connectorESD
3 842 541 173 7
Parallel connectorESD
3 842 541 183 7
45° connectorESD
3 842 541 175 7
Cross connectorESD
3 842 541 181 7
0°-90° connectorESD
3 842 541 178 7
0°-90° D28 connectorESD
3 842 543 480 9
N10/45 adapterESD
3 842 541 187 8
N10/30 adapterESD
3 842 541 190 8
N8, N10 adapterESD
3 842 543 272 8
XLean holder adapterESD
3 842 541 296 8
D28L/N10 tube clipESD
3 842 541 193 8
Polymer Variofix blockESD
3 842 543 311 9
Snap-in clip 3 842 184 738 9
Diecast zinc Variofix blockESD
3 842 543 494 9
Bumper for D28 round tube 3 842 544 637 9
Modular product system for flow rack construction
Manual Production Systems 4.0 (3 842 538 280 (2011-04)) L (mm) ESD No. Page
Lettering clip for tubular cross tie 2000 3 842 535 136 92
Lettering clip for tubular cross tie 102 3 842 538 093 92
D28 round tube 30 to 6000 3 842 993 317/... 91
D28 round tube 6070 3 842 535 118 91
D28 roller section 100 to 4500 3 842 993 321/... 77
D28, ESD roller section 100 to 4500ESD
3 842 993 431/... 77
D28 roller section 4500 3 842 537 776 77
D28, ESD roller section 4500ESD
3 842 537 778 77
D28SK roller section 100 to 4500 3 842 993 322/... 77
D28SK, ESD roller section 100 to 4500ESD
3 842 993 432/... 77
D28SK roller section 4500 3 842 537 777 77
D28SK, ESD roller section 4500ESD
3 842 537 779 77
BrakeESD
3 842 532 871 78
Rail holder with stopESD
3 842 538 372 77
Rail holder without stopESD
3 842 537 687 77
MountESD
3 842 537 657 78
D28 tube clipESD
3 842 535 364 86
These two pages contain a small selection of products from our Manual Production Systems (MPS) and Basic Mechanical Elements (MGE) ranges that can be used in
conjunction with our new EcoShape tubular framing system.Visit our shop in the Internet at www.boschrexroth.com.
00118549
00134985_a
00134986_a
00134982 00134978
00134984 00134983
00139136 0013913800139137
00127180
11 Tubular Framing System | EcoShape 2.0
11
Bosch Rexroth AG, 3 842 541 818 (2011-10)
Manual Production Systems 4.0 (3 842 538 280 (2011-04)) L (mm) ESD No. Page
Polymer profile 30 to 3000 3 842 993 615/... 88
Polymer profile, ESD 30 to 3000ESD
3 842 993 617/... 88
Polymer profile 3000 3 842 538 108 88
Polymer profile, ESD 3000ESD
3 842 538 107 88
Rail holder with stopESD
3 842 538 051 88
Rail holder without stopESD
3 842 538 050 88
XLean transport guide fixation 3 842 538 102 88
M6, P60 - P 30 bracket setESD
3 842 537 862 136
Section linkESD
3 842 536 722 78
BridgeESD
3 842 536 724 78
Flexible bridgeESD
3 842 537 911 78
AdapterESD
3 842 537 022 140
Mounting bracketESD
3 842 535 125 140
Profile 15x22.5 30 to 3000 3 842 992 473/... 140
Profile 15x22.5 2000 3 842 513 576 140
CapESD
3 842 537 594 140
Basic Mechanical Elements 12.1 (3 842 520 114 (2011-07)) ESD No. Page
Caster wheel with lock 3 842 541 226 6-13
Caster wheel 3 842 541 234 6-13
Leveling footESD
3 842 529 025 6-4
Leveling footESD
3 842 352 061 6-4
Roller 3 842 259 790 6-18
Roller 3 842 259 792 6-18
45x45L profile 3 842 992 425/... 2-35
00129978
00124722
180
40
31
00127186
STOP
0010972300109701
00109718
00109719
X
Y
00109259
12 EcoShape 2.0 | Tubular Framing System
Bosch Rexroth AG, 3 842 541 818 (2011-10)
Technical data
00134996
28
55
B-28
B
max B-95
22-0,5
Length calculation
00134997
28
106,1
B-28
B
22-0,5
max B-197,2
00135009
d
L = 1,
414•d
- 55,9
2000
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
l_Traverse (mm)
F max
_Tra
vers
e (N
)
500 750 1000 1250 1500 1750
00139114
Fmax
Fmax
2000
1900
1100
130014001500160017001800
1000
1200
900800700600500400300200100
0
l_Traverse (mm)
F max
_Tra
vers
e (N
)
500 750 1000 1250 1500 1750
00139115
F
F
00139110
F = 2400 N
00139113
F = 1100 N
D28L cross tie – permissible point load, centerConnector: 90° connector, cross connector
Connector Permissible load values for clamping connections
Threaded sleevePermissible bearing load
D28L cross tie – permissible section loadConnector: 90° connector, cross connector
The DVD includes:Layout Designer for planning and designing complete frames and conveyor systems without a CAD system
f Simple design using the drag & drop and snap functions without a CAD system
f Design rules to support users in the creation of complete systems
f User library to save and reuse your own modules and layouts
f Export of 3-D volume models into all common CAD systems
f Automatic order list generation of all small parts and accessories
Product information for the following product lines: f MGE Basic Mechanical Elements f MPS Manual Production Systems f MIT Material and Information Flow Technology
MTpro planning software
MTpro is a software used for planning assembly systems that assists you from selection to configuration and ordering of the Rexroth products.
Product configuration and calculation of order lists:Generation of CAD models with direct interfaces to all common CAD systems
f Export of configured models into the most popular file formats
f Multifunctional drivers allow you to insert the configured CAD models with parts list information directly in your current drawing
f Edit the properties of CAD models you have already configured and inserted in your CAD drawing in supported CAD systems
f Multilingual content and graphical user interface in 5 different languages (de/en/fr/es/it)
f MTpro runs directly from DVD-ROM without installation f Update your installation of MTpro online with the
automatic update system
d The DVD-ROM MTpro can be ordered free of charge with the part number 3 842 539 057 from your local Rexroth sales partner.
MTpro planning software | EcoShape 2.0 13
Bosch Rexroth AG, 3 842 541 818 (2011-10)
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.
3 842 541 818 (2011-10) EN - DC-IA/MKT © Bosch Rexroth AG 2011. Subject to technical modifications. Printed in Germany
Bosch Rexroth AG Postfach 30 02 0770442 Stuttgart, GermanyTel. +49 711 811-30698Fax +49 711 811-30364www.boschrexroth.com
You can find local contact information at: www.boschrexroth.com/addresses