EN 1090Tested Consumables WPS GeneratorQualification based on tested welding consumables as per as EN ISO 15610
CE marking made easy
www.oerlikon.com
Tested Consumables WPS Generator, designed for tested welding consumable as per as EN ISO 15610.
• Find The execution class under whichthe factory is producing.
• Familiarize yourself with the standard.• EN 1090 meets the requirements
of the European Directive for all kind of metallic constructions: 305/2011.
EN 1090
STEP 1
INFORMATION RESEARCHING
STEP 2
FACTORY CONTROLSYSTEM
Introducing a quality assurance system in accordance with ISO 3834:• Storage, pieces traceability, welding
machines calibration, Staff qualifications…• An existing system as per ISO 9001
could be used.
What is CE marking? Marking is a mandatory conformityf or products sold in the European Economic Area (EEA).It consists of the CE-mark and, if applicable, the four digit identification number of thenotified body involved in the conformity assessment procedure.The CE marking is the manufacturer's declaration that the product meets the requirements of the applicable EC directives.
CE Marking Under EN 1090 Made Easy
The producer must: • Have Qualified welders.• Have Coordinators of welding operations
(IWS, IWT, IWE).• Have Welding Procedures Qualification
Records (WPS).
STEP 3
STEP 4
STAFF TRAINING
DRAWING UP WPS
AUDIT
STEP 5
• You are using OERLIKON’sconsumables and you need asimple solution to have yourEN 1090 certification ASK foryour free Tested ConsumablesWPS Generator.
A new way to manage your doc
Ask for your license number. Get more information under www.en1090-alw.com
CONSUMABLESTESTED
GENERATORWPS
You need to be inline with EN 1090 in execution classEXC1 and EXC2 as per as EN ISO 15610 and:
• You are using C-Mn steels up to S275 (ISO group 1.1).• Your Base material thickness is from 3 to 40mm.• You have your welding parameters. • You are using OERLIKON products.
Save Money and Time by using OERLIKON’sTested Consumables WPS Generator*.
• You are not yet usingOERLIKON’s consumables, Save money and time byusing our New software forTested Consumables togenerate your certificationfile.
Tested consumables WPSGenerator for applications up toS275, in MMA, MAG Wire and
FCW, as per EN 15610.
VdTÜV-Kennblatt für Schweißzusätze
*) Angaben des Herstellers
1 Hersteller/Lieferer:� � � �� � � � � �� � � � �� � � � � � �� � � � � � � � � � � � �
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4 Marke*:
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11 Durchmesserbereich: - � ) �/ � � �3 � ) �� �
12 Hilfsstoffe:
�13 Die weitere Gültigkeit wird durch Erscheinen des Kennblattes im Schweißzusatzwerkstoffportal bescheinigt.
15 Wärmebehandlung (Wb) nach dem Schweißen und Werkstoffe
Pos Wb Gruppe / Werkstoff 1
TextGruppe / Werkstoff 2
Bem.
. � 6 7 7 � �( + (
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16 Die Werkstoffeinteilung entspricht ISO 15608:2000
21 Wurzelschweißbarkeit: � � > ? " � � � � � �
23 Wanddicke:6 � / � " � � � @ �
24 Stromart und Polung: A � ��25 Schweißposition nach DIN ISO 6947:
1 � � �1 � � �1 � � �1 � �1 � �1 �
26 Höchste Betriebstemperatur im Kurzzeitbereich wie Grundwerkstoff, jedoch max.:� � �. B �, 3 ) C �� B �4 3 ) D �
27 Höchste Betriebstemperatur im Langzeitbereich max.:
� � � D �
28 Tiefste Betriebstemperatur wie Grundwerkstoff, jedoch nicht tiefer als:
� 4 ) D �
29 Berechnungskennwert:
� � � � 6 � � � � ! � � 0 E E
30 Bei Einsatz im Langzeitbereich:
� � �
31 Korrosionsbeständigkeit nachgewiesen nach:� � �
32 Bemerkungen:
8
33 Die Eignungsprüfung erfolgte auf der Grundlage des VdTÜV-Merkblattes 1153. Soweit in Rubrik 32 - Bemerkungen - nicht
anders angegeben, ist dieser Schweißzusatz unter Beachtung des Anhangs I Abschnitt 4 der Druckgeräterichtlinie für den
Einsatz nach Druckgeräterichtlinie geeignet.
34 Erläuterungen
A - angelassenL - lösungsgeglüht u. abgeschrecktN - normalgeglüht
S - spannungsarm geglühtSt - stabilgeglühtU - ungeglühtV- vergütet
W - weichgeglüht
G+ - Gleichstrom PluspolG- - Gleichstrom MinuspolW - Wechselstrom
35 Erstellt durch:
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Die Vervielfältigung, die Verbreitung, der Nachdruck und die Gesamtwiedergabe auf fotomechanischem oder ähnlichem Wege bleiben, auch bei auszugsweiser Verwertung, der vorherigen
Zustimmung des Herausgebers vorbehalten. Herausgeber: Verband der TÜV e. V. Vertrieb: TÜV-Media GmbH, Am Grauen Stein, 51105 Köln - Unternehmensgruppe TÜV Rheinland Group
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DET NORSKE VERITAS AS, Veritasveien 1, NO-1322 Høvik, Norway, Tel.: +47 67 57 99 00, Fax: +47 67 57 99 11, Org.No. NO 945 748 931 MVA www.dnv.com
Form No.: WELD 1422a Issue: October 2009
Page 1 of 1
DET NORSKE VERITAS VERIFICATION STATEMENT
CERTIFICATE NO. W-24544
This is to verify that the Electrode
with trade name Spezial (Oerlikon)
Distributed by Air Liquide Welding France Cergy Pontoise Cedex, France is found to comply with Det Norske Veritas' Rules for Classification PT.2
with this approval
Grade 3 Y40H10 Current AC/DC(+) Positions All
Høvik, 2012-08-10 for Det Norske Veritas AS This Statement is valid until 2016-12-31
Harsharn Tathgar Head of Section DNV local office: Galatz Aliona Otriashenkova Surveyor
This Verification Statement is valid provided the manufacturers approval is maintained.
AIR LIQUIDE WELDING FRANCE - Buzau PlantBuzau - ROMANIA
for the product
Covered Electrode for Manual Metal Arc Welding
Designation : SPEZIALGrade : 3, 3Y H10Description : Basic coveringDiameter : 2.0 - 6.0 mmWelding current : AC - DCWelding position : All positions for butt welding except vertical downwards (PA, PF, PC, PE)Remark : Nil.
This certificate is issued to attest that BUREAU VERITAS did undertake the relevant approval procedures for the product identified above whichwas found to comply with the relevant requirements of Bureau Veritas Rules on Materials and Welding for the Classification of Marine Units.
This certificate is a renewal of certificate N° WM 2654/23/H.0 expiring on 24/10/2015
This certificate will expire on: 24 Oct 2016
At Neuilly, on 07 Sep 2015 Local office: BV GALATI
For BUREAU VERITAS, Issued on 07 Sep 2015
By order of the Secretary Surveyor: M. Gheorghiu
Page 1 / 1
Marine & Offshore Division
67/71 Boulevard du Château92200 Neuilly-sur-Seine - France
Tel. 33 1 55 24 70 00Fax. 33 1 55 24 70 45
www.veristar.com
Certificate number : WM 2654/23/I.0
File number : 2654 N 2008
TYPE APPROVAL CERTIFICATEas per Bureau Veritas Classification Rules
This certificate is issued to
This certificate remains valid until the date stated above, unless cancelled or revoked, provided the conditions indicated in the subsequent page(s) are complied withand the product remains satisfactory in service. This certificate will not be valid if the applicant makes any changes or modifications to the approved product, whichhave not been notified to, and agreed in writing with BUREAU VERITAS. Should the specified regulations or standards be amended during the validity of thiscertificate, the product(s) is/are to be re-approved prior to it/they being placed on board vessels to which the amended regulations or standards apply.This certificate is issued within the scope of the General Conditions of BUREAU VERITAS Marine & Offshore Division. Any Person not a party to the contract pursuantto which this document is delivered may not assert a claim against BUREAU VERITAS for any liability arising out of errors or omissions which may be contained insaid document, or for errors of judgement, fault or negligence committed by personnel of the Society or of its Agents in establishment or issuance of this document,and in connection with any activities for which it may provide.
The Electronic Version is available at: http://www.veristarpm.com/veristarnb/jsp/viewPublicPdfWelding.jsp?id=wz4k51qobe
BV Mod. Ad.E 537 May 2009 This certificate consists of 1 page(s)
For information only
Air Liquide Welding, Oerlikon brands and Product name are property of Air Liquide Welding France 13, rue d'Epluches – Saint Ouen l'Aumône F 95315 Cergy-Pontoise
www.airliquidewelding.com
Declaration of PerformanceNo. MP306 - 0053 - 01
1. Unique identification code of the product-type:
SPEZIAL
2. Intended use/es:
Covered electrodes for manual metal arc welding
of non-alloy and fine grain steels welding
3. Manufacturer:
AIR LIQUIDE WELDING France
13, rue d’Epluches – BP 70024 – Saint-Ouen l’Aumône
95315 – Cergy Pontoise cedex – France
tel. +33 (1) 34 21 33 33 fax +33 (1) 34 21 31 30 www.airliquidewelding.com
5. System of assessment and verification of constancy of performance:
System 2+ of assessment and verification of constancy of performance,
as set out in Annex V of Regulation (EU) No 305/2011
6. a. Harmonised standard:
EN 13479 : 2004
Notified Body
performed initial inspection of the manufacturing plant and of factory production control,
continuous surveillance, assessment and evaluation of factory production control,
and issued the certificate of conformity of the factory production control No.
0035 - CPR - C306
7. Declared performance/s:
Classification
E 38 3 B 12 H10EN ISO 2560:2005
a. The information on hazardous substances in accordance with Regulation (EC) No 1907/2006 REACh is
available in Safety Data Sheet on www.airliquidewelding.com .
b. The performance of the product identified above is in conformity with the set of declared performance/s.
This declaration of performance is issued, in accordance with Regulation (EU) No 305/2011, under the
sole responsibility of the manufacturer identified above.
c. Signed for and on behalf of the manufacturer by:
at Buzau (RO) on October 10th, 2014
Iulian HANGANU
Plant Manager
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EN 1090 Qualification file based on EN ISO 15610: 2004
Qualification based on tested welding consumables
Customer Name
Base Material(s)
Consumable(s)
Creation Date
Air Liquide Welding
S275J0
S275J0
SPEZIAL
31/01/2016
cumentations:
* OERLIKON WPS generator will allow you to generate a folder inone click. The folder contains:
• A WPS • Approvals • Data sheet • The declaration of Performance (CE)
EN 1090Certification steps:
Operation time:between 8 and 12 months
FACTORYCONTROLSYSTEM
STAFFTRAININGRESEARCHING
1st step 2nd step 3rd step 4th step 5th step
AUDITCONSUMABLES
TESTED
GENERATORWPS
CONSUMABLESTESTED
GENERATORWPS
For your EN 1090 Certification, we provide you aWPS package for your particular application inEXC 1 & 2 up to S275.
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Air Liquide is a leading global supplier of gases, technologies and services for industry and healthcare, employing over 50.000 employees in 80 countries to serve2 million customers and patients. Oxygen, nitrogen and hydrogen have been the core business of the group since it was founded in 1902. The ambition of Air Liquide is to bethe leader of its industry, thanks to long-term efficiency and a responsible approach to business.
ContactsBELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22
CHINAHANGZHOU SAF OERLIKON Weld. Cut.Shanghai Commercial Branch - Rm 1108 Pine City Hotel 777 Zhao Jia Bang Lu - SHANGHAI 200032Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97
CZECH REPUBLIC AIR LIQUIDE CZ S.R.O. - Welding and CuttingPodnikatelská 565 - Areál SVUM - 190 11 PRAHA 9 - BúchoviceTel.: +420 274 023 163 - Fax: +420 274 023 233
FRANCEAIR LIQUIDE WELDING FRANCE25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CedexTel.: +33 1 34 21 33 33
GERMANYOERLIKON SCHWEISSTECHNIK GmbHIndustriestrasse 12 - D-67304 EISENBERG/PFALZTel.: +49 6351 4760 - Fax: +49 6351 476 335
ITALYFRO-AIR LIQUIDE WELDING ITALIA S.p.ALoc. Casalmenini, 337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536
LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1Taman Perindustrian Puchong - 47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620
NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96
POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60
PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40
ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BUZAUTel.: +40 238 722 058 - Fax: +40 238 716 861
RUSSIAAIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91
SCANDINAVIAOERLIKON SKANDINAVIEN ABKrossverksgatan 7 - 216 16 LIMHAMNTel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01
SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Hlohovecká 6 - 951 41 NITRA - LUŽIANKYTel.: +421 37 692 4610 - Fax: +421 37 651 28 04
SPAINOERLIKON SOLDADURA SAPoligono Industrial la Noria Carretera de Castellon Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZATel.: +34 976 10 47 00 - Fax: +34 976 10 42 67
SWITZERLANDOERLIKON SCHWEISSTECHNIK AG Mandachstrasse 54 - CH 8155 NIEDERHASLI Tel.:+41 44 3076 111 - Fax: +41 44 3076 112
THAILANDEAIR LIQUIDE WELDING THAILAND Co. Ltd.40 Moo 6 - Ramindra Road Km 9.5 - KHANNAYAO, BANGKOK 10230Tel.: +66 29 43 2250 - Fax: +66 29 43 2256
UAEAIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608
U. K.AIR LIQUIDE WELDING LtdLow March / London Road - DAVENTRY - Northants NN11 4SDTel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10
Contacts for other countries:Air Liquide Welding Export Department Italy Loc. Casalmenini,337010 - RIVOLI-VERONESE (VR)Tel.: +39 045 82 91 511- Fax: +39 045 82 91 536
Air Liquide Welding Export Department France25, boulevard de la PaixCS 30003 Cergy Saint-Christophe95895 CERGY-PONTOISE CEDEX - FranceTel.: +33 1 34 21 33 33