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EUROPEAN SHORTEUROPEAN SHORTEUROPEAN SHORT---COURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESHCOURSE ON QUALITY AND SAFETY OF FRESH---CUT PRODUCECUT PRODUCECUT PRODUCE
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Dr. AlessandroDr. Alessandro TurattiTurattiTuratti S.r.l.Turatti S.r.l.
Tuesday, March 11th, 2008CORDOBA
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TURATTI:TURATTI:Innovative Innovative TailorTailor--Made Made SolutionsSolutions
MissionMissionMission
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Turatti GroupTuratti Group
••Turatti s.r.l. Turatti s.r.l. Cavarzere (Venice) - Italy
••Turatti France Turatti France Allonnes - France
••Turatti North Europe GmbHTuratti North Europe GmbH-Kleve – Germany-The Netherlands••Turatti North America Inc.Turatti North America Inc.Yorba Linda (Los Angeles) - USA
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•• Lion FoodTech s.r.l. Lion FoodTech s.r.l. Cavarzere (Venice) - Italy
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Confindustria Awards forConfindustria Awards forExcellenceExcellence
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TopicsTopics
�� Preliminary NotesPreliminary Notes�� Trimming and foreign bodies removalTrimming and foreign bodies removal�� WasherWasher�� Treatment/InfusionTreatment/Infusion�� DryerDryer�� DewateringDewatering�� CoolingCooling�� MixingMixing�� FreshFresh--Cut FruitCut Fruit
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Area Area SeparationSeparation
LOW CARELOW CARELOW CARELOW CARE(LOW RISK)(LOW RISK)(LOW RISK)(LOW RISK)
TRIMMING
HIGH CARE (HIGHHIGH CARE (HIGHHIGH CARE (HIGHHIGH CARE (HIGH----RISK)RISK)RISK)RISK)
CUTTING- WASHING – DEWATERING –PACKAGING
FINISHEDPRODUCTSHIPPING
RAWMATERIALARRIVAL
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Area Area SeparationSeparation
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Boot-washer
Hand-washer
Ozonated hand-washer
Area Area SeparationSeparation
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Flow Diagram: TrimmingFlow Diagram: Trimming
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PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
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• Less operators
• Manual/automatic feeding
• No visual selection
Automatic Automatic TrimmingTrimming
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Automatic Automatic TrimmingTrimming
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Automatic Automatic TrimmingTrimming
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Manual Manual TrimmingTrimming
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Manual Manual TrimmingTrimming
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Waste removal systemWaste removal system
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“Field cored lettuce”“Field cored lettuce”
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EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
“Field cored lettuce”“Field cored lettuce”
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“Field cored lettuce”“Field cored lettuce”
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“Field cored lettuce”“Field cored lettuce”
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Metal Metal DetectorDetector
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Patented Patented “V“V--Force”Force” TurattiTuratti
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Patented Patented “V“V--Force”Force” TurattiTuratti
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ROOTS
Florida – Sugarcane
COTILEDONS
California
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Patented Patented “V“V--Force”Force” TurattiTuratti
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Foreign Bodies OriginForeign Bodies Origin
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Field ……..……….…………70/80%Field ……..……….…………70/80%
Plant………… ………………20/30%Plant………… ………………20/30%
Others…….…….………………..10%Others…….…….………………..10%
Source: Ready Pac Produce (Brian Zomorodi) 2006Source: Ready Pac Produce (Brian Zomorodi) 2006
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Flow Diagram: CuttingFlow Diagram: Cutting
EQUIPMENTS FOR FRESHEQUIPMENTS FOR FRESH--CUT PROCESSING LINESCUT PROCESSING LINES
PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
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Cutting and slicingCutting and slicing
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Courtesy UrschelCourtesy Urschel
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Cutting and slicingCutting and slicing
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Cutting and slicingCutting and slicing
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Cutting and slicingCutting and slicing
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Cutting and slicingCutting and slicing
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Cutting and slicingCutting and slicing
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Maxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato TrayMaxwell Chase Tomato Tray
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•• Alternative to bladesAlternative to blades
(waterjet, ultrasonic,…)(waterjet, ultrasonic,…)
•• Flexible systemsFlexible systems
Cutting and slicing: trendsCutting and slicing: trends
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Peeling: AbrasivePeeling: Abrasive
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Peeling: AbrasivePeeling: Abrasive
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Peeling: AbrasivePeeling: Abrasive
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Flow Diagram: WashingFlow Diagram: Washing
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PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING/OTHERS
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WashingWashing
••Remove Foreign BodiesRemove Foreign Bodies••Reduce bacteriogical Reduce bacteriogical loadload••Lower temperature of Lower temperature of the productthe product
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Washing:Washing: Means of Means of disinfectiondisinfection
••Chemical (chlorine)Chemical (chlorine)••Physic (U.V. light)Physic (U.V. light)••Mechanical (Filters)Mechanical (Filters)••CombinationCombination
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Today’s challengeToday’s challenge
Replacement of ChlorineReplacement of Chlorine
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“Compact” “Compact” WasherWasher
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ProductProduct
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“Niagara” “Niagara” Cascade WasherCascade Washer
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“Niagara” “Niagara” Cascade WasherCascade Washer
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“Venezia” Blowing “Venezia” Blowing WasherWasher
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“Venezia” Blowing “Venezia” Blowing WasherWasher
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Bugs Bugs removalremoval
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Others: Pipes Others: Pipes -- FlumesFlumes
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Others: Drum Others: Drum -- CratesCrates
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TreatmentTreatment/Infusion/Infusion
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Flow Diagram: DryingFlow Diagram: Drying
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PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
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Automatic Automatic Spin DryersSpin Dryers
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“Nextra” Automatic“Nextra” Automatic Spin DryerSpin Dryer
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“Jumbo” “Jumbo” Spin DryerSpin Dryer
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Dewatering Dewatering SystemSystem
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Dewatering Dewatering SystemSystem
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Hybrid DewateringHybrid DewateringSpin DryerSpin Dryer
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CompactCompact Air DryerAir Dryer
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CompactCompact Air DryerAir Dryer
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AirAir DryerDryer
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“Mistral”“Mistral” Air DryerAir Dryer
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“Mistral”“Mistral” Air DryerAir Dryer
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Air DryerAir Dryer VS Spin DryerVS Spin Dryer
Spin DryerSpin Dryer. Mechanical Damages. Mechanical Damages. Discontinuity in the majority of the models. Discontinuity in the majority of the models. Reduced Room. Reduced Room
Air DryerAir Dryer. Best drying level. Best drying level. “Fine Tuning” . “Fine Tuning” -- ExactExact. Continuous. Continuous. Large sizes. Large sizes
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Cooling: Cooling: “Polar Wind”“Polar Wind”
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Cooling: Cooling: “Polar Wind”“Polar Wind”
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Cooling: Cooling: “Polar Wind”“Polar Wind”
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Cooling: Cooling: “Polar Wind”“Polar Wind”
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Developed with Air LiquideDeveloped with Air Liquide
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Flow Diagram: PackagingFlow Diagram: Packaging
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PROCESS
TRIMMING
CUTTING - PEELING
WASHING - TREATMENT
DEWATERING - DRYING
PACKAGING
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To the packaging machineTo the packaging machine
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Courtesy IntraloxCourtesy Intralox
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To the packaging machineTo the packaging machine
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Courtesy IntraloxCourtesy Intralox
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To the packaging machineTo the packaging machine
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MixingMixing
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MixingMixing
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FreshFresh--Cut Fruit: an overviewCut Fruit: an overview
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FreshFresh--Cut Fruit: receivingCut Fruit: receiving
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FreshFresh--Cut Fruit: “low care”Cut Fruit: “low care”
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FreshFresh--Cut Fruit: disinfectionCut Fruit: disinfection
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FreshFresh--Cut Fruit: “high care”Cut Fruit: “high care”
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FreshFresh--Cut Fruit: CuttingCut Fruit: Cutting
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FreshFresh--Cut Fruit: TreatmentCut Fruit: Treatment
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FreshFresh--Cut Fruit: PackagingCut Fruit: Packaging
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•• Higher standard sanitary Higher standard sanitary designdesign
••More automationMore automation••Foreign bodies removalForeign bodies removal••Alternative to ChlorineAlternative to Chlorine
••Longer shelfLonger shelf--lifelife••Less water consumptionLess water consumption
TrendsTrends
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Join United Fresh !Join United Fresh !
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http://www.unitedfresh.org/http://www.unitedfresh.org/
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Many Thanks For Many Thanks For Your Attention!Your Attention!
Any Question ?Any Question ?
Dr. AlessandroDr. Alessandro TurattiTuratti
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Turatti SrLTuratti SrL
Turatti SrLTuratti SrLViale Regina Margherita 42Viale Regina Margherita 4230014 Cavarzere (VE) 30014 Cavarzere (VE) -- ItalyItalyTel. +39 0426 310731Tel. +39 0426 310731Fax +39 0426 310500Fax +39 0426 310500EE--mail: [email protected]: [email protected]
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TurattiTuratti North AmericaNorth America
24835 E. La Palma G24835 E. La Palma GCA 92887 USACA 92887 USAPh. (714) 345Ph. (714) 345--60356035Fax (866) 632Fax (866) 632--20252025EE--mail: info@turattimail: [email protected]
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