Bureau Veritas
Expertise and asset integrity management services
applied in oil & gas field
For SEE Upstream Conference Bureau Veritas Romania Gheorghe Paraschiv, I&F Manager
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Bureau Veritas Romania Presentation
Sector Focus
► Serving a broad customer base of industry players Assets Owners / Operators / Utilities EPC contractors (Engineering Procurement Construction) Equipment Manufacturers
► Acting as: Accredited Third party Second party Voluntary Third Party Technical Consulting Outsourcing supplier
•Oil and Gas •Power •Process
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Bureau Veritas Romania Presentation
Revamp and Modification HAZOP and Operating Review Vibration Induced Failure Studies Asbestos and Other Hazards Change Management Refinery Turnaround
Bureau Veritas INDUSTRY Through Life Services
•CAPEX Phase (FEED & EPCI)
OPEX Phase (Operation & Decomm)
•Integrated solutions for im
provement of R
eliability / QH
SE SA
Decommissioning Risk Assessment Occupational Safety
Operations Asset Integrity Management
Condition-based Maintenance
Procurement Vendor Audits Shop Inspection Expediting Supplier Technical Assessment Product Conformity
Assessment (CE Marking, ASME, IBR, etc).
Manufacturer Design Review
Procurement (maintenance / spare parts) Independent Verification HSE Compliance & Performance Safe Behaviour Management Air Quality Monitoring / Carbon Offset
Audit Substance Control & Industrial Hygiene
Noise Surveys Management Information & Reporting
Tools Inspection of In-service Equipment Fugitive Emission of VOCs Materials testing
Change of Ownership Fitness for Service Safety Condition Assessment Merger and Acquisition Due
Diligence HSE Due Diligence Ground contamination
studies
Design (FEED and Detail) Review and validation of the Design Risk Assessment HAZID & Risk Assessment Safety Critical Elements Performance Standards Environmental Impact Assessment Consequence modelling (fire, explosion, emissions, noise) Human Factors & Ergonomics Reliability, Availability Studies Inspection and Maintenance Engineering
Construction Site Inspection Training Services Occupational Safety Performance Assessment Site safety Audits
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Bureau Veritas Romania Presentation
Industry Clients Extract
•M.O.E.
•Oil and Gas Companies
•Petro chemical / Process Companies
•Power and Utilities Companies
•Engineering and Others
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Bureau Veritas Romania Presentation
•Land transportation and Rail
•FLNG
•At surface, below , effluents in transit by Road … Rail
•SUB-SEA
•Onshore E&P •Drilling Units
•Umbilical – Risers quality assurance
•HSE, Air, Water management
•Impact Assessments & Risk Analysis
•Drilling NPT Mitigation by adapted QA processes
•LNG Export facilities
We ensure Conformity , Quality and Integrity to a wide range of O&G assets
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Bureau Veritas Romania Presentation
Global Oil and Gas coverage
Pres-salt developments.
•All shale plays and Light Tight Oil – TH Hill - LNG terminals
•West Coast LNG terminals
•*Ethylene crakers
•*Petro – chem plants *Methanol
•*Plastics
•Argentina shale Explo: vaca muerta
•Chevron, Total , Wintershal .
•OFON , Egina,
•ENI Sevan FPSO
•Laggan Tormore
•Goliath
•BP
•Kaombo, Moho North ,
•Mozambique
•Tanzania
•Kenya
•Uganda
•Gorgon - Wheatstone - PRELUDE APLNG - QCLNG – Browse …
•Blacktip , North West Shelf , Santos OPEX , CONOCO OPEX
•Indonesia :
•Jangkrik – Gendalo / Gehem
•Myanmar
•Brunei
•Kashagan
•Skhalin
•Shtokman
•LNG Terminals / Offshore
•Schlumberger
•Weatherford
•Cameron
•Confind
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Bureau Veritas Romania Presentation
Throughout their life
•Feasibility •Design •Procurement •Construction •Operation •Decommissioning
•Oil & Gas •Nuclear •Procurement •Wind •Solar •Rail
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Bureau Veritas Romania Presentation
With the support of a network of Technical Centre
TC BR
(Rio de Janeiro)
TC Europe
TC NAM
(Houston)
TC NEZ (Aberdeen / Manchester)
TC MER (Abu Dhabi)
TC SEA (Kuala Lumpur)
TC AUS
(Newcastle)
TC CHINA (Beijing / Shanghai)
TC INDIA (Mumbai)
IND TC Marine-Offshore TC (coming from Industry)
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Bureau Veritas Romania Presentation
Service List
► Certification of equipments
PED/TPED
CE marks (MD,)
ATEX
IBR
Others (CUTR (ex GOST), Material certification 3.2, Etc…)
► Certification of personnel
Welding qualification (ASME, EN, AWSD1.1,)
/PED/NDT operator approval
► Certification of organization
EN15085
CPR 305 – EN1090;
Certification Audit Inspection Consulting Testing Training
► Supplier Technical audit
► Shop inspection
► Site inspection
► Design review
► Industrial assistance (PCA)
► Welding training
► PED/NDT training
► NDT
► Tests & measures
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Bureau Veritas Romania Presentation
Certification of Equipments
► Design Review and or Certification and/or re-Certification of equipments per a wide range of regulations and standards, such as but not limited to: API, PED, ATEX.
► Bureau Veritas expertise covers mechanical, structure, electrical, drilling, offshore engineering.
► Bureau Veritas experience lies on equipments such as: ► Surface testing equipment, ► Well services pressure equipment, ► Drilling equipment, ► Well head equipment, ► Subsea equipment, ► Flexibles
► Bureau Veritas can provide technical support for compliance with applicable
regulations
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Bureau Veritas Romania Presentation
Inspection Services 3rd Party Inspection / 2nd Party Inspection
• Scope (inspector intervention defined by Client
• BV inspector acting as client inspection. Client requirement for inspector qualifications.
• Reporting forms defined by Client (often Client’s templates)
Inspection Findings “endorsed” by clients
Full BV responsibility for the BV statement
Conformity Statement
• Scope (inspector intervention defined by BV
• BV Quality system and BV Procedures including GM-SI-102 for inspector qualification
• BV Reporting forms (GM_SI-101)
Acting on Behalf of Client
3rd Party Voluntary Services 2nd Party 1st Party
(very limited)
Performing inspection on behalf of Operator or EPC Contractor
(purchaser)
Performing inspection on behalf of Manufacturer
Acting as independent body to verify conformity with
client defined requirements
Acting as Independent Body
Shop Inspection (A42) Shop Inspection (A41)
Tech
nica
l Sta
ffing
/ M
anpo
wer
Sup
ply:
Insp
ecto
r act
ing
as c
lient
insp
ecto
r with
insp
ectio
n as
sign
men
t and
the
dele
gate
d in
spec
tor m
anag
ed 1
00%
by
clie
nt.
Inspector and inspection assignment managed 100% by BV (including inspector training & skills management).
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Bureau Veritas Romania Presentation
Inspection – Shop inspection (1/2)
Our offerings
► Inspection report or certificate
Application scope
► Raw materials: plate, casting & forging, pipes, fittings
► Pressure vessel: boiler, heat exchanger, tank container, cylinder
► Steel works/ static equipment: steel structure, steel static equipment
► Mechanical and lifting equipment
► Electrical equipment/ Rotating equipment
► Machinery/rotating equipment
► Acting as the third party or second party to inspect the quality of industry products against required specification or standards in the supplier workshops.
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Bureau Veritas Romania Presentation
Inspection - Shop inspection (2/2)
Our activities
► Kick off meeting
► Documents review
► Visual and dimension check
► Witness relevant tests
► Review and endorse MTC (Data Book)
► Issue Inspection Reports or Certificates
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Bureau Veritas Romania Presentation
►Bureau Veritas can help clients with…
Expediting during Pre-manufacturing,
Manufacturing and Post-manufacturing
Ensuring suppliers stay on schedule
Visiting sub-suppliers to ensure adherence to schedule
Proof that products & materials have arrived at the suppliers’ facility
Ensuring project milestones are met
Verify information and shifts in schedule to project deadlines
Provide final release of products and report on scheduled delivery
Inspection - Expediting (1/2)
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Bureau Veritas Romania Presentation
Key Benefits from Professional Expediting
► Ensure compliance to Purchase Order from the outset
► Maintain and Report on Schedules
► Minimize unexpected or undesirable delays
► Minimize costly scheduling issues
► Up to date and accurate project management information
► Independent, un-biased results
► Protect your brand and reputation
► Assist in Vendor training
Inspection - Expediting (2/2)
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Bureau Veritas Romania Presentation
STA – Supplier audit (1/3)
Our offerings
► Audit report of supplier or vendor
Application scope
► Vendors who provide industry products including Pressure Equipment, Piping, Valves, Raw materials, Mechanical Equipment, Electric Components, Steel Structures etc.
► Various industry Site such as Oil & Gas, Power and Facilities
► Provide independent technical audit to the suppliers with the capability in terms of Quality Management System, Technical Competence and Social accountability
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Bureau Veritas Romania Presentation
STA – Supplier audit (2/3)
Our activities
► Quality system audit
► Manufacturing process audit
► Product Type Testing
► Gap Analysis
Our reference (clients)
► SHELL, TOTAL, BP, ALSTOM, Walter Tosto, KBR Engineering
► Conoco Phillips. Cameron, CHEVRON
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Bureau Veritas Romania Presentation
STA – Supplier audit (3/3) STA for Top Companies
► Total R&M 65 suppliers in CHN, IND, MYS, TUR, UAE, CZE, EGP, POL, ROM, SVK Boilers, pressure vessels, exchangers, valves, commodities, elec components, …
EMB 10 suppliers of Mechanical Equipment (Bus Bars, valves, etc…)
► Shell SSO (Sustainable Sourcing Office)
12 suppliers in CHN (Valves, pipes, chemicals, pressure vessels)
► Petrobras 150 suppliers for QHSE, SA and Technical issues
► BP International 74 suppliers in CHN, KOR, JPN, IND, … Manufacturers, casting, forge, machine shops, heat treatment
► Duke Energy 25 suppliers, in USA, MEX, GER, CZE, MYS (Smart grids)
Cor
tesy
of T
otal
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Bureau Veritas Romania Presentation
Life of a well – DRILLING
1. Operators will want environmental & risk impact assessments done
2. BRING DRILL RIG TO LOCATION
3. MOUNT RIG AT LOCATION
4. DRILLING Companies are required to have their rig inspected before starting to drill (lifting + structural)
5. DRILLING Companies are required to have their Wellhead & Blow Out Preventer (BOP) stack inspected (Witness Pressure test)
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Bureau Veritas Romania Presentation
Life of a well - DRILLING
5. DRILL THE WELLBORE (Hole)
6. INSPECT Drill pipe, Drill collars & Bottomhole Assembly (BHA)
7. Drilling and service companies may want 2nd party inspection (integrity, threads, follow TH Hill or Fernley Proctor standards)
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Bureau Veritas Romania Presentation
Life of a well - COMPLETION
7. Complete the well (install the bottom hole and surface equipment that will allow production of the well)
Operators may want 2nd party quality control during fabrication of:
- All surface completion (valves)
- Oil Country Tubing Goods (OCTG) that constitute the downhole completion (casing, tubing, etc.)
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Bureau Veritas Romania Presentation
Tanks
Can contain corrosive fluids: requires regular inspections
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Bureau Veritas Romania Presentation
Treating Iron
► Used for:
Cementing
Coiled tubing
Fracturing
Well testing
Drilling
chiksan
Iron line
Butterfly valve
Check valve
Ball valve
Minimum yearly inspection
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Bureau Veritas Romania Presentation
ASSET INTEGRITY MANAGEMENT SERVICES
MAIN SERVICES FITNESS FOR SERVICE (FFS) LIFE TIME - TECHNICAL EXPERTISE FOR EXISTING
ASSETS;
NON DESTRUCTIVE TESTING NDT
RISK BASED INSPECTION;
PIPELINE / TANK INTEGRITY MANAGEMENT
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Bureau Veritas Romania Presentation
Our Markets
Design Review
Our Services
Our tools and references
► Equipment and
Installations Review ► Fitness For Service ► Oil & Gas Process
Review ► NDT
► ETAPS ► Visual Vessel Design ► ANSYS ► FEMAP ► Etc.
Integrity Management
Renewable Energy
► TAME ► SOFFIA ► PIMSlider ► RB.eye / Fame+ ► Muhlbauer ► Etc.
► Type Certification ► Project Certification ► Independent Calculation
► IEC 61400 ► Other countries
legislation ► Etc.
► Wind turbine ► Wind farms ► Solar Enegy
► AIM Project Management / Coordination
► AIM Audit / Strategy / Methodology
► RBI / TIM / PIM Study, Modeling
► IT Data Analysis
► Onshore/offshore Pipeline ► Pressure equipment ► Storage Tanks
► Onshore/offshore installations ► Pressure equipment ► Storage Tanks ► Piping
ASSET INTEGRITY MANAGEMENT TECHNICAL EXPERTISE
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Bureau Veritas Romania Presentation
• Technical Expertise
• Project Management
Bureau Veritas
BV ROMANIA NDT LABORATORY US, PM, LP ,
• ASSET INTEGRITY MANAGEMENT– GENERAL CONCEPT
On site inspection
Establish NDT amount
Perform NDT
Calculation
Establish lifetime
Inform the client
Bureau Veritas
Bureau Veritas
Need of repair
Need of maintenance
Bureau Veritas
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Bureau Veritas Romania Presentation
In-place analysis of metallic constructions (in-service reassessment)
•Phase 2 RE-ANALYSIS:
•- In-place / Pushover - Fatigue
• CONVENTIONAL
• CHECKS (storm)
• MEMBERS CHECK
• FOUNDATIONS CHECK
• CONNECTIONS CHECK
•YIELD CRITERION
•PUNCHING CRITERION
•BUCKLING CRITERION
•FOUNDATION CRITERION
•CRITERIA FOR SAFETY FACTOR EVALUATION OF
EACH COMPONENT
•RECERTIFICATION BASED ON CONVENTIONAL ANALYSES •RECERTIFICATION BASED ON PUSHOVER ANALYSES
•Phase 1 SCREENING:
•- Platform inventory - Site conditions
•Phase 2 RE-ANALYSIS: •In-Place analysis
•Fatigue analysis
•Pushover analysis •Higher analysis level
• PUSHOVER
•PLASTIFICATION
•JOINT STRENGTH
•GLOBAL & LOCAL STABILITY
•FAILURE MODES TO BE ACCOUNTED FOR JACKET
PUSHOVER ANALYSIS
•FOUNDATION STRENGTH
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Bureau Veritas Romania Presentation
•Bureau Veritas Technical Center Galati– Software
•Advanced Safety Studies •(Gas Release, Fire, Explosion, Noise & Vibration, Risk) ANSYS CFX FLACS ARGOS EFFECTS
•Naval Analyses Stability – VeriSTAR Stability, Mooring – Ariane Hydrodynamics - Hydrostar
•Structural Analyses VeriSTAR HULL FEMAP - NASTRAN ISYMOST – NSO (New Strudl
Offshore) HOMER
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Bureau Veritas Romania Presentation
Cementing Unit – Typical elements
1. Mix Water Pump
2. Recirculating Pump
3. Boost Pump
4. 600 HP Triplex Pump
5. 600 HP Triplex Pump
6. 7 BBL Mixing Tank
7. Dust Eliminator
8. Recirculating Mixer
9. Control Console
10. Displacement Tanks
11. Allison Automatic Transmission
12. Twin Deck Engines
13. Auxiliary Power
INVOLVES:
•Intrinsic safety
•Corrosion
•Pressure exposure
•Chemicals
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Bureau Veritas Romania Presentation
Fracturing Job
INVOLVES:
•Intrinsic safety
•Corrosion
•Pressure exposure
•Chemicals
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Bureau Veritas Romania Presentation
Coiled Tubing Services
Crane
(requires minimum yearly inspections)
Control Unit
Motors
Coil reel
BOPs
Power pack = hydraulic and
pneumatic power to operate the unit
INVOLVES:
•Lifting equipment
•Intrinsic safety
•Corrosion
•Pressure exposure
•Chemicals
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Bureau Veritas Romania Presentation
Coiled Tubing job
Use of mast, instead of crane
(requires minimum yearly inspections)
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Bureau Veritas Romania Presentation
Artificial Lift
►Artificial lift systems are installed in oil wells and, to a lesser extent, natural gas wells that do not have sufficient reservoir pressure to raise the produced hydrocarbon to the surface. These systems supplement the natural reservoir pressures to produce oil or natural gas from the well. There are six principal types of artificial lift technologies used in the industry:
Progressing cavity pumps (PCP),
Reciprocating rod lift systems,
Gas lift systems,
Electrical submersible pumps (ESP),
Hydraulic lift systems,
Plunger lift systems,
Hybrid lift systems (example: horizontal pumping systems).
INVOLVES:
•Intrinsic safety
•Corrosion
•Pressure exposure
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Bureau Veritas Romania Presentation
Slickline
► Slickline is a thin non-electric cable
used to place or retrieve wellbore
hardware, such as plugs, gauges
and valves. Valves and sleeves can
also be adjusted using slickline tools.
Partially damaged tubing can be
repaired using a slickline.
Slickline mounted on skids for offshore application
The skid (frame) is subject to DNV 2-7.1 or DNV 2-7.2 standard
INVOLVES:
•Intrinsic safety
•Corrosion
•Pressure exposure
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Bureau Veritas Romania Presentation
Well Testing
► Well testing is conducted to determine how a much a well can produce.
Well test equipment on truck
INVOLVES:
•Intrinsic safety
•Corrosion
•Pressure exposure
CONTACT DETAILS:
Alexandru VIDU - Chief Executive Officer E-mail address: [email protected] Tel.: (004)0 743 236622 Gheorghe PARASCHIV – Industry & Facilities Manager E-mail address: [email protected] Tel.: (004)0 744 530086 Claudiu GAVRILA – Industry & Facilities Sales Manager E-mail address: [email protected] Tel.: (004)0 751 164430