Download - Falcon presentation 10-28-10
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Falcon Protein Products, Inc.
2516 Cone Drive, Birmingham, Alabama, 35217 (205) 835-5198 (205) 837-4740
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Falcon Protein Products, Inc.History Falcon Protein Products, Inc. was formed for the purpose of commercially developing the Agricultural Byproduct Value Recovery System (ABVRS) technology in 2006
What is ABVRS?ABVRSTechnology that allows agricultural waste to be converted to marketable meals, oils and other value added products in an environmentally preferential and cost effective mannerABVRS Technological AdvantagesLow Noxious Emissions and Low OdorsNo Waste Water From ProcessingSmall FootprintLow Capital CostMobile
Heat Source (640F-840F)
Raw MaterialRaw Material
Finished MaterialH20 VaporH20 Vapor
Finished MealFanRaw Material Hopper
Markets for ABVRSAnimal Waste from Processing (Offal)Freshwater Fish (Catfish/Carp, etc), Marine Fish, Poultry and Other Meat ProductsHatchery WasteLiquid Egg WasteWhole Bird Disposal (Spent Hen Programs)Avian Influenza Remediation (Carcass Disposal)Shrimp and Crab WasteWhole FishMarine, Fresh WaterOthersManureCattle ManureChicken Litter
ABVRS vs. Traditional Rendering of Offal
(Offal: Inedible Animal Byproducts from Processing)ABVRS*Flash Evaporation ProcessConventional Rendering Slow Cooking Process
Processing Creates No Waste WaterProcessing Creates No Noxious Odors Clean Stack EmissionsPlant Installation Requires Small FootprintPlant Installation Requires Low Capital InvestmentInstallation is Mobile Can be Installed at Point of NeedFlash Evaporation Process
Processing Creates Significant Waste WaterProcessing Creates Noxious OdorsPlant Installation Requires Large FootprintPlant Installation Requires Large Capital InvestmentCentralized Operations RequiredSlow Cooking Process*Environmentally Friendly Process
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Catfish Offal
ABVRS Produced Catfish MealRaw Catfish Offal
AnalysisUn-pressedPressedMoisture10.88 %9.25 %Fat13.74 %9.87 %Fiber0.62%0.72 %Ash30.53 %26.40 %Calcium9.60 %7.37 %Phosphorus4.88 %3.83 %Sodium0.48 %0.55 %Crude Protein42.3 %52.1 %Pepsin Indigestible Protein4.5 %7.0 %Pepsin Digestible Protein37.8 %45.1%Digestible Crude Protein89.39 %85.56 %
ABVRS Catfish Meal AnalysisSource: New Jersey Feed Lab, Inc.
CarpCurrent Carp Population Management OpportunitiesUtah LakeIllinois River/Mississippi RiverProcessing of whole carp produces a high value fish meal and fish oil that is rich in omega-3 fatty acidsABVRS technology is environmentally advantageousProcessing creates no waste water or odorStack emissions are virtually clean Unit mobility allows the plant to be moved from project to project if appropriate
Asian Carp
ABVRS Produced Carp MealWhole Asian Carp
AnalysisUn-pressedPressedMoisture5.38 %2.79 %Fat14.02 %6.34 %Fiber0.65%1.03 %Ash22.52 %27.22 %Crude Protein56.6 %60.8 %Pepsin Indigestible Protein7.0 %6.2 %Pepsin Digestible Protein49.6 %54.6%Digestible Crude Protein87.63 %89.80 %Illinois River Carp August 2007
ABVRS Carp Meal AnalysisSource: New Jersey Feed Lab, Inc.
Raw Hatchery WasteABVRS Produced Hatchery Waste MealHatchery Waste
AnalysisRaw (avg)Finished (avg)Moisture51.70 %4.63 %Fat6.85 %10.90 %Fiber0.92 %0.49 %Ash28.64 %61.14 %Calcium8.40 %23.80 %Phosphorus0.19 %0.40 %Sodium0.11 %0.28 %Crude Protein13.98 %24.65 %Pepsin Indigestible Protein2.28 %4.73 %Pepsin Digestible Protein11.70 %19.93 %Digestible Crude Protein83.49 %80.74 %
Hatchery Waste Meal AnalysisSource: New Jersey Feed Lab, Inc.
Avian Influenza RemediationAdvantages of Incorporating ABVRS into Avian Influenza Remediation Project PlansUnit is mobile and can be brought to the site thereby eliminating the need to move the birds from the quarantine areaWhole birds can be processed, including feathersInfected litter can be processed with the whole birdsABVRS high heat kills the virus resulting in a clean mealResulting meal can be used as a fuel source to fuel the ABVRS burner or for other usesAs a result of ABVRS processing, the total biomass of original birds and litter can be reduced by 60% resulting in a clean meal that can be disposed safely in a landfillIf the meal is used as a fuel source, the biomass can be reduced to 10% sterile ash which can be safely disposed in a landfillABVRS equipment is mobile and can be moved from outbreak site to outbreak site as needed
Shrimp & CrabCurrent MethodRequire TransportationLandfill DisposalProcessing Creates Odor & Waste WaterProcessing Creates Low Value Fertilizer ProductABVRSNo Transportation RequiredCan Be Processed into Value Added Shrimp/Crab MealProcessing Creates No Waste Water or OdorEliminates Landfill UseMeal ValueAnimal Food SupplementIndustrial Raw Material
Disposal Costs = $120.00/TFertilizer Value = $75.00/TDisposal Costs = $0.00Shrimp/Crab Meal Value = $300.00/T (Less cost of equipment amortization and operating costs)
Pathogen AnalysisListeria NegativeSalmonella NegativeE. coli