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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
Field Integrated TechnologyMOVIFIT®
Innovative Decentralized Drive Systems
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Driving the world – with innovative drive solutions for allbranches of industry and for every application. Products andsystems from SEW-EURODRIVE for any application – worldwide.SEW-EURODRIVE products can be found in a variety of industries,e. g. automotive, building materials, food and beverage as wellas metal-processing. The decision to use drive technology“made by SEW-EURODRIVE“ stands for safety regardingfunctionality and investment.
Decentralized Installation Concepts with MOVIFIT®2
New solutions for decentralized installationsMOVIFIT®: open and flexible
For years now, the components from SEW-EURODRIVE’s decentralized drive system have
been proving how compact and modular a decentralized system structure can be in a
variety of applications. And yet, even in this area, the drive engineering requirements are
becoming more and more demanding. System designers and operators are looking for
alternatives that offer more efficiency early in the planning phases for components and
systems.
SEW-EURODRIVE has met these challenges by
developing a new concept for installations
covering a lot of floor space: The new MOVIFIT®
systems combine the well-known advantages of
SEW-EURODRIVE decentralized installation tech-
nology with modern, application-oriented drive
and communication functions. The resulting
application solutions represent actual reductions
in unit costs, setup times and startup work.
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– Senkung der Investitionskosten für die Anlagen
(Gerätekosten – Aufbauzeiten –
Inbetriebnahmezeiten)
– Verkürzung der Planungszeiten durch Wieder-
verwendung von Standardförderelementen
– Reduzierung der Betriebkosten durch
schnellere Wartung und bessere Diagnose-
möglichkeiten mit effizienten Engineeringtools
– Einsatz moderner Kommunikationstechnologien
basierend auf ETHERNET
– Problemlose Anpassung und Erweiterung von
bestehenden Anlagen
– Einfache Handhabung der Antriebslösung
trotz zunehmender Komplexität der Förder-
Die Vorteile der MOVIFIT®-Systeme im Überblick
funktionen und Kommunikation
– Neuer Geräteaufbau mit moderner Anschluss-
technik für anspruchsvolle Fördertechnik
– Unterstützt neue Strategien für optimierte
Anlagentopologien
– Neue Leistungsteile mit Frequenzumrichtern
und Motorschaltern
– Hoher Integrationsgrad
– Dezentrale Installation mit zentraler
Datenhaltung
– Lebensmitteltaugliche Geräteausführungen
– Fertige, flexible Förderfunktionen von
SEW-EURODRIVE
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– Lower system investment costs
(unit costs – installation times – startup time)
– Reduce planning times by reusing standard
conveyor components
– Reduce operating costs through faster
maintenance and improved diagnostic
options with efficient engineering tools
– Use of the latest communication technologies
based on ETHERNET
– Trouble-free adaptation and expansion of
existing systems
An overview of the advantages of MOVIFIT® systems
– Simple drive handling despite the increasing
complexity of the conveyor functions and
communication
– New unit design with modern connection
technology for sophisticated conveyor
technology
– Supports new strategies for optimized system
topologies
– New power sections with frequency inverters
and motor control switches
– High level of integration
– Decentralized installation with central data
storage
– Food grade unit designs
– Ready-to-use, flexible conveyor functions
from SEW-EURODRIVE
MOVIFIT® is the result of SEW-EURODRIVE’smany years of experience in decentralizeddrive engineering. It is suitable for materialshandling applications in demanding fields, forexample in the automotive industry, food andbeverage industry and logistics.
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Function level, designs and features4
MOVIFIT®: Designs and features
MOVIFIT®-MC
MOVIFIT®-SC
– Up to three MOVIMOT® to be connected via hybrid cable
– Voltage range 3 x 380 … 500 V
– Integrated power distribution and line protection
– Integrated communication interface
– Maintenance switch
– Function “Safe stop” by deactivation of 24 V (MOVIMOT® supply)
– Stop categories 0 and 1 acc. to EN 60204-1
– Safety category 3 to EN 954-1
– 12 digital inputs + 4 digital inputs/outputs
– CAN/SBus interface
– Optional connection of sensors/actuators
via external standard I/O boxes
– Simple and fast parameter setting via DIP switches or fieldbus
– Electronic (contactless) motor starter
- connection of two motors (dual motor starter) j one direction of rotation- connection of one motor (reversing starter) j two directions of rotation
– Power range
- connection of two motors j 2 x 0.37 to 2.2 kW- connection of one motor j 1 x 0.37 to 4.0 kW
– Adjustable start ramp
– Voltage range 3 x 380 … 500 V
– Increased safety by switching of three phases
– Integrated energy distribution
– Integrated brake management for SEW three-wire brakes (400 V)
– Control output for external brake control
– Optional maintenance switch
– Integrated communication interface
– Digital inputs/outputs
- 6 DI + 2 DI/O with function level Classic
- 12 DI + 4 DI/O with function level Technology or System
– CAN/SBus interface
– Optional connection of sensors/actuators
via external standard I/O boxes
– Simple and fast parameter setting via DIP switches
– Expanded parameter setting via fieldbus or diagnostics interface
The MOVIFIT® system provides decentralized installation technology with the latest in
application-oriented drive and communication functions.
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The function level indicates the functions included in the software for MOVIFIT® units regarding
– operation
– system control
– diagnostics
Overview of MOVIFIT® function level
SystemApplication functions
(MOVIVISION)
– Central data storage for decentralized
units
– Central parameter and diagnostics
system
– Scalable drive-based conveyor functions
TechnologyOpen programming (MOVI-PLC®/
MOVITOOLS® MotionStudio)
– The programming takes place to
IEC 61131
(e. g. in KOP, FUP, AWL, ST, AS)
– Multi-stage library concept
MOVIFIT®-FC – Open-loop frequency inverter– Power range from 0.37 to 1.5 kW and 2.2 to 4 kW
– Voltage range 3 x 380 … 500 V
– Integrated energy distribution
– Integrated brake management for SEW three-wire brakes
(400 V, 230 V, 110 V)
– Control output for external brake control
– Optional internal braking resistor (integrated in ABOX)
– Optional external braking resistor
– Optional maintenance switch
– Integrated communication interface
– Digital inputs/outputs
- 6 DI + 2 DI/O with function level Classic
- 12 DI + 4 DI/O with function level Technology or System
– CAN/SBus interface
– Optional connection of sensors/actuators
via external standard I/O boxes
– Function “Safe stop” by deactivation of 24 V (inverter supply)
- Stop categories 0 and 1 acc. to EN 60204-1
- Safety category 3 to EN 954-1
– Simple and fast parameter setting via DIP switches
– Expanded parameter setting via fieldbus or diagnostics interface
ClassicSimple functions
– Control as fieldbus gateway via
MOVILINK®
– Simple handling
– Comparable with control of SEW field
distributors (Z.3,Z.6, etc.)
MOVIFIT® function level
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Installation technology6
Flexible installation technology
The flexible installation technology of the MOVIFIT® system from SEW-EURODRIVE sets
new standards resulting in more efficiency in component and system planning. The system
is rather simple: A modular concept that permits functional combinations of the electronics
and connection units, selected to match the requirements of the application and the
installation concept.
The electronics unit is housed in the EBOX and
comes equipped with communication interfaces,
digital inputs and outputs as well as an optional
power component, such as a frequency inverter
or an electronic motor control. Its counterpart,
the ABOX, represents the passive unit with
connection technology. The simple and uniform
closing mechanism of ABOX and EBOX makes
for a variety of possible combinations as well as
quick and easy installation. This means you can
design the MOVIFIT® system to offer the function
level and design requirements best suited for a
particular application.
– Aluminum die cast housing:
- High degree of stability
- IP65 design for industrial applications
- Hygiene design with increased ingress
protection and surface coating for the food
industry
– Separation of connection unit (ABOX) and
electronics (EBOX) through dual-chamber
design
– “Just-in-time installation,” i.e. no damages or
contamination of electronic components
during installation and service
– Fast installation or replacement of electronic
components without wiring
– Reduced installation times through innovative
drive assignments
– Variable connection options through modular
installation concept
– Sector-oriented, sophisticated connection
technology
– Designs with cable glands and/or industry-
standard connectors
– Support of several power bus concepts
Overview of benefits:
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MOVIFITÆ
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MOVIFITÆ
EBOX: MOVIFIT®-MC ABOX: Standard design with cable glands
ABOX: with M12 connectors and cable glands
ABOX: with Phoenix connector and Duplicon
power distribution
ABOX: with Harting connector HAN-Compact®/
HAN-Modular®
EBOX: MOVIFIT®-SC
EBOX: MOVIFIT®-FC
Size 1/Size 2
Active electronics Passive connection unit
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EBOX and ABOX 8
Electronics unit: EBOX
– For MOVIFIT® MC, SC and FC
– Starter and inverter power ratings up to 1.5 kW
– For MOVIFIT® FC
– Inverter power ratings as of 2.2 kW
DI03
DI01
DI02
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O00
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o03SYS-FBU
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UN
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FDI00
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FDI02
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FDO2
MOVIFITÆ
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MOVIFITÆ
EBOX
Size 1
Size 2
EBOX: Uniform mounting position, interfaces and
closing mechanism regardless of integrated functions
– Closed electronics unit with communication interface, I/Os and optional power section
(frequency inverter or electronic motor control switch)
– Optional drive control
– DIP switch for easy configuration of power components
– Diagnostic LEDs for
- I/Os (can be labeled)
- communication
- unit status
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Connection unit: ABOX
– Cable glands
– Terminal strip for I/O and bus
– Terminal strip for motor cables
– Terminal strip for power
– Combination of cable glands and M12
– M12 for I/O and bus
– Terminal strip and cable gland for motor connection and power
– M12 for I/O and bus
– VARICON for motor connections
– Integrated DUPLICON for energy distribution
– M12 for I/O and bus
– HAN-Compact® / HAN-Modular® for motor connections and power
– External T-distributor available for power
ABOX: Standard design with cable glands
ABOX: with M12 connectors and cable glands
ABOX: with Phoenix connector and Duplicon power distribution
ABOX: with Harting connector HAN-Compact® / HAN-Modular®
ABOX : Passive connection and mounting
technology with uniform interfaces
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Branch-specific solutions “Made by SEW-EURODRIVE”10
Branch-specific solutions “Made by SEW-EURODRIVE”
Drive engineering solutions from SEW-EURODRIVE
not only meet the operating requirements in the
standard hygienic range but can also be used if
there is a need for resistance to aggressive
cleansing agents and disinfectants.
The new MOVIFIT® series of units from
SEW-EURODRIVE not only represents a new
electronic component that is compact and
modular but one that meets the demanding
hygienic cleaning standards of the food and
beverage industry: Drive electronics for decen-
tralized installation concepts in hygienic design.
Housing design and coating:suitable for use in the foodand beverage industry(IP69K protection, smoothsurface)
Inspection window: meets IP69K protection
Cable run: downwards
Installation and guide rail
Central opening/closingmechanism for fast unitreplacement
Diagnostic LEDs
Dual-chamber design: Internalseal protects electroniccomponents from humidity
Screw fittings: Stainlesssteel instead of plastic
Pressure compensation: Option upgrade available viascrew fitting
– The coating of the MOVIFIT® housing makes
the unit suitable for operation in the food
industry; the coating repels cleaning agents
and water without any traces (self-draining)
– Separation of electronics and connection
technology providing effective protection
against humidity
– Pressure compensation:
Option upgrade available via screw fitting
– Cable run: downwards
(meeting the general guidelines)
Overview of benefits:– MOVIFIT® combines the familiar advantages
of decentralized installation technology, such
as short wiring distances and modular machine
design, with the food and beverage industry’s
more exacting requirements in terms of leak-
tightness and cleaning
– Housing design and inspection window meet
the requirements for degree of protection
IP69K
– Screw fittings:
Stainless steel instead of plastic
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SEW-EURODRIVE offers system solutions for entire
production plants in the food and beverage industry
through the combination of aseptic gearmotors in
ASEPTIC® design, the ASEPTICplus drive package
and decentralized MOVIFIT® drive electronics in
hygienic design.
MOVIFIT® units have been developed for installation
close to the motor, they meet the requirements
for degree of protection IP69K and are protected
by a special surface coating. The new contours
of the housing make sure that water and
cleaning agents do not adhere to the unit or leave
any traces. The internal dual-chamber design
protects the power electronics against humidity.
Furthermore, this design makes for quick replace-
ment of electronics without wiring work –
for increased system availability.
Decentralized installation concepts in hygienic
design for the food and beverage industry
Branch-specific solutions from SEW-EURODRIVE – overview of benefits: – Gearmotors and drive electronics are
perfectly matched
– Startup effort is reduced through preconfigured
and optimized drive packages
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– Simplified order processing
– Worldwide service: Complete Drive Management
from SEW-EURODRIVE, e.g. 24-h hotline
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SEW-EURODRIVEDriving the world
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
With people who
think fast and
develop the
future with you.
How we’re driving the world
With drives and controls
that automatically
improve your productivity.
With comprehensive
knowledge in virtually
every branch of
industry today.
With uncompromising
quality that reduces
the cost and complexity
of daily operations.
With a global presence
that offers responsive
and reliable solutions.
Anywhere.
With a worldwide
service network that is
always close at hand.
With innovative
technology that
solves tomorrow’s
problems today.
With online information
and software updates,
via the Internet,
available around
the clock.
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SEW-EURODRIVE is right there for you:
SEW-EURODRIVE GmbH & Co KGP.O.Box 30 23D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]
j www.sew-eurodrive.com
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