ČKD Blansko SMALL HYDRO, s.r.o. is a member of JSC Tyazhmash group
COMPANY PRESENTATION
COMPANY HEADQUARTERSGellhornova 1, 678 18 Blansko, Czech Republic
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HISTORY
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ČKD Blansko is ranked among most traditional Czech engineering companies.
1698 – Origins of engineering manufacture1904 – Origins of water turbines manufacture1985 – New Hydraulic Laboratory has been put into operation2007 – ČKD Blansko Small Hydro foundation2010 – Integration to the JSC Tyazhmash Group
COMPANY ORGANIZATION CHART
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BASIC INFORMATION
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Number of Employees by 2013
Technical and Commercial Employees 32
Basic Design Dpt. 6
Detail Design Dpt. 9
Sales & Project Management Dpt. 7
Shop Workers 54
Total 86
Financial Indicators [EUR]
[2009] [2010] [2011] [2012] [2013]
Turnover 4.9 mil. 3.4 mil. 8.5 mil. 13.8 mil. 12.8 mil.
Contracted Amount 4.5 mil. 11.8 mil. 20.2 mil. 2.6 mil. 4.4 mil.
DESIGN DEPARTMENT
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STRUCTURE OF TECHNICAL SECTION• Managing and Administration• Development and Design of Water Turbines • Development and Design of Closing Valves• Development and Design of Governors• FEM Computation• Production Technology• Special Technology• Jigs Design Department
INTERNAL SUPPORT• Basic Design Department • Research and Development of Water Turbines• Hydraulic Laboratory
SOFTWARE - SolidWorks• 3D Design SolidWorks Professional
SolidWorks Premium SolidWorks DWGeditor
• FEM Computation SolidWorks Simulation • CNC Machinery SolidCAM • Data management SolidWorks Enterprise PDM
DEPARTMENT OF APPLIED MECHANICS
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Strength, stiffness and fatigue structural calculations (water turbines, valves, hydromechanical structures).
Finite Element Method (SolidWorks SimulationPremium) is used to determine structural stress and strain.
Methods of fracture mechanics are used for evaluation of strength and fatigue life.
WATER MACHINERY RESEARCH INSTITUT
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Development of turbine hydraulic profiles
Hydraulic testing laboratory
Calibration of flow meters
TESTING LABORATORY
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Q/H DIAGRAM
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KAPLAN TURBINES
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Head: 2 – 40 [m]
Output: 200 – 10 000+ [kW]
Diameter: 500 – 3 000+ [mm]
FRANCIS TURBINES
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Head: 10 – 300 [m]
Output: 200 – 40 000+ [kW]
Diameter: 400 – 1 700+ [mm]
PELTON TURBINES
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Head: 70 – 800 [m]
Output: 300 – 40 000+ [kW]
Diameter: 500 – 1 500+ [mm]
HYDRO-MECHANICAL EQUIPMENT
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INVESTMENTS IN TECHNOLOGY
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In operation: February 2011
Machine: CNC Floor Type Machining Centre FU – 150
CNC Floor Type Machining Center FU-150
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Technical Parameters:Working travel
x: 7 000 [mm]y: 1 500 [mm]z: 3 000 [mm]
Clamping Surface 3 400 x 4180 [mm]Capacity 25 000 [kg]
MANUFACTURE
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WELDING SHOP
ASSEMBLY AND SHOP TESTS
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SITE ERECTION
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FRONHAS HEPPCountry: PortugalCommissioned: 2008Type of Turbine: Horizontal FrancisTotal Output: 1 x 750 kW
Country: IndonesiaCommissioned: 2009Type of Turbine: Horizontal FrancisTotal Output: 2 x 1 500 kW
RANTE BALLA HEPP
AMPELGADING HEPPCountry: IndonesiaCommissioned: 2010Type of Turbine: Vertical FrancisTotal Output: 2 x 5 000 kW
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PATIKARI HEPPCountry: IndiaCommissioned: 2007Type of Turbine: Horizontal PeltonTotal Output: 2 x 9 459 kW
Country: PeruCommissioned: 2009Type of Turbine: Horizontal „S“ KaplanTotal Output: 2 x 5 000 kW
POECHOS 2 HEPP
ČESKÉ ÚDOLÍ HEPPCountry: Czech RepublicCommissioned: 2012Type of Turbine: Horizontal „S“ KaplanTotal Output: 1 x 233 kW
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LABSKÁ HEPPCountry: Czech RepublicCommissioned: 2009Type of Turbine: Vertical KaplanTotal Output: 1 x 500 kW
Country: ArmeniaCommissioned: 2011Type of Turbine: Horizontal PeltonTotal Output: 2 x 3 082 kW
TRGI 2 HEPP
ARCO IRIS HEPPCountry: MexicoCommissioned: 2013Type of Turbine: Vertical PeltonTotal Output: 2 x 4 700 kW
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CABULIG HEPPCountry: PhilippinesCommissioned: 2012Type of Turbine: Horizontal FrancisTotal Output: 2 x 4 700 kW
Country: SlovakiaCommissioned: (2013)Type of Turbine: Horizontal „PIT“ KaplanTotal Output: 1 x 995 kW
TEKOV HEPP
ORTACAG HEPPCountry: TurkeyCommissioned: 2013Type of Turbine: Vertical PeltonTotal Output: 1 x 13 280 kW
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TAHTAKORPU HEPPCountry: AzerbaijanCommissioned: (2013)Type of Turbine: Horizontal FrancisTotal Output: 3 x 10 627 kW
Country: TurkeyCommissioned: (2014)Type of Turbine: Vertical FrancisTotal Output: 2 x 5 661 kW
KAVSAKBENDI HEPP
KANDIL-1 HEPPCountry: TurkeyCommissioned: 2013Type of Turbine: Horizontal FrancisTotal Output: 1 x 4 719 kW
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ARAKLI-4 HEPPCountry: TurkeyCommissioned: 2013Type of Turbine: Horizontal PeltonTotal Output: 2 x 4 564 kW
Country: GreeceCommissioned: (2013)Type of Turbine: Horizontal FrancisTotal Output: 1 x 4 200 kW
ILARION HEPP
CUCUMACAYAN HEPPCountry: El SalvadorCommissioned: (2013)Type of Turbine: Vertical FrancisTotal Output: 2 x 2 940 kW
MAIN SUB-SUPPLIERS
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Inlet Equipment – Main Inlet Valves
Hydraulic Governing and Lube-Oil Units
Generators
Czech Republic Czech Republic
Spain Czech Republic Brazil, India
Czech Republic Czech Republic Czech Republic
Germany Hungary
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THANK YOUFOR YOUR ATTENTION
ČKD Blansko SMALL HYDRO, s.r.o.Gellhornova 1
678 18 BlanskoCzech Republic
E-mail: [email protected].: +420 516 402 724