GAURAV ENGINEERING (AN ISO 9001:2008 Certified Company)
(Engineer, Fabricator & Erector)
GGEC
GAURAV GAURAV Engineering CompanyEngineering Company
GGEngineering
GAURAV Engineering
Manufacturing StandardWe are manufacturing as per ASME, DIN, TEMA, BIS, IS, API & C-GMP Standard codes for
equipments for high quality job performance.
Finishing & PaintingAll Inner & Outer Surfaces Of Vessel Are Prepared As Per GMP Standard Wherever Required.
All M.S. Parts Are Painted With One Coat Of Red Oxide Primer & Two Coat Of Enamel
Paint After Surfaces Preparation.
Internal Inspection & Documentation SystemEquipment Will Be Internal Inspected By Our Q.C. Engineer With Complete Internal Record
Of Inspection & Quality Inspection Documentation.
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About us
www. gauravengineering.in
Incepted in the year 2014 at Bahadurgarh, Haryana, we “Gaurav Engineering Company”
are ISO 9001: 2008 certified Manufacturer, Exporter and Supplier of Superior Quality
Industrial Process Plants and Equipment, which was founded by Shashi Ranjan &
V.S. Gahlawat as a private sector enterprise with businesses in providing solutions to
the Pesticides, Insecticides, Bulk Drugs, Chemical, Pharmaceutical, Herbal and Resin
Plant. Presently Gaurav Engineering Company activities span design, manufacture and
erection commissioning of Processing plants and Equipments and Large Fabrication
of Vessels, Reactors, Heat Exchangers, Column, Blender, Dryer, Filter and Storage Tank
etc. We are developing innovative solutions in our R and D department and with engineering
excellence of our design and production department we are expanding our product range.
The company's future export business will be supported by wide marketing and distribution
network with a reputation of strong customer support.
We believe every satisfied customer is an asset and we target to satisfy each and every customer
walking in through our door. We envisage achieving these ambitious growth plans as Green
Progress meaning attaining the goals in symbiosis with environment and it's an integral part of
our corporate vision.
We are confident that we will achieve our goal by
Trust and TransparencyQuest for excellenceTeam workIn house design and detail engineering facility equipped with latest design softwareResearch and Development for innovative solutionsIn house stringent quality and testing procedures complying with international normsContinuous development and up- gradation of personnel, product and processesEncourage innovative ideas for business development
Infrastructure
We are well equipped with latest plants, modern machines & technically sound work
force to manufacturer premier grade products for our esteemed clients. We are well
supported by strong team of technocrat having versatile knowledge in the concerned
discipline. Our engineers continually monitor the emerging trend of market and
preparation product according. We are located at Sonepat & Bahadurgarh Haryana.
In Addition, We Also Maintain A Modern In House Design Unit That Is Well Equipped With AllThe Necessary Designing Tools And Tackler. Apart From This, We Also Have Installed Cad/camSoftware. That Helps Us In Developing Industrial Process Equipment As Per The SpecificRequirement Of Our Clients.
Hydra Chain (Capacity-11ton) - 01 nos H.O.T. Crane (Capacity-10ton) - 01 nos
Chain Block (Capacity-10ton) - 02 nos Plate Rolling Machine (20mm) - 01 nos
Plate Rolling Machine (16mm) - 01 nos Plate Rolling Machine (40mm) - 05 nos
Plate Rolling Machine (6mm) - 01 nos Radial Drill Machine (40-50mm) - 02 nos
Magnetic Drill Machine (28mm) - 02 nos Drill Machine (25mm) - 08 nos
Hand Drill Machine (06 - 12mm) - 05 nos Hydraulic Press Machine - 01 nos
Blending Machine - 01 nos Shearing Machine - 03 nos
Lathe Machine - 03 nos Shaper Machine - 01 nos
Milling Machine - 01 nos MIG Machine - 04 nos
Argon sets - 04 nos Welding Transformer - 04 nos
Gas Welding - 01 nos Plasma Cutter - 03 nos
Pug Cutting Machine - 03 nos Power Hexa Machine - 01 nos
Sheet Cutter - 02 nos Cutting Saw Machine - 04 nos
www. gauravengineering.in
Products We Offers
We Manufacturer, Exporter, Supplier, Engineering,
Consultant & Trading of Superior Quality Industrial Process Plants
And Equipment for Pharmaceutical, Bulk Drugs, Chemical, Herbal, Pesticides
& Insecticides, Food, Paint, Resin & Dyes Industries.
Reaction Vessel
Rotary Extractor
Crystallizer
Reboiler
Heat Exchanger
Distillation Column
Storage Tank
Ribbon Blender
Double Cone Blender
Octagonal Blender
High Speed Mixer
Sigma Mixer
Nauta Mixer
Tube Bundle Dryer
Roto Cone Dryer
Tray Dryer
Vacuum Tray Dryer
Nustche Filter
Sparkle Filter
Ball Mill
Dyna Mill
Multi Mill
Filter Press
Vibro Sifter
Screw Conveyor
Bucket Elevator
Chimney
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Turnkey Plants and Projects Solutions for Pesticides
& Insecticides (SC Plant, EC Plant,
WDG Plant and WDP Plant etc.)
Reaction Vessel
We manufacture Chemical Reaction Mixing Vessel as per requirement of Customers.
Design ensures that the Mixing of Chemical proceeds with the highest efficiency towards the desired
output product, producing the highest yield of product as per requirement of customer. It may be provided with internal
cooling coils if needed. Chemical reactor or reaction vessels are vessels design to facilitate chemical reaction among various
raw chemicals, known as reactants. Reaction Vessels are also used for other processes such as solids dissolution,
product mixing, distillation, crystallization, liquid/liquid extraction and polymerization. Reactors are also identified based on
process for which it will be used (Such as blender or crystallizer). We are a Chemical Reactor Manufacturer for Pharmaceutical
& Bulk Drugs, Chemical Industry, Herbal Industry, Pesticides & Insecticides Industry, Food Processing Industry, Paint Manufacturing
Industry, Phenol Formaldehyde Resin Industry, Starch Industry, Dyes Industry, Polymer Industry, Oil Plants, Phosphates Industry Etc..
We also know as Reactor, Jacketed Vessel, Limpet Vessel, Mixing Vessel, Formulation Vessel, Kettle, High Pressure Vessel, Homeginser and Agitated Vessel etc.
Process of Reaction Vessel Chemical Reactors or Jacketed Reaction Vessel consists of a cylindrical vertical shell with
standard Torispherical dish on both ends. A Jacket is provided on the Outside of the shell for
Heating & Cooling Stiffener Rings are provided on shell in between the shell and jacket to give
uniform circulation of the heating or cooling media and to intensify the vessel. Ideally suitable
for the heating below 150 Centigrade (302 Fahrenheit). Commonly used heat transfer media
include water, steam, hot oil.
Limpet Coil Reaction Vessel consists of a cylindrical vertical shell with standard Torispherical
dish on both ends. Limpet Coil is half round Pipes welded on the outer surface of the shell and
also on the bottom dish of the Reactor. Limpet coil is made of either Mild Steel or Stainless Steel.
It is either Double end double start for both heating and cooling through limpet coil or Normal
Single coil for either heating or cooling. Limpet Coil Welding is performed by using high grade
By Flux Core filler wire depending on MOC of the Limpet Coil to withstand design pressure.
Baffles are also provided inside the shell as per the requirement.Agitator assembly mounted on the Top dish of Reaction Vessel consists of Shaft supported by
Lantern Assembly on the Top End containing Bearing Housing with Tapered roller bearing to
withstand impact load and vibratory load ensuring smooth rotation of the Shaft
Shaft Can fitted with different types Of Agitator Such as Single Anchor, Double Anchor, Turbine &
Propeller types
Benefits of using Gaurav Engineering Reaction Vessel
Ability to work under pressure and vacuum
Agitator/Stirring mechanism in accordance with the application of the reactor, viscosity and density
of the product
We follow International quality standards in order to meet quality standardsEasy maintenance and robust quality therefore more demand able in marketThese Industrial Reaction Vessels can be customized as per client's requirements and Registered
with leading consultants and third party inspection agencyReliable After sales support and on time delivery
Wide range of volumes from 500ltr to 50,000ltr
This Industrial Reaction Vessels are Design as per ASME Standard & Design of Reaction Vessels
are very simple shape & scientifically
Design & Mfg with satainless steel Grade SS316L, SS304L, IS 2062 (Raw material sourced from
Tata, Jindal, Essar, Tryseen-Krupp, Arcelor-Mittal)
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Rotary Extractors
Gaurav Engineering is a leading Manufacturer in India and successfully installed in various plants. Our Extractor is highly durable and known for their alignment and balancing. Rotary Extractors are use in Herbal and Solvent Extraction Plant and Phytochemicals Industry for recovery of solvent with indirect steam heating. Rotary Extractors are best for large extraction capacities. These are designed and machined using flawless raw materials in compliance with international quality standards. Rotary extractor is used to extract the active ingredient present in the dry Herbs/Seed powder/Root/Leaf using suitable solvent. Our highly durable rotary works so well. Moreover, our clients can avail the provided Highly Durable Rotary Extractors from us at reasonable prices
Benefits of using Gaurav Engineering Rotary Extractors
Extractor is made of Stainless Steel cylindrical vessel with a provision of Steam
Jacket on the outer surface of the vessel. The Vessel rotates along its horizontal
axis supported on a Shaft at both sides.
We provide four types of Jackets in Rotary Extractors, Limpet Jacket, Dimple
Jacket, Mild Steel Jacket, and Stainless Steel Jacket.
This Industrial Rotary Extractor are Design as per ASME Standard & Design of
Rotary Extractor are very simple shape & scientifically.
Rotary Extractors are use in Herbal and Solvent Extraction Plant and
Phytochemicals Industry for recovery of solvent with indirect steam heating.
Rotary Extractors are best for large extraction capacities.
Design & Mfg with stainless steel Grade SS316L ,SS304L,IS 2062 (Raw material
sourced from Tata, Jindal, Essar, Thyseen-Krupp, Arcelor- Mittal)
Wide range of volumes from 1000ltr to 10,000ltr.
Ability to work under Pressure and Vacuum.
We follow International quality standards in order to meet quality standards.
Easy maintenance and robust quality therefore more demand able in market.
These Industrial Rotary Extractor can be customized as per client's requirements and Registered with leading
consultants and third party inspection agency.
Reliable After sales support and on time delivery
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Kettle Reboiler
We are the leading manufacturers of Kettle Reboiler Heat Exchanger Kettle Type Reboiler, Kettle Type Condenser, and Kettle Type boiler in India. We offer Kettle Type Reboiler Heat Exchanger, Kettle Type Condenser, Kettle Type boiler and Kettle Reboiler, Our kettle Reboiler designs are as per ASME standards and with customer specification. Horizontal U Tube bundle will be placed inside of the shell on Kettle Reboilers. Kettle Reboilers are the easiest type of Reboiler design you could use for your distillation process. A kettle Reboiler is designed to allow a heating fluid to pass through tubes that are covered in the liquid you want to be distilled. As the liquid heats up and boils, it is sent to the distillation column and condensed by cooling liquid. Any vapor that is created then passes up to be collected and the liquid by product drops to the bottom of the kettle making its way back to the tubes.
into the kettle, or there may be sufficient liquid head to deliver the liquid into the Reboiler. In this Reboiler type, steam flows through the tube bundle and exits as condensate. The liquid from the bottom of the tower, commonly called the bottoms, flows through the shell side. There is a retaining wall or overflow weir separating the tube bundle from the Reboiler section where the residual Reboiled liquid (called the bottoms product) is withdrawn, so that the tube bundle is kept covered with liquid. Kettle reboilers are reliable in that they can handle high vaporization of up to 80 percent and are easy to maintain.
Process of Kettle Reboiler
Part one of our discussion about distillation focused on the internals of the distillation tower. While distillation refers to how the separation ofliquids by boiling point, this doesn't include how the vapor reaches the top of the tower, which is done by using reboilers. Essentially, a Reboileris a heat exchanger or a fired heater, providing heat that is needed for the distillation column to perform its function. Heat is often provided through shell and tube heat exchangers that are typically filled with steam or a thermal fluid (Hot Oil). Some systems receive their heat from a gas fired heater on the feed to distillation unit. Kettle Reboilers are very simpleand reliable. They may require pumping of the column bottoms liquid
Kettle reboilers can sometimes maintain pressure head on their own depending on the temperature of the process. If the temperature is inadequate, your kettle Reboiler may need to be fitted with a pump or some other way of getting the condensed liquid phase back to the tubes
The liquid from the bottom of the tower flows through the tube bundle and exits as condensate. A restraining device (baffle) controls the liquid level over the bundle
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Heat Exchanger
Heat Exchangers are designed and manufactured to facilitate indirect heat transfer between
the two fluids. The two fluids can be liquid and liquid or vapor and liquid. The shell-and-tube heat exchanger
has two main areas – Tube side and Shell side
Process of Shell and type of Heat ExchangerMain components of Shell and Tube type heat exchanger are- Shell, Tube, Tube sheet, Baffles,Tie roads spacers and Channel.
The Cylindrical Shell can be fabricated from rolled plate or from pipes
Tubes can be plain tubes. Or heat transfer surface area of the tubes can be increased many
folds by using finned tubes or corrugated tubes. Shell tube heat exchangers with fin tubes are
known as finned type heat exchanger and with corrugated tubes it is known as corrugated
tube heat exchanger
Tubes of the heat exchanger will be held on both the sides by Tube Sheets. Tubes will be
inserted through holes provided on tube sheets. Tubes are firmly fitted in the tube sheet either
by welding or by mechanical or hydraulic expansion
Baffles are provided to support the tubes, to maintain the space between the tubes and it also
channelized the fluid flow as per design through the shell side of heat exchanger
Tie rods and Spacers will hold the baffle assembly together; and will also maintain the
spacing between the baffles. One end of the tie rods are secured to the tube sheet and other
ends are secure in the last baffleChannels or Heads are provided for shell-and-tube heat exchangers to contain the tube side
fluid and to provide the desired flow path
Shell and tube heat exchangers are used as Condensers, Reboilers, Process Heaters,Coolers and Falling Film Evaporator
Benefits of using Gaurav Engineering Heat Exchanger
These heat exchangers are supplied as per both customers' specifications and drawing or
custom-built based on process conditions. A well equipped design team understands the
customers' need and proposes the required design for their approvalDesign as per TEMS, ASME Standard & Design of Condenser are very simple shape &
scientificallyThe heat transfer area ranges from 1 SQM. To 500 SQMDesign & Mfg with stainless steel Grade SS316L, SS304L, IS 2062 Easy maintenance and robust quality therefore more demand able in marketThese Industrial Heat Exchanger can be customized as per client's requirements and
Registered with leading consultants and third party inspection agencyReliable After sales support and on time deliveryPharmaceutical & Bulk Drugs, Chemical Industry, Herbal Industry, Pesticides & Insecticides
Industry, Food Processing Industry, Paint Manufacturing Industry, Phenol Formaldehyde
Resin Industry, Starch Industry, Dyes Industry, Polymer Industry, Oil Plants, Phosphates
Industry, Food & Edible Oil Industry, Detergents Industry
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Distillation Column
Gaurav Engineering Company is a proven Distillation column manufacturer.
Distillation is the process of separating liquid mixture into its component parts. It also known as fractionaldistillation. Distillation column is the heart of the distillation system. Industrial distillation is performed indistillation column which is also known distillation tower.
We have manufactured simple distillation column as well as fractional distillation column with internal packing for highlycomplex distillation requirement.
Benefits of using Gaurav Engineering Distillation Column
Distillation column can be manufactured to accommodate packing or tray manufactured
by the leading companies like Sulzer, Fine Pac Structures etc
Offered with the Bubble Cap column design for Alcohol Distillation
Design as per TEMS, ASME Standard & Design of Column are very simple shape &
scientificallyDesign & Mfg with stainless steel Grade SS316L, SS304L, IS 2062 Easy maintenance and robust quality therefore more demand able in marketThese Industrial Column can be customized as per client's requirements and Registered
with leading consultants and third party inspection agencyReliable After sales support and on time delivery
Pharmaceutical & Bulk Drugs, Chemical Industry, Herbal Industry, Pesticides & Insecticides
Industry, Food Processing Industry, Paint Manufacturing Industry, Phenol Formaldehyde
Resin Industry, Starch Industry, Dyes Industry, Polymer Industry, Oil Plants, Phosphates
Industry, Food & Edible Oil Industry, Detergents Industry
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Storage tank and Receiver
Chemical storage tanks are used to store the raw chemicals, intermediate chemicals or final
chemicals. Gaurav Engineering Company is a proven and successful chemical tanks fabricator. We offer horizontal as
well vertical chemical tanks. We manufacture storage vessel in many shapes like Vertical and Horizontal Cylindrical, Open Top
And Closed Top, Flat Bottom, Conical Bottom, Slope Bottom and Dish Bottom, Rectangular & Square also
Benefits of using Gaurav Engineering Tanks, Receiver & Silos
Design as per TEMS, ASME Standard & Design of Tank are very simple shape &
scientificallyDesign & Mfg with stainless steel Grade SS316L, SS304L, IS 2062 Easy maintenance and robust quality therefore more demand able in marketThese Industrial Tank can be customized as per client's requirements and Registered
with leading consultants and third party inspection agencyReliable After sales support and on time delivery
Pharmaceutical & Bulk Drugs, Chemical Industry, Herbal Industry, Pesticides & Insecticides
Industry, Food Processing Industry, Paint Manufacturing Industry, Phenol Formaldehyde
Resin Industry, Starch Industry, Dyes Industry, Polymer Industry, Oil Plants, Phosphates
Industry, Food & Edible Oil Industry, Detergents Industry
Range of volumes from 100ltr to 50,000ltr
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
The Ribbon Blender machine or Mixer operates raw materials mixing powder or granules of Pharmaceutical Materials,
Crystalline, Insecticides, Pesticides, and Food industry and heat sensitive products. Ribbon Blender is used many industries
for mixing and drying powders such as food powder, carbon black, granules, pellets and various other solid forms , Customer
many different industry customer with many application for ribbon type mixer and blender machines
Working Principal
The Stainless Steel Blender is an best efficient and versatile product blending machine for mixing of dry granules & powders
homogeneously. Approx two third of the product volume of the container of Ribbon Blender is filled to ensure proper mixing
materials. Ribbon Blender gives best super result for mixing of product like dry powder & granules due to the design and
shape of the materials mixing ribbon and product container
Product Material should be charge from the top side. There are Open lid or port/ports should be provided on the top cover to
charge the product material as well as for air vent. Our blender machine with One discharge valve provided at the bottom
side at centre of the container. The blender machine discharge height could be adjust as per the customer requirement, so
that product material gets discharge in the other container directly or fixed screw transfer or vacuum transfer systems
optionally extra so that product material handling time for discharge is nil and the operation is dust free. The blender unit is
consist of electrical motor, worm reduction gear, belt drive or heavy duty chain between motor and gear, couple drive between
gear to ( ribbon ) mixing stirrer. Product Container having four nos. of legs with discharge valve & top cover of machine, Both
end of mixing shaft is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts for safety.
We also provide suitable feeding machine for the ribbon blender, such as
screw conveyor, vacuumconveyor, bucket elevator, flexible screw conveyor etc.Capacity Available from 100 kg to 10,000 kgs.
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304.
Dust free operation.
Quick and Fast and uniform mixing & draying at low temperature.
Blender with Rapid & discharge/ Zero hold-up after discharge.
The blending technology is widely used in industries such as pharmaceutical industries, food processing, animal feed
processing, chemical, fertilizers, cosmetics, pigments, and also insecticides manufacturing. The vertical blender mixer is
also important in the process of distribution of liquids and pasty products in micro dosages on to carriers
Ribbon Blender
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Octagonal Blenders
Octagonal Blenders are specially designed to process a large volume of material,
and are used for lubrication of granules & homogenization of multiple batches into single batch.
Working PrincipalOur Blenders best suitable for Materials mixing and blending products , The octagonal shape blenders best suitable for
Cosmetic products , Ceramics , Animal feed , Pain color , Pharmaceutical, API bulk drugs, Nutraceutical, Food, Chemical,
cosmetics, ceramics, pesticide, plastics and other Allied industries
Our Octagonal blender machine with latest updated designed with highly efficient dry mixing of granular products with
Capacity varies between 100 LTR and 20000 liters-mixing of free-flowing powders
The blending technology is widely used in industries such as pharmaceutical industries, food processing, animal feed
processing, chemical, fertilizers, cosmetics, pigments, and also insecticides manufacturing. The vertical blender mixer is
also important in the process of distribution of liquids and pasty products in micro dosages on to carriers
Stainless Steel Mass Mixer is Specially designed equipment for product uniformly mixing of dry and wet materials and
Mass mixer especially industry demanded for Granules , Powder of Ayurveda , Pharma, Food, Herbals, Agro Chemicals
& pain powder and Chemicals
Special Design is cGMP - Current Good Manufacturing Practices Compliance
All Product contact parts stainless steel 316 or 316L & non contact parts Stainless Steel AISI 304
Octagonal shape product container for Ideal dry mixer for lubrication of granules and homogenization mixing of
multiple batches in to single batch
Capacity model in octagonal blender 5 kg to 10,000 kg batch size.
Strong and rigid drive with reduction gear box and motor
"A" type rigid structure of the machine with two sides resting of product container.
Blender with Product container discharge with butterfly valve and man hole
Powder Charging hole with lid with seal for charging and cleaning.
Safety reeling optionally provided for rotating area of blender cone or product container.
Blender with baffles provided for lumps braking.
Operating Electric controls panel with cycle time.
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Double Cone Blender
The Double Cone Blender is a conventional mixer suitable for dry powder mixing.
This mixer is suitable for mixing a number of powders in varied proportions to obtain uniform output.
Working Principal
Double Cone Blender for mixing of dry powders and granules. Specially designed Cone Blender machine with all
the contact parts are made of stainless steel. Two cone blender volumes for optimum homogeneity is between
30-75% of gross volume - depend of powder /granules. The double cone special design eliminates with dead
spots. Conventional type double cone mixer, It can be used for Blenders , mixing, lubricating and blending for
Pharmaceutical, Nutraceutical, Food, Chemical, cosmetics, ceramics, pesticide, plastics and other Allied industries
The Double shape blender's machines have long two corner of materials product container for more rubbing &
tumbler effect for fast and homogenizing products mixing. It can perform products materials homogeneously dry
mixing of free flowing blending powders, granules requiring low shearing force, powder Mixing and Blending of
particles with rapid inter-mixing of particles irrespective of varying specific gravities of products
The products material is loaded into the double cone blender drum and cone both side special types know type
fitting given. The double blender is double cone - tumbles the material in the container and spread out and quick
easily operable flange fitting given to operator can open and take blended product. The product mixing is achieved
in 5 to 20 minutes with better homogeneity depend of powder / granules.
Capacity Available from 50 kg to 10,000 kgs.
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304.
Single / Double Cone shape product container for Ideal dry mixer for lubrication of granules and
products homogenization mixing of multiple batches in to single batch
Rigid drive with reduction gear box and motor with control panel.
Materials Product container having discharge with butterfly valve and man hole.
Cone Charging hole with hinged lid with seal for charging and cleaning.
The materials product container rotates on speed 8 RPM or higher speed as per customer requirement.
On request Safety reeling provided for rotating area of product container.
Fixed baffles provided for lumps braking inside cone.
Double cone machine with Electric controls panel with cycle time.
The blending technology is widely used in industries such as pharmaceutical industries, food processing
animal feed processing, chemical, fertilizers, cosmetics, pigments, and also insecticides manufacturing.
The vertical blender mixer is also important in the process of distribution of liquids and pasty products in
micro dosages on to carriers.
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Sigma Mixers
Gaurav Engineering offers sigma mixers are Ideal Heavy Duty Mixer
which can be used in application like mixing, kneading, grinding, dispersion, drying etc.
We are manufacturer, supplier and exporter of sigma mixer according to ISI guidelines and user's requirements
since 2014 from India to India and all over the world. There are different type of designs available as per individual's
process requirements including Jacket for heating & cooling, extruder system for side discharge of material, die
formation of finished product, automatic tilting of bowl and top cover.
We design Sigma Mixer ranging from capacity 10 liters lab model up to 5000 liters production models. Suitable capacity
motor and gearbox incorporated considering raw material characteristics. Additional features such as automatic tilting
screw system, heating arrangement, and vacuum system can be offered as per user requirements.
Working Principle of Sigma MixersThe bowl is made of heavy steel plate making it a rugged heat proof unit. This is
especially useful for bulky material and additional thinning prior to discharge.
Tangential blades are supplied with differential speeds. Heavy duty machine cut
spur gears are provided. Spherical type bearings are provided at both the ends to
suit both radial and thrust load. Gland type shaft seals are fitted at both the ends
for easy maintenance. Bowl is provided with jacket for temperature control and
adoptable for cold water or brine or hot water, steam etc. Mixers can be designed
for vacuum operations. Sanitary construction is provided for food and
pharmaceutical procedures.
Construction: SIGMA MIXER consist of "W" shaped container made of either
Mild Steel or Stainless Steel 304 or 316 with jacket of Carbon Steel covering two
side for heating or cooling application & dust free cover to get Vacuum if desired
or normal cover. The mixing elements (Blades) are of Sigma type Steel casted
and duly finished two in number which contra rotate inward fitted at close or
specified clearance with the container to give thorough and uniform mixing.
There is a Gland pusher of Gun Metal Bush which ensures minimal friction and
extends the life of mixing elements (Blades) Shaft.
Drive: The Drive Consists of Motor of type TEFC Or TEFC Flameproof of Specified
HP.1 440 RPM, Reduction Gear Box Of Reputed Make having suitable size and
ratio, Spur Gears, are also provided of adequate size and having machine cut
teeth, between the front and rear blade complete with guard suitable for grease
lubrication.
The complete Mixer is mounted on Steel Fabricated Stand of suitable strength to
withstand the vibration and give noise free performance.
Benefits of using Gaurav Engineering Sigma Mixer
Models are available with working volume 50,100 & 200 kgs. At bulk density of 0.50gms/cc.
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304.
Compact design & Easy to clean and operate.
Single stirrer for dry & wet mixing.
Safety guards are provided for all moving parts.
Interlocking system with top dust cover, to avoid accident, during process.
Thrust bearings are provided to carry out rigid thrust load.
All contact parts in S.S. Constructions. Complete unit with S.S. cover and all surfaces polished to mirror dull finish.
MS parts dull painted to smooth finish.
The blending technology is widely used in industries such as Pharmaceutical Industries, Food Processing, Animal
Feed Processing, Chemical, Fertilizers, Cosmetics, Pigments, and also Insecticides manufacturing. The
vertical blender mixer is also important in the process of distribution of liquids and
pasty products in micro dosages on to carriers.
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Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Mass mixer ideally used for mixing both wet & dry materials
to provide uniform mixing. Designed with utmost precision &
perfection our offered mass mixers are used for mixing &
blending purposes. The mass mixer is suitable for mixing of wet
mass, dry powder, dry powder with wet mass, etc, for the
preparation of pharmaceutical mass for preparing tablets and
similar other applications. The mass mixer gives through mixing
due to its unique blade design and the angle of the blade. Powder
& Mass Mixer machines are designed for efficient and homogeneous
mixing of dry and wet powders.
Working Principal
Shell: Consisting of 'U' trough of suitable dimensions. Construction of S.S. and side plates duly M.S. stiffened from outside andfrom inside with S.S. Mixing Mechanism: Paddle type blades welded to the main shaft provide for efficient mixing of thick heavy material. PTFEgland mechanism provided at shaft ends prevents ingress of external powder into the trough and prevents leakage. Charging: From the top charging can be done through a hinge able lid, hopper or Nozzle can be provided for additionalspraying of additives.Discharge: By bottom discharge slide Iris or Butterfly valve of suitable diameter, for regulated discharge. Drive: Consisting of suitable H.P. TEFC 3 Phase ac 415v / 50 cycles motor coupled to suitable worm gear, with driving shaftsmounted on suitable Plummer block.Mounting: Mounted on suitable ISMC Section Stand, with protective covers for belts and couplings
Benefits of using Gaurav Engineering Mass Mixer
Models are available with working
volume 50,100 & 200 kgs. At bulk
density of 0.50gms/cc
All contact parts Stainless Steel 316
or 316L & Non Contact Parts AISI 304
Single stirrer for dry, wet mixing &
Safety guards are provided for all moving
parts.
Interlocking system with top dust cover, to
avoid accident, during process
Thrust bearings are provided to carry out
rigid thrust load
Dough Mixer or Mass Mixer
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
Benefits of Gaurav Engineering Nauta Mixer
Capacity: The sizes of Nauta mixer available are 500 liters to 20000 liters.
Short Mixing Time: It achieves a thoroughly homogeneous mix in 30 to 40 % the time of most conventional mixers
in the same category such depending on mixing element speeds.
Low Power Consumption: Nauta Mixer requires approximately 50% power over conventional blender.
Gentle Mixing Action: Fragile filaments and flakes are safe from degradation and mixing is accomplished with
minimal heat built-up and aeration in the product.
Low Floor Space Required: Since mixer occupies less floor space, user can free up space for other plant operations.
Full Load Starting: Its screw agitator begins axially rotating and loosens batch material before its orbiting motion
starts. This design feature prevents stalling and permits starting under full load in the event of a power failure. Soft
starters are available to reduce excessive torque at start-up.
Fast, Complete Discharge: Its unique cone design provides for gravity unloading, gives cleaner and faster batch discharge.
Easy Liquid Addition: Liquids are injected and atomized into the top of the mixer through the hollow shaft of the
drive system.
Mixing of Partial Batches: Partial or full load batches are mixing equally well with no reduction in mixing efficiency.
Easy to clean: the top entering drive system neither provides full product protection with no bearing nor seals in direct
contact with the product. Its unique obstruction free cone shaped design allows for quick and easy cleaning.
Optional Features: - Jacketing Cone for heating and cooling, Vacuumed process and Different type of mixing stirrer.
Application: - Guar Gum, Agro Chemical, Pigments, Pharmaceutical, Nutraceutical, Detergent,
Food & Salt , Starch and Cellulose, Minerals & etc.
Nauta Mixer/ Conical Mixer
Nauta mixers are used for gentle mixing action at the same time
it plays an important role in minimal heat generation without any distortion.
This mixer also used for different applications that require high shear mixing; of course, the
mixing can be done with the separately driven lump breakers. Nauta mixer only needs less power for the mixing
process, so it is ideal. We offer high-quality Nauta mixer for different mixing application. Gaurav Nauta mixer offers low
operative cost than any other types of mixers. The Nauta mixer is a planetary rotating screw near the wall of cone
without end resting of screw. The Nauta mixer is mixes the powders but also breaks the lumps.
Process of Nauta MixerCone screw mixer consists of a conical container which houses a continuous flight screw. The screw rotates about its own
axis and revolves along the walls of the cone. The material of widely differing densities and particle shapes and sizes are
mixed homogenously without any degradation. Fragile filaments and flakes are safe from degradation and mixing is
accomplished with minimal heat build-up and aeration in the product. The floor space required for this type of mixer is
very less. The mixer can be started on full load. Due to the conical shape the unloading of the material is helped by gravity
and is complete without any hold-up. Addition of liquids is easily possible by providing atomizing nozzles at the top of the
mixer. There are no bearings or seals in direct contact with the product.
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High Speed Mixer or Homogenizer
High Speed Mixer designs can be permanently mounted
to the mix tank or suspended over the vessel using a portable or permanent
lifting mechanism. When supplied with a portable/mobile lifting mechanism, you can enjoy
the use of the mixer in multiple mix vessels and also in different areas of your manufacturing plant. Whether the lift
is portable or fixed, you are able to vary the position of the agitator within the mix vessel, to fine tune the process and
to handle a wide variety of materials. The rotor-stator mixer is great for applications that require fast particle
size/droplet reduction. Homogenization, solids size reduction, emulsification, are perfect applications for this
versatile mixer. The specially designed of High Shear Inline homogenizer for works on the principle of the high
centrifugal force produced due to the high rpm of the rotor mounted on the main spindle and thus producing a very
high shear due to the specially designed minimal tolerance between the rotor and stator. The homogenizer is
equipped with precision engineered rotor/ stator work head with a minimal tolerance between them that provides
much more fine results. We make high shear mixer are characterized by their flexible adaptability to different media,
tasks and applications taking into account procedural, technical, economical as well as safety aspects.
We make high shear mixer has one operating principal but many names: wet size reduction machine, mill, high shear
mill, high shear homogenizer, colloid mill, dynamic mixer, and homogenizer.
Types of High Shear MixerInline high shear mixer | Intank/ Batch type High shear mixer
Benefits of Gaurav Engineering High speed Mixer
Capacity: The sizes of Nauta mixer available are 500 liters to 20000 liters.
Short Mixing Time: It achieves a thoroughly homogeneous mix in 30 to 40 % the time of most conventional mixers
in the same category such depending on mixing element speeds.
Low Power Consumption: Nauta Mixer requires approximately 50% power over conventional blender.
Gentle Mixing Action: Fragile filaments and flakes are safe from degradation and mixing is accomplished with
minimal heat built-up and aeration in the product.
Low Floor Space Required: Since mixer occupies less floor space, user can free up space for other plant operations.
Full Load Starting: Its screw agitator begins axially rotating and loosens batch material before its orbiting motion
starts. This design feature prevents stalling and permits starting under full load in the event of a power failure. Soft
starters are available to reduce excessive torque at start-up.
Fast, Complete Discharge: Its unique cone design provides for gravity unloading gives cleaner & faster batch discharge.
Easy Liquid Addition: Liquids are injected and atomized into the top of the mixer through the hollow shaft of the
drive system.
Mixing of Partial Batches: Partial or full load batches are mixing equally well with no reduction in mixing efficiency.
Easy to clean: the top entering drive system neither provides full product protection with no bearing nor seals in direct
contact with the product. Its unique obstruction free cone shaped design allows for quick and easy cleaning.
Optional Features: - Jacketing Cone for heating and cooling, Vacuumed process and Different type of mixing stirrer.
Application: - Guar Gum, Agro Chemical, Pigments, Pharmaceutical, Nutraceutical, Detergent,
Food & Salt , Starch and Cellulose, Minerals & etc.
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1. Electric or Steam Heated
2. Clamping arrangement for product container
3. Explosion flap provided
4. Contact Parts S.S. 304, 316, M.S. etc
5. Positive Earthing for product container
6. Filter bag sealing by inflatable gasket
7. Pressure gauges across filters
8. Electric panel with complete instrumentation
9. 50 Kgs. to 500 Kgs. available.
Fluid Bed Dryer
The atmospheric air is sucked in the dryer through 5/10 micron filter by an efficient dynamically balanced fan driven by an electric motor. The clean air then passes over the electric heaters steam or oil radiator provided with temperature controller. The hot air passes through the product and fluidisation dries the product. Dryer is provided with dehumidifier (Chilled water system) at the inlet of the dryer so as to dry the product at low temperature under fluidized condition. The blower speed is controlled by A. C. frequency drive so as to control the fluidisation avoiding choking of the filter bag. A raking system provided to avoid lump formation in the container to achieve uniform fluidisation & uniform drying. A model with complete automation and PLC, automatic bag shaking and with mimic is also offered. Gaurav Engineering is manufacturer, supplier and exporter of fluid bed dryers according to ISI guidelines and user's requirements since 2014 from Haryana to India and all over the world.
Fluid Bed Dryer offers a lucid solution to drying of wet granules, crystalline or
coarse materials. It utilizes the principle of passing the hot air at a high velocity through the bed of
the material to be dried, thus causing it to fluidize.
The blower situated on the exhaust side of the dryer operates no negative pressure principle, which creates the induced draught
and sucks in the fresh air into the dryer. A stream of hot filtered air is introduced from the bottom of product container containing
the wet material. This container is provided with the air distribution plate and Dutch sieve. The air stream is passed through the
bed of the material and fluidizes the product particles by creating the turbulence in the product container. Due to fluidization each
particle gets surrounded by hot air, which leads quick & uniform heating and drying. Filter bags provided at the top prevent
escaping of particles from the machine.
Working Principle of Fluid Bed Dryers
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Capacity Available from 6Tray, 12Tray, 24Tray, 48Tray & 96 Tray
All contact parts Stainless Steel 316 or 316L & Non Contact Parts AISI 304
Machine Welded heating shelves for maximum heat transfer and no
contours or deformation
Channel Type Heating shelves for faster heat transfer Rates
Single Piece gasket for Door ensuring no Leakage
Completely Welded body and World class aesthetics
The Dryer technology is widely used in industries such as pharmaceutical
industries, food processing, animal feed processing, chemical,
fertilizers, cosmetics, pigments, and also insecticides manufacturing.
The vertical blender mixer is also important in the process of distribution
of liquids and pasty products in micro dosages on to carrier
Tray Dryer
The tray dryers are heated by means of electrical, steam and oil as fired burners. The dryer cabinet is designed in such a way
that air inside the dryer has minimum resistance at all the corners of the dryer. All the sides of the dryer from inside are made
with rounded corners with maximum angle so as to have more slippage to air, resulting into less pressure drop across the
corners. The outer body is also fabricated with rounded edges without steps from outside to have smooth finish. The inside fan
& radiator, heaters are covered with SS / GI mesh to have safety in operation
Tray dryers are the most commonly used drying system after sun drying.
Gaurav Engineering dryers are specially designed to have better efficiency than
any other dryer, available from other tray dryer manufacturers. Gaurav Engineering dryers are now more
accepted brand in the industry than any other brand in market. The construction of the machine varies as per requirement of the
customer; it can be inside outside MS or full stainless steel GMP model depending upon the product and industry requirement.
Tray Dryer is the most conventional Dryer used very widely and still being used where the moisture content is more and where the
product has to be dried at low temperature for long hours
Working Principal
Benefits of Gaurav Engineering Tray Dryer
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Vacuum Tray Dryer
Vacuum Tray Dryer (VTD) is suitable for drying of thermal sensitive
materials easily resolved, polymerized or deteriorated under higher temperature. Sterilization can
be conducted prior to the drying process, during which no matter is allowed to enter the product. Static vacuum
dryer eliminates the configuration damage of the drying materials therefore widely used in pharmaceutical, chemicals and
foodstuff etc
Working Principal
Vacuum tray dryer is the most commonly used batch dryer. They are either box – shaped or cylindrical shaped loaded and
unloaded via a door. Inside are several heating plates mounted one above the other on which the product is placed in trays .
The Top of both heating plates (Shelves) and the bottom of heating shelves trays should be as smooth as possible to permit
optimal heat transfer between plates and product. The medium flowing through the heating plates is water, steam, or thermal
oil. The distance between the heating plates is determined primarily by the surface loading and the foaming of the product.
To avoid retrograde condensation, the cabinet walls are indirectly preheated by limpet coil provided on the outer side of the
body (Optional). Only after all the product trays reach the same temperature, the cabinet is evacuated and drying can start.
(The preheating phase is very important in order that the drying curve and the foaming of product are identical throughout the
cabinet). During the main drying phase the vacuum is in the range of 40 to 80 mbar abs and in the final drying phase vacuum
of only few mbar abs are reached. The vacuum can be controlled through PLC in order to reduce the drying cycle.
The dimensioning of the vacuum system is an important factor in the design of drying cabinet systems .If for example vigorous
foaming of the product is desired, evacuation to the operational vacuum level must take place very quickly. Vapors produced
during drying are taken out directly to a surface condenser in which the vapours condenses. Non-condensable vapours are
extracted by the vacuum system. On completion of the drying, the product can be cooled by circulating of cooling water
through the heating plates
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Sparkler Filter
Gaurav Engineering is one of the leading manufacturers,
suppliers & Exporters of Sparkler Filters in India. Sparkler type filter is the most
versatile filtration system for solid – liquid separation. It can also be used apart from filtration, with the
help of filter aids for giving a sparkling effect to the liquids filtered. The filters are most suited for the filtration of
products for the pharmaceutical, chemical, distillery, beverage, ink, oil and other allied industries. It is available in
different output capacities with a variety of pumps to suit individual requirements. Sparkler type filter is the most
versatile filtration system for solid – liquid separation and available in different output capacities. The filters
constructed with excellent filter media ensure complete recover of product.
Process of Operation
The liquid to be filtered is passed into the vessel by means of
the pump or other external means. The liquid then passes
through the top of the filter plates from the holes provided at
the side of the plate and onto the filter media. The liquid flows
simultaneously and individually through all the member plates.
Hence the output of the filter depends on the diameter and the
number of plates. The filter media then retains the impurities in
the liquid and the filtered liquid passes through the central
channel to the outlet at the bottom.
The filters are optionally available with steam jacket for filtration
of difficult liquids that solidifies at lower temperatures.
These types of filters are generally used for obtaining clear filtrate,
but it can also be used to obtain the cake that is retained on the
filter media, between the plates.
Scavenging OperationThe unfiltered liquid remaining inside the shell at the end of
filtration can be filtered by scavenging operation, opening the
single plate valve and applying pressure from the vent using
compressed air or nitrogen / inert gas, so that even the last drop of
unfiltered liquid passes through the bottom plate. It is available in
14” & 18” Dia models as a standard and can be provided in 33” Dia
model on request
Benefits of using Sparkle FilterThe filters are made out of Stainless steel in S.S. 304, 316 & 316 L
qualities.
The cartridge assembly consists of a number of disc type filter
plates with perforated support screen, filter media and
interlocking cups placed one on top of the other and supported
at the bottom by a cartridge plate.
The filter together with the pump and interconnecting piping is
mounted on a sturdy base gladded with S.S. sheets and provided
with castors for immovability.
The filter can also be supplied without pump, where external
positive pressure is available.
The cartridge assembly is provided with 'T' type side bolts for
longer Life.The filters are provided with gear/centrifugal/lobe pumps fitted
with mechanical seals as per requirement.
Optionally available with steam jacket for heating of
liquids at the time of filtration.
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Nustche Filter
The Nustche Filter consists of a cylindrical shell with top dished
and a welded flat perforated bottom plate which is stiffened by supports welded
under. The base plate is having arrangement of bolting ring to hold the filter cloth or can be adapted
to have a sintered SS regenerable filter media welded to the perforated plate. Suitable nozzles are provided including
Manhole and Side discharge nozzle.
For smaller diameters the filter media arrangement can be installed in a removable basket for transportation of the
accumulated solids to downstream processing areas. Suitable portable mechanized lifting arrangement for loaded basket
removal and conveyance has been provided as well.
Volumes ranging from 10 Its to 5000 liters
All Nustche filters are as per ASME standard codes for full vacuum and
pressures High purity design, various pharmaceutical grade finishes
including electro-polishing, mirror, matt and dull finish. Optional
jacketing for heating / cooling or electric heaters
Easy clamping of filter media
Easy perforated plate arrangement
Body flange model available for easy cleaning and change over material
Castor wheels available for easy mobility
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Vibro Sifter
Vibro sifter is a device used to separate the various grade
grinded powders in the micron level. In this device cam and pushing rod are used
to get the reciprocation motion. This device is a fully mechanical with pollution free device.
This device is worked by the same mechanism of engine valve opening mechanism. The cam and pushing rod work
together to get the zigzag reciprocation motion of wire mesh frame, It is being published for producing the low cost
efficient device. These devices are used for separate product like grains, Turmeric powder, chili powder, rice powders
and chemicals used in pharmaceutical industries. By using fewer components and less working elements, the current
devices are two types that are horizontal type and vertical type, both they are spring loaded. This device is working
by motor, springs and unbalanced weight. When motor is turned ON the stem will rotates due to the unbalanced mass
on the stem, the stem will vibrated. And this vibration given to the inner sieve. With the help of spring the vibration in
the inner sieve will increased. Then the Vibro sifter separates the various grades powders
Noiseless, Maintenance free & high speeds.
Available in various models providing screening diameter of 12”, 20”, 30” , 36”, 48”, 72” etc
Portable and compact.
Electric power requirement less than other machine of the kind in the industries & lower energy.
Consumption compared to reciprocating vibratory system.
Standard machine are with TEFC motor explosion proof / flame proof motor material.
All contact parts and screen of SS 304 AISI stainless steel material.
Special requirement like brushing arrangements, SS lid with charging port and spring loaded outlets.
Easy dismantling and cleaning facility for contact parts
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Then the Vibro sifter separates the various grades powders, the cam operated Vibro sifter as name implies its main
working element is the cam. There are two cam shafts to reciprocate the right and left pushing rods. Its working is
similar to the valve opening in the engines. The pushing rod is connected with wire mesh frame with the help of
hopper the grinded powder is feed to the wire mesh. The continue reciprocation movement in the wiremesh helps to
separate the various graded grinded powder at various stations. Cam shaft is the main working element of this device.
Cam is mechanical structure is used to make kinematics in machineries such as they are used to control the timing of
reciprocation motion of links attached to it. Based upon the profile of cam the timing and action of motion may be
varied. Cam shaft is called as the brain of machines.
Cam: A projection on a rotating part in machinery, designed to make sliding contact with another
part while rotating and to impart reciprocal or variable motion to it.
Base Circle: The smallest circle centered on the cam rotation axis, and tangent to the cam surface.
The size of the base circle is dictated by spatial restrictions of the application.
Home Position: The orientation of the cam that corresponds to 0° on a displacement curve.
Reference Circle (or prime circle): A circle centered at the cam axis whose radius is equal to the
distance to the trace point. It is the smallest circle from the cam center through the pitch curve.
Pressure Angle: The angle between the direction of motion of the follower and the direction of the
cam contact force is called pressure angle. Pressure angle should not exceed 30°.
Pitch curve: The path generated by the trace point at the follower is rotated about a stationary cam.
Cam shaft: A shaft with one or more cams attach ed to it, (eg. working of valves in an internal
combustion engine is controlled by cam shaft). Cam shaft is called as the brain of machines.
Wire mesh: Wire mesh is a material that is made from various strands of interconnected metal,
usually steel or aluminum. These strands can be welded together, extruded, or even connected by pins or other devices.
They are used to extract or separate the various graded powders into different stages.
Gear: A gear is a rotating machine part having cut teeth, or cogs, which mesh with another toothed part to transmit
torque. The speed, torque, and direction of a power source is controlled by speed ratio. Gears almost always produce a
change in torque, creating a mechanical advantage, through their gear ratio, and thus may be considered a simple machine.
Two or more meshing gears, working in a sequence, are called a gear train or a transmission. A gear can mesh with a
similar tooth part, called a rack, it producing linear movement instead of rotation.
Three Phase Motor: Motor is used to provide the rotary motion
to the cam shaft.
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Dyno Mill or Bead Mill
Dyno-Mill is an agitator bead mill with horizontal grinding container for
dispersion and finest wet grinding in a completely enclosed system. The Dyno-Mill is suitable for all kinds
of products from low to highly viscous pump able products. Specially designed agitator discs, mounted symmetrically on a shaft,
transfer the energy required for dispersion and wet grinding to the spherical grinding beads. An external pump feeds the product
into the mil
Modular ConstructionAll machine parts in contact with the product and subject to wear are easily replaceable and available in different materials.
Modular construction allows easy conversion of mills already in operation.
Grinding Containers
The slim construction of the grinding container guarantees a narrow residence time distribution. The high cooling efficiency
attained by the spiral flow of the cooling water in the outer jacket allows the processing of highly viscous temperature-
sensitive products.
MaterialsThe materials used depend on the size of the mill and the intended application. Wear parts can be made of alloyed stainless
steel, chrome-plated stainless steel, tungsten carbide or synthetic materials.For contamination-free dispersion and grinding
mills up to 60 liters can be delivered with wear parts of high quality sintered materials or ceramic
Grinding BeadsDepending on the application and mill size, grinding beads of glass, ceramic, or steel from 0,15 mm — 3,0 mm are used. The grinding
result is influenced directly by the size and type of the grinding beads.
Separation of the Beads
The grinding beads are retained in the mill by means of a dynamic gap separator or a special slot screen. The separation system used depends on the
product being milled and the mill type.
Agitator DiscsThe agitator discs transfer the energy requires for dispersion and wet grinding to the grinding beads. The shape and arrangement of the
discs guarantee optimal energy input and even distribution of the grinding beads in the grinding container.
Electrical controlSwitches for local control of motor starters and instruments
for monitoring the operating conditions are mounted
on the mill; Safety limits on the mill are preset
according to application.
Advantages of Gaurav Engineering Dyno Mill
Completely enclosed system
Highest efficiency
Easy operation and easy-to-service
Optimal geometry of grinding container and agitator discs
The appropriate mill size for every application
Different materials available for wear parts in contact with the
product Fields of application
The blending technology is widely used in industries such as
pharmaceutical industries, food processing, animal feed
processing, chemical, fertilizers, cosmetics, pigments, and also
insecticides manufacturing. The vertical blender mixer is also
important in the process of distribution of liquids and pasty
products in micro dosages on to carriers
DYNO-Mills are available in different designs and sizes, from small laboratory models up to large mills for production plants,
offering the optimal size for every application the mill equipment, materials, and grinding bead separation system can be adapted
to the individual needs for each application.
Process of Dyno Mill
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Material Handling Equipment
Screw Conveyors
Bucket ElevatorA bucket elevator, also called a grain leg, is a mechanism for hauling
flow able bulk materials (most often grain or fertilizer) vertically.
Bucket Elevator Consist of
Buckets to contain the material
A belt to carry the buckets and transmit the
Means to drive the belt
Accessories for loading the buckets or picking up
the material, for receiving the discharged material
for maintaining the belt tension and for enclosing .
and protecting the elevator
Designed to ensure smooth operation
Jacketed designs to heat or cool the material during conveying
Designs with hollow shafts for cooling or heating media
Rugged screw flights to handle abrasive material with ease
Various options for material of constructions depending upon
product properties
Designs with mechanical seals for operations under vacuum
Cantilever screw designs
Designed for easy operation and maintenance
Easy removal of screw for cleaning
We manufacture wide range of Screw conveyors. It is used horizontally or at a slight inclination in u shape & round shape
as an efficient way to move Powder & semi-solid materials. These can have greater pitch spacing,
resulting in a higher capacity without an increase in rotation speed. They usually consist of
a trough containing either a spiral coiled around a shaft, driven at one end and held
at the other, or a Shaft less Spiral, driven at one end and free at the other. Screw
Conveyors can be operated with the flow of material inclined upward.
When space allows, this is a very economical
method of elevating and conveying.
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Industry We Serve
Gaurav Engineering is a leading Turnkey Solutions provider
and Process Equipment Manufacturer to variety of sectors. Following are some of the
major Applications area of our products:
A Well planned quality policy helps us in developing and supplying the products in Compliiance
with international standard. the firms has attend a wide and respected client base all over the
globe, which is the result of quality products delivery integrated with state of art technologies.
Active Pharmaceuticals ingredient Manufacturing Industry (Bulk Drugs)
Organic & Inorganic Chemical Manufacturing Industry
Dyes Intermediates Manufacturing Industry
Herbal Extraction Manufacturing Industry
Synthetic Resin Manufacturing Industry
Unsaturated Polyester Resin Manufacturing Industry
Phenol formaldehyde
Distillery Manufacturing Industry
Paint Manufacturing Industry
Food Processing Industry
Resin Manufacturing Industry
Alkyd Resin Manufacturing Industry
Phenolic Resin Manufacturing Industry
Essential Oil Manufacturing Industry
Acid Slurry Manufacturing Industry
Detergent Manufacturing Industry
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EQUIPMENT FOR AGROCHEMICAL INDUSTRIES (Pesticides, Insecticides, Herbicides, And Fungicides Etc.)
1. Reaction Vessel (Jacketed and Limpet)2. Heat Exchanger, Condenser3. Distillation Column4. Holding and Formulation Vessel5. Storage Tank6. Blender 7. Mixer8. Cone Blender9. Pressure Nustche Filter10. FBD11. Sigma Mixer12. Dryer13. Separator 14. Scrubber15. Filter Press16. Sparkle Filter17. Solvent Recovery System18. Hot Water Generator19. Heating Coils20. Screw Conveyor21. Bucket Elevator22. Cooling Tower etc.
Agrochemicals or Agrichemicals, is a common name given to chemicals which are used in agriculture, to aid plants and crops growth and safety. Agrochemicals were manufactured to protect agricultural crops from pests and for augmenting crop yields. It is a costly input for agriculture. In most of the cases, agrochemicals refer to Pesticides which include Insecticides, Herbicides, Fungicides, Rodenticides, Molluscides, and Nematicides. Agrochemical also includes fertilizers and soil conditioners. Although agrochemicals are initially used to improve crop's health, overuse of these chemicals has now started affecting the environment in many ways. Gaurav Engineering Company is manufacturing Many Equipments for Agrochemicals Industry as per fabrication standard and as per customer requirements, these Equipments are following:
Technical Agrochemical
1. Pre Blender2. Post Blender3. Mixing Vessel4. Holding and Formulation Vessel5. Storage Tank6. Ribbon Blender7. High Speed Mixer8. Homozensier9. Dough Mixer10. Gum Mixer11. Sigma Mixer12. Extruder13. Separator 14. Filter Press15. Hot Water Tub16. Dyna Mill, Bead Mill17. Hot Water Generator18. Homogenizer Pump19. Heating Coils20. Screw Conveyor21. Bucket Elevator22. Cooling Tower etc.
Formulation Agrochemical
Turnkey Plants and Projects Solutions for SC Plant, EC Plant, WDG Plant and WDP Plant etc.
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EQUIPMENT FOR ACTIVE PHARMACEUTICAL INGREDIENTS AND HERBAL EXTRACTION INDUSTRY
(Bulk Drugs, API, Herbal, Fragrance & Flavours and Menthol)
An Active Pharmaceutical Ingredient is the ingredient in a pharmaceutical drugs or pesticides that is biologically active. Bulk Drugs are also used in medicine and the term active substance may be used for natural products.Herbal Extracts come in many forms, they have one common feature. Extracts represent naturally occurring phytochemicals (plant produced compounds) that have been removed from the inert structural material of the plant that produced them. The main advantage of using extracts over raw herb is that once extracted from the plant matrix, the phytochemicals bypass the need for digestion and are far more readily absorbable. Liquid extracts also offer greater convenience than consuming an herb in its raw form. Gaurav Engineering Company is manufacturing Many Equipments for Agrochemicals Industry as per fabrication standard and as per customer requirements, these Equipments are following
Bulk Drugs Industry Herbal Extraction Industry1. Reaction Vessel (Jacketed and Limpet)2. Reboiler3. Crystalliser 4. Heat Exchanger / Condenser5. Distillation Column6. Holding and Formulation Vessel7. Storage Tank& Receiver8. Ribbon Blender 9. Double Cone Blender10. Octagonal Blender11. Conical Blender12. Nauta Mixer13. Tray Dryer14. Vacuum Tray Dryer15. Roto Cone Dryer16. FBD17. Nustche Filter18. Pressure Nustche Filter19. Catch Pot20. Sparkle Filter21. Filter Press22. Multi Mill23. Screw Conveyor24. Bucket Elevator25. Cooling Tower26. Heating Coils Etc
1. Reaction Vessel (Jacketed and Limpet)2. Reboiler3. Extractor4. Heat Exchanger / Condenser5. Distillation Column6. Holding and Formulation Vessel7. Storage Tank& Receiver8. Ribbon Blender 9. Double Cone Blender10. Octagonal Blender11. Conical Blender12. Nauta Mixer13. Tray Dryer14. Vacuum Tray Dryer15. Roto Cone Dryer16. FBD17. Nustche Filter18. Pressure Nustche Filter19. Catch Pot20. Sparkle Filter21. Filter Press22. Multi Mill23. Screw Conveyor24. Bucket Elevator25. Cooling Tower26. Heating Coils Etc
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EQUIPMENT FOR CHEMICAL, DYES & DYE INTERMEDIATES AND POLYMERS INDUSTRY
(Organic, Inorganics, Synthetic, Dye, Resin and Petrochemical etc)
The chemical industry comprises the companies that produce industrial chemicals. Central to the modern world economy, it converts raw materials (oil, natural gas, air, water, metals, and minerals) into more than 70,000 different products. The plastics industry contains some overlap, as most chemical companies produce plastic as well as other chemicals.Chemicals are used in a lot of different consumer goods, but they are also used in a lot of different other sectors; including agriculture manufacturing, construction, and service industries. Gaurav Engineering Company is manufacturing Many Equipments for Agrochemicals Industry as per fabrication standard and as per customer requirements, these Equipments are following
Synthetic Organic Chemical Industry Dyes & Polymers Industry1. Reaction Vessel (Jacketed and Limpet)2. Reboiler3. Crystalliser 4. Heat Exchanger / Condenser5. Distillation Column6. Holding and Formulation Vessel7. Storage Tank& Receiver8. Ribbon Blender 9. Double Cone Blender10. Octagonal Blender11. Conical Blender12. Nauta Mixer13. Tray Dryer14. Vacuum Tray Dryer15. Roto Cone Dryer16. FBD17. Nustche Filter18. Pressure Nustche Filter19. Catch Pot20. Sparkle Filter21. Filter Press22. Multi Mill23. Screw Conveyor24. Bucket Elevator25. Cooling Tower26. Heating Coils Etc
1. Reaction Vessel (Jacketed and Limpet)2. Reboiler3. Crystalliser4. Heat Exchanger / Condenser5. Distillation Column6. Holding and Formulation Vessel7. Storage Tank& Receiver8. Ribbon Blender 9. Double Cone Blender10. Octagonal Blender11. Conical Blender12. Nauta Mixer13. Tray Dryer14. Vacuum Tray Dryer15. Roto Cone Dryer16. FBD17. Nustche Filter18. Pressure Nustche Filter19. Catch Pot20. Sparkle Filter21. Filter Press22. Multi Mill23. Screw Conveyor24. Bucket Elevator25. Cooling Tower26. Heating Coils Etc
Feel Free To Contact Us: +91-9315527009, 8708760771www. gauravengineering.in
A Well planned quality policy helps us in developing and supplying the products in Compliiance
with international standard. the firms has attend a wide and respected client base all over the
globe, which is the result of quality products delivery integrated with state of art technologies.
Listed below are some of our major clients to whom
we supply our equipments regularly. Our client list shown below will give an idea about
how well we have been received and trusted by the industry.
Alchem International Ltd.
Bharat Rasayan Ltd.
Crystal Crop Protection Ltd.
Cadchem Laboratories Ltd.
Crop India Chemicals
Darrick Insecticides Ltd.
Excel Phosphate Pvt. Ltd.
Herbicides India Ltd.
Insecticides India Ltd.
Indogulf Crop Science Ltd.
Ju Agri Sciences Pvt. Ltd.
Khublal Agrochemicals Pvt. Ltd.
Kentz Healthcare Ltd.
Lepro Herbals Pvt. Ltd.
Quad Life Sciences Pvt. Ltd.
Punjab Chemicals And Crop Protection Ltd.
Servin Chemicals Pvt. Ltd.
See Ciba Crop Sciences
Samardhi Crop Chemicals
Tropical Agrosystems Pvt. Ltd.
Listed Our Major Clients
www. gauravengineering.in
Turnkey Plants and Projects Solutions for
SC Plant, EC Plant, WDG Plant and WDP Plant etc.
CORPORATE ADDRESS
Corporate Office:Works:
Shiv Colony, Gali No. 8 Devru Road, Sonepat-131001 Netaji Nagar, Parnala Extended Industrial Area Nijampur Road
Bahadurgarh-124507 Haryana India.
EMAIL US AT-
KEY PERSONNEL
Mr. V.S. Gahlawat & Mr. Shashi Ranjan
+91-9211339824, 8708760771
Equipment List
Reaction Vessel
Holding Vessel
Mixing Vessel
Rotary Extractor
Crystallizer
Heat Exchanger
Distillation Column
Storage Tank
Receiver
Ribbon Blender
Double Cone Blender
Octagonal Blender
High Speed Mixer
Homoniser
Nauta Mixer
Screw Conveyor
Ball Mill
Dyna Mill
Bucket Elevator
Multi Mill
Filter Press
Sparkle Filter
Nustche Filter
Pressure Nustche
Separator
Rotary Dryer
Roto Cone Dryer
Tray Dryer
Vacuum Tray Dryer
FBD
Heating & Cooling Coil
Chimney etc
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VSGahlawat