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Lee Farms
Technical Sales Manager
+44 (0) 191 586 2366
www.gtgroup.co.uk
Sub-contract Fabrication and MachiningFinishing, Assembly and TestTurnkey Fabrications
From design concept through to manufacture, assembly, test, installation and commissioning
GT Project Engineering
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About Us
Part of the GT Group of companies since 1986.2 manufacturing facilities – Consett, Co Durham and Pallion Shipyard, SunderlandSpecialist fabrication and machining.Manufacturing range from 1 off projects to monthly scheduled buildsDedicated Team of Project Designers and EngineersExperience in all aspects of Turnkey Projects from design through to site installation
www.gtprojects.co.uk
GT Project Engineering
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FacilitiesGT Project Engineering Consett
CNC Machining facilityLight to Medium FabricationAssembly and testing capabilities
GT Project EngineeringDelves Lane
ConsettCo Durham
DH8 7LQUKBay 1 - CNC Machining Area
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GT Project EngineeringPallion Shipyard
PallionSunderland
SR4 6WEUK
FacilitiesGT Project Engineering Pallion Shipyard, Sunderland
Medium to Heavy Fabrication facilityFinishing, assembly and testingPallion Ship YardCraneage available up to 140 tonnesSea going load out facility
Large Fabrication bays
Dry dock facility
Assembly and Test
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Solids and Bulk Material Handling SystemsPort AuthoritiesOff Highway VehiclesMarine and SubseaConstructionPower and EnergyCryogenicsOil and GasPetrochemicalTransport and RailPipeworkPressure Vessels
Industries Supplied
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Who we work with
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Capabilities
GT Project Engineering
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Design
2D and 3D CapabilitiesStress AnalysisDesign for manufactureProject Concept
Able to support all requirements for laser, plasma and oxyacetylene gas cuttingLarge variation in sizes and thicknesses achievable
Cutting and Profiling
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CNC Machining
From basic machining to complex multi set up jobsOne off bespoke set ups to large batch runs
DrillingTurningMillingHorizontal BoringVertical BoringSpark Erosion
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Fabrication and Forming
Lloyds approved welding proceduresCoded Welders – TIG/MIG/MMA
Folding up to 600T and 6m lengthRolling capacity from foil to thick plate
Lloyds approvedAutomatedOrbital TIG welding
Medium to Heavy fabrications in Carbon Steel, Stainless Steel, RQT’s and Aluminium
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Assembly/ Testing
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Finishing
Shot BlastPowder CoatingWet Spray CoatingDecals/Signage
Full electrical and hydraulic fit out capabilities to various industry and customer specifications
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Site Services/ Commissioning
Site surveyingPlant DesignManufactureTestingOn site installationCommissioningOperator training
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Project Examples
GT Project Engineering
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Project Examples Light to Medium Fabrication
Medium to Heavy sub contract fabrications Small to large batches
Everything from one off hand built prototypes through to large running repeat work utilising poka-yoke philosophy assembly fixtures.
MIG/TIG/MMA – Coded Welders
Experience working in Carbon Steel, Stainless Steel, RQT’s and Aluminium for a vast range of market leading OEM’s
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Project Examples
Mine detection roller systems for use on Military vehicles
Fabrication and hydraulic fit out
Mine Detection Roller System
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Project Examples
Loading arm systems for Oil, Gas and Petrochemical applicationsDesigned, manufactured, tested, installed on site and commissioned prior to client handover
Loading Arm Systems
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Project Examples
Lloyds approval for a wide range of welding procedures
Coded Welders (TIG/MIG/MMA)
Orbital welding capabilities
Pressure testing facilities
Pressure Vessels and Pipework
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Project Examples
Hose Saddles for Marine ApplicationsFull supply offering of Marine ERC breakaway couplings for ship to ship transferManufactured in conjunction with GT group company Alpha Process Controls
Marine
Adjustable height hose saddles for ship to ship transfer. Designed to maintain hose minimum bend radius during product transfers.
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Project Examples
Ejector body manufactured onto Caterpillar chassis.
Body with telescopic blade manufactured and commissioned directly onto vehicle
Full fabrication, finishing, assembly and test
Ejector Bodies
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Project Examples
8,000 gallon water tank
Full manufacture, finishing, assembly, testing and commissioning to existing vehicle chassis.
20,000 gallon tank 60,000 gallon tank
Fuel and Lubricant Unit
Truck Chassis Assemblies
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Project ExamplesHose Reels fabricated and assembled in Pallion dry dock facility
12m diam x 9m wide - 82 tonnes
Transported via sea direct from dock facility
Marine/Subsea – Hose Reels
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Project Examples Conveyor Systems
Coal Transfer System for Alcan power station
From project scope, design, manufacture and on site installation and commissioning
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Project Examples
Minerals blending plant
Design, Manufacture, Installation and Commissioning
Bulk Materials Handling System
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Hong Kong Airport BridgeStrand Jacking System
Millennium Bridge - GatesheadHydraulic Mechanisms
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Project Examples
Alexandra Bridge - SunderlandTransit Pipe-work
The Sage - NewcastleStructural and Associated work
Prestigious Projects
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About Us
GT Group Ltd
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GT Project Engineering
GT Emissions Systems
Alpha Process Controls
Aldona Seals
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About Us GT Group Ltd
Privately owned company formed in 1973
Headquarters in Peterlee, County Durham
4 Product Development and Manufacturing sites in the UK
200,000 square feet of manufacturing floor space
Approx x300 personnel over all group sites
Tier 1 supply to major OEM’s world wide
Extensive design and test facilities with state of the art manufacturing facilities
Accreditation includes: TS16949 - CE - PED Module H - ISO 14001 – ISO 9001
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GT Emissions Systems
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About Us
GT Emissions Systems, are at the forefront of the design, validation and manufacture of exhaust gas control valves for on and off highway vehicles.
Our product portfolio includes:Exhaust BrakesEGR Valves (Exhaust Gas Recirculation Valves)Waste Heat Recovery ValvesThermal and Pressure Management ValvesBespoke valves for flow control systems
We deliver innovative solutions to assist our customers' engine exhaust emissions strategies for applications in the automotive, construction and marine industries.
www.gtesys.co.uk
GT Group Ltd
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About Us
Design, manufacture and installation of bespoke engineering systems for the safe transfer of hazardous chemicals, liquids and gases.
Portfolio of products ranging from Safety Breakaway Couplings, Drybreak Couplings, Marine Emergency Release Collar breakaway couplings, to loading arms and loading skids
www.alphaprocess.co.uk
Alpha Process Controls
GT Group Ltd
Aldona Seals
Aldona Seals have invested in the latest technology infrastructure to service the needs of customers with specific design requirements for the compression and injection moulding of rubber.Manufacturing a diverse range of hydraulic seals, pneumatic seals, rotary shaft seals, rubber components and rubber to metal bonded parts spanning up to 48 inch diameter
www.gtsm.co.uk
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Lee Farms
Technical Sales Manager
+44 (0) 191 586 2366
www.gtgroup.co.uk
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GT Project Engineering
Sub-contract Fabrication and MachiningFinishing, Assembly and TestTurnkey Fabrications
From design concept through to manufacture, assembly, test, installation and commissioning