HARLEY-DAVIDSON UNIVERSITY
TECHNICAL FORUM 2007 MODEL YEAR
HARLEY-DAVIDSON UNIVERSITY
TECHNICAL FORUM 2007 MODEL YEAR
ALL MODELS
H-D 07
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2007 MODEL YEAR TECHNICAL FORUM ALL MODELS
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NEW Smart Security System Option
• Hands/button-freesecuritykeyfob
• Systemarmsitselfwithinfivesecondsofturningignition“off,”anddisarmswhenignitionisturnedonormotorcycleismovedwithfobpresent
• Securitysystemis“transparent”tothecustomer
• Attemptstomovethemotorcyclewithfobontheseatorwithin4in.fromantennacouldactivatethesystem
• Harley-Davidson®SmartSecuritySystemimpacts:
• PDIprocess • ServiceWritersandSales • Transportation
ofmotorcycle • Servicingofmotorcycle • Customerexpectations• Storagemodeeliminated;
currentdrawdropsfrom3.2mAto.7mA
• P&Asirenupgradessystemwithchirpdisablefeature
• HDImotorcycles,excludingJapan,featureOEsiren-equippedsecuritysystems
Important Service Note:Fobrequiresserial#assignmentwithDT,andPIN#mustbeenteredbeforefobassignment.
2
ALL MODELS 2007 MODEL YEAR TECHNICAL FORUM
NEW Speedometers, Tachometers and Indicators (except VRSC™)
• Similarfeaturesasthe2006VRSC™models
• Clockfunction
• 6thGearindicatorforBigTwinmotorcycles
• Dualtripmeters
• Retrofitgauges(suffixchange)
• P&Atachometeroutputsignalon4in.speedometer
• Lowerstandbycurrent
• UKdual-facespeedometerschangeto130mph(200km/h)
2
Clock Function
• DisplayedonLCD(odometerwindow)
• Selectedwithtripswitchbutton(pressrelease)
• Setwithtripswitchbutton(presshold/pressrelease)
• 12/24-Hourselectable
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2007 MODEL YEAR TECHNICAL FORUM ALL MODELS
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Reduced-Effort Clutch Cable
• 2006Dyna™design
• Newclutchcable
• Reduced-effortclutchlever:
• 8%ReductionforSportster®models
• 10%ReductionforSoftail®models
• 7%ReductionforTouringmodels
NEW LED Indicators (except VRSC™)
• Easier-to-readLEDindicatorsreplaceincandescentbulbs
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ALL MODELS 2007 MODEL YEAR TECHNICAL FORUM
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Clutch Interlock Switch
• Clutchinterlockswitchfunctionsasan“or”functionwiththeneutralswitch
• Switchverifiesifthemotorcycleisinneutralandifnot,theclutchlevermustbedisengaged(pulledin)beforemotorcyclewillstart
• Excellentfeaturefornewriders
Electronic Sequential Port Fuel Injection (E.S.P.F.I.)
• Similardesignwasincorporatedforthe2006Dyna™models
• O2feedbacksystemeliminatestheneedforcatalysts(exceptVRSC™models)
• HDImotorcyclesareequippedwithO2sensorfeedback
• Systemadjuststoprovideoptimalair/fuelmixture
• SomeCVOmotorcyclesrequirecatalyst
2007 MODEL YEAR TECHNICAL FORUM ALL MODELS
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NEW Molex® Connectors (except Buell®)
• Molex®connectorsaresmallerthanDeutsch®connectors
• Molex®connectorsareinternallysealedfrommoisture
• VRSC™modelsfeatureMolex®connectorsexclusively
• Connectorisonlyservicedfromthematedside
MolexisaregisteredtrademarkofMolexProductsCompany.
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ALL MODELS 2007 MODEL YEAR TECHNICAL FORUM
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Final Drive Belt
• 1in.wideX7Nbelt
• Secondgenerationcarbonfiber
• Thickerfabricforincreasedtoothstrengthandwearresistance
• Touringmodelsreceivea137Tbelt
• H-DJapanTouringmodelsreceivea136Tbelt
Important Service Note:
Newbelttensionspecificationsforallmodels.
Tooth JacketThickerfabricfor
increasedtoothstrengthandwearresistance
Polyurethane BodySamematerial
aspreviousbelts
Tensile CordSecondgeneration
carbonfiber
BIG TWIN eNGINes
H-D 07
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2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
NeW Twin Cam 96™ engine Powertrain specifications
• Displacement:96cu.in.1584ccupfrom88in.1450cc
• Achievedbystrokeincreaseto4.375in.(111.13)
• TouringAlphaengineshaveincreasedtorqueto93ft.lbs.(126NM)@3500rpm
• Softail®Betaengineshaveincreasedtorqueto90ft.lbs.(122NM)@2750rpm
• Dyna™Alphaengineshaveincreasedtorqueto92ft.lbs.(125NM)@3000rpm
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2
BIG TWIN
2
Twin Cam 96™ Connecting Rods and Pistons
• Lighterpistonsandconnectingrodsforlowerreciprocatingweight
• Shorterwristpin
25-Degree Injectors
• 2006runningchangeto25-degreefuelinjectors(P/NH-D-27709-06A)
2007 MODeL YeAR TeCHNICAL FORUM
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2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
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• TwinCam96™Alphaengine/transmissiongasket
Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain
• Compensatorassembly/alternators
• FourspringpackdesignfordomesticandHDImodels
• Compensatorspringpacknowweldedtorotor
2007 MODeL YeAR TeCHNICAL FORUMBIG TWIN 2007 MODeL YeAR TeCHNICAL FORUM
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Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• Enginecaseswithintegraloilfilteradapter
• ExternaloillineshavebeeneliminatedforDyna™andTouringBigTwinengines
• Softail®enginescontinuewithexternaloillines
5
2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
5
Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• Camplatechanges
• Primaryhydrauliccamchaintensioner
• Camplatechanges
• Secondaryhydrauliccamchaintensioner
2007 MODeL YeAR TeCHNICAL FORUMBIG TWIN 2007 MODeL YeAR TeCHNICAL FORUM
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Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• Camplatechanges
• Camplateusesparentmaterialbearings
• Crankshaftassemblyandcases
• Innercambearings
2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
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• Oilpumpassembly
• 10%Moreflowand23%scavengingcapacityimprovement
• O-ringbetweenoilpumpandcamsupportplatehasbeeneliminated
• 10/11Lobegerotorset
Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• Assembledcams
2007 MODeL YeAR TeCHNICAL FORUMBIG TWIN
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• Flywheelsprocketshaftsplinesmatch2006Dyna™models
Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• Dyna™-stylerollercamchains
• AllBigTwinmodelsfeaturehydraulicchaintensionersandnewcamchains
2007 MODeL YeAR TeCHNICAL FORUM
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2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
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• 5thand6thgearsareintegraloncountershaft
• Sixof12gearsareindividuallyserviceable
• Christmastreegearlayoutonshafts
• VRSC™-styledogringshifting
• XL/XB-styleshifterdesign
Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• 6-SpeedCruiseDrive™transmission
• 6thGearisdirectdrive1:1
• Lowercruisingrpmin6thgearisachievedwithnewprimaryratio
• 2nd,3rd,4thand6tharehelicalgears
• 1stand5tharespurgears
• 1st,2nd,3rdand4thgearsareintegralonmainshaft
2007 MODeL YeAR TeCHNICAL FORUMBIG TWIN
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Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• 6thMaindrivegear
• Quad-ringreplacedbyO-ringonnewmaindrivegear
• Needlebearingsfor6thgearmainshaft
• Needlebearingssecuredbyretainingrings
• Double-rowoutputbearing
• Sprocketspacerincorporatedintobearing
• Primarydrivesystem
• Driveratiois1.35:1
• Dyna™clutchshell
• Starterringgearmovedtoinboardonclutchhub
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2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
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Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• Automaticmechanicalprimarychaintensioner
• Newinnerprimaryhousings
• Innerprimarymustberemovedtoservicerotorandstator
2007 MODeL YeAR TeCHNICAL FORUMBIG TWIN 2007 MODeL YeAR TeCHNICAL FORUM
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Twin Cam 96™ Components Follow 2006 Dyna™ Powertrain (cont.)
• Primarygasket/fasteners
• Primarychaininspectioncoverhasbeenremoved
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2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
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6th Gear Indicator
• Lampactivatesduringmotorcycleoperationin6thgear
• Vehiclespeedandenginerpmdeterminelightactivation;notaswitch
Charging system
• Softail®andDyna™modelsfeatureanew40-ampalternator
2007 MODeL YeAR TeCHNICAL FORUMBIG TWIN 2007 MODeL YeAR TeCHNICAL FORUM
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NeW One-Piece Horn Cover
• Foreaseofassembly
Oe exhaust
• Improvedsoundquality
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2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
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HDI Only – Active Intake
• Solenoidcontrolstheopeningandclosingofbaffleintheaircleanerbackingplatetoreduceintakenoise
• H-DJapanmotorcyclesdonotfeatureactiveintake
• Solenoidattachedtobacksideofaircleanerbackingplate
2007 MODeL YeAR TeCHNICAL FORUMBIG TWIN 2007 MODeL YeAR TeCHNICAL FORUM
�6
HDI Active exhaust (except Japan)
• Actuatorclosesvalveintheexhaustsystemduringhigherengineloads
• Optimizespowerwhilemeetingnoiseregulations
• Compositecablemountandcablearesoldasakit
Important Service Note:
Nevermovetheactuatorbyhand(orwithatool).
Actuatorcannotbedroppedoritwillneedreplacement.
Activeexhaustsystemsaretobe“replaceonly”serviceitems,norepairs.
2007 MODeL YeAR TeCHNICAL FORUM BIG TWIN
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Twin Cam 96B™ Balanced engine
• New1584ccTwinCam96B™balancedengine
• 6-SpeedCruiseDrive™transmissionispartofthispowertrain
Twin Cam 96B™ Balancers
• Newbalancerisfirstpressedintobearing
• Anewtoolshownheretopressassembly
H-D 07
VRSC™ family
2007 mODEl yEaR TECHNiCal fORUm VRSC™
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Two-Piece Rear Caliper assembly
• New brake lines
• Two-piece assembly is easier to service
• VRSCR rear caliper unchanged
�Important�Service�Note:
Rotor does not need to be removed during tire changes.
NEw Brake Pads on VRSC™ models
• New brake pad material
• Reduced brake noise
• Reduced rotor wear
• Brake pads retrofit to 2006 models
Old
New
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VRSC™
NEw fuel Sending Unit for all VRSC™ models
• Ultrasonic sending unit reads fuel levels via sound waves that reflect off the fuel level
• Fuel lines/connectors are easier to service
• Fuel line routing
• Does not retrofit
NEw fuel Tank on VRSCa, VRSCD, VRSCDX and VRSCX models
• Five-gallon fuel tank for new frame
• Does not retrofit
2007 mODEl yEaR TECHNiCal fORUm
2007 mODEl yEaR TECHNiCal fORUm VRSC™
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VRSCDX Night Rod™ Special
• Black-finished cam covers, alternator and clutch covers
• Blacked-out triple trees and fork lowers
• Black slotted wheels with Orange pin stripe
• Smoked turn signal lenses
• Forward controls
• 240 mm rear tire
• Wide rear fender
• New rear axle
• Lowered rear shocks
• Lowest ride height (25.2 in.) to date
2007 mODEl yEaR TECHNiCal fORUm
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VRSC™
frame Change
• New seat pan assembly
• VRSCA/VRSCD frame accommodates new five-gallon fuel tank
• Ignition switch moved to right front side
• Passenger footpegs relocated to frame
2007 mODEl yEaR TECHNiCal fORUm VRSC™
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2�0 mm Rear Tire Standard on New VRSCDX, VRSCX and VRSCaw models
• Night Rod™ Special VRSCDX
• VRSCAW is a Wide version of the VRSCA from prior model years
• High-powered VRSCX
• Wide rear fenders
• New license plate bracket and inner fender
• Wide swingarm
NEw Coolant Tank
• Coolant tank relocated
• VRSCR coolant tank remains unchanged
2007 mODEl yEaR TECHNiCal fORUm
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VRSC™
• 1250 cc engine
• Limited production of 1,400 units
• Laced front wheel
VRSCX Unique Styling
• New paint scheme incorporates the “#1” logo
• Based on the Screamin’ Eagle®/Vance & Hines NHRA Prostock V-Rod®
2007 mODEl yEaR TECHNiCal fORUm VRSC™
7
larger Battery
• Battery common with Dyna™
models except VRSCR
• Does not retrofit due to size and polarity of battery posts
NEw front Tires
• New tire tread design
• 207 Series Dunlap® front tire changed to 208 Series
2007 mODEl yEaR TECHNiCal fORUm
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VRSC™
Radiator Trim Covers
• Similar trim cover as 2006 VRSCR models
�Important�Service�Note:
Retrofits with minor modifications to radiator cover.
VRSCR Ergonomic improvements
• Wider and higher handlebar
• Handlebar does not retrofit
2007 mODEl yEaR TECHNiCal fORUm VRSC™
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front Electric Caddy
• Front fuse block contains starter relay, dual fan relay, ignition and battery fuse and one spare fuse
• 15-Amp fuses
• Data link is on right side, next to MAXI™ fuse
Right�Side
• New battery tray/electrical caddy accommodates starter solenoid
• Right- and left-hand controls, headlamp jumper harness and front turn signals located under left side Starter�
Solenoid
Left�Side
2007 mODEl yEaR TECHNiCal fORUm
�0
VRSC™
Rear Electric Caddy
• Under passenger pillion
• Molex® connectors
• ECM located on rear caddy
• ECM, lights, security, spare fuse and accessory circuits located in rear fuse block
NEw wire Harness
• Harness has a new right-side branch that starts behind rear cylinder
• Rear coil and vehicle speed sensor leads are moved to the center of the motorcycle
• All VRSC™ motorcycles have Molex® connectors
Molex is a registered trademark of Molex Products Company.
2007 mODEl yEaR TECHNiCal fORUm VRSC™
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Compensator Bowl
• Wide compensator bowl accommodates new frame
• VRSCR compensator bowl remains unchanged
NEw Exhaust Shield Retention
• New hardware
• Fasteners do not retrofit to prior models
• New kit consists of new auxiliary volume and hardware to retrofit prior models
Old New
2007 mODEl yEaR TECHNiCal fORUm
�2
VRSC™
Split Rear wheel Bearing
• New bearing for models equipped with 240 mm tires
• CVO VRSC™ motorcycles used this bearing in 2006
H-D 07
SPORTSTER® family
The Sportster® family Celebrates 50 years
• 50thAnniversary1200model
• Limitedproductionof2,000
• Serializednameplateonhandlebarclamp
• Gold“50th”emblemonfueltank
• New“H”silk-screeningonsidecoversrepresentstheculturalhistoryoftheSportster®family
• Embroideredseat
• XLcustomrearshocks
NEw 883l model
• Lowered25.25in.seatheight
• Newfrontandrearshocks
• Newseat
• Partsretrofit
• Highertorquefor883models
• All2007XLmotorcyclesuse“W”cams
• 15%Moretorqueat2500rpm
• Requires1200mufflersforJapanmarket
2007 mODEl yEaR TECHNiCal fORUm SPORTSTER®
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2007 mODEl yEaR TECHNiCal fORUm
2
SPORTSTER®
Electronic Sequential Port fuel injection (E.S.P.f.i.) for all Xl models
• 45mminductionmoduleforallmodels
• 15-Degreeinjectors
• NewwiringharnesswithMolex®connectors
• Frameupdatedwithnewbracketstosecurenewwireharness
• Lowfuellight
• 91Octaneforall2007Sportster®models
MolexisaregisteredtrademarkofMolexProductsCompany.
Redesigned Oil Pump
• Redesignedpumpbody,feedandscavengegerotors
• Newfeedandscavengeporting
• Scavengegerotorshavelargerdiameterandaretallerformorecapacity
• Feedgerotorsarethinnertoaccommodatetallerscavengegerotorsinoriginalpumpbodyheightbutredesignedfornolossofcapacity
• Internalpartsdonotinter-changewithearlierpumps
• Pumpassemblywillretrofit
Old New
2007 mODEl yEaR TECHNiCal fORUm SPORTSTER®
3
• HeadtemperaturesensorislocatedinrearcylinderheadsimilartoBuell®models
• Specialtoolavailable
Electronic Sequential Port fuel injection (E.S.P.f.i.) Sensors
• NewTMAPsensor
• CombinedsensorMAP/IAT
• TopofInductionModule(IM)
• IAC:topofIM
• TPsensor:leftsideofIM
TMAP Sensor
IAC
TP Sensor
2007 mODEl yEaR TECHNiCal fORUm
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SPORTSTER®
fuel Pump
• Mountedinnewfueltank
• CheckSportster®modelServiceManualforpressurespecifications
• Usescurrentfuelpressuregaugeadapter(P/NHD-44061)
Oxygen Sensors
• FrontandrearexhaustO2sensors
• Closedloopsystemlike2006Dyna™models
Frontsensorshown
2007 mODEl yEaR TECHNiCal fORUm SPORTSTER®
5
NEw ignition Coils
• Newcoilmountingbracket
• Newsparkplugwires
• Newprimaryandsecondaryresistancevalues
• CheckSportster®modelElectricalDiagnosticsManualforproperspecifications
intake flanges
• Newintakeflangesandfasteners
• Widerflangesallowforbetterfasteneraccess
• Usesfourhexboltsratherthanallenbolts
• Newcylinderheadstoaccommodatenewflanges
• 1200Headshavechangestointakeportandintakevalveseat
• Noserviceprocedurechangestonewheads,onlypartnumberchanges
2007 mODEl yEaR TECHNiCal fORUm
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SPORTSTER®
NEw ECm and fuse location
• ECMislocatedunderneaththeseatontherearfender
• Additionalfusesarerequired
• NewrearfendersandseatsaccommodateECM
2007 mODEl yEaR TECHNiCal fORUm SPORTSTER®
7
NEw Rocker Boxes
• Rockerboxeshavebeenchangedtofeatureanimprovedsealingcavity
• Newpress-in-placegaskets
• Gasketsdonotretrofit
32-amp Charging System
• Increasedpowerto32ampsfrom22ampstopowertheE.S.P.F.I.system
• CheckElectricalDiagnosticManualforproperspecifications
• Rotordoesretrofit
• Newstatorandvoltageregulatordonotretrofit
2007 mODEl yEaR TECHNiCal fORUm
8
SPORTSTER®
Reduced-Effort front Brake lever
• DOT4™brakefluidisusedinall2007XLmotorcycles
• Newcalipers
• Newmastercylinders
• Newbrakelines
• Changesresultinan11%effortreductionfor883,883L,883C,1200Land1200Cmodels
• Changesresultina14%effortreductionfor883Rand1200Rmodels
• Newrearbrakepadsimproverearbrakefeel
• Rearbrakepadsdonotretrofit
NEw Handlebar wiring
• Harnessesarelengthenedby2in.toallowforeasierchangingofhandlebars
• Extraharnessistuckedintotheelectricalcaddyunderneaththefueltank
H-D 07
Dyna™ family
2007 mODEl yEaR TECHniCal fORUm Dyna™
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all Dyna™ models
• All2006modelyearredesignscarryforwardfor2007Dyna™models
nEW lower-Profile Transmission Cover
• DesigncommonwiththeSoftail®model
• NewsmallerJ-hoseventandrouting;newhoseisshapedtoaccommodateHDIexhaustactuator
• Retrofitsto2006Dyna™models
2007 mODEl yEaR TECHniCal fORUm
2
Dyna™
nEW 40-amp Charging System
• Three-phase,40-ampoutputchargingsystemOE(Dyna™andSoftail®models)
• Consistsof:
• New12-magnetrotor
• Newstator
• Statorandrotorassemblyretrofitsto2006Dyna™models
nEW final Drive Gearing, Belt and Belt Guard Change
• FinaldrivegearingismatchedtooptimizethenewTwinCam96™powertrain
• Newrearsprockets
• HDIanddomesticmodels:66-toothrearsprocket/131-toothdrivebelt
• H-DJapanmodelsonly:64-toothrearsprocket/130-toothbelt
FXDDyna™SuperGlide®model
2007 mODEl yEaR TECHniCal fORUm Dyna™
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nEW Steering Head adjustment access area
• Notchedaccessareaprovidesimprovedaccessforservicing
• NotchallowsserviceproceduretobecommonwithSoftail®andTouringmodels
Transmission Shift Detent and Roller Change
• Shiftdetentarm,springandrollerdesignchange
• Partnumberrevisionsto“A”suffix
• 2007Transmissiondetentassemblyretrofitstopost-recall2006Dyna™motorcycles
• Thisassemblyissoldasakitfor2006Dyna™models 2006 Dyna™ Model 2007 Big Twin
2007 mODEl yEaR TECHniCal fORUm
4
Dyna™
fXDBi Dyna™ Street Bob™ and fXDi Dyna™ Super Glide® models
• Newstainlesssteelrearfendersupports
• BrushedstainlesssteelcoversonFXDBmodel
• Recommendedcosmeticcareproduct:Harley-Davidson®BrightChromeCleaner(P/N94683-99)
• PolishedstainlesssteelcoversonFXDmodel
• Recommendedcosmeticcareproduct:Harley-Davidson®BrightMetalPolish(P/N99725-89)
Important Service Note:
SurfacecareproductsfornewfinishesareintheDyna™modelOwner’sManual.
2007 mODEl yEaR TECHniCal fORUm Dyna™
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nEW on fXDC model
• Basedon35thAnniversarySuperGlide®model
• Uniquemodelfeatures:
• Tanktrimandcloisonné
• Ribbedseat
• Batterycovertrim
• Handlebarsandfrontbrakeline
• Electricalcaddycovertrim
• Leathertankpanelwiththe“#1”logo
H-D 07
softail® family
2007 moDEl yEaR tECHNiCal foRUm softail®
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NEw twin Cam 96B™ Engine Balancers
• Newone-piecebalancersupportbracket
• Newbearinginstaller/removaltoolrequiredforservice
flstf and fX “Bobtail” models – New tire
• 200mmreartirewithnewtreaddesign
2007 moDEl yEaR tECHNiCal foRUm
2
softail®
NEw for fX softail® models
• Newhandlebars,risersandclamps
UK Dual-face speedometer Change
• Newspeedometerfacereadsupto130mph(200km/h)
Touringmodelexampleshown
2007 moDEl yEaR tECHNiCal foRUm softail®
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• Newfrontaxle
25 mm wheel Bearings and axle
• AllSoftail®models,excepttheSpringer®model,receive25mmfrontwheelbearings
Old1 in. I.D. New
25 mm I.D.
2007 moDEl yEaR tECHNiCal foRUm
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softail®
• Newfrontpanel/nacelle
fPo
fat Boy® model front End Changes
• New-stylehandlebarsandrisers
• Internalhandlebarwiring
2007 moDEl yEaR tECHNiCal foRUm softail®
5
NEw three Electric Caddys
• Onecaddyislocatedunderfueltank
Extended Rear Brake Control and footrest mounts on fX “Bobtail” models
• Rightsidecomponentsextendedoutwardapproximately1in.
• Allowsformorestretched-outridercomfort
• Rearbrakepedalstylingimproved
2007 moDEl yEaR tECHNiCal foRUm
6
softail®
NEw three Electric Caddys (cont.)
• Asecondcaddyisbehindthevoltageregulator
• Athirdcaddyisundertherearfendercover
2007 moDEl yEaR tECHNiCal foRUm softail®
7
Rear fenders
• Sound-dampeningmaterialaddedtofender
NEw four-Hole fender supports on flstN
• AllowsmoreP&Aaccessoryopportunities
H-D 07
touring family
2007 moDEl yEar tECHniCal forum touring
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nEw idle temperature management Download option
• Forprolongedengineidleconditions
• Inhotridingconditions,anoptionaldealer-enabledenginecalibrationisavailable
• Newdownloadcutscombustiontorearcylinder
• Enginemustbeatcertainoperatingtemperature
• Vehiclemustbeatidleandnotmovingtoactivate
• Exhaustchangestonewithonlyfrontcylinderfiring
• Exhaustmayhaveslightlydifferentodor
• Installationofdownloadisfreeonetimeonly(underwarranty)
• Removalofdownloadisfreeonetimeonly(underwarranty)
• Priorsystemshavebeenremovedfor2007models
2007 moDEl yEar tECHniCal forum
2
touring
Sidecar Brake reservoir
• RelocatedinordertoprovidenecessaryclearancefortheO2sensors
• Mountstotheoutsideofthefrontframesupportbracket
• Newdesign
2007 moDEl yEar tECHniCal forum touring
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Shift lever and floorboard Changes
• Newshiftlever,left-handriderfloorboardsupportsandpassengerfloorboardsupports
• Changesaccommodateadditionalclearancenecessaryduetonewengine,transmissionandprimarydrive
• Shiftleverretrofitstopriormodelsbutpre-2007leversdonotfitnewTouringmotorcycles
• Newboardmountsretrofittopriormotorcycles
• Oldboardmountsdonotretrofitto2007models
frame and Swingarm Changes
• Frame,swingarmandenginemountsaccom-modatenewengine
• Swingarmforgingmovedtotherear
• Newswingarmsupportbrackets(endcaps)
• Newforged,frontenginemountbracketclearsnewcrankcase
• Swingarmmountsdonotretrofit
• 2007Touringframedoesnotretrofittopriormodels
2007 moDEl yEar tECHniCal forum
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touring
Jiffy Stand Change
• TouringmotorcyclescomewithanewJiffystandtoaccommodatechangesfromnewengine
• Newbumper
• Mounthaschanged
Saddlebag Supports
• NewcastzincI-bracketsandendbulletsforsaddlebags
• Newbracketsappearthesamebuthaveasmootherfinishonallsides
• Reducesscratchingofsaddlebagswhenremoving
2007 moDEl yEar tECHniCal forum touring
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twin Cam �0�™ cu. in. Engine for Police models
• 1690ccCVOengine
• 9.6:1Compressionratio
• Uniquecalibration
• ABSandHarley-Davidson®SmartSecuritySystemoptionalequipment
• Uniqueclutchspring
• Catalystmufflers
• ActiveintakeandexhaustonHDIPolicemotorcycles
Sidecars for Police motorcycles
• PoliceTouringmotorcycleswithABSdonotacceptasidecar
• Hydrauliclineroutingontherightsideinterferes
Important Service Note:
PoliceandTouringmotorcyclesequippedwithsidecarswillnotaccommodateanoilcooler.
Oilcoolerassemblyneedstoberemovedbeforesidecarinstallation.
2007 moDEl yEar tECHniCal forum
front Electrical Caddy
• Newcaddymountsundervoltageregulatorretainingconnectorforcrankpositionsensor
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touring
nEw Handlebar Clamps
• Handlebarcontrolclampsaremodifiedimprovingclearanceforwireharness
NEW
Old
H-D 07
CVO family
NEW CVO Engine
• 110cu.in.1800ccengine
• 9.3:1Compressionratio
• Newheads,combustionchamber,portsandintakevalve
• 255Cams
• 4in.bore
• 110-Scriptedderbycoverandaircleanerinsert
• Syn3engineoil
• 1.4Kwstarter
• 4.375(111.13mm)stroke;sameasOEengines
• ACRsolenoidstoeasestart-up–locatedineachcylinderhead
• Torquerangeof105-115ft.lbs.measuredatcrankshaft(dependingonmodel)
• AllCVOmodelshavehydraulicclutch–DOT4™
Important Service Note:
Donotusechromepolishonthenewflush-mountLEDfuelgauge(FXSTSSE,FLHRSE3andFXDSEallfeaturethisgauge).
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2007 mODEl yEaR TECHNiCal fORUm CVO
2007 mODEl yEaR TECHNiCal fORUm
• Harley-Davidson®SmartSecuritySystem(H-DSSS)withself-poweredalarm
• XMSatelliteRadio(threemonthsofservice)andamplifier,exceptHDI
• Advancedaudiointegratednavigationsystem
• Hand/footcontrols,footboardsandhighwaypegsarefromIronsideCollection
• PaintwithPearlhighlights:
• LightCandyCherrywithBlackIce
• LightningBluePearlwithMidnightPearl
• BlackIcewithElectricOrange
flHTCUSE2 Screamin’ Eagle® Ultra Classic® Electra Glide®
• Heatedseatandgrips
• Relocatedintercomplugintegratedwithleftrearspeakerpod
• Multifunctionalswitchforcruisecontrolandspotlights
• Lightsmokedshortwindshield
• Adjustablepassengerfootboards
• PowerlocksonTour-Pak®andbagsaredashcontrolled
2
CVO
2007 mODEl yEaR TECHNiCal fORUm CVO
�
flHRSE� Screamin’ Eagle® Road King®
• Flush-mountgascapandfuelgauge
• Oilcoolerandchromecover• Leathersaddlebagsand
seatwithchrometrimandflameinsert;detachableriderandpassengerbackrests;alsoavailablefromP&A,optionalmatchingleatherTour-Pak®withflameinsert
• Radialtires:18in.x3.5in.frontwheel;17in.x4.5in.rearwheel;130mmfrontand170mmrear;tirepressurechangeto36psifront/38psirear(solorider);38psifront/42psirear(riderandpassenger)
• Customspun-metalfacedspeedometer/tachometercombination
• Dualhalogenheadlamp• H-DSSSwith
self-poweredalarm• Darksmoked
miniwinddeflector• LoweredP&Ashocks• 1.25in.chromehandlebar
withinternalwiring• Floorboards,passenger
pegs,highwaypegsandhand/footcontrolsarefromIronsideCollection
• FatBoy®frontfender;widerearfender,swingarmandrearaxle
• Paintwithleafinggraphicsandmarbleaccents:
• RazorRedwithBurntGold • CandyCobaltwith
PaleGold • BlackIcewithPewter
2007 mODEl yEaR TECHNiCal fORUm
• Hand/footcontrolsandfootpegsarefromnewCenterlineCollection
• Flush-mountfuelcapandgauge
• H-DSSSwithself-poweredalarm
• Customleathertwo-upseatwithribbedinsert
• Color-matchedframe,swingarm,rigidforks,uppertripleclamp,oiltank,frameinserts,seatpostandmufflersupportbrackets
• TribalFlamepaint: • AbyssBluewithBluePearl • CanyonCopperwith
CandyRed • AmarilloGoldwith
CandyTangerine
fXSTSSE Screamin’ Eagle® Softail® Springer®
• 1.25in.chromehandlebarwithinternalwiring
• Chromeforwardcontrols• Chromehandlebarrisers• Mini-tachand
newchrometachmounts• Revolverchrome10-spoke
forged-aluminumwheels• Revolverchrome
66-toothsprocket• Revolverbrakerotors• 200mmreartire• Newtri-barLEDtaillamp• Low-profile,chrome
fueltankconsole
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CVO
2007 mODEl yEaR TECHNiCal fORUm CVO
fXDSE Screamin’ Eagle® Dyna™
• Customspun-aluminumgaugepackage
• Extendedheadlamptrimring
• Polishedstainlesssteelrearbrakepushrodandshifterrod
• Braidedlinepackage
• Chromepackage
• Invertedfrontforks
• Coveredlowrearshockswithhand-adjustpreload
• Custom1.25in.handlebar
• Knurledchromehandgripsandfootpegs
• Rolled-backfrontfender
• Color-matchedframe,batterybox,electricalpanelcover,coilcoverandchinspoiler
• 170mmreartire
• Custombucketseatwithperforatedinserts
• Full-lengthfueltankconsole
• Flush-mount,aircraft-stylegascap
• Laybacklicenseplate
• Paintoptions:
• SilverRushandMidnightBlack
• InfernoRedandDesertBlack
• TwilightBluewithIceBlue,GraniteandIceBluePearl
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Buell 07
Buell® family
�
XB firebolt® models
• Newwheelcolors
• Newbodyworkcolors
• Tintedwindscreens
XB lightning® model
• Newcolorcombinationsavailableforwheelsandbodywork
• CityXseathasnewcovermaterial
2007 mODel yeaR TeCHNiCal fORum Buell®
2007 mODel yeaR TeCHNiCal fORum
2
Buell®
ulysses® models
• NewP&Acamouflagebodywork
• Ulysses®seathasnewcovermaterial
• 1.3in.lowerseatheight–laden
• 2.2in.lowerseatheight–unladen
• Seatdoesretrofit
• Seatisreshaped
Buell® Blast®
• NewArcticWhitecoloradded
2007 mODel yeaR TeCHNiCal fORum Buell®
�
New inner Rocker Cover with Press-in-Place Gasket
• Redesignedpress-in-placegasket
• Innerrockercoverhasbeenredesignedtoaccommodatenewgasketdesign
• InnerrockercoverfitspreviousXBmodels(P/N17598-07)
�Important�Service�Note:Donotstretchgasketwhileinstalling;positiongasketincoverandusetoprockercovertopressgasketintoposition.
Gasketkitsincludebothearlyandnewgaskets.
New Rocker Cover/ Cylinder Head Gasket
• Newdesignhascoatedgasket
2007 mODel yeaR TeCHNiCal fORum
�
Buell®
NEW
Old
New Throttle Body manifold
• NewthrottleshaftTPSengagementpinsorientedat6and12o’clockpositions
• Old-styleengagementpinsareorientatedat2and8o’clockpositions
New Throttle Position Sensor (TPS)
• IdentifiedbyoneortwoorangepaintdotsontopofTPS
• NewTPSrotortangsareat1and7o’clockpositions
• Old-styleTPSrotortangsareat4and10o’clockpositions
• TPSsensorsdonotinterchange
• NewTPS(P/NPO279.3AA)
• OldTPS(P/N29537-99Y)
OldNEW
2007 mODel yeaR TeCHNiCal fORum Buell®
�
New Primary Chain Cover
• Additionalmaterialaddedtothecastingattheprimaryadjustershoescrewsupport
Redesigned Oil Pump
• Redesignedpumpbody,feedandscavengegerotors
• Newfeedandscavengeporting
• Scavengegerotorshavelargerdiameterandaretallerformorecapacity
• Feedgerotorsarethinnertoaccommodatetallerscavengegerotorsinoriginalpumpbodyheight,butredesignedfornocapacityloss
• Internalpartsdonotinter-changewithearlierpumps
• PumpassemblyfitsearlierXBmodels
Old NEW
2007 mODel yeaR TeCHNiCal fORum
�
Buell®
Tire Changes
• Pirelli®DiablotiresexceptonXB9SXandXB12X(Ulysses®)
• Pirelli®ScorpionSynctiresusedonXB9SXandXB12X(Ulysses®)
additional Holes in airbox functional Cover
• Revisedcalibrationfornewairbox
2007 mODel yeaR TeCHNiCal fORum Buell®
7
ulysses® Seat limiter
• Separatesunderseatcomponentsfrombottom-of-seatpan
ulysses® Progressive Rate fork Spring
• Provideswiderrangeofsmoothprogressivecontroloffrontsuspensionoverlongforktravel
• Revisedforkservicespecifications
• Doesretrofitandrequiresthenewfrontandrear2007suspensionspecifications
H-D 07
screamin’ eagle®
2007 mODel Year TecHnical FOrUm screamin’ eagle®
�
Big Bore stage � Kit �03 cu. in.
• Increasedisplacementfrom96in.to103in.(1584ccto1690cc)
• Bigborecylindersandpistons
• High-flowA/Ckit
• 50-Statestreetlegal
• DigitalTechniciancalibration
Big Bore stage 2 Kit �03 cu. in.
• Increasedisplacementfrom96in.to103in.(1584ccto1690cc)
• Bigborecylindersandpistons
• High-flowA/Ckit
• 255Cams
• Catalystexhaust
• 50-Statestreetlegal
• DigitalTechniciancalibration
2007 mODel Year TecHnical FOrUm
2
screamin’ eagle®
��0 cu. in. stage � Kit
• Increasedisplacementfrom96in.to110in.(1584ccto1800cc)
• 255Camsproducelowrpmtorque
• 4in.borecylindersandforgedpistons
• 9.3:1Compressionratio
• 50-Statestreetlegal
• DigitalTechniciancalibration
• Cylinderheadshavemanyfeaturesandfunctions
• Newcombustionchamber
• Portcoresandintakevalve
• Automaticcompressionrelease
• Dyna™andSoftail®modelshaveahigh-flowA/Ckit
• Touringkithasspecialhigh-flowA/Celement
2007 mODel Year TecHnical FOrUm screamin’ eagle®
3
screamin’ eagle® exhaust
• Newstreetperformanceexhaustsystemsarestreetlegalfor2007models
• EachexhaustsystemisdesignedtooptimizetheTwinCam96™engineperformanceandprovidepremiumsoundandstylewhilecomplyingwithnoiseregulations
e.s.P.F.i. calibrations
• Calibrationcartridgesdiscontinuedearlyinthe2007modelyear
• Allstreet-legalcalibrationsfor1995-2007modelsareavailableonDigitalTechnician
• Racecalibrationsfor1995-2006modelsareavailableonDigitalTechnician
• Racecalibrationsfor2007modelsrequireScreamin’Eagle®RaceTuner
• AllracecalibrationscontinuetobeavailableinScreamin’Eagle®RaceTuner
H-D 07
service anD tools
new calibrations search – h-dnet.com
• Customizedtoallmodelsworldwide
• Activescreencapturehelp
• Calibration-specificselection
• Revisedsearchbuttons
• ReverselookupfeaturewithcalibrationI.D.#
several P&a cast wheels sold Differently
• Bearingsandsleevesarenotinstalledinthewheelsfromthefactory
• Bearingsandsleevesareorderedseparately
• Bearingsandsleevesofferedasakit
• Softail®frontwheels,19in.and21in.frontwheels,and17in.x4.5in.wheelsareaffected
2007 MoDel Year tecHnical ForUM service anD tools
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2007 MoDel Year tecHnical ForUM
new Xl Fuel lines
• Fuellinesmayappeartobekinkedupondeliveryuntilignitionisturnedontoexpandtheline
vrscDX wheels
• 240mmtires
• Blackpaintedwheelsneedtobeservicedwithcautionascosmeticdamagecanoccurifproperproceduresarenotused
2
service anD tools
2007 MoDel Year tecHnical ForUM service anD tools
essential tools
• Wheel Bearing Collet
• P/NHD-44060-10
• AddedtoEssentialToolKit
• ColletaddedtotheWheelBearingKit(P/NHD-44060-A)
• Removes25mmwheelbearingsfeaturedonSoftail®frontwheels
• Springer®modelscontinuewith1in.wheelbearings/collets
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crankshaft rotating wrench
• P/NHD-48283
• Madefornewsplinesoncrankshaft
• Usedon2006Dyna™modelsand2007TwinCam96™engines
• CrankshaftRotatingWrenchisnotpartofthe2007EssentialToolKit
2007 MoDel Year tecHnical ForUM
• Triple Trees Wedge for VRSCR
• P/NHD-48287
• Spreadsclamptopreventdamagingpaintedforktubesduringservicing
• Twowedgescomeinthekit
essential tools (cont.)
• Vehicle Alignment Tools
• P/NHD-46247-1P/NHD-46247-2
• Newpivotshaftalignmentblocksfor2007FLmodels
• Framechangesmadeblocksnecessary
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service anD tools
2007 MoDel Year tecHnical ForUM service anD tools
essential tools (cont.)
• Short Primary Drive Locking Tool
• P/NHD-48219
• Locksprimarydriveforremoval/installationofcompensatingsprocketassemblyandclutchhub
• Touringmodelsonly
Important Service Note:
TechTip#212explainsprimarydrivelockingtoolusagefor2006Dyna™models,whichappliestothisnewtoolaswell.
• Head Temperature Sensor Socket for XL Models
• P/NHD-48116
• Usedtoremove/installheadtemperaturesensorsfromtherearcylinderofXLmodels
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2007 MoDel Year tecHnical ForUM
• Sprocket Shaft Adapter and Collar
• P/NHD-97225-1P/NHD-97225-2
• AdaptsthesprocketshaftbearinginstallertooltoP/NHD-497225-55CforservicingnewTwinCam96™and2006Dyna™engines
• Collarisusedtoinstallthebearinginnerrace
essential tools (cont.)
• O2 Sensor Socket
• P/NHD-48262
• UsedonallH-Dmodels
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service anD tools
2007 MoDel Year tecHnical ForUM service anD tools
essential tools (cont.)
• Sprocket Shaft Seal Installer
• P/NHD-39361B
• Allowsthesimultaneousinstallationofthesprocketshaftsealandspacer
• Installingbothpartsatthesametimeensuresthesealisprotected
7
• Balancer Bearing Installer for Softail® Models
• P/NHD-48309
• InstallsthenewbearingandbalancerfortheTwinCam96B™engine
• Newbearingmustbepressedontobalancerbeforepressingassemblyintocase
• Casemustbesupportedwhenpressinginbalancer/bearingassembly
2007 MoDel Year tecHnical ForUM
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service anD tools
essential tools (cont.)
• Twin Cam 96B™ Outboard Balancer Bearing Remover/Installer
• P/NHD-48474
• Removesandinstallsbearingsfromthechainguidesupportplate
• Twin Cam 96B™ Balancer Puller
• P/NHD-48457
• PullerextractstheTwinCam96B™balancer/bearingassembly
• Plateisreversibleforfrontandrearbalancers
2007 MoDel Year tecHnical ForUM service anD tools
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essential tools (cont.)
• Terminal Remover
• P/NHD-48114
• RemovessocketandpinterminalsfromMolex®connectors
• Usedonallmodels
Important Service Note:
Refertotheinstructionsheettopreventdamage.
• Electrical Crimp Tool
• P/NHD-48119
• CrimpsMolex®terminals
MolexisaregisteredtrademarkofMolexProductsCompany.
2007 MoDel Year tecHnical ForUM
• Barcode Reader for Security Systems
• P/NHD-48263
• FunctionalityisenabledthroughDigitalTechnicianPhase19software
• AssignsfobsduringPDI
• Increasesaccuracyandefficiency
• USBconnectivity
• Optionalfobassignmentcanbeinputbyreadingthe24-charactersecurityIDbehindfobcover
• 24-CharactersecurityIDmatchesthesystemIDfortheHFSM
�0
service anD tools
essential tools (cont.)
• TMAP Sensor Pin Probes
• P/NHD-41404-15
• NewprobesrequiredforelectricaldiagnosticsonTMAPsensorterminalsonXLmodels
• Probesarealightorangecolor
• H-DSSS Antenna Pin Probes
• P/NHD-41404-20
• Usedonallmodelswithsecuritysystems
• Probesarealightbluecolor
2007 MoDel Year tecHnical ForUM service anD tools
essential tools (cont.)
• USB Hub
• P/NHD-44750-15
• CF27andCF28laptopsdonotsupplyenoughpowerthroughtheUSBporttoproperlypowertheBarcodeReader
• 4-PortUSB2.0hubwithACpowersupply
• PermitsconnectionofmultipledevicessuchasUSBBarcodeReader,USBMouseandUSBPrinter
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authorization Protocol
• Authorizationnumbersarenotaguaranteeforpayment
• RevisedWarrantyManualonh-dnet.com
• Authorizationprotocolnotapplicableifunderinitialcare
2007 MoDel Year tecHnical ForUM
H-Dsss iD information
• SystemIDdisplaysfobassignment
new Digital technician service Procedures
• Harley-Davidson®SmartSecuritySystem(H-DSSS)set-up
• Scanbarcodeonfobpackaging
• Testfobfunctionality
• EnablesecuritybyenteringPIN#oncefobsareassigned
• Disablesecurityduringserviceatdealership
�2
service anD tools
2007 MoDel Year tecHnical ForUM service anD tools
H-Dsss Diagnostics
• Clutchinterlockswitchandneutralindicatorfunctionalitydisplayedindataitemsscreen
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Digital technician calibrations
• Phase19softwarehasOE,performancestreetlegalandoff-roadracecalibrationsfor2006andearliermotorcycles
• 2007motorcyclescanbecalibratedwithOEandperformancestreetlegaldownloads
• Off-roadracecalibrationsfor2007motorcyclesrequiretheScreamin’Eagle®RaceTuner
2007 MoDel Year tecHnical ForUM
Performance – legal
Important Service Note:
TechTip#236explainsthedifferencesbetweenlegalandracecalibrations.
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service anD tools
compliant conditions and cautions
2007 MoDel Year tecHnical ForUM service anD tools
compliant conditions and cautions (cont.)
��
Performance warning screen (race Use only!)
2007 MoDel Year tecHnical ForUM
vehicle recalibration report
��
service anD tools
Digital technician active exhaust test
• Cyclesactiveexhaustactuatorandmonitorsfeedbackcircuit
2007 MoDel Year tecHnical ForUM service anD tools
�7
Fork oil and spark Plug service
• Additionalserviceinfo:
• Forkoilserviceintervalextendedto50,000miles(80,000km)
• Sparkpluginspectionserviceintervalorreplacementextendedto20,000miles(32,000km)
Formula+ Primary levels
• AllFLTouringBigTwinmodelsprimarydrivesrequire45oz.drycapacityand38oz.wetcapacityofFormula+
• AllSoftail®andDyna™modelsrequire32oz.wetanddrycapacityofFormula+
• Thereisnolongeravisualinspection
• Primaryserviceintervals:increasedservicetoevery10,000miles(16,000km)from5,000miles(8,000km)
• TransmissionFormula+changeintervalincreasedto20,000miles(32,000km)from10,000miles(16,000km)
2007 MoDel Year tecHnical ForUM
��
service anD tools
advanced audio system website – Harley-Davidson.com
• Insidethemotorcycles/2006/Touringsection
• Newlistingofcompatiblecellphones
• Updatedsoundsystemdownloads
• BurnCD’sfromsiteatlowspeedfornochargesoundsystemupdating
• TechTip#243isahelpfulreview
initial care Programs
• 2007 Twin Cam 96™ Powertrain
• Warrantypre-authorizationfromTechnicalServicerequiredforanyTwinCam96™powertrainrepair
• P&AandScreamin’Eagle®
performancepartsinstallationdoesnotrequireauthorization7/15/06through12/22/06
• 2007 XL Sportster® Models • Fuelpumps,ECM
andfuellinesrequirepre-authorizationforreplacementunderwarranty
• Powertrainrepairsrequirepre-authorization7/15/06through10/13/06
2007 MoDel Year tecHnical ForUM service anD tools
��
2007 Model Year Drive Belt tension specifications
Checkbeltdeflectionattheloosestspotonthebeltwiththetransmissioninneutralandthemotorcycleatambienttemperature.Usebelttensiongauge(P/NH-D-35381A)andapply10lbs.offorceatthemidpointofthebottomstrand.2007beltdeflectionshouldbeasfollows:
MoDel veHicle orientation Belt DeFlection (in.)
FLHT,FLHR,FLHTCU,FLHTC,FLHRC,FLTR
VehicleuprightwithrearwheelinairoronJiffystandwithoutriderorluggage
3/8–7/16
FLHRS,FLHX VehicleuprightwithrearwheelinairoronJiffystandwithoutriderorluggage
1/4–5/16
TABLE 1:FLTBeltDeflectionSpecifications
MoDel veHicle orientation Belt DeFlection (in.)
FXD,FXDWG,FXDC Vehicleuprightwithrearwheelinair
1/2–9/16
FXD,FXDWG,FXDC OnJiffystandwithoutriderorluggage
5/16–3/8
FXDL,FXDB Vehicleuprightwithrearwheelinair
5/16–3/8
FXDL,FXDB OnJiffystandwithoutriderorluggage
1/4–5/16
TABLE 2: Dyna™BeltDeflectionSpecifications
2007 MoDel Year tecHnical ForUM
20
service anD tools
2007 Model Year Drive Belt tension specifications (cont.)
MoDel veHicle orientation Belt DeFlection (in.)
FLSTN,FXSTD Vehicleuprightwithrearwheelinair
5/16–3/8
FLSTN,FXSTD OnJiffystandwithoutriderorluggage
1/4–5/16
FLST,FLSTC,FLSTSC,FXSTC,FLSTF,FXST,FXSTB,FXSTS
VehicleuprightwithrearwheelinairoronJiffystandwithoutriderorluggage
11/16–3/4
FLST,FLSTC,FLSTSC,FXSTC,FLSTF,FXST,FXSTB,FXSTS
OnJiffystandwithoutriderorluggage
9/16–5/8
TABLE 3:Softail®BeltDeflectionSpecifications
MoDel veHicle orientation Belt DeFlection (in.)
XL883STD,XL883R,XL1200R
VehicleuprightwithrearwheelinairoronJiffystandwithoutriderorluggage
9/16–5/8
XL883C,XL1200C,XL883L,XL1200L
VehicleuprightwithrearwheelinairoronJiffystandwithoutriderorluggage
1/4–5/16
TABLE 4:XLBeltDeflectionSpecifications