HARTING Corporate Technology ServicesService Catalogue
2 HARTING Worldwide
HARTING Worldwide
Transforming customer wishes into concrete solutions
The HARTING Technology Group is skilled in the fields of electrical, electronic and optical connection, transmission and networking
technology, as well as in manufacturing, mechatronics and software creation. The Group uses these skills to develop customized
solutions and products such as connectors for energy and data-transmission/data-networking applications, including, for example,
mechanical engineering, rail technology, wind energy plants, factory automation and the telecommunications sector. In addition,
HARTING also produces electro-magnetic components for the automobile industry and offers solutions in the field of housing
technology and shop systems.
The HARTING Group currently comprises 51 sales companies and production plants worldwide employing a total of about 4,200 staff.
3
HARTING RepresentationHARTING Subsidiary
We aspire to top performance.Connectors ensure functionality. As core elements of electrical
and optical termination, connection and infrastructure
technologies, they are essential in enabling the modular
construction of devices, machines and systems across an
extremely wide range of industrial applications. Their reliability
is a crucial factor guaranteeing smooth functioning in the
manufacturing area, telecommunications, applications in medical
technology – in short, connectors are at work in virtually every
conceivable application area. Thanks to the ongoing development
of our technologies, our customers enjoy investment security and
benefit from durable, long-term functionality.
Wherever our customers are, we’re there.Increasing industrialization is creating growing markets
that are characterized by widely diverging demands and
requirements. What these markets all share in common is the
quest for perfection, increasingly efficient processes and reliable
technologies. HARTING is providing these technologies – in
Europe, the Americas and Asia. In order to implement customer
requirements in the best possible manner, the HARTING
professionals at our international subsidiaries engage in up-close,
partnership-based interaction with our customers, right from the
very early product development phase.
Our on-site staff form the interface to the centrally coordinated
development and production departments. In this way, our
customers can rely on consistently high, superior product quality
– worldwide.
Our claim: Pushing Performance.HARTING provides more than optimally attuned components.
In order to offer our customers the best possible solutions, on
request HARTING contributes a great deal more and is tightly
integrated into the value-creation process.
From ready-assembled cables through to control racks or ready-
to-go control desks. Our aim is to generate maximum benefit for
our customers – with no compromises!
Quality creates reliability – and warrants trust.The HARTING brand stands for superior quality and reliability –
worldwide. The standards we set are the result of consistent,
stringent quality management that is subject to regular
certifications and audits.
EN ISO 9001, the EU Eco-Audit and ISO 14001 are key elements
here. We take a proactive stance towards new requirements,
which is why HARTING is the first company worldwide to have
obtained the IRIS quality certificate for rail vehicles.
4 HARTING Worldwide
HARTING Worldwide
HARTING technology creates added value for customers.Technologies by HARTING are at work worldwide. HARTING’s
presence stands for smoothly functioning systems powered by
intelligent connectors, smart infrastructure solutions and sophis-
ticated network systems. Over the course of many years of close,
trust-based cooperation with its customers, the HARTING Technol-
ogy Group has become one of the leading specialists globally for
connector technology. We offer individual customers specific and
innovative solutions that go beyond the basic standard function-
alities. These tailored solutions deliver sustained results, ensure
investment security and enable customers to achieve significant
added value.
Opting for HARTING opens up an innovative, complex world of concepts and ideas. In order to develop and produce connectivity and network solu-
tions serving an exceptionally wide range of connector applica-
tions in a professional and cost-effective manner, HARTING not
only commands the full array of conventional tools and basic
technologies. Above and beyond these capabilities, HARTING is
constantly harnessing and refining its broad base of knowledge
and experience to create new solutions that also ensure continu-
ity. To secure its lead in know-how, HARTING draws on a wealth of
sources from its in-house research and applications.
Salient examples of these sources of innovative knowledge include
microstructure technologies, 3D design and connection technol-
ogy, high-temperature and ultrahigh-frequency applications that
are finding use in telecommunications and automation networks,
in the automotive industry, or in industrial sensor and actuator
applications, RFID and wireless technologies, in addition to pack-
aging and housing made of plastics, aluminum and stainless steel.
HARTING overcomes technological limitations.Drawing on the comprehensive resources of the group’s technol-
ogy pool, HARTING devises practical solutions for its customers.
Whether this involves industrial networks for manufacturing
automation, or hybrid interface solutions for wireless telecom-
munication infrastructures, 3D circuit carriers with microstruc-
tures, or cable assemblies for high-temperature applications in
the automotive industry – HARTING technologies offer not only
components, but comprehensive solutions attuned to individual
customer requirements and preferences. The range of cost-effec-
tive solutions covers ready-to-use cable configurations, completely
assembled backplanes and board system carriers, as well as fully
wired and tested control panels.
In order to ensure the future-proof design of RF and EMC-compat-
ible interface solutions, the central HARTING laboratory (accred-
ited according to DIN EN ISO/IEC 17 025) employs simulation tools,
as well as experimental, testing and diagnostics facilities all the
way to Industrial computed tomography. In addition to product and
process suitability considerations, lifecycle and environmental as-
pects play a key role in the selection of materials and processes.
5
HARTING’s knowledge is practical know-how that generates synergy effects.HARTING commands decades of experience with regard to the
applications conditions involved in connections in telecommuni-
cations, computer, network and medical technologies, as well as
industrial automation technologies, e.g. in the mechanical engi-
neering and plant engineering areas, in addition to the power gen-
eration industry and the transportation sector. HARTING is highly
conversant with the specific application areas in all of these tech-
nology fields. In every solution approach, the key focus is on the
application. In this context, uncompromising, superior quality
is our hallmark. Every new solution found invariably flows back
into the HARTING technology pool, thereby enriching our resourc-
es. And every new solution we go on to create will draw on this
wealth of resources in order to optimize each and every individual
solution. HARTING is synergy in action. Embedded Computing Systems Broadcast and Entertainment
Medical
Auto
matio
n
Mac
hine
ry &
Rob
otics
Tra
nsportation Solar Energy Wind Energy Power Generation and Distribution
Backplanes
Industrial Connectors Actuator Systems
Cable
Assem
blie
s
Tools
sof wareAs
sem
bly l
ines
3
D Micropackages Advanced Vending Systems Applications-
PCB Technologies
InformationTechnologies
ProductionTechnologies
Metal TreatmentTechnologies
Micro StructureTechnologies
NetworkTechnologies
Simulation
InterconnectTechnologies
Mechatronic
Competence in sofware development
Competence in system integration
6 HARTING Corporate Technology Services
HARTING – Systematic Quality 8
Corporate Technology Services Test spectrum and services
9
Surface and material analysis Scanning electron microscopy, Focused Ion Beam (FIB)1)
X-ray fluorescence analysis, measurement of layer thickness, RoHS Plastic analysis1), IR-spectroscopy1)
Hardness tests, microscopic examinations
11
Industrial computed tomography1)
Component analysis and measurement16
Dimensional measuring technology Optical and tactile dimensional measurement (2D, 3D) Surface examination
17
Climatic and environmental tests Industry atmosphere, corrosion tests Stone-chip resistance1)
Sun simulation, UV, ozone IP tests
19
Mechanical tests Load-extension-diagrams, torsion Vibration tests with climatical and electrical load
23
Electrical tests Current carrying capacity (derating) Electrical resistance measurements, contact interruption
25
Signal integrity Analysis in time and frequency domain Ethernet – components and systems
27
Content
7
Fibre-optics Fibre-optic cables, connecting elements OFDR error analysis, end-face tests
29
Micro system technology Dimensional, electrical investigations Tensile and shear strength
30
Electromagnetic compatibility EMC-interference emission (radiated, conducted) EMC-interference immunity (radiated, conducted)
31
Radio Frequency Identification Characterisation of transponders and readers (UHF-RFID) Reader – Tests at the communication report
33
Electronic systems Conformity assessment on active electronic components and systems Safety inspections Conformity assessment of Ethernet reports
34
Software and system integrity tests1)
Software acceptance tests36
National and international product approvals UL, GOST, CCC, DNV, GL, ATEX, …
37
Testing instruments, software Construction of test equipment for examinations close to the application
38
Certificate of accreditation 39
1) Not in the accredited range
Content
8 HARTING Corporate Technology Services
At HARTING quality is a key component of all stages of the offer, processing and supply phase.
We see quality as an integrated concept that applies to all our company’s internal and external activities.
Quality management equals competitiveness
The HARTING Group has always worked verifiable to the most stringent quality standards, and is audited by the DQS already since 1991 in accordance with ISO 9001 guidelines.
Additionally, the company has been process-oriented for several years. Our goal is maximum customer orientation, efficiency and zero faults.
All our foreign subsidiaries work consistently following the same system. As a result, the HARTING Group’s management helps to enhance your competitive strength.
HARTING – Systematic Quality
9
The HARTING Group takes on responsibility for the entire life span of its products. The high quality standard does not end with the sale, but encloses equally the application.
The important functions, which the products must fulfil in practice, require a maximum of security and reliability. Therefore each product is measured several times against strict quality standards, before it leaves the company.
Thus a quality requirement profile, which exceeds the usual standards, is defined already in the development phase of each product, which is manufactured by HARTING.
The department Corporate Technology Services (CTS) of HARTING KGaA accomplishes the conformity assessment of the products. It is an approved laboratory for the qualifying of electromechanical and electronic transmission systems.
The laboratory is accredited according to DIN EN ISO/IEC 17025 for the testing of electromechanical components, fibre-optic and electronic transmission systems, geometries and material properties together with EMC-tests for CE mark acceptance. It supports the product development as well as the product qualification, elaborates innovative fundamental technologies and gives counsel to technical solutions.
The independent department Corporate Technology Services puts itself the following aims:
Product release; efficient and effective qualification of processes and products by provisioning of the measuring and testing technology as well as our competence
Supporting the Global Business Units for a faster market introduction of products by an early imbedding in the developmental phase
Development and implementation of innovations by cooperation with universities and research institutes
Supporting the marketing by presentations and knowledge transfer at the customer
Corporate Technology Services
10 HARTING Corporate Technology Services
Product release, effective qualification of processes and products
Computed tomography for component analysis and measurements
Dimensional measuring technology (2D, 3D coordinate measurements)
Surface and material analysis: light microscopy, X-ray fluorescence analysis,plastic analysis, scanning electron microscopy with EDX, Focused Ion Beam (FIB)
Dimensional, electrical, mechanical and reliability investigations onmicro-electromechanical systems
Corrosion tests, IP tests, climatic tests
Electrical tests, mechanical tests
Vibration tests with climatic and electrical load
Tests of fibre-optic components and systems
Electromagnetic compatibility (EMC-interference emission, EMC-interference immunity)
Testing of RFID system components
Signal integrity (Analysis in time and frequency domain)
Conformity assessment of Ethernet reports
Software and system integrity tests
Development-supportive testing and counseling
Assistance for the definition of quality requirements and specifications
Research projects in collaboration with industrial partners, research institutes, colleges and universities
Fundamental technologies for new products and processes, development and implementation of innovations
Support for national and international product approvals
Underwriters Laboratories (UL), GOST-certificate (Export of products to the Russian Federation and CIS countries), China Compulsory Certification (CCC)
Det Norske Veritas (DNV), Germanischer Lloyd (GL)
ATEX product directive (ATmosphère Explosibles)
… and more
Corporate Technology ServicesTest spectrum and services
The HARTING Quality and Technology Center (HQT) offers 5,000 square meters of space for around 100 people as well as testing technology and equipment of the latest technology.
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Modular CrossBeam® workstation Zeiss Auriga 40
Scanning electron microscope Zeiss Supra 40VP
Failure analysis Process control and optimisation Layer thickness determination 3D reconstructionn
Precise cross section preparation
Mapping Line Scan Phase mapping
Qualitative and quantitative elemental analysis
Surface and material analysisScanning electron microscope, CrossBeam® System
Technical specifications and test areas
SEM resolution 1 nm @ 15 kV ISO 15632
FIB resolution 7 nm @ 30 kV ISO 22309
SEM magnification 12 x – 1.000.000 x ISO 22493
FIB magnification 300.000 x – 500.000 x ISO 16700
Depth of focus ~1 mm at 30 x DIN EN ISO 9220
Vacuum 8x10-7 mbar – 1 mbar
Identification of chemical elements from atomic number 5 onwards
12 HARTING Corporate Technology Services
Determination of layer thicknesses by means of the energy-dispersive X-ray fluorescence analysis (XRF analysis)
Identification of substances which are banned under the RoHS directive (IEC 62321/6 IEC)
Layer and material analysisX-ray fluorescence analysis, measurement of layer thickness, RoHS
Technical specifications and test areas
Material analysis from atomic number 13 by X-ray fluorescence
Resolution: ≤ 140 eV
Metallic layer thickness measurement Non-destructive measurement of 24 elements in 24 individual layers
EN ISO 3497
RoHS conformity assessment IEC 62321/6
3 dimensional circuit carrier
Material analysis with X-ray fluorescence
Measurement of layer thicknessFischerscope X-Ray XDV with silicon-drift detector
13
Layer and material analysisPlastic analysis
Technical specifications and test areas
Differential Scanning Calorimeter (DSC):
Melting and glass transition temperatures Degree of crystallization Kinetic considerations of chemical reactions Specific heat capacity Phase transitions Decomposition Plastic determination
DIN EN ISO 11357-4
FTIR-spectroscopy (ATR) Determining the chemical composition of plastics
Incinerator Glass fiber content determination DIN EN ISO 3451-1 DIN EN ISO 1172
FTIR spectroscope with IR-absorption spectrum Detail of a FTIR spectroscope
DSC: Differential Scanning CalorimeterIncineration residue for glass fiber content determination
14 HARTING Corporate Technology Services
Layer and material analysisHardness tests, layer hardness tests
Technical specifications and test areas
Shore hardness A 0 – 100 Shore A DIN 53505
Grid cut DIN EN ISO 2409
Hardness according to Vickers 0.5 N – 95 N DIN EN ISO 6507
Nano-indentation Max. force: 10 mN Max. displacement: 4 µm
ISO 14 577 -1/2
Hardness and E-module test on thin layers; nano-indentation method in combination with atomic force microscopy
Nano-indentation force versus displacement curve Vickers hardness measuring stationContact depth [µm]
Forc
e [m
N]
real measurement of hardnesssimulationcorrected simulationcorrected simulation+ friction
15
Layer and material analysisMicroscopic examinations
Microscopic examination of the cross section of a crimp contactCross section - IDC
3D measurements with laser scanning microscope
Surface structure of a contact after mating cycles
Microstructure analysis on Zeiss material microscope; determination of the ᵝ-phase (in % of area) of brass
Sample preparation
16 HARTING Corporate Technology Services
Industrial computed tomographyMeasuring technology and analytics
Technical specifications and test areas
Industrial computed tomography (CT); Digitizing of products
Detailed resolution: 5 μmSize of test object: Ø 35 cm x Height 65 cmSize of detector: (40 x 40) cm with (2000 x 2000) pixels
Computer tomograph ; 3D image and analysis
Non-destructive 3D analysis Quality control by shrink hole analysis Quick measurement of components Easier tool adjustments Improved FEM simulations
Han-Eco® 24B
Han-Fast® Lock; Measurement of contours (cross section through terminaton area) and wrong color comparison
Variance [mm]
0.1299
0.0866
0.0433
-0.0341
-0.0683
-0.1024
17
Dimensional measuring technologyOptical and tactile dimensional measurement
Technical specifications and test areas
Coordinate measuring technology ( 3D, 2D coordinate measuring machines, 1D, 2D hand-held test equipment)
Measuring accuracy according to VDI 2617 X-Y axis: U2 = (2.5+5L/1000) µm Z axis: U1 = (2.0+L/1000) µmResolution 1 µm500(X) mm x 610(Y) mm x 300(Z) mm
Initial sample submission report ISSR
Verification of the ability of machines/processes and testing instruments
3D coordinate measuring machine; geometric measurement of an industrial connector in anair-conditioned room
Target-actual comparison (2D contour scanning) of a C-housing spring to its ideal geometrical specification Dial indicator
18 HARTING Corporate Technology Services
Dimensional measuring technologySurface examination
Technical specifications and test areas
Tests of surfaces(surface profile, roughness, ripples, bearing ratios)
Test range 0.56 mm up to 17.5 mm max. length 56 mm
DIN EN ISO 4288 / 4287DIN EN ISO 4776DIN 776, DIN 4762, DIN 4768
Topography measurements with 3D real color representation DIN EN ISO 3497
Roughness examination (line profile); od a 3D MID test object
3D volume model of a male contact point
Non-contact 3D topography; measurement by infinite microscopy
Real color illustration and height image of a metallized surface
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Climatic and environmental testsIndustry atmosphere, corrosion tests
Technical specifications and test areas
Flowing single gas corrosion test SO2 or H2S in a ppm range10 - 93 % rel. humidity; 15 - 60 °C
DIN EN 60512-11-14
Flowing mixed gas corrosion test H2S / NO2 / SO2 / Cl2 in a ppb range10 - 95 % rel. humidity; 10 – 90 °C
DIN EN 60512-11-7
Test gases: NO2 H2S SO2 Cl2
Multi components - industrial gas test with analytics
Corrosion example (SEM/EDX analysis) PVD coated contact Flowing mixed gas corrosion test, Method 4, 10 days
Weighing of galvanically coated testing plates before and after the flowing mixed gas corrosion test
20 HARTING Corporate Technology Services
Climatic and environmental testsCorrosion and climatic tests
Technical specifications and test areas
Damp heat constant and cyclic -75 °C - 180 °C 10 - 98 % rel. humidity
IEC 60512-11-3 IEC 60512-11-12
Dry heat +300 °C Test volume up to 750 l
IEC 60512-11-9IEC 60068-2-2
Rapid change of temperature (two chamber process)
-80 °C up to +220 °C IEC 60512-11-4IEC 60068-2-14
Cold -70 °C IEC 60512-11-10IEC 60068-2-1
Corrosion Salt mist
+35 °C, 5% NaCl IEC 60512-11-6ISO 9227
Condensed water Constant climate
100% rel. humidity 20 °C - 60 °C
DIN EN ISO 6270-2
Examination with SO2 under general condensation of humidity
All concentrations DIN EN ISO 6988
Nitric acid vapour test Typical concentrations ASTM B 735
Stone-chip resistance of coatings DIN ISO 20567-1
Influence of salt mist on a test object (alloy of die-cast aluminum) without corrosion-resistant surface
Han® HPR housing with corrosion-resistant surface
Stone-chip resistance of coatings with following corrosion test
21
Climatic and environmental testsSolar radiation, UV, ozone
Technical specifications and test areas
Simulated solar radiation at ground level
1090 W/m² ± 10%Irradiation phase 40 °CDark phase 25 °C
DIN EN 60068-2-5
Methods of exposure to laboratory light sources
102 min dry, 18 min spray,60 W/m² (Method A)BST 65 °C; 38 °C; rel. humidity 50%Wave length 300 nm – 400 nm (UV)
DIN EN ISO 4892-2
Elastomers: ozone resistance
Pre-treatment 3 h at (23 ± 5) °C(25 ± 2) °C, rel. humidity 60 %3 ppm O3, 24 h
DIN EN 60811-2-1
Elastomers: resistance to ozone cracking
(40 ± 2) °C; rel. humidity 60 %0.5 ppm O3, 24 h
DIN ISO 1431-1
Simulation of global solar radiation
Spectral normal distribution of the global radiation according to CIE 85
Ozone test chamber: application in the aging and testing of material
Wavelength (nm)
Irrad
ianc
e (W
/m²·
nm)
22
5 5
6 6
HARTING Corporate Technology Services
Code letters First Index Figure Second Index Figure (International Protection) (Foreign bodies protection) (Water protection)
IP 6 5 Index Degree of protection figure
Index Degree of protection figure
Full protection against contact. Protection against interior injurious dust deposits
Protection against injurious deposits of dust
Protection against water (out of a nozzle) from all directions
Hose-proof
Total protection against contact. Protection against penetration of dust
Protection against ingress of dust
Protection against strong water (out of a nozzle) from all directions
Strong hose-proof
Climatic and environmental testsIP tests
Technical specifications and test areas
IP test IP 1X - IP 6X (dust-proof)IP X1 - IP X8 (water tight)
DIN EN 60529
Dust test chamber IP 6X with specimen
Hose-proof water examination IP X5
Assessment with water detection paste
Typical IP-tests
23
Mechanical testsLoad-extension-diagrams
Technical specifications and test areas
Load-extension-diagrams a.o. Insertion and withdrawal force; Spring characteristics
0.01 kN – 20.00 kNForce transducer 0.01 kN;0.10 kN; 0.20 kN; 0.50 kN;1.00 kN; 2.50 kN; 20.00 kN
IEC 60512-13-2IEC 60512-9-3IEC 60512-16-4IEC 60999-1
Insertion and withdrawal force under load; Durability testing up to 500 mm/s
DIN EN 60512-99-001VDE 0687-512-99-001IEC 60512-9-3
Normal force ≥ 0.1 N
Mechanical life time (mating cycles) 600 mm/min IEC 60512-9-1
Torsion 2 Nm IEC 61300-2-5
Standard way [mm]Determination of withdrawal forces
Insertion and removal under electrical load
Precision load-extension measuring station, ZWICK
Forc
e [N
m]
24 HARTING Corporate Technology Services
Mechanical testsVibration and shock tests
Technical specifications and test areas
Vibration, sinusoidalVibration, noise profile
5 Hz - 2000 Hz IEC 60068-2-6IEC 60068-2-64IEC 61373
Mechanical shock 100g / 6msWeight of specimen up to 400 kg
IEC 60068-2-27IEC 61373
Noise test on a sliding table with a front side industrial connector of a railway application
Vibration test with climatic overlay and current load
Noise profile Vibration and shock loading on an Ethernet SwitchFrequency [Hz]
Random vibration
Acce
lara
tion
spec
tral
den
sity
[m
/s²]²
/Hz
25
Electrical testsCurrent load capacity, derating
Technical specifications and test areas
Current load, application-orientedcurrent profile up to 2000 A IEC 60512-5-1IEC 60512-5-2
Current pulses ≥ 100 ms
Current load test equipment, derating
Time-dependent temperature distribution for pulse current load; 5000 A pulse currents occur in the moment of turn on of a device or an electric drive.
t = 1.5 s t = 3.0 s
t = 4.5 s t = 6.0 s
Tem
pera
ture
[°C] Pin = 0.1 W
T = 20.0 °C
Curr
emt [
A]
Temperature [°C]
Rise of temperatureDeratingDerating curve atImax * 0.8 (DIN IEC 512)
26 HARTING Corporate Technology Services
Electrical testsAutomated measuring stations
Technical specifications and test areas
Contact resistance ≥ 1 µΩ IEC 60512-2-1
Contact disturbances (contact interruptions) ti ≥ 1 µs and ti ≥ 10 ns IEC 60512-2-5
Insulation resistance ≥1010 Ω IEC 60512-3-1
Stand and withstand voltage Curve shape 1.2/50 µsup to 20 kV
DIN VDE 0110-1DIN EN 61984
Voltage proof up to 14 kV DC, 10 kV AC r.m.s.Leakage current max, 2 mA
IEC 60512-4-1
Current-carrying capacity (derating curve) up to 2000 A IEC 60512-5-2
Electrical load at high temperature up to 1500 A; 220 °C IEC 60512-9-2
Contact resistance mapping after flowing mixed gas corrosion test; comparison with optical picture
Automated measurements of contact resistance of DIN connectors
Force-resistance measuring station
W-DLC+Au (85 At-% W + Au-Flash)FMG: 10 days / method 4Force FK = 1000 ± 20 mN
Scan
-Len
gth:
3 m
mScan-Length: 3 mm
Resistance RK [mΩ]
measured with probe E 900 measuring points
27
Signal integrityAnalysis in time- and frequency domain
Technical specifications and test areas
Measurement in time domain (single-ended, differential) Characteristic impedance Reflection Rise time degradation Propagation delay Crosstalk Eye diagrams
Rise time ≥ 35 psIEC 60512-23-4IEC 60512-25-3IEC 60512-25-4IEC 60512-25-1DIN EN 60512-25-6
Measurements in frequency domain (Single-ended, differential) Insertion loss Return loss, VSWR Crosstalk
300 kHz - 20GHzIEC 60512-25-2IEC 60512-25-5IEC 60512-25-1
Differential TDR with impedance profile
Characterisation of the signal integrity of differential transmission lines up to 20 GHz
Time [ns]
Char
acte
ristic
Impe
danc
e [Z
]
Impedance profile of a 1 slot setup with har.bus connector
Setup withdaughter card, Z0 = 50 ΩTermination: 50 Ω
Pin A32 Pin A21 Pin D25
28 HARTING Corporate Technology Services
Signal integrityEthernet – components and systems
Technical specifications and test areas
Characterisation of Ethernet components and cable systems
Category 5, 6, 6A, 7, 7A
Class D, E, EA, F, FA
ISO/IEC 11801IEC 60512-26-100IEC 60512-27-100IEC 60512-28-100IEC 60512-29-100IEC 61935
Coupling resistance, transfer impedance (parallel wires, triaxial method)
Attenuation of shielding Coupling attenuation
From 300 kHz IEC 62153-4-3IEC 62153-4-5IEC 62153-4-6IEC 62153-4-7IEC 62153-4-11IEC 62153-4-12
Determination of the transfer impedance of shielded cables and connectors
Critical contact points of an EMC industrial connector Characterisation of Ethernet cable systems
Frequency f [Hz]
Tran
sfer
impe
danc
e z t
[mΩ
]
Limit for cable assemblies
Metallized housingSample 1Sample 2 Line-injection method acc. to IEC 62 153-4-6
29
Fibre-OpticsFibre-optic cables, connecting elements and passive components
Technical specifications and test areas
For components with single- and multimode glass-fibres, HCS and polymer optical fibres
Attenuation measurements 660 nm, 850 nm, 1310 nm1490 nm, 1550 nm, 1625 nm
DIN EN 61 300-3-4DIN EN 61 300-3-34
Power measurements 1 pW up to 10 mW380 nm up to 1700 nm
DIN EN 61300-3-31
Time domain OTDR Spatial resolution / wave length 0.25 m / 850 nm, 1300 nm
DIN EN 61280-4-2 DIN EN 61300-3-3
Frequency range OFDR Spatial resolution / sensitivity 10 µm / up to -130 dB
End-face examination, optical 200- or 400-times magnification DIN EN 61 300 -3-16DIN EN 61300-3-23
Fibre positioning xyz – incrementation: 1 µm
Optical end-face geometry with Michelson interferometer
End-face examination of 50/125µm fibre-optic multi-mode connector
Optical frequency range reflectometry: Ultra high-resolution localisation of mating points, splicing, micro and macro bends, fibre breaks
4.08 mm
30 HARTING Corporate Technology Services
Micro system technologyDimensional, electrical investigations
Technical specifications and test areas
Durability of surface soldered connections
Tensile strength IEC 62137-1-1
Shear strength IEC 62137-1-2
Wire bonding connections DVS-2810, DVS-2811
Measuring station for the examination of the mechanical strength by shear, tensile and peel tests
Shear test on SMD assembled MID testing plates
Tensile test on wire bonding connections
Measuring adapter for automated resistance measurements (contact, isulation resistance)
Thermal management on MIDs; Very highly soluble thermography at electrical load and derating
31
Electromagnetic compatibilityInterference emission / interference immunity, radiated
Technical specifications and test areas
Interference emission, radiated 30 MHz - 1000 MHz DIN EN 55022DIN EN 55011DIN EN 61000-6-3DIN EN 61000-6-4
Interference immunity against electromagnetic fields
80 MHz – 1000 MHz (20 V/m)1000 MHz – 2700 MHz (10 V/m)
DIN EN 61000-4-3
Magnetic, electric fields 16 2/3 Hz, 50 Hz 26. BImschV
Interference immunity examination in the absorbing room Electrical field strength
EMC-test equipment for interference emission and immunity
Frequency in Hz
Leve
l in
dBµV
/m
EN 55022 EMI_QP 3 m_Class A Limit LineEN 55022 EMI_QP 3 m_Class B oder 10 m_Class A Limit LinePrescan detector 1
32 HARTING Corporate Technology Services
Electromagnetic compatibilityInterference emission / interference immunity, conducted
Spectrum of interference voltage
Examination of the interference immunity against high energetic, transient interference pulses (Surge)
Electrostatic discharge (ESD)
Technical specifications and test areas
Examination of interference voltage 150 kHz - 30 MHz DIN EN 55011DIN EN 55022DIN EN 55014-1
Examination (flicker) of harmonics 1-phase, 16 A DIN EN 61000-3-2DIN EN 61000-3-3
Interference immunity against conducted RF-fields 150 kHz - 80 MHz10 V
DIN EN 61000-4-6 DIN EN 55014-2
Interference immunity against high frequent pulse trains (transient burst)
5.5 kV DIN EN 61000-4-4
Interference immunity against high energetic, transient interference pulses (Surge)
5 kV, 2 kA DIN EN 61000-4-5
Interference immunity against electrostatic discharge (ESD) Air: 16 kV Contact: 10 kV
DIN EN 61000-4-2
Interference immunity against interruptions of power supply DIN EN 61000-4-11DIN EN 61000-4-29
Frequency in Hz
Leve
l in
dBµV
EN 55015 Voltage on Mains Leuchte QPResult of prescan 1-PK+Result of final scan 1-QPK
EN 55015 Voltage on Mains Leuchte AVResult of prescan 2-AVG
33
Radio Frequency IdentificationTransponder and Reader (UHF-RFID)
Technical specifications and test areas
Characterisation of a transponder Read / Backscatter range Frequency, orientation and interference tolerance Write range / write cycle Tag Proximity
ISO 18000-6 report conformity EN 302 208-1 EPC global UHF Class-1 Gen-2
Reader – Tests at the communication report Recording of command sequences from the reader to the emulated transponder of the measurement system
Decoding commands from the reader Analysis of the spectrum, signal shape and temporal parameters of the individual commands from the reader
ISO 18000-6
RFID measurement system
Characterisation of a RFID transponder in the absorbing room
Recording of the communication between reader and transponderRFID Reader & Transponder
34 HARTING Corporate Technology Services
Electronic systemsActive electronic components and systems
Technical specifications and test areas
Function / Examination of the operational behaviourSignal integrity (Physical Layer) Ethernet 10/100/1000BASE-T Eye diagram / mask test Bit error rate Power over Ethernet (PoE)
Data integrity / Benchmarking Ethernet: Throughput / Latency / Frame Loss Rate Report emulation (IPv4, IPv6, UDP, TCP, ARP,RSTP…) Data load generator (optical and electrical): 10Mbit/s, 100Mbit/s, 1Gbit/s
Safety requirements Product safety EN 60950-1
directive EN 60335-2-75 Machine directive Low voltage directive Product safety law
Discharge current Dielectric strength Insulation co-ordination Resistance to over-current and short-circuiting Resistance and connection of grounding conductors Impact and drop test Temperature limit values for contact
Eye diagram of an fibre-optic receiver
Data integrity of an Ethernet Switch
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Electronic systemsConformity assessment of Ethernet reports
Technical specifications and test areas
Virtual Bridged Local Area Networks (VLAN) IEEE 802.1Q
Rapid Spanning Tree Protocol (RSTP) IEEE 802.1D
Link Layer Discovery Protocol (LLDP) IEEE 802.1AB
Port-Based Network Access Control (PNAC) IEEE 802.1X
Link Aggregation Control Protocol (LACP) IEEE 802.3 Section 43
Media Redundancy Protocol (MRP) IEC 62439
Dynamic Host Configuration Protocol Relay Agent (DHCP) RFCs 2131, RFC 2132, RFC 3046
Internet Group Management Protocol (IGMP-) Snooping RFC 1112, RFC 2236, RFC 3376
Application of LACP report (Link Aggregation Control Protocol)
Conformity assessment of Ethernet reports HARTING Switches with management functions
LACP Bundle
LACP Bundle
LACP Bundle
36 HARTING Corporate Technology Services
Software acceptance testsQuality of the software system
Technical specifications and test areas
Acceptance test SPiCE (ISO/IEC 15504); IEEE-829-2008
The software acceptance test estimates software regarding the permitted functionality and examines their quality from the viewpoint of an end-user. The software development is deduced and compatible to the AutomotiveSPiCE guidelines and uses the steps of the V-model.
smartPower Unit (SPU); the network management reports (SNMP) are implemented in the firmware. Application software (smartPowerNetwork-System-Software)
Examination of Ha-VIS Middleware;Process communication: The coupling of a Radio Frequency Identification (RFID)-Reader and of the applications requires a compiler: This software component is called “Middleware”.
Company network
Retroactivity in the process
Ethernet
Ethernet Ethernet
Server Data base
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National and international product approvalsUL, GOST, CCC, DNV, GL, ATEX, …
Support for national and international product approvals General information to the approvals General information to the approval process Project management for approval procedures
Individual customer consulting Assistance for the selection of the necessary quality management standards and instructions
Approvals GOST (Export of products to the Russian Federation and CIS countries)
FCC (Federal Communications Commission) UL (Underwriters Laboratories) CCC (China Compulsory Certification) DNV (Det Norske Veritas) GL (Germanischer Lloyd) ATEX product directive (ATmosphère EXplosible)
ECE permission …
38 HARTING Corporate Technology Services
Testing instruments, softwareConstruction of test equipment for examinations close to the application
Technical specifications and test areas
Construction and setup of individual test equipment according to customer specifications
Development of software for the automation of tests and workflows
Calibration of the test equipment according to the requirements of ISO 17025
Voltage up to 40 kV Current up to 2000 A Resistance up to 10 MΩ Temperature up to 250 °C
Air humidity up to 85 % r. h. Torque up to 100 Nm Force up to 200 N Length up to 360 mm
Development of software Evaluation / visualisation Testing software Office Add In
Testing bench for simulation of movement cycles between railway wagons
Jumper cable
Testing equipment for examination of current load with software evaluation
Current [A]
Temperature [°C]
1 Rise of temperature2 Derating3 Derating curve
at Imax * 0.8 [IEC 60 512-5-2]
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Certificate of accreditation
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