Download - HDS HSSE Key Performance Indicator July 2013
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HDS HSSE KPI ReportJuly 2013
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Total Exposure Man hours (for 2013)
374820325950
352335 378212
77,069
355273
377419
1,431,317
1,053,105
678,285
1,816,114
2,171,387
2,548,806
100000
300000
500000
700000
900000
1100000
1300000
1500000
1700000
1900000
2100000
2300000
2500000
2700000
2900000
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
ManH
ours
Monthly Manhours Cumulative Manhours
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Total Exposure Man hours (project-to-date)
374,820325,950
352,335 378,212
77,069
355,273 377,419
3,125,200
2,746,988
2,372,168
2,046,218
3,509,997
3,865,270
4,242,689
100000
500000
900000
1300000
1700000
2100000
2500000
2900000
3300000
3700000
4100000
4500000
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
ManH
ours
Monthly Manhours Cumulative Manhours
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Lost Time Injury Reported (LTI)
0000 0000 0000 0000 0000 0000 0000
0
1
2
Jan-13
Feb-
13
Mar-1
3
Apr-13
May-13
Jun-13
Jul-1
3
L
T
Fatalities Permanent Total Disabilities Permanent Partial Disabilities Lost Wor kday Case
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Lost Time Injury Frequency (LTIF)
0 0 0 0 0 0 0 00000000
1
2
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
LTIF
Target LTIF
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Lost Time Injury Rate (LTIR)
0 0 0 0 0 0 0 00000000
1
2
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
L
TIR
Target LTIF
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Lost Time Injury Severity (LTIS)
0 0 0 0 0 0 00 0 0 0 0 0 00
1
2
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
LTIS
Target LTIS
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Total Recordable Incident Rate (TRIR)
0 0 0 0 0 0
0.33
0
0.24
0.42
0.19
0
0.28
00
0.2
0.4
0.6
0.8
1
Jan-13
Feb-
13
Mar-1
3
Apr-1
3
May-13
Jun-13
Jul-1
3
TRIR
Target TRIR
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Total Recordable Incident Rate (TRIR) -(project-to-date
0 0 0 0 0 0
0.57
0.42
0
0.64
0.58
0
0.47
00
0.2
0.4
0.6
0.8
1
Jan-13
Feb-
13
Mar-1
3
Apr-1
3
May-13
Jun-13
Jul-1
3
TRIR
Target TRIR
TRIR= Number of Recordable Incident x 200,000
Cumulative Manhours
Number of Recordable Incident= 9
Cumulative Manhours= 4,242,689
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Non Lost Time Incidents(Restricted Work Case / Medical Treatment Case / First Aid Case)
0 0
1 1
0 0 00 0 0
1
0 0 00
1
0 0
1
0
1
0
1
2
3
4
5
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
OO
F
I
JURY
Restricted Work Case Medical Treatment Case First Aid2 1 3
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Non Lost Time Incidents Summary(Restricted Work Case / Medical Treatment Case / First Aid Case)
No Date Location Description Classification
1 NA NA NA NA
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Non Lost Time Incidents -Injuries Analysis / Category of Body Parts(Restricted Work Case / Medical Treatment Case / First Aid Case)
0
1
2
3
4
5
OO
FI
J
IE
S
Body Parts
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Non Lost Time Incidents -Injuries Analysis / Time Frequency(Restricted Work Case / Medical Treatment Case / First Aid Case)
0
1
2
3
4
5
NOO
F
IN
JURIES
Time
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Non Lost Time Incidents -Injuries Analysis / Category of Age Groups(Restricted Work Case / Medical Treatment Case / First Aid Case)
0
1
2
3
4
5
NOO
F
INJURIES
Age
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Non Lost Time Incidents -Injuries Analysis / Years of Service in PEC(Restricted Work Case / Medical Treatment Case / First Aid Case)
0
1
2
3
4
5
NOOFINJU
RIES
Years of Service
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Non Lost Time Incidents -Injuries Analysis / By Casual Factor Cause(Restricted Work Case / Medical Treatment Case / First Aid Case)
NOO
FINJURIES
0
1
2
3
4
5
Causal Factor
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0 0 0 1
Non Injury Incidents(Near Miss / Fire Incident / Environment Incident / Property Damage/ Serious Safety Violation)
21
2 23
2
4
01
01 1 1
00 0 0 0 0 0 001
01 1
0
9
5
11
14
16
1 1
0 0 0
19
13
0
12
34
56
78
910
1112
1314
1516
1718
1920
2122
2324
25
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
OO
FI
CIDE
T
Near Miss Fire Incident Environment Incident Property Damage Serious Safety Violation Security16 87304 2
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No Date Location Description Classification
1 01 July 2013 PA13 (topelevation)
Employee was observed by JGC HSSE personnel walking on the pipe
where he could exposed to a fall of 2m. Serious Safety Violation
2 02 July 2013 A240 (top
elevation)
Employee was spotted used improper way to gain access to
vertical ladder where he could exposed to a fall of 4m.
Serious Safety Violation
3 05 July 2013 New East
Gate
Employee A strangulated and pushed employee B during an
argument while boarding a lorry. Employee B sustained 2 scratch
marks on his neck and and then retaliated by pushing employee
A. (Employee A had past offence of hitting another co-workerwith an argon hose during a work related discussion and was
suspended for 2 working days in March 2013).
Serious Safety Violation
4 06 July 2013 Area 600
(Grade level)
3 fitters and a foreman were preparing for bolt tensioning
activities.
Foreman checked work location and turned on air supply of air
compressor (AC-053) which had pre-installed hoses with R-pin
and whip arrestor.
Suddenly the attached air compressor hose dislodged together
with the 2 hose clamps. The hose was still retained by the whip
arrestor and the coupling still intact due to the presence of the R-
pin. The hose clamps landed 2 metres away while the other
landed at about 6metres away.
Near Miss
Non Injury Incidents Summary(Near Miss/ Fire Incident/ Environment Incident/ Property Damage/ Serious Safety Violation)
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No Date Location Description Classification
5 09 July 2013 PEC canteen Employee was spotted using hand-phone at a non-designated
area (PEC canteen).
Serious Safety Violation
6 11 July 2013 SA42B (2nd
level scaffold
platform)
Employees were observed by JGC HSSE carrying out welding task
standing outside of scaffold platform. Employees were exposed to
fall more than 2 metres. ( Both Employees were tied-off 100%).
Serious Safety Violation
7 12 July 2013 B120 Supervisor filled up the Pre Task Talk (PTT) form and conducted
PTT. He was not able to sign the PTT form as he had
acknowledged another PTT form and he asked another
supervisor who was not present at the PTT to sign off the PTT
form.
Serious Safety Violation
8 12 July 2013 B 110
(Grade
Level)
2 fitters were tasked to carry out air-blowing activities and
carried out preparatory works. Prior to activating air-compressor
(Weldman - 2378), fitter (A) checked work location and air
compressors hose & fittings. In addition, he also informed his
experienced partner (fitter B) to carry out a final check.
Fitter B concluded that air compressor was in order and
informed fitter A to activate machine. Upon releasing the lever,air-compressor hose dislodged from the equipment and landed
on a scaffold barricade 1 metre away. The hose coupling was still
intact with the equipment.
(It was later discovered that hose clamp was not tightened and
the whip arrestor anchored at the hose coupling).
Near Miss
Non Injury Incidents Summary(Near Miss/ Fire Incident/ Environment Incident/ Property Damage/ Serious Safety Violation)
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No Date Location Description Classification
9 16 July 2013 Area 600 Employee was working on a red tag scaffold platform and was
observed by PEC HSSE personnel.
Serious Safety Violation
10 16 July 2013 A400 (WA42
F)
Employee was involved in bolt tightening activity for permanent
staircase handrail. The activity required use of a crow bar for
alignment purpose. He was using a crow bar (400mm) attached
with lanyard for the task. While carrying out the task, he failed to
tie-off the crowbar causing it to drop to ground (est.3.5metres).
Near Miss
11 17 July 2013 Laydown 1
(PEIFabrication
yadrd)
Employee was observed not wearing face shield while grinding
unistrut channel against a high-speed cutter's cutting wheel. Hishand was also observed about 1 inch away from the rotating
wheel.
Near Miss
12 17 July 2013 Laydown 2-
PEC store
area
Employee was observed having hand-phone at a non-designated
area (PEC Store Area- Laydown 2)
Serious Safety Violation
13 17 July 2013 Laydown 1
(PEI
Fabricationyard)
Employee was spotted having handphone while at non-
designated area (PEI Fabrication yard- Laydown 1).
Serious Safety Violation
14 18 July 2013 Laydown 1
(Testing
Container)
2 employees were observed having hand-phone at a non-
designated area (Testing Container- Laydown 1)
Serious Safety Violation
15 23 July 2013 PEC-THAI
workshop.
Employee was observed doing grinding work without wearing
face shield after several reminders during Tool-box meeting.
Serious Safety Violation
Non Injury Incidents Summary(Near Miss/ Fire Incident/ Environment Incident/ Property Damage/ Serious Safety Violation)
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No Date Location Description Classification
16 25 July 2013 Lay-down 1,
(K-Unityworkshop)
Employee was caught using 6 inch grinder without complying
with additional required PPE (ear muffs).
Serious Safety Violation
17 25 July 2013 A420 Employee was observed carrying tools in the tool bag without
lanyard at height. Tools were not used at that time.
(site requirement-all tools to be attached with lanyard)
Serious Safety Violation
18 26 July 2013 (B120, Grade
level)
2 Employees were embroiled in a verbal argument related to
work activity. Both of them were about to exchange blows when a
PEC HSSE who was nearby managed to separate them.
Serious Safety Violation
19 29 July 2013 SA31 (3rd
tier scaffold
platform)
Employee was observed working at the edge of scaffold platform
without 100% tie off his safety harness. In addition, he was
observed removed his hand gloves and safety glass at that time.
Serious Safety Violation
20 29 July 2013 SA31 (3rd
tier scaffold
platform)
Employee was observed working at the edge of scaffold platform
without 100% tie off his safety harness.
Serious Safety Violation
Non Injury Incidents Summary(Near Miss/ Fire Incident/ Environment Incident/ Property Damage/ Serious Safety Violation)
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1 1 1 1
2 2
3
4
5
0
5
10
15
Improperaccess
PPE
FallingObject
Toolswithout
lanyard
Aircompressor
dislodged
Failuretofollow
SWP/unsafeact
Others
Workingatheight
Noncomplianceto
siteHSSErules
andregulations
OOFICIE
TS
Sub Catergory
Non Injury Incidents Incidents Analysis / Sub Category(Near Miss/ Fire Incident/ Environment Incident/ Property Damage/ Serious Safety Violation)
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NOO
FINJURIES
1 1 1 12
14
0
5
10
15
20
25
HumanFactor
CommunicationLTA
WorkpracticeLTA
Guidance/
Supervision/
MonitoringLTA
Adequacy/qualityof
training
People/Personal
Factors(Behavior)
LTA
Causal Factor
Non Injury Incidents Incidents Analysis / By Causal Factor Cause(Near Miss/ Fire Incident/ Environment Incident/ Property Damage/ Serious Safety Violation)
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NOO
FINJURIES
1
31
1
5
1
10
7
3
11
4
12
1
0
5
10
15
20
25
30
35
40
ShipyardRoad
6Tuas
Site
Tembusu
Area17
Near Miss Fire Property Damage First Aid RWC MTC
INCIDENT BY AREAProject-to-Date
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NOO
FINJURIES
7
4
8
5
1 1
2 2
1 1 1 11 1 1 1 1
6
2
3
1
2
4
2
1 11 1 1 11
2
0
2
4
6
8
10
Logistic
RDS
KU
SW
Others
PECI
HiSuccess
Q&H
Techian
TIS
PECMM
TIS
PEC
PEC8
Near Miss Fire Property Damage First Aid RWC MTC
INCIDENT BY DEPT/ IN HOUSE TEAMProject-to-Date
CC
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CCD(Coach / Counsel / Discipline)
2 21 1
34
56
1011
6
9
7
21
43
22
9
14
0
5
10
15
20
25
Jan-13
Feb-
13
Mar
-13
Apr-1
3
May
-13
Jun-13
Jul-1
3
os.ofCCD
Coach Counsel Displine13 54 55
CCD S
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CCD Summary(Counsel / Coach / Discipline)
No Date Location Description Action Taken
1 01 July 2013 PA13 (top
elevation)
Employee was observed by JGC HSSE
personnel walking on the pipe where he could
exposed to a fall of 2m.
Coaching
2 02 July 2013 A240 (top
elevation)
Employee was spotted used improper way to
gain access to vertical ladder where he could
exposed to a fall of 4m.
Counseling
3 05 July 2013 New East Gate Employee was observed strangulating and
pushing co-worker during an argument while
boarding a lorry. Co-worker sustained 2
scratch marks on his neck.(Employee had past offence of hitting another
co-worker with an argon hose during a work
related discussion and was suspended for 2
working days in March 2013.)
Disciplinary Action
4 05 July 2013 New East Gate Employee retaliated by pushing co-worker
after he was strangulated and pushed by co-
worker during an argument while boarding alorry. Employee sustained 2 scratch marks on
his neck.
Disciplinary Action
5 09 July 2013 PEC Canteen Employee was spotted using hand-phone at a
non-designated area (PEC canteen).
Disciplinary Action
6 11 July 2013 SA42B (2nd
level scaffold
platform)
Employee was observed by JGC HSSE carrying
out welding task standing outside of scaffold
platform. Employee was exposed to fall more
than 2 metres. (Employee was tied-off 100%).
Disciplinary Action
CCD S
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CCD Summary(Counsel / Coach / Discipline)
No Date Location Description Action Taken
7 11 July 2013 SA42B (2nd
level scaffoldplatform)
Employee was observed by JGC HSSE carrying
out welding task standing outside of scaffoldplatform. Employee was exposed to fall more
than 2 metres. (Employee was tied-off 100%).
Disciplinary Action
8 12 July 2013 B110 (grade
level)
While activating an air compressor, employee
did not ensure that whip arrestor and hose
clamp were correctly fixed to the air hose
causing the air hose to be dislodged upon
releasing air from the machine.
Coaching
9 12 July 2013 B120 Supervisor filled up the Pre Task Talk (PTT)form and conducted PTT. He was not able to
sign the PTT form as he had acknowledged
another PTT form so he asked another
supervisor who was not present at the PTT to
sign off the PTT form.
Counseling
10 12 July 2013 B120 Supervisor acknowledged and sign on PTT
form without being present during the PTT
and analyzing task stipulated on the form.
Counseling
11 12 July 2013 B110 (grade
level)
Employee conducted a final check on air
compressor and hose fittings prior to
activating machine but failed to re-adjust whip
arrestor and hose clamp connection causing
the whip arrestor to be dislodged upon
releasing air from the machine.
Coaching
CCD S
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CCD Summary(Counsel / Coach / Discipline)
No Date Location Description Action Taken
12 16 July 2013 Area 600 Employee was working on a red tag scaffold
platform and was observed by, PEC HSSEpersonnel.
Coaching
13 16 July 2013 A400 (WA42
F)
Employee was involved in bolt tightening
activity for permanent staircase handrail. He
was using a crow bar (400mm) attached with
lanyard for the task. While carrying out the
task, he failed to tie-off the crowbar causing it
to drop to ground (est.3.5metres). (Site
requirement: Falling management procedure,
all hand tools used at height to be tied off)
Disciplinary Action
14 17 July 2013 Laydown 1
(PEI
Fabrication
yard)
Employee was observed not wearing face
shield while grinding unistrut channel against
a high-speed cutter's cutting wheel. His hand
was also observed about 1 inch away from the
rotating wheel.
Disciplinary Action
15 17 July 2013 Laydown 1
(PEIFabrication
yard)
Employee was spotted having handphone
while at non-designated area (PEI Fabricationyard- Laydown 1).
Disciplinary Action
16 17 July 2013 Laydown 2-
PEC Store
Area
Employee was observed having hand-phone at
a non-designated area (PEC Store Area-
Laydown 2)
Disciplinary Action
17 18 July 2013 Laydown 1
(Testing
Container)
Employee was observed having hand-phone at
a non-designated area (Testing Container-
Laydown 1)
Disciplinary Action
CCD S
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CCD Summary(Counsel / Coach / Discipline)
No Date Location Description Action Taken
18 18 July 2013 Laydown 1
(TestingContainer)
Employee was observed having hand-phone at
a non-designated area (Testing Container-Laydown 1)
Disciplinary Action
19 23 July 2013 PECI-THAI
workshop.
Employee was observed doing grinding work
without wearing face shield after several
reminders during Tool-box meeting.
Disciplinary Action
20 25 July 2013 A420 Employee was observed carrying tools in the
tool bag without lanyard at height. Tools were
not used at that time.
(site requirement-all tools to be attached withlanyard)
Counseling
21 25 July 2013 Lay-down 1,
(K-Unity
workshop)
Employee was caught using 6 inch grinder
without complying with additional required
PPE (ear muffs).
Counseling
22 26 July 2013 (B120, Grade
level)
Employee was embroiled in a verbal argument
related to work activity. He was about to
exchange blows with the other worker when a
PEC HSSE who was nearby managed to
separate them.
Disciplinary Action
23 26 July 2013 (B120, Grade
level)
Employee was embroiled in a verbal argument
related to work activity. He was about to
exchange blows with the other worker when a
PEC HSSE who was nearby managed to
separate them.
Disciplinary Action
CCD S
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CCD Summary(Counsel / Coach / Discipline)
No Date Location Description Action Taken
24 29 July 2013 SA 31 (3rd tier
scaffoldplatform)
Employee was observed working at the edge
of scaffold platform without 100% tie off hissafety harness. In addition, he was observed
removed his hand gloves and safety glass at
that time.
Counseling
25 29 July 2013 SA 31 (3rd tier
scaffold
platform)
Employee was observed working at the edge
of scaffold platform without 100% tie off his
safety harness.
Counseling
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BBSO Reported
445
237195
821771
712
854
1154
1006
1296
1087
883
433
837
0
500
1000
1500
Jan-13
Feb-13
Mar-13
Apr-13
May-13
Jun-13
Jul-13
N
OO
FBBSO
Safe Risk
Total Observations Reported for the month of July 2013 1201
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BBSO Analysis By Hazard Category(Unsafe Observation)
115 4 3 2 2 2 1 1
891417
184
167
136
74
69 67 60
4028 24 22 19 19 18
0
40
80
120
160
200
240
Housekeeping
Hotwor
k
PPESafetysi
gns&barrier
Electrical
Access/
egress
Tools
Plant&Equipment
Environ
mental
Workingatheight
Liftingo
perations
Tripping&fallinghazard
Cablemanagement
Health/
welfare
Manualhandling
Others
Officesa
fety
Poorposture(ergonomics)
Scaffolding
Protrud
ingobject
Traffic
Lighting
s
Gascylinder
Procedu
res
Fallingo
bjetcs
Fallprotetcion
Hazardo
uschemical&substances
OO
F
Z
S
Hazard Catergory
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Focus on the Area of Concerns
NO BBSO CATEGORY DESCRIPTION ROOT CAUSE MITIGATION PLAN ACTION BY
1 Housekeeping -Poor housekeeping
at A340. Waste
materials left all over
the place.
- Observed poor
housekeeping at
steam tracing area.
- Unused chemical
(molykote) left
unattended on the
permanent structure.
Job planning did not
include housekeeping.
To emphasize in tool box
meeting and increase
inspection frequency on
elevated areas.
Task
Supervisor
2 Hot work - Fail to provide
adequate spark
containment. Sparks
were flying out fromthe fire box.
- Fire extinguisher
was far from hot
work area.
- No fire watchman
when worker doing
the grinding.
Understanding of risk less
than adequate.
To emphasize in tool box
meeting on the
importance of hot work
requirements eg. firewatchman, sparks
containment, fire
extinguisher & etc.
Task
Supervisor/
HSSE
personnel
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The Incident Triangle for 2013
NEAR MISS INCIDENT
FIRST AID CASES
MEDICAL TREATMENT
CASES
RESTRICTED WORK
CASES
LOST TIME
INCIDENT
FATALITIES
0
0 0
0 2
0 1
0 3
16 87
BBSO / Unsafe Observations 6696
SERIOUS SAFETY VIOLATION
164
1006
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The Incident Triangle- (project-to-date)
NEAR MISS INCIDENT
FIRST AID CASES
MEDICAL TREATMENT
CASES
RESTRICTED WORK
CASES
LOST TIME
INCIDENT
FATALITIES
0
0 0
0 5
0 4
0 11
16 113
BBSO / Unsafe Observations 9442
SERIOUS SAFETY VIOLATION
344
1006
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Health - Healthy Life; Happy LifeSafety - Nobody Gets HurtSecurity - Stay Secured, Stay AssuredEnvironment - Protect Tomorrow, Today
SMALL CHANGES
can make a
BIG DIFFERENCE.
Prepared By:
Ng Pooi San
Lead Coordinator, HSSE
Approved By:
Tin Soe Thein
Project Manager
Reviewed By:
Abdul Samad
Asst. Manager, HSSE