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Dr. Prakash Trivedi & Mr. Jaimin ZaveriGharda Chemicals Ltd.
HIGH PERFORMANC POLYMERS
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2
PPSU
PSU
PES
PPS
LCP
PEEK
PCPPE
ABS
PA
PET/PBTPOM
PVC
PSPMMA LLDPE
AMORPHOUS CRYSTALLINE
HDPE
LDPE
PEI
PSS
THERMOPLASTICS PYRAMID
PEKK
ABPBI
Perf
orm
ance
Tem
pera
ture
Res
ista
nce
PEK
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CURRENT PRODUCT PORTFOLIO
2011 PAEK 2012 PBI 2013 PEKK 2017 PEI
UNREINFORCED POWDER & GRANULESMINERAL FILLED & LUBRICATED COMPOUNDSGLASS FIBRE/CARBON FIBRE REINFORCED COMPOUNDPLASTICS BLENDS & ALLOYSPBI FIBRE
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LEADER IN SPECIALTY PLASTICS!
• PEK VICTREX, GCL.
• PEKK CYTEC, ARKEMA, GCL.
• PBI PBI PRODUCTS, HOS-TECHNIQUE, GCL.
• PEI: SABIC. GCL
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ABS
PEK
PC+ABS
PEKK PBIthe cost of the materialincreases with the maximumservice temperature
Filler (GF) ‐Stiffness & HDT
Carbon Fibre‐ Stiffness &HDT, Lower‐density,Electrical‐conductivity,Tribological properties
SERVICE TEMPERATURE
CoSt
figure 1: Max cont. service temperature versusheat distortion temperature of 30% GF materials
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BENEFITS WITH PLASTICS Vs METAL
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METALS PLASTICSAluminum 2.5 to 2.8 Brass 8.4 to 8.7 Copper 8.8 Zinc 6.9 to 7.2 Steels 7.7 to 7.83
PEI- 1.27G-PAEK- 1.3 ( un filled)G-PAEK- 1.45 ( filled )
Selection criteria
BENEFITS WITH PLASTICS Vs METAL
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PROCESSING
G-PAEKTM Grades can be processed by all conventional processing techniques
• Injection Molding• Stock Shape Extrusion• Film Extrusion• Cable Extrusion• Compression Molding• Rotational molding • 3D printing • Powder Coating• Dispersion Coating• Fiber Spinning
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PRODUCT RANGE G-PAEKTM
Stock Shape : • Stock shape from 10 mm to 100 mm Diameter ( Filled and Un filled )• Machining and annealing facility for stock shapes • High tech Extruders / Production lines • Capable to produce Glass fiber and Carbon fiber filled stock shape • Testing by Ultra sonic to detect and ensure defects or blow holes • Good machinability
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Compression Molding:• We provide different grades of powder for compression molding• PEK filled PTFE is available for improving hardness of Virgin PTFE for various
applications• PTFE filled PEK is also available for imparting sealing applications in valve
industries• Developed sintering cycle for various sizes to provide good technical support to
customers• Facility of Compression molding machine for development• Excellent compressive strength than PEEK• Best alternate of Bronze to replace as filler – PEK gives superior properties
PRODUCT RANGE G-PAEKTM
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Injection Molding:• We have different grades of G-PAEK for Injection molding application basedon their flow.• We have two precised and sophisticated injection molding machines• ARBURG 66 Tons and DR.BOY 22 Tons which fulfill all the requirement ofmolding of High performance polymers• Global class compounding lines to produce different grades of moldinggrades• Superior than PEEK , 20 C higher continuous temp, higher compressivestrength , make in India , radiation resistance & chemical resistance
PRODUCT RANGE G-PAEKTM
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GAPEKK & GAZOLETM
Injection molding grades:Melt Processable thermoplastic alloysHigh Temperature Resistance & Superior Mechanical Performance at elevated
temperatures upto 300 deg C.Lower CLTE ( co eff of liner thermal expansion) & negligible warpage.Low Sloughing, Excellent Wear resistance with very high limiting PV of 18.6
Mpa.Low Co-eff of friction values of 0.12 making it Inherently lubricious with a very
smooth surface finishExcellent tribological .and abrasion resistance
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NEW PRODICT RANGE- PEI (GIMIDETM) POLYETHER IMIDE
PEI Injection moulding grade
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APPLICATIONS- FOOD INDUSTRYG‐PAEKTM Gears
Application : Gears in Flowmeter ( food processing machine)Process : Injection Molded Grade : G-PAEKTM 1200G
Benefits of G‐PAEKTM Gears
Good Strength at Low Temperatures Higher Mechanical Strength at higher load in Dynamic conditionGood Wear resistance
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Challenges:
•Higher working Temperature•Higher Chemical and Steam Resistance•Wear Resistance without external lubricationBenefits of G‐PAEKTM
Outstanding Tribological propertiesStrength to weight ratio similar to steelSpecific Flex Modulus similar to aluminum and steelLow creep Long term use temperature upto 260⁰CExcellent hydrolysis, radiation and chemical resistance
G‐PAEKTM Textile components
Application : Textile PartsProcess : Injection Molded/ Machined/ Compression molded Grade : G-PAEKTM
APPLICATIONS- TEXTILE INDUSTRY
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G-PAEKTM Photocopy components
Application : Printer/ Photocopy machine partProcessing : Injection Molded for High
temperature and Wear Resistance
Grade : G-PAEKTM 1230FC
Benefits of G-PAEKTM Injection Molded parts
Heat Resistance (260-280⁰C)Excellent wear resistanceEase of processing intricate and difficult geometries. precision of product as per tolerance.
APPLICATIONS- BUSINESS MACHINES
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G-PAEKTM Cable Ties
Application : Cable ties in Nuclear industriesProcessing : Injection Molded for High temperature and Radiation ResistanceGrade : G-PAEKTM 1200G
Benefits of G-PAEKTM Injection Molded parts
Heat Resistance (260-280⁰C)High Radiation ResistanceEase of processing intricate for geometries. precision of product as per tolerance.Higher Strength at elevated temperature
APPLICATIONS- NUCLEAR POWER PLANNTS
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G-PAEKTM Medical Equipment
Application : Laparoscopic Tools Processing : Injection Molded for High temperature ResistanceGrade : G-PAEKTM 1200G
Benefits of G-PAEK Injection Molded partsHeat Resistance (260-280⁰C)Good sterilizationEase of processing intricate and difficult geometries. precision of product as per tolerance.Higher Strength at elevated temperatureExcellent hydrolysis and chemical resistance
APPLICATIONS- MEDICAL INDUSTRY
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G-PAEKTM in Chemical industries Application : HPLC ComponentsProcessing : Injection MoldedGrade : G-PAEKTM 1200G
USP of G-PAEKTM Injection Molded partsHeat Resistance (260-280⁰C)High Chemical ResistanceEase of processing intricate and difficult geometries. precision of product as per tolerance.Higher Strength at elevated temperature
APPLICATIONS- CHEMICAL INDUSTRIES
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G-PAEKTM Downstream ( Value, Pumps, Compressor ) Application : Compressor valve plateProcessing : Compression moldedGrade : G-PAEKTM 1230FC
USP of G-PAEKTM for Compressor Valve plate & Piston rings.Heat Resistance (280⁰C)High Chemical ResistanceHigher Strength at elevated temperature
APPLICATIONS- DOWN STREAM INDUSTRIES
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APPLIATIONS OF PEKK– OFF- SHORE INDUSTRIES (OIL AND GAS)
• Valve Plates, Valve rings and , Seals– PEKK supersids PEEK due to higher Tg and temperature resistance.– High strength and temperature resistance– NORSOK CERTIFICATION
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FIBER SPINING
MELT SPINING: WET SPINNING: PEK PBI
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Electronics & Semiconductor
24%
Medical6%Industrial
28%
Transport34%
Other8%
Electronics & Semiconductor Medical Industrial Transport Other
APPLICATIONS BY INDUSTRIES
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TECHNICAL SUPPORT FROM GHARDA
• MATERIAL SELECTION• COMPOUND DEVELOPMENT AND TESTING• PRODUCT DEVELOPMENT • EXTRUSION & MOULDING TRIALS AT GCL OR AT CUSTOMERS PLACE
• PRODUCT TESTING
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11 NATIONAL AWARDS FOR GHARDA POLYMER SBU
• SIR P. C. RAY AWARDS FOR TECHNOLOGY DEVELOPMENT: 1998, 2001, 2005, 2012.
• PLASTICON AWARDS FOR NEW PRODUCT DEVELOPMENT: 1999, 2002, 2005, 2012, 2015.
• FICCI AWARD FOR NOVEL PRODUCT DEVELOPMENT: 2005
• MINISTRY OF CHEMICAL & FERTILIZER INNOVATIVE PRODUCT AWARD: 2012
25
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GHARDA CHEMICALS- TECHNICAL CENTRE @DOMBIVALI
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Thank You For more information visit us at www.ghardaplastics.com