Download - High Temp PCP
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High
TemperatureTechnology
Journes du ptrole, Atelier 10, Huiles Lourdes, 11 Oct 2007
Nicolas Parise, PCM, Directeur Business Unit Oil&Gas
Lionel Lemay, PCM, Responsable de projet Innovation Oil&Gas
OIL WELL ARTIFICIAL LIFT / SYSTEMES DACTIVATION DE PUITS:
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GEVELOT
Founded in 1820
200 M, 1820 pers.
FLUID HANDLING
70 M, 450 Employees
Founded in 1932 by
RENE MOINEAU
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FIRST ADAPTATION TO OIL&GAS in 1980s
INNOVATION ON ELASTOMER
PATENT IN 1932 FOR PUMPS & COMPRESSORS
KNOW CONSIDERED AS A RELIABLE ANDCOST EFFECTIVE ARTIFICIAL LIFT SYSTEM
In 1930, following his theory onIn 1930, following his theory on
capsulism, the world's firstcapsulism, the world's first
Progressive Cavity Pump wasProgressive Cavity Pump was
designed by Ren Moineau, thedesigned by Ren Moineau, the
founder of PCMfounder of PCM
RENE MOINEAU
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PCM NETWORK
USA - HOUSTON
CANADA KUDU
CHINA MPS
SHANGHAI
FRANCE
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CONVENTIONALPROGRESSING CAVITY PUMP
STATORELASTOMER
PUMPING TEMPERATURE < 120C
Drive head + Motor
Sucker rods
Production tubing
Casing
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ARTIFICIAL LIFT MARKET IN COLD PRODUCTION
SRP
77%
ESP
14%
GL3%
PCP
6%
900 000 ACTIVATED WELLSAROUND 50 000 WITH PCP
PROGRESSING CAVITY PUMP+20% / YEAR SINCE 2002
SRP: Sucker Rod PumpsESP : Electrical Submersible PumpGL: Gas Lift
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Expected
recovery rate: up to 20%Expected
recovery rate: up to 50 %
SAGD(STEAM ASSISTED GRAVITY DRAINAGE)
CSS(Cyclic steam stimulation)
PUMPING CHALLENGE: TEMPERATURE UP TO 350C
ARTIFICIAL LIFT MARKET IN THERMAL RECOVERY
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HIGH TEMPERATURE TECHNOLOGY
Innovation challenge initiated in1994 in partnership with TOTAL
New PCP technology for extractingheavy oil where thermal recoveryis used
A Patented Technology
Test loop / First prototype in 2004
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HIGH TEMPERATUREPROGRESSING CAVITY PUMP
PCM Vulcain
STATORMETAL TEMPERATURE UP TO 350C
STEAM
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PCM Vulcain RANGE
XXXX : Capacity in m3/d @ 500 rpm & 0barYYYY : Max pump head in mWC
DESIGNATION: XXXX MET YYYY
0
20 0
40 0
60 0
80 0
1000
1200
1400
1600
0 200 400 600 800 1000 1200
Pump capacity (m3/d)
Pumphead
(mWC)
3 1/2" EU - 150 MET 1500
4" NU - 400 MET 1000
4" NU - 550 MET 750
4 1/2" EU - 1100 MET 500
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FIELD PROVEN - SAGD
SAGD: 100C to 180C
Started 10th October, 2006: operated 9000 hours till now Set at 330mMD / 100mVD: 86 Deviation 800Bfpd - 250rpm Head: 25b / 350psi Power: 15KW
PCM Vulcainwell pads in Joslyn, Alberta, operated by TOTAL
550MET750
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SAGD - OBSERVATIONS
ESP creates High oil/wateremulsions that needsurface treatment
Low-shear action thanks toclosed cavity design
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LOW EMULSIONS
ESP efficiency dropsdramatically at higher
viscosity
Vol. efficiency remains highdespite variations in
pressure and viscosity
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EFFICIENCY AT COMISSIONING / LOW PRESSURE
Maximum observed is 2.5months in same conditions
Maximum observed is 9000hours, ie 1 year (to date)
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PRODUCTION TIME
ESP motor and electronicsrated at 218 C
All-metal components, ratedfor 350 C operations
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MAX OPERATING TEMPERATURE
ESPPCM Vulcain
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FIELD PROVEN - CSS
CSS: BHT From 315C down to 100C Installed November, 2005
Started January, 2006 3rd steam cycle operated 5500 hours
end 2006 Set at 600mMD / 420mVD: 79
Deviation 1,500Bfpd - 300rpm Head: 30b / 450psi Power: 15KW
PCM Vulcainwells in Cold Lake, operated by IMPERIAL OIL
550MET750
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CSS - OBSERVATIONS
Pump jacks are 2 to 3 times
bigger than PCP
Reduced construction time
and installation footprint
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VISUAL IMPACT ON ENVIRONMENT
Leakage unavoidable dueto up and down motion ofrod
Rotary shaft easier to sealwith patented Oryx Seal HTsystem
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WELL HEAD LEAKAGE
SRP prone to rod fallfailures due to increases inviscosity
Running 5000 hours, with 3steam cycles at 450 rpm(135 million cycles)
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PRODUCTION CYCLE LIFESPAN
SRP design for operationalenvironment of approx.300 C
Pump remained downholeduring steaming
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FIRST STEAM CYCLE TEMPERATURE = 315C
SRPPCM Vulcain
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INDICATORS
NUMBER OF PUMP INSTALLED
AVERAGE LIFE TIME (hours)
MAXIMUM LIFE TIME TO DATE
19
3 000
9 000
UPDATE: OCT 20071st INSTALL: JAN 2006
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Journes du ptrole, Atelier 10, Huiles Lourdes, 11 Oct 2007