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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
1
HINDUSTAN PETROLEUM CORPORATION LIMITED
ENGINEERING & PROJECTS
GRESHAM ASSURANCE HOUSE, 2ND
FLOOR,
A-1595(3) 1-A, SIR P M ROAD, FORTMUMBAI-400 001
TECHNICAL SPECIFICATION
HT BREAKER PANEL
FOR
KADAPA
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
2
TECHNICAL SPECIFICATIONS OF MAIN 33KV HT BREAKER
PANEL WITH DATA SHEET
1.1 GENERAL REQUIREMENTS
1.1.1 The main 33KV panel shall have 1 nos. H.T. Breaker to receive the main incoming supply from the
local supplying authority.
1.1.3 All equipment and materials shall be designed, manufactured and tested in accordance with the latest
applicable Indian Standards (IS: 13118-1991, 3427-1997, IEC:56-1987,298-1990 etc.) except where modified
and/or supplemented by this specification.
1.1.4 The equipment shall meet the requirements of Indian Electricity Rules as amended up to date and
relevant IS Codes of Practice. In addition, other rules and regulations as applicable to the work shall be
followed. In case of any discrepancy, the more restrictive rule shall be binding.
1.2 COMPLETENESS OF SUPPLY
1.2.1 It is not the intent to specify completely herein all details of the equipment. Nevertheless, the equipment
shall be complete and operative in all aspects and shall conform to highest standard of engineering, design and
workmanship.
1.2.2 Any material or accessory which may not have been specifically mentioned but which is necessary or
usual for satisfactory and trouble free operation and maintenance of the equipment shall be furnished without
any extra charge.
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
3
1.3 DESIGN CRITERIA
1.3.1 The Switchgear shall be capable of continuous operation at specified rating under the following
condition:
Voltage variation: 10 %
Frequency variation: 3%
Combined voltage & frequency variation: 10 %
The de-rating of the equipments shall be done taking 45 deg C as an ambient temperature if it is
designed at lower temperature. The maximum temperature in any part of the equipment at specified rating shall
not exceed 80 deg C considering reference ambient temperature as 45 deg C.
The system fault level for 33KV system is 31.5 KA. The breakers of the respective system shall have the
breaking capacity corresponding to above fault levels specified.
The breaker shall be VCB/SF6 type of1250A capacity.
The breaker ratings shall be as per the attached single line diagram.
STANDARDS
The equipment proposed in this offer has been designed, manufactured and tested in compliance with IEC
recommendations.
Common clause for high voltage switchgear standards, IEC 694
High voltage switchgear in metallic enclosures IEC 298
High voltage AC circuit breakers IEC 56
AC switches and earthing switches IEC 129
High voltage switches IEC 265
High voltage combined switch/fuses for AC current IEC 420
Current transformers IEC 044-1
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
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Voltage transformers IEC 044-2
High voltage fuses IEC 282-1
Control-monitoring IEC 801
1.4 SPECIFIC REQUIREMENTS
1.4.1 The switchgear enclosure shall conform to the degree of protection IP-42. The minimum thickness of
sheet steel used shall be 2mm CRCA steel.
1.4.2 The switchgear assembly shall comprise a continuous, dead-front, line-up of free standing, vertical
cubicles. Each cubicle shall have a front hinged door with latches and a removable back cover. All covers and
doors shall be provided with recessed neoprene gaskets. All door shall have pad locking arrangement.
Switchgear shall be fire retardant type.
1.4.3 Circuit breakers, instrument transformers, bus-bars, cable compartment etc., shall be housed in totally
isolated air tight separate compartments within the cubicle. The design shall be such that failure of one
equipment shall not affect the adjacent units. Suitable venting arrangement shall be provided to release the gas
pressure developed due to the operation of the breaker or due to live arc of fault.
1.4.4 Each cubicle shall be separated from adjacent one by grounded sheet steel barrier and bus sealing
arrangement.
1.4.5 The switchgear panel shall be of arc proof version. Test report as per DIN VDE 0670 part 601, IEC-
694/IEC-298 shall be furnished.
1.4.6 All relays, meters, switches and lamps shall be flush mounted on the respective cubicle door or on control
cabinet built on the front of the cubicle.
1.4.7 Each switchgear cubicle shall be provided with a thermostat controlled space heater and single phase plug
point operated at 230 V AC. 50 Hz.
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
5
1.4.8 Bus connection from bus compartment to breaker compartment & breaker compartment to cable
compartment and bus compartment to adjacent panels shall be through sealed resin cast bushing assembly.
1.4.9 Each breaker cubicle shall be provided with service and test position limit switches, each having at
least 4 NO & 4 NC contacts. All fixing bolts, screws, etc. appearing on the panel shall be so arranged as to
present a neat appearance. The swing of the door shall not be more than 90 deg
1.5 BUS AND BUS TAPS
1.5.1 The main buses and connections shall be of high conductivity copper, sized for specified continuous and
fault current ratings with maximum temperature limited to 80 deg C (i.e.35 deg C rise over 45 deg C ambient).
1.5.2 Adequate contact pressure shall be ensured by means of two bolts connection with plain and spring
washers and locknuts.
Bimetallic connectors shall be furnished for connections between dissimilar metals.
1.5.3 All Busbar, Jumpers and connection shall be fully insulated for working voltage with adequate
phase/ground clearances. Epoxy cast-resin shrouds for joints shall be provided. All jointing hardware shall have
nylon caps. All busbars, links, jumpers etc. shall be sleeved with sleeves of approved make and non-
inflammable heat shrinkable type. Busbars, links, live parts etc. shall have non-flammable shrouds.
No paper / cotton based insulation shall be used any where in the switch gear. Minimum amount of
combustible and low smoke generation type insulating material shall be used.
Safety shutter, phase barrier, busbar seal-off bushing plate, support insulators etc. shall be non-
inflammable high tracking fiber glass/epoxy insulation system of grade 94V-O as per UL.
1.5.4 All buses and connections shall be supported and braced to withstand dynamic electro-magnetic stresses
due to maximum short circuit current and also to take care of any thermal expansion.
1.5.5 Busbars shall be colour coded for easy identification and so located that the sequence R-Y-B shall be
from left to right, top to bottom or front to rear, when viewed from front of the switchgear assembly.
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
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1.5.6 The successful vendor shall submit the calculation in support of selection of busbar conductor size,
spacing and short time withstand capability.
1.6 CIRCUIT BREAKER
1.6.1 Circuit breaker shall be triple pole, VCB/SF6 type.
1.6.2 Circuit breaker shall be draw-out type, having SERVICE, TEST and DISCONNECTED positions with
positive indication for each position.
1.6.3 Circuit breakers of identical rating shall be physically and electrically interchangeable.
1.6.4 Circuit breaker shall have motor wound spring charging facility with Mechanical & Electrical anti-
pumping feature and shunt trip. In addition facility for manual charging of spring shall be provided. The motor
shall be suitable for operation with voltage variation from 85% to 110% of rated voltage. Spring charging motor
shall be in a standard enclosure.
1.6.5 For motor wound mechanism, spring charging shall take place automatically after each breaker closing
operation. One open-close-open operation of the circuit breaker shall be possible after failure of power supply
to the motor.
1.6.6 Mechanical safety interlock shall be provided to prevent:
1.6.7 The circuit breaker from being racked in or out of the service position when the breaker is closed.
1.6.8 Racking in the circuit breaker unless the control plug is fully engaged.
1.6.9 Closing & opening of the breaker in an intermediate position between service & test and between
Test and Disconnected position.
1.6.10 Automatic safety shutters shall be provided to fully cover the female primary contacts when the breaker
is withdrawn from service position.
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
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PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
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1.6.11 Each breaker shall be provided with an emergency manual trip, mechanical ON-OFF indication,
operation counter and mechanism charge/discharge indicator. The manual trip device shall be located on the
front door. Indicators with shrouds will be visible from front door even when breaker is closed.
Breaker shall be provided with the following :
a) Auxiliary switch, with 6 NO + 6 NC contacts, mounted on the draw-out portion of the switchgear.
b) Position / limit switch with minimum 3 NO + 1 NC contacts, one each for TEST and SERVICE position.
c) Auxiliary switch, with 4 NO + 4 NC contacts, mounted on the stationary portion of the switchgear and
operated mechanically by a sliding lever from the breaker in SERVICE position.
d) Limit/auxiliary switches shall be convertible type that is facility for changing NO contact to NC and vice-
versa. Switch contact shall be rated 10A A.C. and 2A D.C. at operating voltage.
1.6.12 Circuit breaker shall be draw out type, complete with transfer trucks, self-aligning primary and
secondary disconnects, positive guides to ensure proper alignment.
1.6.13 Each breaker shall be provided with suitable encased rollers.
1.6.14 The trip coils shall be operated satisfactorily at voltage between 70 % and 110 % of rated control supply
voltage.
1.6.15 Each circuit breaker cubicle shall be provided with an earthing facility to earth the incoming or
outgoing feeders by the arrangement specified below. Earthing facilities shall be fully interlocked to prevent
faulty operation e.g. earthing of live parts.
1.6.16 Separate earthing truck, which can be inserted in place of circuit breakers, one truck suitable for
incoming and the other for outgoing circuits shall be provided.
1.6.17 Positive earthing of circuit breaker frame shall be maintained when it is in the connected position and in
all other positions in which the safety shutters are in open position.
1.6.18 Insulation used for auxiliary switches shall be anti tracking type.
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
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1.7 INDICATION & MONITORING
1.7.1 Each breaker cubicle shall be equipped with following:
One (1) number heavy duty spring return type TRIP-NORMAL-CLOSE control switch with pistol grip handle.
Four (4) indicating lights front of compartments:
GREEN : Breaker Open
RED : Breaker Closed
Amber : Trip
Blue : Spring charged/Low vacuum
1.7.2 Lamp shall be LED type with series resistor, Lamp and lens shall be replaceable from the front.
1.8 CURRENT TRANSFORMER
1.8.1 Current transformers shall be bar primary, cast resin type. All secondary connections shall be brought
out to terminal blocks where Y or D connection will be made.
a. Class PS for differential & restricted earth fault protection
b. Class 5P15 for protection.
c. Class 1.0 for metering.
1.8.1.1 The current transformer shall be capable of safely withstanding the short circuit, stresses correspondingto the fault level as indicated & shall be able to meet the short-time requirement specified.
1.8.1.2 All CT secondary shall be earthed through separate switch link on terminal block. The secondary
terminals of the CTS shall have the provision of shorting and disconnecting facilities by links.
1.8.1.3 CT terminals & their polarities shall be clearly marked.
1.8.2 VOLTAGE TRANSFORMER
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PVT LTD.
NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
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PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
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DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
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1.8.2.1 Voltage Transformer shall be cast-resin, draw-out type and shall have an accuracy class of 1.0,.
Voltage Transformer mounted on breaker carriage is not acceptable.
1.8.2.2 High voltage winding of voltage transformer shall be protected by current limiting fuses. The voltage
transformer and fuses shall be completely disconnected and visibly grounded in fully draw-out
position.
1.8.2.3. Low voltage fuses, sized to prevent overload, shall be installed in all ungrounded secondary leads.Fuses shall be suitably located to permit easy replacement while the switchgear is energized.
1.8.2.4 The connections from main circuit to PT shall be capable of withstanding short circuit stresses.
1.8.3 RELAYS
1.8.3.1 Relays shall be of draw-out design with built-in site testing facilities. Small auxiliary relays may be in
non draw-out execution and mounted within the cubicle.
1.8.3.2 Relays shall be rated for operation on 110 V secondary voltage and 5 A secondary current as shown on
drawings. Number and rating of relay contacts shall suit the job requirements.
1.8.3.3 All relays shall be numerical type self powered relays with RS-485 port.
1.8.4 METERS
1.8.4.1 All meters are digital type of 96 x 96 mm accuracy class of 1%.
1.8.5 SECONDARY WIRING
1.8.5.1 The switchgear shall be fully wired at the factory to ensure proper functioning of control, protection,
transfer and interlocking schemes.
1.8.5.2 Fuse and links shall be provided to permit individual circuit isolation from bus wires without
disturbing other circuits. All spare contacts of relays, switches and other devices shall be wired upto
terminal blocks.
1.8.5.3 Wiring shall be done with flexible, 650V grade, FRLS PVC insulated switchboard wires with stranded
copper conductors of 2.5 mm2
for control and current circuits and 2.5 mm2
for voltage circuits. All
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PVT LTD.
NEW POL DEPOT PROJECT AT
KADAPA
Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
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DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
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power wiring like space heater supply etc. shall be carried out with min. 4 mm 2 Cu conductor. Wiring
of trip circuit shall be with fluro-plastic wires.
1.8.5.4 Each wire shall be identified, at both ends, with dependent & cross addressing permanent markers
bearing wire numbers as per Contractors Wiring Diagrams. Trip circuit shall have red coloured
ferrule.
1.8.5.5 Wire termination shall be made with crimping type ring connectors with insulating sleeves.Wires shall not be spliced between terminals.
1.8.5.6 The wires shall run preferably through metallic trough adequately supported along its run to prevent
sagging due to flexibility or vibration. The control & power wires shall be routed through separate
troughs.
1.8.5.7 Inter-panel wiring trough shall be furnished for wiring between switchgear cubicles. All wiring required
for interlocking between the cubicles of any switchgear shall be furnished and installed. Wherever
wires are passing through cutouts or openings they shall be protected by providing suitable grommet
or gasket around the openings. Inter panel wiring at shipping sections shall be through terminal blocks
or interlocking plug and sockets placed suitably at intersection points.
1.8.5.8 The colour of wire shall be taken as follows :
a) AC System : Black
b) DC System : Grey
c) Earthing System : Green
d) CT & PT Wiring System : Red, Yellow, Blue colour code.
1.8.6 TERMINAL BLOCKS
1.8.6.1 Terminal blocks shall be 660 V grade box-clamp type with marking strips ELMEX 10 mm2
or equal.
Terminal for C.T. Secondary leads shall be disconnecting link type and shall have provision for
shorting. Terminal for P.T. Secondary lead shall also be disconnecting link type.
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
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1.8.6.2 Not more than two wires shall be connected to any terminal. Spare terminals equal in number to 20%
active terminals shall be furnished. Multi connection terminal strip to be used if required.
1.8.6.3 Terminal blocks shall be located to allow easy access. Wiring shall be so arranged that individual wires
of an external cable can be connected to consecutive terminals.
1.8.6.4 Terminal blocks for inter panel/external/Space Heater wiring shall be separate from in panel wiring.
1.8.6.5 All control wire shall be terminated with ring type insulated lug only.
1.8.6.6 The terminal block shall be grouped according to circuit functions and individual terminals in each
block shall be serially numbered in accordance with the drawings. Such numbering shall be legible,
permanent and indelible.
1.8.6.7 The terminal blocks of different voltage classes shall be segregated.
1.8.6.8 Similar type of terminal block shall be used for inter panel wiring at shipping sections.
1.8.7 CABLE TERMINATION
1.8.7.1 Switchgear shall be designed for cable entry from the top / side/ bottom. Sufficient space shall be
provided for ease of termination and connection.
1.8.7.2 Power cables shall be 33KV XLPE insulated, armoured, overall FRLS PVC sheathed with stranded
Aluminum conductors.
1.8.7.3 Control cables shall be PVC/XLPE insulated, armored, overall FRLS PVC sheathed with 2.5mm2
stranded copper conductor.
1.8.7.4 All provisions and accessories shall be furnished for termination and connection of cables, including
removable aluminum gland plates, cables supports etc.
1.8.7.5 The gland plates shall be minimum 4mm thick aluminum sheet. The gland plate and supporting
arrangement for 1/C power cables shall be such as to minimize flow of eddy current.
1.8.7.6 Sufficient space shall be provided between the power cable termination (end-boxes) and gland plate.
Core balance C.T.s, wherever specified, shall be accommodated within this space.
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DSG CONSULTANTS
PVT LTD.
NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
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PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
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1.8.8 GROUND BUS
1.8.8.1 A ground bus, rated to carry maximum fault current, shall extend full length of the switchgear.
1.8.8.2 The ground bus shall be provided with two-bolt drilling with G.I. bolts and nuts at each end to receive
50 x 6 mm G.I. flat.
1.8.8.3 Each stationary unit shall be connected directly to the ground bus. The frame of each circuit breaker and
draw out P.T. unit shall be grounded through heavy multiple contacts at all times except when the
primary disconnecting devices are separated by a safe distance.
1.8.8.4 Wherever the schematic diagrams indicate a definite ground at the switchgear, a single wire for each
circuit thus grounded shall run independently to the ground bus and connected thereto.
1.8.8.5 C.T. and P.T. secondary neutrals shall be earthed through removable links so that earth of one circuit
may be removed without disturbing other.
1.8.8.6 Suitable ground terminal, directly connected with the ground bus shall be provided in the cable chamber
for grounding connection of cable screen/armoured.
1.8.8.7 All hinged doors shall be grounded using sliver plated and braided copper flexible of adequate size.
1.8.9 NAMEPLATES
1.8.9.1 Nameplates of approved design shall be furnished at front & back side of each cubicle and at each
instruments & device mounted on or inside the cubicle.
1.8.9.2 The material shall be 3ply lamecoid or approved equal, 3 mm thick with white letter on black
background. The letters of the nameplates shall be engraved.
1.8.9.3 The nameplate shall be held by self-tapping screws. Nameplate size shall be minimum 20 x 75mm for
instrument/device and 40 x 150mm for panels.
1.8.9.4 Caution notice on suitable metal plate shall be affixed at the back of each vertical panel.
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PVT LTD.
NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
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1.8.9.5 Following plate size & letter size shall be considered for nameplate.
SR.
NO.
NAMEPLATE
NO.
PLATE SIZE
(mm x mm)
LETTER
SIZE
(mm x mm)
1.0 Main nameplate 40 150 25 25
2.0 Equipment & device (Front) 20 75 5 5
3.0 Equipment & device (Internal) 6 20 3 3
1.8.10 SPACE HEATERS AND PLUG SOCKETS
1.8.10.1 Each cubicle shall be provided with thermostat controlled space heaters and 10A, 3 pin plug socket.
1.8.10.2 Cubicle heater, Plug/socket circuits shall have Individual MCBs.
1.8.11 A.C.POWER SUPPLY
1.8.11.1 The following power supplies will be made available to the switchgear: A.C.supply: Single Feeder with
isolating switch.
1.8.11.2 Isolating MCB will be provided at the switchgear for the incoming supplies.
1.8.11.3 Bus-wires of adequate (minimum 4 sq.mm copper) capacity shall be provided to distribute the
incoming supplies to different cubicles. Isolating MCB shall be provided at each cubicle for A.C.
supplies.
1.8.11.4 A.C. load shall be so distributed as to present a balance loading on three-phase supply system.
1.8.12 TROPICAL PROTECTION
1.8.12.1All equipment, accessories and wiring shall have fungus protection involving special treatment of
insulation and metal against fungus, insects & corrosion.
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PVT LTD.
NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
VSG
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1.8.12.2 Screens of stainless steel shall be furnished on all ventilating louvers to prevent the entrance of insects.
1.8.13 PAINTING
1.8.13.1 All surfaces shall be sand blasted, pickled and grounded as required to produce a smooth, clean surface
free of scale, grease rust and foreign adhering matter.
1.8.13.2 After cleaning, the surfaces shall be given a phosphate coating followed by 2 coats of high quality
primer and stoved after each coat.
1.8.13.3 The switchgear shall be finished in light gray (Shade No. 631 of IS-5) with three coats of epoxy paint.
1.8.13.4 Alternatively vendors can offer sandblasting and finish by powder coating 80 microns.
1.8.13.5 Sufficient quantity of touch-up paint (approx. 5 ltrs.) shall be furnished for application at site.
1.8.14 ACCESSORIES
The following accessories shall be furnished along with the Switchgear:
a. Earthing equipment suitable for earthing the bus or outgoing cable.
b. Breaker carrier trolley if C.B is of that design.
c. Cubicle door opening key (1 for each panel).
d. Withdrawal handle for breaker.
e. Commissioning spares ( Provide list of spares along with offer )
1.9 TESTS
1.1.1 The switchgear shall be completely assembled, wired, adjusted and tested at the factory as per the
relevant standards.
1.1.2 Routine Test
check of conformity with wiring diagrams and plans,
mechanical operation tests, and checking of interlocks,
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PVT LTD.
NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
Created / Rev By
VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
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Approval by:
PKGDocument Title: SPECIFICATIONS OF HT BREAKER PANEL
CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
15
testing of the interchange ability of moving parts,
high voltage dielectric tests at the power frequency.
low voltage dielectric tests.
low voltage functional checking.
1.1.3 The tests shall include but not necessarily limited to the following for switchgear:
a. Operation under simulated service condition to ensure accuracy of wiring, correctness of control scheme &
proper functioning of the equipment.
b. All wiring and current carrying part shall be given appropriate High Voltage test.
c. Primary current and voltage shall be applied to all instrument transformers.
d. Routine test shall be carried out on all equipment such as circuit breakers, instrument transformers, meters
etc.
a. One minute power frequency withstands insulation test as per relevant-IS.
1.1.4 Test Certificate
1.1.5Certified reports of all the tests carried out at the works shall be furnished in six (6) copies for approval of
the Consultant / Engineer.
1.1.6The equipment shall be dispatched from works only after receipt of Owner's written approval of the test
reports.
1.1.7The test report shall furnish complete identification of the equipment such as serial no., rating, equipment
designation as per schematic drawing etc. & date of test.
1.2 SPARES
The following minimum operational spares shall be supplied with the main panel:
Closing Coil- 2 No.s
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NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
Date: 31-08-11
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VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
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Tripping Coil- 2 No.s
Spring Charging Motor-1 No.
Indicating lamps-5 No.s
In case the Bidder is of the opinion that any additional spares are required over and above the items listed
herein above,then he shall submit such a list indicating the itemized price of each item of the spares vide a
separate annexure, which will be handled appropriately by HPCL. Shelf life of consumable spares would
be indicated specifically.
Commissioning spares shall be supplied along with the Panel. Quoted rates are deemed to include supply
of commissioning spares.
1.11 DRAWINGS, DATA & MANUALS
1.11.1 Drawings, Data & Manuals shall be submitted in triplicate with the bid and in quantities and procedures
as specified in General Conditions of contract and/or elsewhere in the specification for approval &subsequent distribution after the issue of Letter of intent.
1.11.2 Drawing / Document to be submitted:
a. Outline dimensional drawing of the switchgear showing general arrangement, space requirements and cable
entry points, location of breaker, CT, PT, busbar chamber, grounding arrangement etc.
b. Bill of Materials.
c. Typical foundation plan.
d. Typical breaker control schematic.
e. Test reports on circuit breaker/CT/PT.
f. Technical leaflets on & complete specifications & OEM address for bought out items.
g. Bus bar & circuit breaker sizing calculation along with relevant Test Reports.
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Doc No HPCL/KADAPA/2011/E/SS-127
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VSG
Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
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17
1.11.3Instruction manuals of switchgear & individual equipment. The manual shall clearly indicate that the
installation method, check-up and tests to be carried out before commissioning of the equipment as well
as monitoring tests, their interval & maintenance/overhauling procedure & schedule.
DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL
SR.
NO. PARTICULAR DESCRIPTION
1.0 GENERAL :
1.1 Ambient temperature 45 c.
1.2 Atmosphere Corrosive, Humid and Dusty
1.3 Location Indoor
2.0 ELECTRICAL DATA :
2.1 Type of breaker Vaccum Circuit Breaker/SF6
2.2 Service Continuous
2.3 System Voltage 33 KV 10%
2.4 System earthing Solidly earthed
2.5 Frequency 50 Hz. 3%
2.6 No. Of phase 3
2.7 System fault level 31.5 KA
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Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
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18
DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL
SR.
NO.PARTICULAR DESCRIPTION
2.8 Fault current 31.5KA
2.9 Max. System voltage 36KV
2.10 Auxiliary Supply : 24V D.C derived from power pack connected on
incoming P.T. supply.
2.11 Rated short time current 21.6KA (1 sec.) rms
2.12 Making capacity 75 KA (peak)
2.13 Busbar current rating and Material 1250 Amp min. and Aluminium busbar
2.14 Cable entry Bottom
2.15 Cable size 1 No., 3c x 400 sq.mm. XLPE armoured cable
(incoming) from APSEBs HT Switchgear
2.16 Breaker particulars:
(a) Operating duty 0 - 3 M CO 3M CO
(b) Operating mechanism Motor charged spring / manual trip & close
(c) Spring charging motor 230 V AC
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Dated 31-08-11
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL
SR.
NO.PARTICULAR DESCRIPTION
(d) Trip / Closing coil 110 V DC
(e) Anti pumping feature To be provided
(f) Latching requirement Trip free
(g) Emergency trip push button Required
(h) Space heater and cubicle lamp Required
2.17 Constructional requirements
(a) Thickness of sheet steel for frame,
enclosure, doors, handles and
partitions
CRCA sheet - 2 mm, hinge type door with neoprene
rubber gasket
(b) Degree of protection IP 42
(c) Colour Epoxy powder coating - Shade 631 as per IS
(d) Earth bus size 50 6 mm GI
(e) Foundation frame ISMC-75, Suitable for the breakers with necessary
bed plate and foundations bolt.
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Dated 31-08-11
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL
SR.
NO.PARTICULAR DESCRIPTION
2.18 Annunciation :
To be Provided- 8/10 windows
2.19 PANEL ACCESSORIES
Toggle switch for space heater and
socket
230 V A.C , 10 A
Socket 3 pin 10 A
MCB for spring charging motor
circuit
6 A , DP MCB
MCB for ON / OFF Double pole,16 A, 110 V D.C for D.C ckt.
Double pole,16 A, 230 V A.C for A.C ckt.
Local / Remote selector switch 4 ways, 2 positions, lockable in any position,
angular movement, stay put, lever type handle.
Auto- Off Manual switch 18 ways, 3 positions, lockable in all position, stay
put, wing type handle.
Breaker control switch ( Trip
Neutral Trip )
6 ways, 3 position, spring return to neutral, angular
movement, pistol grip type handle.
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Dated 31-08-11
Check by:
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL
SR.
NO.PARTICULAR DESCRIPTION
LED indicating lamp ( 230V A.C ) Breaker On - Red colour
Breaker Off - Green colour
Auto trip - Amber colour
Trip ckt healthy - Amber colour
Spring charged - Blue colour
Low vacuum - Blue colour
100 ohm, 3 / 4 W resistor
Filament Bulb 2 / 3 W bulb for R , Y , B , Healthy indication
Space Heater 230 V A.C , 100 W
Limit switch for test and service
position
Applicable
3.0 RELAY
3.1 Instantaneous Phase Over Current
Relay : 50/50n
As per SLD (DSG/HPCL/KADAPA/2011/E/SLD-
101)
3.2 AC Inverse Definite Minimum Phase
Over Current Relay : 51/51n
As per SLD (DSG/HPCL/KADAPA/2011/E/SLD-
101)
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Dated 31-08-11
Check by:
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL
SR.
NO.PARTICULAR DESCRIPTION
3.3 Lock out relay : 86 To be Provided
3.4 Buchholz relay : 63 GP & Aux.
Relay for alarm & trip 63 GP X1 &
X2
Required.
3.5 Oil Temperature Indicator : 49-2 &
Aux. Relay for alarm & trip 49-2 X1
& X2
required
ALL RELAYS SHALL BE OF
SELF POWERED NUMERICAL
TYPE WITH RS-485 PORT .
4.0 METERING
4.1 Digital Multi Function Meter
including parameters Amp., Voltage,
KW, KWH, KVAR, KVARH, PF,
Frequency etc With RS-485 port.
To be Provided
5.0 CURRENT TRANSFORMER /
POTENTIAL TRANSFORMER
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Dated 31-08-11
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DOCUMENT: TECHNICAL DATA SHEET FOR H.T. BREAKER PANEL
SR.
NO.PARTICULAR DESCRIPTION
5.1 CT For Metering.
Accuracy Class
VA burden
Cast Resin type
1.0
15 VA
5.2 CT For Protection.
Accuracy Class
VA burden
Cast Resin type
5P10 / PS
15 VA
5.3 PT For Metering.
Accuracy Class
VA burden
Cast Resin type
1.0
100 VA
5.4 PT For Protection.
Accuracy Class
VA burden
Cast Resin type
CL-1
100 VA
5.5 Power Pack to convert to 24 V DC Required
1.12 GUARANTEE :
The switchboard along with all equipment shall be guaranteed for trouble-free-operation for a period of 12
months from the date of commissioning or 18 months from the date of arrival at site, whichever is earlier. Any
defects discovered during this period shall be rectified free of cost. Any cost towards transportation, taxes and
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Dated 31-08-11
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duties for replacement shall also have to be borne by the vendor. The vendor shall furnish a guarantee
certificate to this effect.
1. 12 INFORMATION TO BE PROVIDED ALONG WITH BID
1.12.1 The bidder shall provide information about past supply references, type test certificates andgeneral arrangement drawing.
1.12.2 List of sub suppliers of items proposed to be bought from outside.
1.12.3 A clear exclusion list, which, when procured and provided by purchaser, will make the system
complete and operational to meet the performance guarantees.
1.13 TECHNICAL INFORMATION TO BE PROVIDED UNDER THE
CONTRACT
Successful bidder shall be required to provide the following Drawings and Documents, as specified
below
Final dimensions / weights.
All Drawings for approval
Typical component arrangement drawing
Busbar sizing calculations
All Drawings As built 4 prints + 1 soft copy (CD)
Operation and Maintenance Instruction Manuals 4 copies
Successful bidder shall furnish all necessary drawings, documents and manuals and all information,
as detailed below
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NEW POL DEPOT PROJECT AT
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Doc No HPCL/KADAPA/2011/E/SS-127
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Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
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CONSULTANT :- PROJECT
DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
25
Necessary engineering drawings like single line diagram, general arrangement, door GA layout,
control schematic diagrams, terminal connection drawings, panel cross-section drawings, etc.
Detailed drawings showing foundation requirement with load details
Busbar sizing calculation
Inspection and Test Certificates for Equipment
Type test certificates
Catalogue numbers of all components liable to be replaced during the life of the switchgear.
LIST OF APPROVED MATERIALS BRANDS/MAKES OF EQUIPMENTS
REQUIRED UNDER THIS TENDER.
The following are the list of approved brands/makes of equipments required under this tender. Please note that
wherever there is a multiple choice of brands/makes approved, any one make as nominated by the
Owners/Consultants will have to be supplied by the Contractor without any extra cost to the owners. No
deviation in this will be accepted by the owners.
Sr. Approved Makes/Brands
No. Description Makes being offered by theContractor
1. 33 KV VCB/SF6 : Siemens/ABB/L&T/Schneider/GE/Control & swgr
2. LED Type Indicating Lamps SCHNIDER/L & T/
with Color LED. SIEMENS
3. Selector Switches for SCHNIDER/L & TAmmeter/Voltmeter. SIEMENS
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Client: HINDUSTAN PETROLEUM CORPORATION LTD. Revision: R0
Dated 31-08-11
Check by:
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DSG CONSULTANTS PVT. LTD. HPCL ( KADAPA)
26
4. Meters, Analog type. IMP/
for Ammeters, Voltmeters, RISHABH/CONZERV
PF meters, Frequency Meters.
5. Energy Meters. SECURE/
L & T/CONZERV
6. Relays ABB/SIEMENS/ SCHNIDER-CONZERV/SECURE
7. FRLS Panel wires, in LAPP/
color in 660/1100 Volts R.R. KABEL
grade. POLYCAB
8. Starters/Contactor/ TELEMECANIQUE / L & T
Timers. SIEMENS / ABB
9. Miniature Circuit Breaker SCHNIDER/
of 10 KA Breaking Capacity LEGRAND
and Boards. L & T/ABB
10. Any other Item. SAMPLE FOR APPROVAL OF THE
CONSULTANTS/ OWNER
Drawing attached
1. HT panel SLD (DSG/HPCL/KADAPA/2011/E/SLD-101)
NOTE:
MCC-2 AND LTG AC PANEL-2 WILL BE LOCATED IN SUB-STATION-2 AT FIRST FLOORLEVEL.THERE WOULD BE A CABLE CELLAR AT GROUND FLOOR LEVEL.
PCC, APFC PANEL,MCC-1 AND LIGHTING AC PANEL-1 WOULD BE LOCATED INSUB-STATION-1 AT FIRST FLOOR LEVEL. THERE WOULD BE A CABLE CELLAR ATGROUND FLOOR LEVEL.
HT PANEL WILL BE LOCATED IN SUB-STATION-1.