Download - HubFlexCouplingSystem 7_14
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HubFlexCoupling System
One of the easiest and least expensive couplings to install,
maintain and repair.
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HubFlexCoupling System Basic Construction
Cover(Extreme duty cover shown)
Coupling hub
Coupling hubHF10-40 carbon steel or stainless steel HF50-70 ductile iron
Flexible insert element
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HubFlexCoupling System Design & Definition
•7 sizes of couplings •5 types of inserts•2 types of coupling materials•2 types of coupling covers•4 sizes of spacer couplings•3 sizes of banded inserts
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HubFlexCoupling System Features
• Fast and easy insert replacement – minimal downtime • Maintenance free – no lubrication required• No need to move drive or driven components to replace insert• No realignment required after insert replacement • More torque capacity than other flexible coupling systems• Isolates and controls vibration and shock• Can be installed vertically• Allows for facility standardization and simplification
• Made in USA
HubFlex Coupling System 4
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• Elastomeric coupling that is in sheer through a urethane element.
• In sheer means there is no metal to metal contact in the coupling.
• The only component in the coupling that can fail under normal use is the urethane element.
• Wrap style element can be replaced without moving any of the equipment. NO RE-ALIGNMENT
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HubFlex Coupling System Insert Advantages
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• HUBFLEX Coupling will accept axial, radial, and angular misalignment.
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HubFlex Coupling System Alignment
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HubFlexCoupling System Design & Definition
•HF10 • Bore size range: ½” – 1-1/4”• Max Torque rating: 792 in. lbs.
•HF20• Bore size range: ½” – 1-5/8”• Max Torque rating: 3,789 in. lbs.
•HF30• Bore size range: 3/4” – 2-1/4”• Max Torque rating: 11,914 in. lbs.
•HF40• Bore size range: 7/8” – 2-3/8”• Max Torque rating: 25,870 in. lbs
• HF50• Bore size range: 1-1/2” – 3”• Max Torque rating: 52,408 in. lbs.
• HF60• Bore size range: up to 3-7/8”• Max Torque rating: 87,110 in. lbs.
• HF70• Bore size range: up to 4-1/8”• Max Torque rating: 116,432 in. lbs.
7 Sizes of coupling systems
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HubFlexInsert Description
•Standard duty (Orange)• Flexible shock absorbing urethane• Best suited for reversing applications or frequent starts/stops
•Medium duty (Green)• Urethane compound offers stiffness and durability while providing some degree of vibration and shock absorption• Well suited for replacing disc, gear or grid style couplings
• Extreme Duty (Black)• Offers highest capacity for torque of any
of the inserts• Best suited to replace gear or chain style
couplings• High Temp (Gray)
• Tolerates temperatures up to 350° • Other properties comparable to
Medium Duty (Green)• Food Grade (White)
• FDA approved for use with both dry and wet foods
• Other properties comparable to Standard Duty (Orange)
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HubFlexCoupling Design & Definition
2 types of coupling coversStandard Duty (SD) Slip-on• Suitable for High speed
• Installs quickly• Universal design
Extreme Duty (XH) Aluminum Split•High Torque Capacity
•Heavy Duty•Controls axial loading
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HubFlexSpacer Couplings
Spacer Hub
Spacer HubInsert
Spacer
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HubFlexSpacer Couplings
• Incorporates design advantages of standard couplings•Available in HF10 to HF40• Modular design•Stainless steel and carbon steel• Single spacer or double spacer assemblies to suit a wide range of DBSE dimensions (Distance Between Shaft Ends)• Typical applications include pumps
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Motor
HubFlexSpacer Couplings
Typical Spacer coupling application illustration
Driven Equipment
DBSE
Need to know for selection:• Motor HP• Motor RPM• DBSE• Shaft Sizes
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HubFlexSpacer Coupling Quick Selection
Ref Catalog page Q1813
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HubFlexSpacer Coupling Quick Selection
Ref Catalog page Q1814
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HubFlexSpecial Banded Inserts
• Banded inserts are manufactured with an outer ring of high strength urethane and are designed for use in spaces where a cover cannot be accessed or spaces where there is not room for a cover. Please note torque limitations.
• Ideal applications include coupled style C-face motor flanges.
Ref Catalog page Q1315
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Comparing HubFlexTM to Other Styles of Shaft Couplings
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• Benefits– Handles extreme amount of torque
in small package– Accepts 1-1/2° misalignment
Gear Couplings
• Concerns– Metal on metal– Needs lubrication– Abrasive wear– Keeping lubrication in
coupling– Move equipment to replace– Replace complete coupling– Transmits shock and
vibration
Market leadersFalkKop-FlexLovejoy
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• Benefits– Cost – Dampens vibration and
shock– Accepts misalignment– Axial float
Grid Couplings
• Concerns– Metal on metal– Grease and seals– Vertical applications– Grids may be
replaced 2-3 times before hubs must also be replaced
– Seal replacement
Market LeadersFalkLovejoyKop-Flex
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• Benefits– Low purchase price – Simple (usually three pieces)
• Will handle some misalignment
• Market leaders– Lovejoy– TB Woods– Browning
Jaw Couplings
• Concerns– Compressed mode– Transmits shock and
vibration– Accepts very little axial end
float– Requires moving
equipment to replace insert– Jaws may become
damaged and require complete coupling replacement
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• Benefits – Accepts severe
misalignment– No lubrication– Replace element in place– Dampens vibration and
shock
Tire Couplings
• Concerns– Limited torque
capacity– Element releasing– Pulling hubs together
under high torque– Expensive
replacement– Limited shelf life– Subject to UV ray
deterioration
Market leadersRexnord “Omega”TB Woods “Dura-Flex”Dodge “Para-Flex”
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• Benefits – Replace element in
place– Dampens vibration and
shock– Similar benefits to
HubFlex
“Wrap Style” (me too) Couplings
• Concerns– Cover styles– Torque limitations– Most are imported
from China
Market leadersAtraflexFalk “Wrapflex”Timken “Quickflex”
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• Not a “fail-safe” design• Not recommended for indexing or positioning
applications• Not recommended for explosive atmospheres
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Considerations
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• Steel• Mining• Aggregate and Cement• Food and Beverage Processing• Forestry Products• Pulp and Paper• Mobile Equipment• Oil and Gas• Automobile Plants• Pump Manufacturers and Packagers• Hydraulic Rebuilders
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Target Markets
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GeneralBlowersCompressorsConveyorsApron feedersFansGeneratorsMixersAggregate and MiningCrushersHammer millsLumberGang sawsEdgersPlaner drivesHydraulic drives
Steel Industry– Coilers– Coke plants– Continuous caster– Cold mills– Strip mills– Cooling beds– Feed rolls – blooming
mills– Runout tables– Slitters– Tube conveyor rolls– Tunnel furnace drives
Pulp and Paper Mills– Pulpers– Repulpers– Bleachers– Calendar drives– Press drives– Chippers– Couch drives– Dryer drives– Fourdrinier– Reel– Stock pumps– Vacuum pumps– Washers– Digesters
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Target Applications
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HUBFLEXTM NOMENCLATURE
Ref Catalog page Q425
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HUBFLEXTM NOMENCLATURE
Ref Catalog page Q426
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HUBFLEXTM NOMENCLATURE
Ref Catalog page Q427
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Summary
One of the easiest and least expensive couplings to install, maintain and repair.
Lowest acquisition cost per inch pound of torque capacity as compared to most other
coupling styles
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