IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Prepare for Learning 2 -mins
In Pairs answer the questions below?
Can you think of as many types of waste as you can which a business may encounter?
E.g. time – waiting for production to start.
PfL
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
• Class : Y11
• Lesson Topic: Production Methods
• Scheme of Work: LEAN PRODUCTION – CHP.44
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Lesson Objectives P&DPlanning and
Data
ALL (KNOWLEDGE) Describe the different types of Lean Production; kaizen, JIT
MOST (ANALYSIS) • Analyse the pros and cons of each technique; kaizen, JIT • Explain and apply each production technique; kaizen, JIT
SOME (EVALUATION )
• Evaluate the usefulness of each production technique; kaizen, JIT
Higher thinking
Skills
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Planning ToolsP&DPlanning and
Data
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Describe the different types of production techniques [Grade E-D]
Analyse the pros and cons of each technique
[Grade C-B]
Evaluate the usefulness of each production technique. [Grade A-A*]
Personalise your learning. . .
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
CONNECTIVES for AnalysisCONNECTIVES for ApplicationCONNECTIVES for Evaluation
COMPARINGEqually…As with…Like…In the same way…Similarly…Even so…Likewise…CAUSE & EFFECT
Consequently… Due to…As a result… Therefore..Because of… Because…
CONCLUDINGFirstly… After…Secondly… Before…Overall… I believe…Finally… I think …In conclusion… it depends…To conclude… short term…Meanwhile… Long term…
CONTRASTINGAlthough… Except…Moreover… If…However… Yet…Apart from… Unless…Despite… As long as…
EMPHASISINGMost importantly…Significantly…Notably…Especially…Above all…In particular…Indeed…
QUALIFYINGDespite… Yet…As long as… Unless…Apart from… If…Moreover… Except…However… Although…
ADDINGIn addition… And…Too… Also…Additionally… As well as…Furthermore…
ILLUSTRATINGFor instance… Such as…In the case of… So…For example…As revealed by…As illustrated by…
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
By end of lesson you will Climb the LadderA-A*
1. Which system is best for a food manufacturer 2. Evaluate the best option for a car manufacturer seeking to cut
waste(8-10m) 8+ connectives & key words
C-B
1. Analyse a disadvantage with Kaizen for the worker2. Explain 2 advantages of JIT for the firm (5-7 m) 5+ connectives & key words
E-D
1. What is lean production? 2. What does kaizen mean? 3. Define Just in time?(2-4m) 2 + connectives & key words
ATDApply to
demonstrate
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Prepare for Learning
In Pairs answer the questions below?
Can you think of as many types of waste as you can which a business may encounter?
E.g. time – waiting for production to start.
PfL
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Wastefulness
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Why emphasis on waste?
WASTE = COSTMore Cost = Reduced Profit…
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Prepare for Learning
Lean Production – Using LESS resources in production process.
Can you identify some principle of lean production?
Lean Prouction Intro Video
PfL
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
• 2 types of lean production
1. Kaizen (Continuous improvement)
2. Just in time production (JIT)
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
1. KaizenKaizen (or ‘continuous improvement’) is an
approach of constantly introducing small
incremental changes in a business to
improve productivity.
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
How Kaizen works• Small improvements are less likely to require major
capital investment than major process changes.
• Ideas come from the talents of the existing workforce, who must be up to the task!
Can you think of any drawbacks of kaizen?
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
p.216 A2 text Lean production
2. Just-in-timeJust-in-time (“JIT”) aims to ensure that inputs into the production
process only arrive when they are
needed
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
How does JIT work?• Based on a "pull" system of production - customer orders determine
what is produced.• Supplies delivered to production line only when needed.• Very little storage of stock on site.
What are the advantages and disadvantages of
this system?
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Benefits and drawbacks of JIT
Advantages Disadvantages
Reduces storage waste Little room for errors
Reduces working capital needed
Suppliers must be good!
Better Cash flow Unexpected high orders?
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Workers Impact • Lean Production relies heavily on the workers capabilities.
• Workers should be excellent team players with good initiative.
• Good initiative enable staff to contribute ideas to management.
• They should have multiple skills and ability to plan their own work schedule.
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
1. Identify some areas of waste in a business? 2. What is lean production? 3. What does kaizen mean? 4. Explain Just in time?5. What’s the difference between kaizen and JIT? 6. What is a disadvantage with Kaizen for the worker7. What are 2 advantages of JIT for the firm 8. Which system is best for a food manufacturer? 9. Evaluate the best option for a car manufacturer seeking to cut
waste?
2 + connectives
3 + connectives
5 + connectives
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Describe the different types of production techniques [Grade E-D]
Analyse the pros and cons of each technique
[Grade C-B]
Evaluate the usefulness of each production technique. [Grade A-A*]
Personalise your learning. . .
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
By end of lesson you will Climb the LadderA-A*
1. Which system is best for a food manufacturer expanding 2. Evaluate the best option for a car manufacturer seeking to cut
waste(8-10m) 8+ connectives & key words
C-B
1. Analyse a disadvantage with Kaizen for the worker2. Explain 2 advantages of JIT for the firm (5-7 m) 5+ connectives & key words
E-D
1. What is lean production? 2. What does kaizen mean? 3. Define Just in time?(2-4m) 2 + connectives & key words
ATDApply to
demonstrate
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Lesson Objectives P&DPlanning and
Data
ALL (KNOWLEDGE) Describe the different types of Lean Production; kaizen, JIT
MOST (ANALYSIS) • Analyse the pros and cons of each technique; kaizen, JIT • Explain and apply each production technique; kaizen, JIT
SOME (EVALUATION )
• Evaluate the usefulness of each production technique; kaizen, JIT
Higher thinking
Skills
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
CONNECTIVES for AnalysisCONNECTIVES for ApplicationCONNECTIVES for Evaluation
COMPARINGEqually…As with…Like…In the same way…Similarly…Even so…Likewise…CAUSE & EFFECT
Consequently… Due to…As a result… Therefore..Because of… Because…
CONCLUDINGFirstly… After…Secondly… Before…Overall… I believe…Finally… I think …In conclusion… it depends…To conclude… short term…Meanwhile… Long term…
CONTRASTINGAlthough… Except…Moreover… If…However… Yet…Apart from… Unless…Despite… As long as…
EMPHASISINGMost importantly…Significantly…Notably…Especially…Above all…In particular…Indeed…
QUALIFYINGDespite… Yet…As long as… Unless…Apart from… If…Moreover… Except…However… Although…
ADDINGIn addition… And…Too… Also…Additionally… As well as…Furthermore…
ILLUSTRATINGFor instance… Such as…In the case of… So…For example…As revealed by…As illustrated by…
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Pass the ParcelAdd as much information you can remember from today’s lesson
When the horn blows – pass your sheet to the next table!
RReview the
Learning
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Neighbours
2 things your neighbour has learnt today
1 question your neighbour wants
to ask
RReview the
Learning
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
Summarise your learning today into a single tweet
140 characters
Keep all of the information
Tweet Tweet
STOP
RReview the
Learning
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
1 question
you need to ask
2 new things you learnt
3 pieces of information
RReview the
Learning
IGCSE Business Studies Chp. 47 p.217
Keywords – Lean Production , Kaizen, Just in time , continuous improvement , waste , lead time , multi-skilling
5 minutes. . . GO
STOP