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373A40
GE DRAWING NU
058
UMBER
Page
Page Num
3
4
4
5
9
11
12
13
14
15
16
16
17
18
19
19
E
REV
e2of19
mber
1.0 Cauti
Impropecauses oincorrectdeliberat
Personal procedurapplicabl
The prop
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protective e
ends that thement of obsed. The Riveanned outag
ped in the her to the hydsystem is req
mount of air e pump with
working premum workin
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gs
Wre to follow onal injuriesn or incorrecydraulic pum
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WARNING the correct s. A lack of tct pump usemps and hyd
CAUTION occur if the te’s health a
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‐293
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proceduresraining or exe. Only traindraulic tools
proper healnd safety of
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373A40
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s are the primxperience caned operators.
lth and safetffice to dete
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oses and tenetermine if b
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058
UMBER
Page
mary root an lead to rs with caref
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oper use of a
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058
UMBER
Page
aulic Pump Kaulic Pump Kdraulic Pumdraulic Pum
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REV
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en Hydraulic
ends that thement of obsed. The Riveanned outag
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
e Use
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CAUTION pumps shoululic pumps iice Returns le an inspec
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373A40
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058
UMBER
Page
hawk for perional upgradnotified 3‐6
amaged.
oil level as
The pressuris motionles
hawk for perional upgradnotified 3‐6
amaged.
oil level as
E
REV
e5of19
iodic des
re ss.
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The pumplastic re A supply Attach thair hose. Couple thpressuresupply pr Review s Test pumgauge sh 4.2 Chec Check thlining. If a 4.2.1 The
p reservoir ceservoir cap.
of clean, dry
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cap is sealed.
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fittings to the
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or operating
heading (leapressure and
Hose
hose for anye is found, re
Pressure Fit
ation 1
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
d for shipme
ired. Lubrica
e pump’s air
ter‐regulatore level marko within the r
g instructions
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y damage inceplace the ho
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ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
ent. Replace
ated air is no
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s prior to tes
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‐293
m
the grey shi
ot required.
ator. Attach
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sting the pu
nd activate tressure whe
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awk hydraultting to connector is madea gland nut, aend. (See Illu
y the fitting,be or 1/4” hockwise (left se end as sho
373A40
GE DRAWING NU
ipping plug w
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r‐regulator kost air‐drive to 100 psi [
mp.
the pump. Then the pump
kinked hosetacting Rive
ic hose may nect to a tene from a threa collar, andustration 1)
, slide the glhose end. Tuhand threaown in Illust
058
UMBER
Page
with the red
air fitting to
knob until thn pumps, th[6.9 bar].
he pressure p stops.
e and split orhawk Comp
use a 1/4" Hnsioner. The ee piece d a 1/4” tube
and nut overn the collard) on to theration 1.
E
REV
e6of19
o the
he air he air
uter pany.
High
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er r
Illustr
Illustr
ation 2
ation 3
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
The collar sthe tip of thnecessary tgrip pliers. the tube or
Slide the glaIllustration end into tenholding therotating, tuthread) andN‐m). Tips: Make su
debris. Protect
or 1/4” sealing s
Replaceprotect
‐293
m
hould be plahe cone. (Seeo adjust thisBe careful those end.
and nut dow3) Insert thnsioner or h tube or hosrn the glandd torque the
ure all parts
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373A40
GE DRAWING NU
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are clean an
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caps when fs and cone.
058
UMBER
Page
3.2 mm) fron 2) It may ba set of visehe threads o
collar. (See or 1/4” hosemp. While firop it from ise (right hao 25 FT‐LBS
nd free from
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finished to
E
REV
e7of19
m be e‐off
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be he
4.2.2 The
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Illustr
Illustr
Illustr
Pressure Fit
ation 4
ation 5
ation 6
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
tting Assemb
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
bly
The RiverhaPressure Fithose conneassembly: a3/8” hose e To assemblythe 3/8” tubcounter‐clotube or hos
The collar sthe tip of thnecessary tgrip pliers. the tube or
Slide the glaIllustration end into tenholding therotating, tuthread) andN‐m). Tips: Make su
debris. Protect
or 3/8” sealing s
Replaceprotect
‐293
m
awk hydraultting to connector is madea gland nut, aend. (See Illu
y the fitting,be or 3/8” hockwise (left se end as sho
hould be plahe cone. (Seeo adjust thisBe careful those end.
and nut dow6) Insert thnsioner or h tube or hosrn the glandd torque the
ure all parts
the cone onhose end frosurface. e red plastic the threads
373A40
GE DRAWING NU
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are clean an
n the end of om scratche
caps when fs and cone.
058
UMBER
Page
use a 3/8" Hnsioner. The ee piece d a 3/8” tube
and nut overn the collard) on to theration 4.
6.4 mm) fron 5) It may ba set of visehe threads o
collar. (See or 3/8” hosemp. While firop it from ise (right hao 50 FT‐LBS
nd free from
the 3/8” tubes as this is t
finished to
E
REV
e8of19
High
e or
er r
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4.3 Chec Before cogrit, dirt,acetone. 4.4 Chec Refer to 5.0 Oper 5.1 Manu The figuroperate t Step #1:
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Close the rereached.
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he hydraulic debris. Cleance the debris
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e pump to thob.
working premum workin
tensioner’s i
tensioner’s i
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mount of air e pump with
elease knob a
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
Pump and T
hose to the n with a bruss deeper into
instruction
f this manua
he tensioner
Wessures of thng pressure
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Cydraulic systdraulic tensiquired.
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on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
Tensioner
pump or tesh and, if neco the port.
manual for i
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WARNING he hoses andof the pump
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‐293
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location of t
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when to pres
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373A40
GE DRAWING NU
eck the hydrh a volatile s
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the compon
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058
UMBER
Page
aulic port fosolvent such
nents used to
se and open
to the pum
hydraulic sys
nsioners to ableeding the
it may be
ressure is
E
REV
e9of19
or h as
o
the
p. Do
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a e air
Step #5:
Step #6:
5.2 Air‐D The figuroperate t Refer to followingthe pump Step #1:
Check thnot excee Step #2: Step #3:
Air can bhydraulicout of th
Dependinnecessar Step #4:
Step #5:
Once the tainstructions
To relieve thretract. The
It is the bestensioner ispressure, th
Driven Pump
res 3 and 4 athe hydrauli
the inside cog sections arp.
Connect the
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Set the hydrcountercloc
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he hydraulice tensioner w
st practice tos connected he tensioner
p Operation
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over of the pre generic in
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working premum workin
tensioner’s i
tensioner’s i
ped in the her to the hydsystem is req
mount of air e pump with
raulic pressuckwise until
e pump’s sw
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
re is reached
pressure, owill take app
o leave the rto the pumpr can still be
f this manua.
pump for insstructions th
he tensioner
Wessures of thng pressure
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Cydraulic systdraulic tensiquired.
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itch.
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
d, perform th
pen the releproximately 3
elease knobp. Even thouretracting.
l depict the
structions thhat may be s
r with the ap
WARNING he hoses andof the pump
on how to in
describing w
CAUTION tem when cooner’s instru
CAUTION the connecteoil.
by turning th
‐293
m
he steps req
ease knob to30 seconds t
b in the openugh the pum
location of t
hat are specisuperseded
ppropriate hy
d tensionersp, hose, or te
nstall the ten
when to pres
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373A40
GE DRAWING NU
quired by the
o allow the teto retract.
n position wmp’s pressure
the compon
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ydraulic hos
s connected ensioner.
nsioner.
ssurize the h
oses and tenetermine if b
tensioners,
pressure co
058
UMBER
Page1
e tensioner’s
ensioner to
hile the e gage reads
nents used to
ump. The uctions insid
se.
to the pum
hydraulic sys
nsioners to ableeding the
it may be
ntrol knob
E
REV
10of19
s
fully
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p. Do
stem.
a e air
Step #6:
Step #7:
Step #8:
6.0 Servi 6.1 Repla Lost oil ssubstitut 6.2 Hydr 6.2.1 Oil The fillerwith the the oil remaximum 6.2.2 Oil The fillercorrect wtightened 6.2.3 Oil Place thereservoirtop of thor the re
Slowly turn reached.
Once the tainstructions
Deactivate t
It is the besthough the retracting.
ce and Main
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aulic Oil Lev
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Level for M
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Level for Ai
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the hydraul
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the pump’s s
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draulic Oil
placed with overfill the p
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P‐0130 Man
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P‐6809 Man
e hydraulic oreaches thentil cap stop
r‐Driven Pu
n a flat leveil level is corA flashlight servoir cap.
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
ic pressure k
re is reached
switch to rel
o leave the assure gage r
Enerpac Hydpump’s oil re
nual Pump K
oil reservoir inwards and of the filler 0Nm].
nual Pump K
oil reservoir ie bottom edgps.
mp Kits
l surface andrrect when tmay be help
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
knob clockw
d, perform th
lease the hy
air‐driven pureads no pre
draulic Oil. ISeservoir.
Kits
is also used tremove the hole. Refit t
Kits
is also used tge of the fille
d remove ththe oil is apppful to see th
‐293
m
wise until the
he steps req
draulic pres
ump connectessure, the te
SO 32 or equ
to check thefiller plug. Tthe filler plug
to check theer hole. Refi
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373A40
GE DRAWING NU
e target hydr
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ted to the teensioner can
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058
UMBER
Page1
raulic pressu
e tensioner’s
ensioner. Even still be
draulic oil ma
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ened to a
oil level is plug and
the red plasmm) below they shipping p
E
REV
11of19
ure is
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mp hen
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6.3 Main Lubricate Check th Examine maintena Check thwith a vo Check thdamage the plast 7.0 Stora 7.1 MP‐0 Disconnecaps on t Check thdamage Wind the Make surmishand Clean pucontact R Lubricate Place the
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hose around
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s moving pa
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
he manual p
ven pump k
ressure gagewk recomme
t, dirt, and ocetone. Do n
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ual Hydraul
and place tht the hose e
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ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
ump.
it for excess
e for damageends a gage c
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t hose ends aacting the R
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373A40
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debris build
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058
UMBER
Page1
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E
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12of19
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p has not suf
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cap should he grey and pillage
pump kit into
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s some frequem, contact
draulic tensio
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pump appear
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215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
riven Hydrau
and place tht the hose e
y damage incse immediat
ircle no sma
ffered any ex
e are no exttions.
be removedblack storag
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rs to be leakin
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on Manual IM
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ulic Pump Ki
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058
UMBER
Page1
e the plastic
ter lining. If ompany.
and place in
acts,
s are observ
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fitting is not o sections 4.2
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end
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the high preso sections 4.2
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he collar is heoo easily. Refee necessary tff the tube or
sion History
on er
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N
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ean the male nspect and cleree of damag
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hose appears
ssure fitting is2.1 or 4.2.2 fo
ean the male nspect and cleree of damag
hose has a co
eld in place wer to sectionso adjust this r hose end.
ffective Date
Nov 14, 2017
ul 11, 2016
May 5, 2015
Mar 26, 2014
Oct 22, 2012
Aug 16, 2012
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
cone at the eean the femae and debris.
ng as describwk for guidan
s to be leaking
s not assembr the correct
cone at the eean the femae and debris.
ollar on it that
with a thread ls 4.2.1 or 4.2.collar with a s
e
7 Sectio
Added4.1.1,
Added
4 Added
Reform
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on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
end of the hoale cone at th
ed in sectionnce.
g with gland n
led correctly,use of the hig
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t can't be mov
ocking comp2 for the corrset of vise‐gr
on 4.1.2, Sect
d hydraulic p4.1.2, and 6
d MP‐6809 M
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matted, gen
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Descri
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Manual Pum
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must be free the hydraulic
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like the hose fittings.
must be free the hydraulic
revents the cohe high pressucareful to not
ption
was Section 6
ge reference
mp Kit
mp Kit, Add
to warnings
058
UMBER
Page1
of damage a port, the con
the problem
is leaking. Re
of damage a port, the con
ollar from moure fittings. Itt strip the thre
6.2.2
s to sections
ed Appendix
s and caution
E
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nd ne
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oving t may eads
s 3,
x A1
ns
Appendix
EC Decl ManufacAddress:
The hydrapplying tensione All applicfulfilled idescribed FurthermEN ISO 90 Consult tidentifiessignature
x A1
aration of
cturer: Riv215Ne
raulic pump tension to lad hydraulica
cable sectionn the designd in this man
more, this eq001:2008
the Declarats the authore.
f Conformi
verhawk Com5 Clinton Row Hartford,
and bolt tenarge bolts thally.
ns of Europen and manufnual. Refere
quipment ha
ion of Confoized Riverha
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
ty
mpany oad NY 13413, U
nsioning toolhat are spec
ean Directivefacture of thnce also ISO
s been man
ormance inclawk represe
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
USA
l described iifically desig
e 2006/42/ECe hydraulic
O 12100:2010
ufactured un
luded with tntative, app
‐293
m
in this manugned by Rive
C for machinpump and b0, ISO 4413,
nder the Riv
the shipmenlicable seria
373A40
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ual are used erhawk Comp
nery have bebolt tensioni and ISO 441
verhawk qua
t of this equal numbers, a
058
UMBER
Page1
for installingpany to be
een applied ng tool 14.
ality system p
uipment thatand appropr
E
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15of19
g and
and
per
t riate
Figur
Figur
re 1 – SampHydrau
re 2 – SampHydrau
Lever Arm
Release
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
le Picture oflic Port plug
le Picture ofulic Port plug
Filler P
e Knob
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
f MP‐0130 Hgged for test
f MP‐0130 Hgged for tes
Press
Plug
Fle
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m
Hydraulic Puting (Right S
Hydraulic Pusting (Left Si
sure Gauge
exible Hose
373A40
GE DRAWING NU
ump with theSide)
ump with thede)
H
Hydra
058
UMBER
Page1
e
e
Hydraulic Po
aulic Port Plu
E
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16of19
ort
ug
HydrauControl
Figu
lic Pressure l Knob
HydraulPort Plu
ure 3 ‐ SampHydrau
Red RCap
lic ug
HydPor
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
le Picture ofulic Port plug
eservoir
draulic rt
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
f AP‐0532 Hgged for test
Air PresGauge
HydraulPressure
‐293
m
ydraulic Pumting (Top Vie
ssure
ic e Gauge
373A40
GE DRAWING NU
mp with theew)
Hand Sw
AR
058
UMBER
Page1
e
witch
Air Filter‐Regulator
E
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HydrauControl
Figu
lic Pressure l Knob
HydraulPort Plu
ure 4 ‐ SampHydrau
Red RCap
lic ug
HydPor
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
le Picture ofulic Port plug
eservoir
draulic rt
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
f AP‐6048 Hgged for test
Air PresGauge
Hand Sw
‐293
m
ydraulic Pumting (Top Vie
ssure
witch
373A40
GE DRAWING NU
mp with theew)
HydraulPressure
AR
058
UMBER
Page1
e
ic e Gauge
Air Filter‐Regulator
E
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Hydra
Filler Plug
aulic Port Pl
Figur
Figur
ug
re 5 – SampHydrau
re 6 – SampHydrau
Lever Arm
Release Kn
Instructio
215 ClintNew HarTel: +1 31Fax: +1 3Email: inf
le Picture oflic Port plug
le Picture ofulic Port plug
m
ob
on Manual IM
ton Road tford, NY 13413 15 768 4855 15 768 4941 [email protected]
f MP‐6809 Hgged for test
f MP‐6809 Hgged for tes
‐293
m
Hydraulic Puting (Right S
Hydraulic Pusting (Left Si
Flexib
373A40
GE DRAWING NU
ump with theSide)
ump with thede)
Pressure Ga
ble Hose
058
UMBER
Page1
e
e
auge
Hyd
E
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raulic Port