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VANGUARD ELECTRONICS
Inductors and Transformers For
Demanding Environments
Since 1952
2007-07
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Manufacturing Facilities
HQ - Huntington Beach, California (1952)
• Product Design, Research & Development
• Qualification Test Laboratory
• Failure Analysis
• Tool & die fabrication
• AS9100, ITAR, C-TPAT Certified
• Center of Excellence for Space and Military
• Authorized by DLA to perform Qualification Testing
Mexicali, Mexico (1968)
• 300+ employees ; 40,000 square feet
• Cell Manufacturing and Lean manufacturing
• Orders from single pieces to thousands
• In House Tool & die design & fabrication
• AS9100, ITAR, C-TPAT Certified
• Center of Excellence for Space, Military, high temp and
Hi-rel.
• Authorized by DLA to perform Qualification Testing
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New Expansion
• Purchased new building in
Huntington Beach
• MIL-STD-981
• AS9100
• Class 100,000 Level Clean Room
• Full turn Machine Shop
• Additional areas designated for research, development
and prototypes
• Mechanical, Electrical and Environmental Testing
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Vanguard’s Mission
• Design and manufacture high-reliability,
defect- free, competitively priced products
that meet customer demands and delivery
• Cultivate drive and innovation through
empowering employees
• Promote a culture of continual
improvement and excellence throughout
the Company
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Agency Approvals & Certifications
Certifications/Qualifications
• AS9100
• ISO 9001:2008 Certified
• ITAR Compliance (Registration and MLA)
• Soldering: • IPC- 610
• J-STD-001ES
• NASA-STD-8739.3
• DLA authorized for qualification testing
• MIL H 38534 (Hybrid Microelectronics)
• MILSTD 981
• NASA EEE INST 002
• TORR
Military Standards
• MIL PRF 27
• MIL PRF 55631
• MIL PRF 83446
• MIL PRF 15305
• MIL PRF 21038
• MIL STD 1553
• DSCC 93027
• COTS, COTS+
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Markets Served
DEFENSE
AEROSPACE
SPACE
HIGH TEMPERATURE
INDUSTRIAL
MEDICAL
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60+ YEARS OF HERITAGE
Defense & Aerospace Oil & Gas Industry Space
Baker Hughes
Benchtree
GE Energy
Halliburton
Houston Sigma
Hybrid Design
Innova
Microtesla
Schlumberger
Sensorwise
Weatherford
Airbus
BAE
Ball Aerospace
Boeing
Exelis - ITT Corp.
General Dynamics
General Electric
Goodrich Corp.
Honeywell
L-3 Communications
Lockheed Martin
Moog
Northrop-Grumman
Parker Hannifin
Raytheon
Rockwell
Sandia National Laboratories
Aeroflex
BAE
Ball Aerospace
Boeing Satellite Sys.
Exelis – ITT Corp.
General Dynamics
Honeywell
JPL/NASA
L-3 Communications
Lockheed Martin
Moog
NEC Toshiba
Orbital Sciences
Raytheon
SEAKR Engineering
Space Systems Loral
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Vanguard Supported Programs
Defense Aerospace Space
787 Dreamliner
Airbus A350
Hawker 4000
Euro Fighter
F-35 Joint Strike
Fighter
V22 Osprey
EKV
GPS III
ICESAT-2
Orion
Osiris
Insight
Block III
Space Clock
Iridium Next
GOES-R
World View 3
Space Fence Deep Space Atomic Clock
OBC - On Board Computer
Aegis AN/SPY-1 Navy Radar
AGS - Advanced Gun System
ALPHA
AN/TPQ-53 Radar
ARS F-15 Air Refueling
ATDL - Advanced Tactical Data
Link
CARA
ISIS - Integrated Sensor is
Structure
JDAM - Joint Direct Attack
Munitions
LANTIRN ER
Nuclear Fuses
OIMU
Sniper
SPIRIT
Viper
Missile Programs
AMRAAM
Griffin
Patriot
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Capabilities Range
3Ø 2KVA, 50 lbs., 10” x 9” x 5”
From milli-watt chips…
To high power…
One piece to thousands.
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Capabilities
Tooling
– CNC tooling
– Powdered Iron Core fabrication
– Header and Case fabrication
– Resistance Micro Welding
– Lead-frames
– Shipping Trays
Protects Co-planarity
Suitable for Irregular Shapes
Finishing
– Vacuum Impregnation
– Pressure Curing
– Transfer Molding
– Epoxy
– Paint/Varnish
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Testing and Process Capability
• Testing
• Corona/partial discharge Testing ( 50,000V)
• Thermal Shock - 55 to 125
• Thermal Chambers -55 to 215
• Electrical Parameter Characterization
• High and Low Frequency
• High Voltage to 50Kv
• Shock and Vibration
• Signal Injection
• Transient Injection
• Real Time X-Ray
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Technical Expertise
• Magnetic core materials
- Standard ferrites, powdered iron, MPP, Kool Mu, silicon steel, nickel, cobalt alloys, amorphous metals ,nanocrystalline & more
• Magnetic core geometries
- All standard shapes & sizes
- Custom shapes & sizes
• Winding geometries
- Form/air, annular, hybrid, Sector, Distributed
- Litz, foil, specialty wire & windings, multifilar
- Conventional
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• Cross-functional Design Review Team
• Formalized NPI process
• Advanced design tools & methods
- Mechanical CAD
- Specialized Magnetics design & optimization tools
- Thermal simulation
- Process Documentation
• Product Depth
• Catalog Items (Commercial to Space)
• Customized Versions of Catalog items
• Build to Print ability
• Build to Concept
• World Class Process Controls
• High Temperature Expertise
• AS9100 Procedures
Technical Expertise
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RF Products
• RF Family
– RF Chips
– Air Core Inductors
• *** NEW AC2****
• Formed Wire , Coax, Triax
– Leaded RF Toroids
– Hermetically Sealed
– Wideband RF Transformers
– Termination option for Gold
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Designs for
RF Applications
Small RF Transformers,
High DWV Ethernet Transformer
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Power Products
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Designs
For Power Applications
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Power Magnetics
• Transformer Topologies:
– Flyback, Buck, Boost, Forward, Bridge, Current Sense, Gate Drive, Resonant, Isolation other
– Space, Medical, Industrial, High Temp
– Custom designed to suit needs
– mW to MW
– Single Phase – Multi Phase
– Wire Bondable /Ceramic Substrate
• Inductors
– Bobbin Wound
– Toroid
– Single / Dual
– Custom Wound
– SMD or Thru Hole
– Wire bondable
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NEW Product ****
• ATRU Transformer (transformer rectifier)
– Multiphase Outputs
– Output Voltage 28,270, 320, 540, custom
– 50/60 Hz w Multiple phases
– 100W to XKW
– Multiple phases require less filtering, less weight and cost
– Custom designs ,ratings and packages are available
• Applications
– Point loads of actuators motors, radar systems
– Avionics and Shipboard Electronics
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Multi Component Assemblies
Multiple Component Modules
• Sub Assemblies, Substrates
• Embeddable Parts
• Environmental Testing of OEM Components
• Transfer Molding (overmolding)
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Communication , Pulse & Data Bus Applications
• Communications
– Isolation
– Ethernet
– 10BaseT
– 100BaseT
• 1553 Data Bus
• Pulse Transformers
• All are offered in commercial, military, space, hirel and high temp
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Assuring Reliability
• Selecting Material for Reliability
• Documentation, lot tractability
• Cross training and education
• Product Design and Proof of Concept
• Manufacturing for Reliability
• Handling, Packing and Shipping for Reliability
• Quality Assurance Considerations
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