Horizontal Integration, collaboration is key
Johannes Diemer, HPE
Working Group Research & Innovation
2nd Czech-German Workshop on Industrie 4.0
December 12th, 2016 in BerlinCopyright Hewlett Packard Enterprise
Illustration Pedro Stoichita
Scenarios– Making Industrie 4.0 tangible
• Maintain and further develop the description of scenarios
• Explain the value of Industrie 4.0 for SMBs by using scenarios
R&D-Foci and Innovation strategies
• Continuous development of the foci themes for research (PoV Industry)
• Presenting and discussion with Ministries of the federal government
Alignment with Board of Academic Advisors
Working Group Research & Innovation
Objectives and emphases
2
Mapping scenarios on processes in manufacturing companies
manufacturing company
Product
Development
Product Line
Maintenance
Discontinuation
Management
Factory and
Production
Planning
Erection
Production
Engineering
Maintenance
and Disposal
Planning
Operation
Product Line
Planning
Factory
Product Lifecycle Management (PLM)
(product design)
Production System Lifecycle Management (PSLM)
(production planning)
PSLM
(production engineering)Service
Service
Basis GMA 7.21
product(type) based production system based order based service based
Mapping scenarios on processes in manufacturing companies
manufacturing company
Product
Development
Product Line
Maintenance
Discontinuation
Management
Factory and
Production
Planning
Erection
Production
Engineering
Maintenance
and Disposal
Planning
Operation
Customer
Product Line
Planning
Factory
Product Lifecycle Management (PLM)
(product design)
Production System Lifecycle Management (PSLM)
(production planning)
PSLM
(production engineering)Service
Service
Basis GMA 7.21
product(type) based production system based order based service based
Mapping scenarios on processes in manufacturing companies
manufacturing company
Product
Development
Product Line
Maintenance
Discontinuation
Management
Factory and
Production
Planning
Erection
Production
Engineering
Maintenance
and Disposal
Planning
Operation
Customer
Product Line
Planning
Factory
Product Lifecycle Management (PLM)
(product design)
Production System Lifecycle Management (PSLM)
(production planning)
PSLM
(production engineering)Service
Service
VBSAF
SP2IPD
TAP
CRE
Basis GMA 7.21
product(type) based production system based order based service based
HTI
OCP
SAL
• OCP – Order-Controlled Production
• AF – Adaptable Factory
• SAL – Self-organising Adaptive Logistics
• VBS – Value Based Services
• TAP – Transparency and Adaptability of delivered Products
• HTI – Human-Technology-Interaction in the Production
• SP2 – Smart Product Development for Smart Production
• IPD – Innovative Product Development
• SDP – Seamless and Dynamic Plant Engineering
• CRE – Circular Economy
Application Scenarios
• OCP – Order-Controlled Production
• AF – Adaptable Factory
• SAL – Self-organising Adaptive Logistics
• VBS – Value Based Services
• TAP – Transparency and Adaptability of delivered Products
• HTI – Human-Technology-Interaction in the Production
• SP2 – Smart Product Development for Smart Production
• IPD – Innovative Product Development
• SDP – Seamless and Dynamic Plant Engineering
• CRE – Circular Economy
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Application Scenarios
StructureExamples, Scenarios, Testbeds
Today
Tom
orr
ow
Futu
re
„Problem Space“
Conception
„Solution Space“
Implementation
Vision Paper
Application
Scenario
Demonstrator
Testbed
Showcase
Product, Solution,
Service
OCP – Order-
Controlled Production
Use Cases
Customer
Client
ContractorClient
Contractor
Broker
Application ScenarioOCP – Order-Controlled Production
9
„Autonomous and automated interconnection of production capabilities beyond factory boundaries for
portfolio optimisation according to customer and market demands”
Flexible manufacturing configuration: A network
of production capabilities and capacities
that extend beyond factory and company boundaries
allows for a quick order-controlled adaption to
changing market and order conditions
Largely fragmented and dynamic value chain network that change as required by the individual order,
and thereby make the best use of capabilities and capacities of existing production facilities.
Need for standardisation of the individual process steps and the self-description of production facility
capabilities
Goal: Allow for automated order planning, allocation and execution, thereby considering all production
steps and facilities required to facilitate linking external factories into a company’s production process, as
automated as possible.
Application ScenarioHTI – Human-Technology- Interaction in the Production
14
“Human-technology-human interaction for assisting humans as actors in the manufacturing process”
Industrie 4.0 supports humans in various
aspects in their various production activities
Physical assistance by using equipment to
enhance physical capabilities
(capability reinforcement)
Context-related assistance provides
support in analysis and decision-making
during diagnosis of technical malfunctioning
and in complex operational processes
On-site maintenance and planning assistance
Mobile, personalized and situation-specific learning systems
IMPORTANT RESEARCH TOPICS FOR IMPLEMENTING THE APPLICATION SCENARIOS
Semantics and models for Industrie 4.0
• The application examples demonstrate the main challenge
for objects involved in value added
• They must be capable of automatically interpreting each
other’s roles and “understanding” each other.
• New methods and processes are needed for creating and
qualifying adaptive and agile semantics.
Negotiation and contract award in automated value networks
• Negotiation and contract award in automated value networks
• The application examples support the main proposition that, in
the future, supply and demand will automatically find each other
in value added processes and will automatically interconnect in
creating value added process steps.
• Initiation and conclusion of business transactions must
therefore also be automated.
Systems engineering for variable systems
• Systems engineering for variable systems
• Products and resources must be capable of being adjusted
over their life cycles to changing requirements and needs
not fore-seeable at the time the product was developed.
• This requires a new methodology for developing systems
that goes beyond today’s “systems engineering”.
Logistics 4.0 – self-organizing and adaptive
• Logistics is a core element of horizontal connectivity along the
value chain, from raw materials supply to supply and waste
removal for production facilities, up to distribution of goods
and delivery to the end user.
• An important focus of research in this regard is also resource
management connectivity.
Organization of work, assistance systems and the human digital shadow
• The application scenarios describe how a fundamentally
new form of interaction between humans and machines can
influence not only production and logistics, but also
engineering and service.
• Smart devices and smart wearables will increasingly make it
possibly for humans to interact with so-called “social
machines”, and powerful assistance systems will also guide
engineers in increasingly complex decision-making
processes.
Online LibraryIndustrie 4.0
Latest Paper of Working Group Research & Innovation:Aspects of the Research Roadmap in Application Scenarios
Publications
of all Working Groups
The online library of the Plattform
Industrie 4.0 is a constantly growing
collection of knowledge of all topics of
Industrie 4.0..
It contains all the work of the working
groups of the platform, but also
strategy papers of the Federal
Government and studies of our
partners.
.
Knowledge Database
“The betterment of our society is
not a job to be left to a few. It is a
responsibility to be shared by all”David Packard
“The betterment of our society is
not a job to be left to a few. It is a
responsibility to be shared by all”David Packard
Thank you