Download - Industry Brochure - Water-WasteWater
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Water/WastewaterIndustry
Rural Municipal Industrial
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The Industry’s Most Preferred
As cities and towns continue to grow, the demand for Water and Wastewater
capacity as well as the cost of energy will continue to increase. System
optimization will be required to:
• MeettheIncreasedDemand
• Reduceoveralloperatingcosts
• MeetNewEPARegulations
TheWater/WastewaterIndustryfacesasituationinwhichsignificantinvestments
areneeded.Tominimizetheimpactofoverallincreasedoperatingcost…rural,
municipalandindustrialcompaniesneedtostrivetoimprovetheoverallefficiency
while increasing plant reliability. Baldor has the industry experience, technical
capability, tools, and products and solutions to:
• ImproveEnergyEfficiency
• OptimizePumpingSystems
• ImproveOverallPlantReliability
WiththesupportoftheBaldorWater/WastewaterIndustryEngineeringand
ApplicationsSolutionsTeam,Baldoroffersafulllineoffieldproven,performance
drivenandpremiumenergyefficientelectricalandmechanicalvaluesolutions
specificallydesignedfortheWater/WastewaterIndustry.Fromhighperformance
submersiblemotors,generatorsandpumpdrivestopowertransmissionproducts,
includingbearingsandgearingproducts,Baldor*Reliance,DODGE,andMaska
solutionscanhelpimprovetheefficiencyandperformanceofyourapplication.
Baldorisdedicatedtomeetingthecustomers’needswithprovenWater/
WastewaterIndustryexpertise,problemsolvingproducts,Water/Wastewater
IndustryValuesolutions,aswellaslocalsalesandtechnicalsupport.Baldor’sfield
supportpersonnelaresupportedbytheBaldorIndustrySolutionsengineeringand
application team which consists of dedicated industry specific personnel to
support the customers’ application needs.
At Baldor, there is a strong focus on the specific needs of the customer in each
industryweserve,ensuringthatourIndustryApplicationSolutionsmaximize
uptimeandproductivitywhileprovidingthelowesttotalcostofownership(TCO).
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Q = Quality S = ServiceC = Cost T = Time
P = Perceived
The Value Formula illustrates the importance ofQuality, Service, Cost and Time
in shaping our customers’ perception of Value.
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Process Products
Motors Gearing Bearing PT Components
Variable Speed Drives Generators
Water OperationScreening & Pumping Station x x x x x x
Booster Pump x x x x x xHigh Service Pumping x x x x x x
Deep Well x x x x x xInfluent Pumping x x x x x x
Disinfection x x x x x xWastewater Operation
Lift Station x x x x x xMain Screening & Pump Station x x x x x x
Primary Sedimentation Tanks x x x x x xAeration x x x x x x
Secondary Sludge Digestion x x x x x xSludge Digestion Tanks x x x x x x
Final Sedimentation x x x x x xEffluent Pumping x x x x x x
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Typical Water Treatment & Distribution
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Treatment & Distribution
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Disinfection
InfluentPumping
Deep Well
Screening &Pumping Station
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Map Legend
Motors
Gearing
Bearings
PT Components
Drives
Generators
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• • • • •
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High Service Pumping
Booster Pump
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Water Pump
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Map Legend
Motors
Gearing
Bearings
PT Components
Drives
Generators
Typical Wastewater Treatment & Distribution
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• • • • •Aeration
PrimarySedimentation
Tanks
Main Screening & Pump Station
Lift Station
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• • • • •
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• • • • •
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SecondarySludge Digestion
Final Sedimentation
EffluentPumping
Sludge DigestionTanks
• • • • •
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Water/Wastewater Solutions from BALDOR
Super-E® Liberator• 200-1500hp(149to1100kW)• 449T-G400Jframes(TEFC)• O5808-O5812frames(WPII)• 3600,1800,1200rpm• 2300/4000V,3phase,60Hz• IP55TEFC• Super-Emodelsmeet2010EISArequirements• SevereDuty• 3yearwarranty
Super-E Premium Efficient• 1/2-500hp(0.37to370kW)• 56thru5010Frames• 3600,1800and1200rpm• 230/460V,460Vand575V,60Hz,1.15s.f.• IP54TEFCenclosures• Super-Emodelsmeet2010EISArequirements• Super-EmodelsmeettherequirementsofNEMAMG1Part
31.4.4.2forVFDuseandareconsideredInverterReady• 3yearwarranty
Large AC Motors • 500-15000hp(372to11000kW)• 3phase,50and60Hz• 2300to13200V• 5000-10840frames• TEFC,TEAAC,TEWAC,WPII,WPI,DPGdesigns• VariableSpeeddesigns• Suitableforallcriticalareas
Hazardous Location Motors –Fixed and Variable Frequency• Division1/Zone1ClassI&II –1/4-800hp –48-5810frames• Division2/Zone2ClassI&II –1-5000hp –48-9500frames• ATEX–Zone1&2 –1-300hp –112-400frames(182T-449T)
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InverterDuty® MotorsV*S Master® and Inverter Duty•1/3-500hp•2-300hpstock•TEBC,TEFC,TENV,Division2•Constanttorquetozerospeed•Encoderready•NEMAandIECframes•Washdown,paintfree,allstainlessandexplosion-proof•InverterGearmotorsalsoavailable•Highstartuptorquecapacity
Severe Duty MotorsTEFCandTENV-Super-E®–XT/XEX–841XL–661XL
• 1/3-500hp,IEEE:1/2-250hp• Castironframes• Invertercapableonspecifiedmodels• Standard,EPAct,NEMAPremium®efficiencies• IEEE841–Inpro/Seal® on fan and drive end shafts• 1through400hpstock;to500hpcustom
General Purpose ODP Motors•Singleandthreephase• 1/12hpthrough1500hpstock;to15,000hpcustom• Footandfacemount• Enclosures:ODP,WPI,WPII• Lowandmediumvoltageincluding200through575V
Subfractional Gearmotors• ACandDCratings• Rightangleandparallelshaft1/50through1/2hp• Enclosures:TENVandTEFC
Inverter Gearmotors• 230volt3/8hp• Rightangle490RPM@68lb-inthrough33RPM@315lb-in• Parallelshaft490RPM@58lb-inthrough82RPM@350lb-in
General PurposeTotally Enclosed Fan Cooled Motors• Threephase• 1/4hpthrough800hpstock,to2250hpcustom• Enclosures:TEFC• Footandfacemount• Inverter-Ready• Lowvoltageincluding200Vthrough575V• Mediumvoltage
General PurposeTotally Enclosed Fan Cooled Motors
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Water/Wastewater Solutions from BALDOR
Submersible Motors - Explosion Proof,Division 1 Groups C & D• 1-450hp• 3600,1800,1200,900,720,600RPM• 180TYto440TYframes• Vertical,flangemounted• Allcastironconstruction• Designedtoruncontinuouslysubmerged inwater/sewageorcontinuousinair• Invertercapable
Inverter/Vector Duty Washdown Motors• 230/460volts• InverterDutywashdown, 1through10hpstock• InverterDutypaintfree, 1through10hpstock• VectorDutywashdown, 1through10hpstock• Enclosure:TENVandTEFC• C-Facewithbase
Inverter/Vector Duty Washdown Motors
Brake Motors• Singlephase1/4-1hpstock• Threephase1/4-30hpstock• Super-E®NEMAPremium• Washdownduty• Explosionproof• ShortseriesbrakemotorswithintegralDodgebrake• TENV/TEFCmotorswithDodgeD-seriesbrakes1/2-10hp
All-Stainless Washdown Duty Motors•Threephase• 1/2hpthrough20hpstock• Enclosures:TEFCandTENV• C-Facewithorwithoutbase• Labyrinthseals• StandardandSuper-E®Efficiency• IECRatingsAvailable
Adjustable Speed Drives• Inverter,Encoderless Vector,VectorDriveandACServoavailable• 230volt,3/4through60hp• 460volt,3/4through1000hp• 575,volt3/4through150hp• Graphicaloperatordisplay• PIDProcesscontrolloop• Ethernetconnectionoption• Feedbackcontrol
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Baldor 900 Series and Dodge TIGEAR®-2•OutputRatings,100to6800lb-in(11to768N-m) 1/4to10hp(0.18to7.5kW)•9casesizescoveringcenterdistances1.33”to3.75”•MountingConfigurations:Quill,3-piececoupledorsolidinput•300seriesStainlessSteelsolidorhollowoutputshaftsand stainlesshardware•Totallyenclosedventlesssealingdesign
Dodge QUANTIS® Gearmotors and Reducers• ILHInlineHelical,RHBRightAngleHelicalBevel, MSMMotorizedShaftMount• OutputRatings,1/4hp-75hp(0.75to56kW); Upto123,914(lb-in)torque(14,000N-m)• Ratios,1.5:1-300:1+(capableofhigherrations throughtandemconfiguration)• 8Casesizesperhousingconfiguration,ClampCollar, 3-piececoupled,IntegralGearmotor,SeparateInput.Solid, StraightHollowoutput• ILH/MSMefficiencyof98%perstage,RHBefficiencyof 95%perstage• Allunitsshippedfilledwithoilfromthefactoryandare installation ready• OptionalXTHarshDutySealforoperationinwet and dirty environments• Class30GrayIronHousingscastwithinternalribbing for added strength• Optionsincludewashdownandscrewconveyorconfigurations
Dodge TORQUE-ARM™ II Shaft Mount Reducers• Ratings,3,000-325,000lb-in(339-36725N-m)• 12reducersizeswithmodularaccessories• Allreducerscanbeshaftmounted;screwconveyor,vertical,and
flangemounted• Horsepowerratingsthrough400hp(298kW)• Standard5,9,15,25,andupto40:1gearratios• Nearly300:1speedreductionwithV-beltdrives• Twin-taperedbushingbores:1”through7”• Highlyefficienthelicalgearing• MeetsorexceedsAGMAstandards,including
5,000hoursL10lifeand25,000averagehourlife• Newheavydutylipsealsforextended wearlife, -40˚to+300˚F• 100%factorynoiseandleaktested• Newmetalshieldsealingsystemwithexcluderlip
Motorized TORQUE-ARM® II• HeavyDutyAGMArateddesign• Taperedrollerbearingsonallhelicalshafts• PremiumHNBRoilseals• Reducedassemblytime• Reducedguardingcosts• Reducedmaintenancerequirements• Twomotorspeedsandmultiplegearratiosprovideawide
spectrum of output speeds• Standardandshortshafttwin-taperedbushings• Industryleadingbackstopdesign• Rugged,highefficiency,casecarburizedhelical/bevelgearing• AGMAoutputtorqueratingsupto15,000in-lbs(1,700Nm)
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Water/Wastewater Solutions from BALDOR
GRIP TIGHT® Bearings • ProductName:GripTight“GT”• BearingType:Ball• HousingType:PillowBlock,TwoandFourBoltFlange,Flange
Bracket,MaterialHandling,Wide,Narrow,andType“G”TakeUp”,Cylindrical,ScrewConveyorHanger
• HousingMaterials:CastIron• BoreRange:1/2”to3-1/2”(17mmto85mm)• Mounting:TaperedSleeve,AdapterMounted• SealOptions:RubbercontactsealandFlinger,Labyrinth“Low
Torque”-ShieldandFlinger.• Endcoversavailableformostsizes• Interchangeablemountingdimensionswithcompetitiveproducts• UnirexN3Grease• Plusorminus2°staticmisalignment• Insertsavailableforreplacementsale• VaryingDutyTypes(inrank)MediumDuty-GTM;NormalDuty-GT• ConcentricClampfitontheshaft• PatentedInternalBearingpuller-integraltotheinnerring• HighTemperatureAvailable-upto400degreesFahrenheit
S-2000 Dodge HD Bearings •Setscrewshaftmount•Multiplesteelhousingdesigns•Replaceableinserts•Choiceoftripleliporlabyrinthseals•Expansion/non-expansionconvertible•Housingsdesignedforharshestapplications•Quickandsimpleinstallation•Easyinsertreplacement•Economical
USAF Bearings• Drop-in,Triple-TectSeal• Excellentsealforwetordirtyenvironments• HousingbaseisthreadedtoacceptfourGrade5capbolts for added strength• Capboltsmatchbaseboltsforone-wrenchinstallation• Standardhousingshavetwooversizeddrainsadaptableto circulation oil systems• Pryslotsalloweasyseparationofthepillowblock
SPECIAL DUTY Bearings•QualityDuplexTaperedRollerBearing• TemperedAdapterSleeveMounting• EffectivePistonRingSeals• RuggedTwo-PieceHousing• ElongatedBoltHoles
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IMPERIAL® IP Spherical Roller BearingsImperial IP (English Units)Imperial ISN (Metric Units)• Industry’sonlypush/pulladaptermountsystem• Availablein2-boltand4-boltpillowblocks,flanges, andtake-ups• Acceptscommercialtoleranceshafting• Fullconcentricshaftattachmentwithadaptorsleevemount• Virtuallyeliminatesfrettingcorrosion• Capableofwithstandingstaticordynamic misalignmentof±1°• Installationandremovalinlessthan15minutes• Hightemperatureavailable–upto400ºF
IMPERIAL HD Bearings •Patentedadaptermountingsystem•Multiplesteelhousingdesigns•Replaceableinserts•Choiceoftripleliporlabyrinthseals•Expansion/non-expansionconvertible•Housingsdesignedforharshestapplications•Easiertoinstall/removethanconventionaladapters
Type E-XTRA® Tapered Roller Bearings• Taperedrollingelements• Pillowblock,flange,takeuphousingtypes• 1-3/16”to7”borerange• Setscrewanddualcollarmounting• “R”rubbinglipsealoption• Completelyassembled,factoryadjusted,andproperly
lubricated – shaft ready• Extraprotection–E-TECTsealoption• Endcoversavailableformostsizes
System-1• System-1packagesutilizeBaldor•RelianceandDodgeproducts• OptimizeddesignandproductselectionofallBaldorproducts• Competitivesolutionswithpackagepricing• Pre-assembledpackagesforeaseofinstallation• Projectcoordinationtofinaldestination
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Water/Wastewater Solutions from BALDOR
Industrial Prime/Standby Generators• Dieselratingsfrom20kWto2,000kW• LPandNaturalGasto880kW• Enginesinclude:GM,JohnDeere,Detroit,Mitsubishi• Primepower,industrialstandby,peakshaving
Towable Generators & Light Towers• Ratingsfrom25kVAto400kVA• Availablewithorwithouttrailer• Dieselengines•MobileLightTowers -6000wattstotal -(4)1000watthalidebulbs -30foottelescopingmast
Towable Generators & Light Towers
Dodge PARA-FLEX®, GRID-LIGN®, GEAR,RIGID and FLUID Couplings• 10differenttypesofElastomericandMetalliccouplings• Torqueratingsupto1,000,000+lb-ins(113kN-m)• Boresizesupto12+inches• Shaftmountingavailablewithclearancefit,interferencefit,
bushings(QD,TAPER-LOCK®andGRIP-TIGHT)• Applicationspecificcouplings:spacer,flywheel,floating
shaft,millmotor• Single/multipledelay-fillandcontrolfillfluidcouplingsavailable
Mechanical Drive Components• Bushingstylesinmultiplebeltprofiles3V,5V,8V,A,B,C,D,E• WiderangeofBushingsizes• FixedBoreandBushedLightDuty,VariablePitch,Adjustable
Pitch,HeavyDutyAdjustablePitchandStepFHPSheaves• SynchronousPulleyshavemultipletoothprofilesavailable
includingTrapezoidal,Curvilinear,ModifiedCurvilinearandReinforcedParabolic
• WiderangeofClassicalandNarrowV-Belts,Cogged,Banded,DoubleV,FHPandSynchronousBelts
• Designedforharshenvironments• Made-to-OrderSheavesandBushingcapabilities
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Advanced Research & DevelopmentWithBaldor’sAdvancedDevelopmentLaboratory,Water/Wastewatercustomerscanbenefitfromastate-of-the-artfacilitythatoffersexpandedresearchcapabilities,aswellasadvanceddevelopmentsciences.Here,R&Dexpertsevaluateenergyefficiency,materials,magnetics,insulation,vibration,andsound-allinanefforttoensureoptimumperformanceandreliabilityineveryapplication.
Industry Solutions Engineering •Water/WastewaterSpecialists•FluidandAirHandlingSpecialists(Flowmodeling)•BulkMaterialHandling/ConveyorSpecialists•TotalSystemSolutions•EquipmentSpecifications•FailureAnalysis
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World HeadquartersP.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895
“Baldor is to be the best (as determined by our customers) marketers, designers
and manufacturers of industrial electric motors, mechanical power transmission products,
drives and generators.”
MISSION
All Rights Reserved. Printed in USA.
10/09 TCP 25,000
© Baldor Electric Company
BR261