Insulated Roof& Wall Panels
Kingspan K-DekProduct Guide
Kingspan K-Dek (KS1000 KD)High Performance InsulatedMembrane Roofdeck System
Kingspan K-Dek InsulatedMembrane Roofdeck
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Kingspan K-Dek is an energy efficient, highperformance insulated single-ply membraneroofdeck system, suitable for flat, pitched andcurved roofing applications.
A factory-manufactured single component system, Kingspan
K-Dek delivers continuity of insulation and low air leakage certainty
that can reduce operational energy consumption and costs by up
to 40%, when compared to conventional roof construction
methods.
The factory-adhered, high performance membrane is BBA certified
and has a lifetime durability of 30 years.
Note: All photos in this brochure are of the UK manufactured KingspanTopdek. Kingspan K-Dek is the Australian equivalent product.
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Contents
Features & Benefits 5
System Overview 6
Kingspan EnvelopeFirst™ 8
Product Data 10
Technical Construction Details 13Side / End Lap & Fastener Locations 13Parapet Eaves 14Eaves Boundary Gutter 15Verge Start 16Verge End 17Verge Parapet 18Ridge 19Valley with Rainwater Outlet 20Valley Gutter 21Concrete Parapet 22Barrel Vault Rooflights 23Kerb Penetration Roof Aperture 24Natural Daylighting Systems 25Ventilation & Extraction 26Expansion Joint 27M&E Services Support Platform 28
Kingspan K-Dek Fabrications 30
Height Safety Solutions 32Kingspan Safepro2 Fall Protection System 32
Model Specification 34
Installation Overview 36
Case Studies 38
Insulated Roof & Wall Panels 42Product Range at a Glance 42
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Featuring Kingspan’s unique FIREsafeinsulation, Kingspan K-Dek is fully compliantwith Australian and New Zealand buildingregulations, codes and standards and is suitablefor new build and refurbishment applications.
Kingspan K-Dek provides fast build, single-fix installation and is
compatible with a range of integrated drainage, daylighting,
HVAC plant support, flashings, trims, lightning protection and
safety systems. Site installation is supported by a network of
trained contractors.
The thermal and structural performance of Kingspan K-Dek
panels is guaranteed for up to 20 years, covered by the
Kingspan TOTAL warranty.
Features & Benefits� Accelerated build speed – factory-manufactured, single
component system.
� Roofing membrane from Sika is BBA tested and certified with30 year lifetime durability.
� White, highly reflective Sikaplan SGK AU available for cool roofapplications.
� Décor aesthetic standing seam option is available.
� High thermal performance in meeting local building codes.
� Part of Kingspan’s EnvelopeFirst™ energy efficiency strategy –can reduce energy consumption by up to 40%.
� Available in lengths of 2.0 to 13.7 metres, subject to transportlimitations.
� Pre-finished bright white internal surface as standard.
� Can eliminate the need for valley, boundary wall and hip gutters.
� Compatible with drainage systems, daylighting solutions, HVACplant supports, flashings, trims, lightning protection and safetysystems.
� Suitable for flat, pitched or curved roof applications.
� Thermal and structural performance covered by the KingspanTOTAL warranty.
� Fibre-free – No threat of loose fibres into internal environment.
� Manufacturing site quality approved to ISO 9001: 2008.
Kingspan provide a project specific customer service that includes
model specifications, construction details and load span
calculations. For further information, please contact Kingspan.
Building Sectors� Industrial and Manufacturing
� Distribution, Logistics and Transport
� Commercial, Office and Retail
� Leisure, Sport & Hotels
� Student Accommodation, Education and Healthcare
� Residential & Social Housing
� Utilities
� Refurbishment
Features& Benefits
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Décor Standing SeamKingspan K-Dek offers the Décor profile – a weld on aesthetic
standing seam that can be used to produce a lead roof effect on
visible roof areas.
PenetrationsKingspan K-Dek easily accommodates a range of penetrations
such as roof platforms, ventilation units and rooflight systems.
Drainage OptionsKingspan K-Dek is compatible with standard gravity and syphonic
drainage systems.
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Rooflights andPenetrations
Connectivityto Structure
JointDetails
Sealing
Roof Shape & Form OptionsCurved (40m radius)
Mono-pitch
Low Pitch (0.72°)
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SystemOverview
RoofPlatforms
DrainageOptions
Today, the demand for energy efficient buildingsis greater than ever before, driven by mandatorylegislation and escalating energy costs –forecast to double by 2030.
Rising to these challenges, Kingspan hasdeveloped EnvelopeFirst™.
EnvelopeFirst™ is a design strategy for optimising a building’s
energy efficiency and the first step on the route to Carbon Neutral
Buildings, providing property investors, owners, landlords and
tenants with affordable, energy efficient buildings.
The most effective, and affordable, energy saving measure available
to a building is the integration of a high performance building
envelope system that provides guaranteed insulation continuity and
thermal and airtightness performance.
Kingspan offers a wide range of building envelope systems that
can provide significant performance benefits towards the overall
energy efficiency of a building and the optimum specification,
size and amount of HVAC equipment – the largest end use of
energy and source of GHG emissions in commercial buildings.
With EnvelopeFirst™, heating and cooling energy demand can be
reduced by up to 40% with smaller, less-costly more energy
efficient HVAC systems.
The next step, once the building envelope is as efficient as
possible, is the implementation of optimised HVAC and building
services. Finally, the integration of renewable technologies
enables a building to achieve carbon neutral targets,
and even become a net-energy producer.
KingspanEnvelopeFirst™
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BCA CompliantKingspan insulated panels to BCAplus standard efficiency HVAC.
EnvelopeFirst™Kingspan insulated panels toBCA plus optimised HVAC.
BCA
Commercial Office
Industrial
Leisure
Hotel
A building’s envelope, services and renewablesmust be considered on a ‘whole building design’basis in order to optimise energy performanceto achieve efficiency and sustainability targets.
Whole Building DesignThe design, construction and/or retrofitting of high-performance
low- and carbon neutral buildings demands an integrated, ‘whole
building design’ (WBD) approach. In comparison to an elemental
design and construction processes, WBD examines the integration
of all building components, systems and equipment to determine
how they work together to save energy and reduce the buildings
overall impact on the environment.
WBD considers all impacts and influences associated with a
building: site, orientation, energy, materials, acoustics, indoor air
quality, and natural resources.
“Building insulation is the most cost-effectivesolution to reduce energy and greenhouse gases.”*
“Energy efficient buildings startwith Kingspan EnvelopeFirst™”
9* Source: McKinsey Global Institute
Insulate & GenerateKingspan insulated panels to BCA, optimisedHVAC plus integrated solar PV solutions.
Carbon Neutral Buildings‘Insulate & Generate’ specification plus additionalcarbon offsets to achieve operational carbon neutrality.
-CO2
Retail
Distribution
Education
Residential
ProductData
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ApplicationKingspan K-Dek can be used on building applications with a
minimum finished roof pitch after deflection of 1:80 (0.72˚) to avoid
ponding. It is suitable for all building applications except where
there are low temperature controlled or high humidity environments.
External single-ply membrane
Internal liner sheet
AB
1000mm cover width
333.3
60
27 30.4 30.4 30.9
333.3 333.3
Product Dimensions
Panel Properties and Thermal PerformanceA - Core Thickness (mm) 100
B - Overall Dimension (mm) 135
R Value (m2K/W) 5.27
U Value (W/m2K) 0.19
Weight kg/m2 0.5 steel 9.00
Ignitability index 0
Spread of flame index (SFI) 0
Heat involved index 0
Smoke development index (SDI) 2
Fire PerformanceWhen tested to AS/NZS 1530.3, Kingspan panels achieved the
following fire hazard results:
Kingspan K-Dek (KS1000 KD) insulant core is an FM Global
certified formulation. Steel liner has a Class 1 surface spread of
flame to BS 476-7.
Acoustic PerformanceKingspan K-Dek has a single figure weighted sound reduction
index (SRI) of Rw = 23dB. For specific acoustic solutions,
please contact Kingspan Technical Services.
Sound Reduction Index (SRI)Frequency (Hz) 125 250 500 1k 2k 4k
SRI (dB) 17.9 18.1 17.4 23.2 30.4 40.3
Product TolerancesCut to Length -0.05% +0.1%
Liner Sheet Length -0.1% +0.1%
Cover Width -0mm +3mm
Thickness -2mm +2mm
End Square -3mm +3mm
Note: Above dimensions are nominal. Actual dimensions will vary due tomanufacturing tolerances. Precise dimensions must always be measuredfrom actual samples. All dimensions in millimetres.
ProductData
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Materials and CoatingsExterior Weather SheetSikaplan SGK AU is a high performance single ply membrane.
Standard colours are white or light grey.
A wide range of Sika membranes are available,
please contact Kingspan for further details.
Internal Liner SheetThe standard steel is 0.50mm thick Aluzinc G300S coated steel toAS1397. Other substrates are available.
� Finished paint coating is a standard white liner.
� Other colours available are subject to minimum orderquantities / surcharges and extended lead times.
Insulation CoreThe core of the Kingspan K-Dek roof panel range is an
environmentally sustainable Kingspan polyisocyanurate (PIR)
insulation which is non-deleterious with zero Ozone Depletion
Potential. The rigid PIR insulation is closed cell and CFC/HCFC-free.
The auto adhesive properties of the core bond to the external and
internal faces, providing strength and rigidity to the panels.
Available LengthsStandard lengths are from 2m to 13.7m, longer lengths can be
supplied on request. Maximum length for panels transported by
rail is 12m. For orders supplied outside of Australia, maximum
length is 11.8m.
Quality and DurabilityKingspan K-Dek roof panels are manufactured from the highest
quality materials, using state-of-the-art production equipment to
rigorous quality control standards. Accredited to ISO 9001: 2008
ensuring long-term reliability and service life.
WarrantyKingspan K-Dek roof panels are available with up to 20 years
thermal and structural performance warranty. For information
relating to coating warranties contact Kingspan.
PackingStandard Packing
Kingspan K-Dek panels are stacked horizontally, liner sheet to liner
sheet, to minimise pack height. The top, bottom and sides are
protected with polythene foam or core flute and the pack is
covered in shrink wrapping for added protection during transport.
The number of panels in each pack depends on panel length and
weight. Typical pack height is 1200mm (8 sheets).
Sea Freight
Steel containers are used, with panel lengths up to 11.8m.
Special loading charges apply.
DeliveryAll deliveries (unless indicated otherwise) are by flatbed road
transport to project site. Off-loading is the responsibility of the
client.
Panel length
75mm
ProductData
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Structural – Load/Span Tables
Single Span Uniformly Distributed Loads (kN/m2)Condition Span L in metres
Load Type Ultimate Limit State
0.6 0.8 1.0 1.2 1.4 1.6 1.8
Pressure 14.96 8.36 5.31 3.65 2.64 2.00 1.55
Suction
One Fastener 6.22 4.69 3.78 3.16 2.48 1.92 1.53
Two Fasteners 12.34 7.37 4.74 3.33 2.48 1.92 1.53
Three Fasteners 13.01 7.37 4.74 3.33 2.48 1.92 1.53
Servicability Limit State
Pressure - 6.72 3.39 1.92 1.17 0.75 0.49
Suction - - 6.34 3.71 2.38 1.63 1.18
Double Span Uniformly Distributed Loads (kN/m2)Condition Span L in metres
Load Type Ultimate Limit State
0.6 0.8 1.0 1.2 1.4 1.6 1.8
Pressure 8.70 5.48 3.75 2.73 2.06 1.61 1.28
Suction
One Fastener 2.55 1.94 1.57 1.33 1.16 1.02 0.92
Two Fasteners 5.00 3.78 3.04 2.55 2.20 1.94 1.74
Three Fasteners 7.45 5.61 4.51 3.78 2.87 2.22 1.77
Servicability Limit State
Pressure - - 8.31 4.76 2.96 1.95 1.34
Suction - - - 8.79 5.58 3.77 2.68
Notes:1. Values have been calculated in accordance with AS/NZS 1170.0 accounting for imposed loads and creep.
2. Fastener calculations based upon minimum 1.2mm thick steel purlins, grade not less than G380.
3. The following deflection limits have been used:Downward loading L/250
Suction loading L/150
4. The table is based on a support width of 50mm.
5. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm or L/600, whichever is greater.
6. Load /span tables for panel specifications not shown are available from Kingspn Technical Services.
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ConstructionDetails
Side / End Lap &Fastener Locations
Detail 1 - Side Lap Detail 2 - End Lap
Note: The number of fasteners required is dependent on project specificwind loadings. Refer to load span tables for further information.
Site weld membrane overlap
Path of self-coringsingle-fix fastener
Main fixing
75mm
30
200mm sitewelded membranestrip
Membrane disc90mm Ø
Self-coring Fasteners� Reduces installation time by up to 65%.
� Single operation – no coring out holes,no debris left on roof.
� Spiral washer on head cuts a helical paththrough insulation without removing core.
� Washer automatically flattens when screw is driven home.
� Light or heavy gauge available.
� Fully tested and approved by Kingspan.
Detail 3 - Fastener Locations
ConstructionDetails
ParapetEaves
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Kingspan Trapezoidalinsulated wall panel– vertically laid
Drip flashing
Membrane strip
Membrane disc
Rainwater outlet
Canister insulation
Galvanised steel ledger
Main fixing
Profile filler beddedgun grade sealant
Air seal - 6x4 butyl tape
Membrane lined steelflashing
Internal upstand flashing with75mm sealed overlaps
PIR insulation board
Fasteners at 330mm centres
Kingspan insulatedArchitectural Wall Panel– vertically laid
0.7mm galvanised plate
Fasteners
Membraneflashing
Kingspan K-Dekinsulated roofdeck panel
Membrane linedsteel flashing
Galvanised steel strip required if greaterthan 15mm gaps between panels
PIR board insulation with gun applied firerated canister insulation to fill any gaps if
required to maintain continuity of insulation
Membrane disc
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ConstructionDetails
Eaves BoundaryGutter
Membrane lined steel flashing
Drip flashing
Membrane strip
PIR insulation board or timber packer
Membrane linedsteel flashing
Membrane strip
Membrane strip
Membrane disc
Membrane coatedinsulated boundarywall gutter
Main fixing
Fasteners at 330mm centres
Kingspan K-Dek insulated roofdeck panel
Air seal– 6x4 butyl tape
Air seal– 6x4 butyl tape
Drip flashing
Parapet flashing with 150mm butt straps sealed with 6x4 butyl tape
Kingspan insulated Architectural Wall Panel – vertically laid
Profile filler beddedgun grade sealant
ConstructionDetails
VergeStart
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Kingspan K-Dek insulatedroofdeck panel
Membrane stripPIR insulation board or timber
Site applied fire-ratedcanister insulation
Membrane lined steel flashing
6x4 butyl tape
6x4 butyl tape
AWP filler sealed top andbottom with gun grade sealant
Continuous run of 6x4 butyl tape
Fasteners @ 330mm centres
Galvanised cleader angleby steel sub-contractor
Kingspan K-Dek vergeflashing or membrane linedsteel flashing
Kingspan insulated ArchitecturalWall Panel – vertically laid
Air seal - 6x4 butyl tape
Membrane linedsteel flashing
Cleader angle by steelsub-contractor with air seal
Membrane strip
Kingspan verge flashing with150mm sealed butt straps
ConstructionDetails
VergeEnd
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Kingspan K-Dek insulatedroofdeck panel
Membrane strip
PIR insulation board or timber
Membrane lined steel flashing6x4 butyl tape
AWP filler sealed top andbottom with gun grade sealant
Continuous run of 6x4 butyl tape
Main fixing
Fasteners @ 330mm centres
Galvanised cleader angleby steel sub-contractor
Kingspan K-Dek vergeflashing or membrane lined
steel flashing
Kingspan insulated ArchitecturalWall Panel – vertically laid
Air seal - 6x4 butyl tape
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ConstructionDetails
VergeParapet
0.5mm coil coated parapet flashing with 150mm sealed overlap
Kingspan Trapezoidal insulated wall panel vertically laid with jointfully sealed prior to installation and backsealed once installed.
Contact Kingspan Technical for further info.
Continuous bead of silicone sealant
Standard termination flashing
Membrane lined steel flashing
Site applied fire-rated canister insulation
Membrane strip
Main fixing
Fasteners at 330mm centres
Kingspan K-Dek insulatedroofdeck panel
Air seal - 6x4 butyl tape
Minimum extent of sealant requiredto panel joint - see section A-A
Section A-A
A A
5˚ min
Galvanised steel cleader angle
Cantilever distance varies.Contact Kingspan Technicalfor further information
Overseal oncepanel is installed
Membrane strip
Membrane lined steel flashing
Standard termination flashing
6x4 butyl tapesealant prior topanel installation
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Galvanised flashing
Site applied fire-ratedcanister insulation to fill
any gaps if required
Membrane flashing
Kingspan K-Dek insulatedroofdeck panel
0.7mm galvanised plate with welted edges
Site applied fire-ratedcanister insulation
Internal liner flashing with 75mmoverlaps sealed with 6x4 butyl tape
Membrane flashing
Fasteners @ 330mm centres
Profile filler bedded ongun grade sealant
Main fixing
ConstructionDetails Ridge
ConstructionDetails
Valley withRainwater Outlet
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Note: Depth of verge flashing with this detailto be designed to suit calculated water depth.
Kingspan K-Dek insulated roofdeck panel
Membrane disc
Canister insulation
Membrane flashing over0.7mm galvanised plate
Galvanised steel ledger
Main Fixing
Profile filler bedded ongun grade sealant
Rainwater outlet
Membrane flashing
Air seal - profile filler sealed top andbottom with gun-grade sealant
Galvanised steel strip required if greaterthan 15mm gaps between panels
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ConstructionDetails
ValleyGutter
Membrane linedsteel flashing
Membrane strip
Membrane strip
Membrane disc
Membranelined insulatedvalley gutter
Fasteners at 330mm centres
Kingspan K-Dek insulatedroofdeck panel
Main fixingProfile filler bedded gun
grade sealant
Membrane strip
Air seal - Profile filler sealed top andbottom with gun-grade sealant
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ConstructionDetails
ConcreteParapet
Site applied fire-ratedcanister insulation
Continuous bead of silicone sealant
Standard termination flashing
Membrane lined steel flashing
Kingspan K-Dek insulatedroofdeck panel
Membrane strip
Fasteners @ 330mm centres
Profile filler bedded on gun grade sealant
Kingspan K-Dek insulated roofdeck panel
Membrane strip
Fasteners @ 330mm centres
Air seal - 6x4mm butyl tape
Precast concrete wall
Continuous bead of silicone sealant
Standard termination flashing
Membrane lined steel flashingPrecast concrete wall
Site applied expandingfoam tape
Internal liner flashing
Main fixing
Site applied fire-ratedcanister insulation
Site applied expandingfoam tape
Internal liner flashing
Main fixing
Mono Pitch, Concrete Parapet
Verge, Concrete Parapet
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ConstructionDetails
Barrel VaultRooflights
Fitted end caps
Kingspan K-Dek insulatedroofdeck panel
PIR insulationboard or timber
Galvanised supportchannel with acute
angle of 15˚
Membrane lined steel flashing
15˚ springing angle
Membrane flashing
75
100
74
40mm membraneweld
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ConstructionDetails
Kerb PenetrationRoof Aperture
PIR insulation board or timber
Slope
direction
Slo
peS
lope
Membrane lined steel flashing
Membrane flashing
Hot air weld
Membrane
Tapered insulation watershed
Galvanised support channel
Self coring fastener
Fastener @ 330mm centres
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ConstructionDetails
Natural DaylightingSystems
Galvanised flashing plate
UV stabilised polycarbonatediamond top dome (by others)
Collar
Membrane flashing
Additional supports if above 300mm Ø
Adjustable elbow
Kingspan K-Dek insulatedroofdeck panel
Rivets at 300mm centres
Roof light extension length
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ConstructionDetails
Ventilation &Extraction
Extractor Flue
Ridge Ventilator
Internal galvanised support
Ventilator to be supplied and installedby specialist contractor
Membrane flashing
Profile filler bedded ongun grade sealant
Main fixingFasteners @ 330mm centres
Waterstop mastic behind clamp
Extractor flue
Kingspan K-Dek insulated roofdeck panel
Internal cover flashing
Additional supports if above 300mm Ø
Clamp applied around(1) Membrane sleeve for cold temperature flues
(2) Metal sleeve for hot temperature flues
Extractor flue
PIR insulation board or timber
Membrane lined steel flashing
Membrane flashing
Membrane flashing welded to paneland clamped to pipe
Canister insulation
Notes: Height of exhaust pipe to be sufficient to prevent membrane panel being exposed to hot gases.Surface temperature of extractor flue must not exceed 80°C (can withstand 110°C for a short period of time).Should extractor flue exhaust high temperature gases / pollutants a suitable fire rated / non-combustible barrier gasket should be installed by specialist contractor.
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ConstructionDetails
ExpansionJoint
Single ply membrane formed aroundpolyethylene rod to allow expansion
50mm weld
Polyethylene rod
Canister insulation
Air seal - 6x4 butyl tape
Kingspan K-Dek insulatedroofdeck panel
Internal liner flashing
Membrane flashing
Purlin
Rafter
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ConstructionDetails
M&E ServicesSupport Platform
Section B-B
Section A-APlan
Mastic sealant Steel platform
Stainless steel jubilee clip
Proprietary pipe seal
Stainless steel jubilee clip
Proprietary pipe sealWaterstop mastic
Purlin
Roofslope
Kingspan K-Dekinsulated roofdeck panel
RHS
Hot air weld
Mastic sealant
Waterstop mastic
RHS
Hot air weld
Rafter
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Kingspan K-DekFabrications
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Profile filler
Kingspan Supplied
Profile Filler
Supplied in single 1 metre units. Used where the panel needs to be
closed off for air and weather sealing.
Double sided acrylic tape
Double Sided Acrylic Tape
The use of a double sided acrylic tape under the membrane
overlap will keep the lap flat and in position while the welding
process is carried out.
Sika Supplied
Pipe / Vent Flashing
Prefabricated flashing for pipe and
vent penetrations from 77mm to
167mm diameter.
Décor Profile
The Décor profile is used to
emulate the appearance of a
standing seam metal roof and is available
in various colours to match specific design needs.
Décor profile can be heat welded directly onto
finished roof membrane.
Walkway Pad
The 7mm thick walkway is durable,
trafficable and is heat welded directly to
the Kingspan K-Dek roofdeck panel.
Corner Flashings
Corner flashings are used to seal
up-stand flashings and penetrations.
Kingspan K-DekFabrications
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Sika Supplied
Vertical Rainwater Outlets
Rainwater outlets are through fixed to the liner sheet of the
Kingspan K-Dek roofdeck panel. Outlets are available up to
160mm diameter.
Parapet Outlet
Used as an outlet through the parapet,
available in 40mm to 90mm diameter.
Sika Australia
55 Elizabeth Street, Wetherill Park, NSW 2164t: (02) 9725 1700 f: (02) 9756 5001 e: [email protected]
www.aus.sika.com
Parapet Overflow
Used as an emergency overflow
through the parapet.
Turbine Leaf Guard
Turbine Leaf Guard is a metal guard for vertical outlets
used with the Kingspan K-Dek roofdeck panel.
Height SafetySolutions
Kingspan Safepro2Fall Protection System
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Kingspan Safepro2 Fall Protection System
Safepro2 roof anchor intermediate module
Safepro2 roof anchor membrane cap
Safepro2 roof anchor baseplate
Safepro2 slider
Membrane ‘boot’ bonded to roof
4 No. Safepro2 roofanchor toggle fixings
Safepro2 roof anchor intermediate guide
Kingspan K-Dek insulated roofdeck panel
8mm cablesupplied to specific
lengths required
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Height SafetySolutions
Kingspan Safepro2Fall Protection System
Kingspan Safepro2 is a new innovative fallprotection system, designed to protect boththe worker and the roof to which it is fixed.Kingspan Safepro2 is the only horizontal life lineapproved by Kingspan for installation onKingspan insulated panels.
Safepro2 comprises a high-strength stainless steel cable,
supported on energy-absorbing roof anchor posts. Safepro2 is
certified to AS NZS 1891.2 & 1891.4, EN 795 and OHSA 1926.
Safepro2 roof anchors incorporate Force Minimisation Technology,
which limits the load transferred to the roof, in a fall arrest event,
to less than 6kN. This is a significant improvement over older types
of force control posts which applied 10kN or more to the roof.
Safepro2 has fixing and sealing details specifically for Kingspan
K-Dek, Trapezoidal, Foilback and Lo-Pitch insulated panels.
Safepro2 is the only such system tested and proven with current
Kingspan insulated panel specifications.
Safepro2 can be installed during or after construction to most
roof systems, without access to the underside of the roof.
Safepro2 is highly suitable for providing safe access to
roof-mounted PV and other solar systems.
The Kingspan Safepro2 system is available globally including
Australia, New Zealand, United Kingdom, Ireland, Europe,
North America and Canada, the Middle East and Hong Kong.
Features & Benefits� Compliance with national and international standards – providing
the highest levels of protection and compliance with regulatoryrequirements.
� Approved by Kingspan and an integral part of the Kingspaninsulated panel system – ensuring compatibility with roof systemand not affecting roof guarantees.
� High-grade stainless steel and aluminium components – offeringsuperior corrosion resistance, durability and service life.
� Improved energy absorbency of anchor posts, reduces loadsgenerated during fall arrest event – requiring fewer fixings andreducing potential damage to roof panels.
� Advanced fixings design – allowing efficient installation withoutaccess to underside of roof.
� All fixings and accessories are supplied by Kingspan –guaranteeing correct and compatible materials are used.
� Located anywhere on roof – ensuring most practicable solutionscan be offered for each roof.
� Highly-evolved design – offering one of the simplest to design,most efficient to install and easiest to use systems available.
� Technical support is available directly from Kingspan – allowingdesigners, installers and users to maximise the potential of thesesystems.
ModelSpecification
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Product:Kingspan K-Dek (KS1000 KD)
ApplicationThe following specification is for the KS1000 KD insulated
membrane roof panel used on buildings with a flat, pitched or
curved roof construction. Finished pitch: minimum 1:80 (0.72°) or
more after deflection to avoid ponding.
Materials and CoatingsExternal Weather Sheet
Sikaplan SGK AU membrane. Colour to be white.
Insulation Core
To consist of 100mm, closed cell, zero ozone depleting potential
(ODP), Factory Mutual certified polyisocyanurate (PIR) insulation.
The auto adhesive properties of the core bond to the external and
internal sheets to provide strength and rigidity to the panels.
Internal Liner Sheet
Substrate to be a minimum 0.5mm thick G300S AZ100 coated
steel to AS1397. Colour to be Kingspan Bright White.
WarrantyKingspan Insulated Panels will provide up to 20 year warranty on
the project upon completion. The panel must be installed as per
Kingspan’s recommended construction details and the contractor
trained by Kingspan’s field service manager. Project is to be
inspected prior to warranty being issued.
PerformanceThermal Insulation
Panels will have a Thermal Resistance of 5.27 m2K/W based on an
aged thermal conductivity of 0.020 W/mK.
Fire
When tested to AS/NZS 1530.3, Kingspan panels achieved the
following fire hazard results:
Kingspan K-Dek (KS1000 KD) insulant core is an FM Global
certified formulation. Steel liner has a Class 1 surface spread of
flame to BS 476-7.
Acoustics
For sound transmission reduction, Kingspan K-Dek has a single
figure weighted sound reduction index (SRI) of Rw = 23dB. For
specific acoustic solutions contact Kingspan Technical Services.
Sound Reduction Index (SRI)
Frequency (Hz) 125 250 500 1k 2k 4k
SRI (dB) 17.9 18.1 17.4 23.2 30.4 40.3
Seals and FillersEnd Lap
200mm membrane strip welded at lap. Nominal weld 40mm to
each panel.
Side Lap
Double sided acrylic tape applied to side lap prior to welding
(Kingspan reference KDSLTAPE). Overlap of membrane welded to
membrane of adjacent panel at side laps, nominally 40mm.
Fillers
Polyethylene profiled fillers should be used to seal perimeter of
building (Kingspan reference 3RWFILL). Seal the top, bottom and
sides of each profile filler with a single line of non-setting gun-grade
sealant.
Locate where shown on drawings and wherever necessary to close
off corrugation cavities from the inside and outside of the building.
Ensure a tight fit and leave no gaps.
Junctions
Junctions between the roof panel system and walls / penetrations
to be filled with a fire rated gun applied canister urethane insulation.
FastenersPrimary
Self-coring carbon steel fasteners to be used incorporating a
19mm washer. Recommended fixing manufacturer SFS Intec
(sourced from Powers Fasteners).
SFS fastener codes:.
� 1.2 – 3.0mm steel purlin SD3-D10-T19/C9-5.5x30
� 3.0 – 12.0mm steel purlin SD14-D10-T19/C9-5.5x40
� Timber SW2-D10-T19/C9-5.5x55
A minimum of three fasteners is required at panel ends and a
minimum of one at intermediate support locations. The actual
number of fasteners required is dependent on the project
wind loads, see Kingspan K-Dek load/span table for further
information. Intermediate fasteners covered with a 90mm welded
membrane patch.
Ignitability index 0
Spread of flame index (SFI) 0
Heat involved index 0
Smoke development index (SDI) 2
ModelSpecification
35
Secondary
Fasteners for flashing installation to be flat head SFS IR2-C or
similar at 330mm centres. Fastener length to be minimum 120mm
for pan fixing and 155mm for crown fixing.
Construction DetailsFlashings
External flashings to be a combination of galvanised steel with
membrane flashing overlay and membrane lined steel flashings,
as per Kingspan standard construction details. Membrane lined
steel flashings to be sealed at laps with a minimum 125mm welded
membrane strip.
Internal flashings should be made to the same specification as the
liner sheet. Flashings to be air sealed at laps and along the full
length by an unbroken bead of 6x4mm butyl rubber sealant tape
(Kingspan reference SEXT).
Rooflights
Rooflights can be integrated into the membrane finish (refer to
Kinspan details).
Drainage and Accessories
A number of drainage and accessory options are available
specifically designed to suit the Kingspan K-Dek roof system.
These include pipe/vent flashings, drainage outlets incorporating
leaf guards, overflow outlets, walkway systems and height
safety solutions.
Panel Lengths
Standard lengths are from 2m to 13.7m, longer lengths can be
supplied on request. Maximum length for panels transported by rail
is 12m. For orders supplied outside of Australia maximum lengths
are 11.8m.
Exact lengths to be determined by the cladding contractor from the
steelwork drawings.
Purlin Centres
Purlin spacing determined from Kingspan load tables to project
specific wind requirements, as specified by the structural engineer.
Construction RequirementsSteelwork Tolerance
The supporting frame must be made and assembled to an
accuracy of +/- 5mm or L/600 (whichever is greater) between
bearing planes of adjacent supports, where L is the purlin spacing.
Installation
Panels to be laid with side lap joints away from prevailing wind
unless otherwise shown on drawings.
All fasteners, seals and fillers to be of correct specification and
installed as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion.
Panels to be cut with a suitable metal cutting circular type saw and
all exposed site steel to be treated with a suitable edge protection
lacquer. Cut openings for outlets, vents, flues etc. to be the
minimum size necessary. Penetrations larger than 300mm x 300m
should have additional structural support.
Remove all swarf and any foreign matter immediately from the
external surface of panels.
Safety
The contractor is to determine and use a safe method of working
throughout the installation and construction period, which complies
with OHS/WHS requirements. A safe work method template
(although NOT project specific) is available from Kingspan.
Protection of Finished RoofEnsure that:� Finished roof areas are protected from damage by subsequent
building operations.
� Paint, solvent, bitumen, oils, fat, grease or other substanceharmful to the membrane do not come into contact with theroof surface.
Do not:� Store building materials on the roof.
� Permit the use of the roof as a working platform withoutadequate protection of the roof surface.
Product:Kingspan K-Dek (KS1000 KD)
36
Self-coring fasteners in eachcorrugation
Primary panel fasteners(hidden under membrane flap)
Kingspan K-Dek panel(left to right when viewed from eaves/valley)
Fully sealed filler at all panelends (eaves, valley, ridge)
Kingspan K-Dek panel
Self-coring fasteners ineach corrugation
90mm diameter patch cut from membrane rollto cover intermediate fastener (when required)
Quality AssuranceKingspan is dedicated to maintaining its good reputation and
is promoting this via their quality assurance of all membrane
panels / products. By utilising EFVM® (Electric Field Vector Mapping)
Technology provided by International Leak Detection, Kingspan
recommends EFVM® testing of all Kingspan K-Dek installations.
www.ild-australia.com.au / www.ildnz.co.nz
Panel 2
Panel 4
Note: Sequence of lay – Panel 1 to Panel 4
InstallationOverview
37
40mm min.welded seam
Membrane end lap stripover end lap joints
Double sided acrylic tapeunder membrane overlap
Site applied air seal - 6mmdiameter gun grade sealant atpanel side joint in line with profiledfiller block air seal
Installation TrainingKingspan Field Service Engineers offer full installation training
however, prior to Kingspan K-Dek training, all attendees must
have undergone welding training from the supplying membrane
manufacturer and provide a copy of the certificate from the
supplier.
Panel 1
Panel 3
Kingspan membrane linedinsulated gutter
Project Porsche Centre
Location Chester, UK
Product Kingspan K-Dek KS1000 KD
Architect MDG Ltd
Building use Retail
CaseStudies
PorscheCentre
38
CaseStudies
Captain’sClub Hotel
39
Project Captain’s Club Hotel
Location Christchurch, Dorset, UK
Product Kingspan K-Dek KS1000 KD
Architect Cube Design
Building use Hotel & Leisure
CaseStudies
MatfordLand Rover
40
Project Land Rover Dealership
Location Exeter, UK
Product Kingspan K-Dek KS1000 KD
Architect Lilly Lewarne Practice
Building use Retail
CaseStudies
IbisHotel
41
Project Ibis Hotel
Location Carlisle, UK
Product Kingspan K-Dek KS1000 KD with
Décor aesthetic standing seam option
Building use Hotel / Leisure
Insulated Roof&Wall Panels
Product Rangeat a Glance
42
Trapezoidal - KS1000 RWRoof pitches 4° and above.(For lower pitches contact Kingspan Technical Support).
Lo-Pitch - KS1000 LP*Roof pitches 1.5° and above.
Foilback - KS1000 FBRoof pitches 4° and above.With reflective foil liner.
Roof Mounted PV SystemSolar Photovoltaic Solution.
* UK manufacture.
Kingspan K-Dek - KS1000 KDRoof pitches 0.72° and above.Single-ply membrane roofdeck.
Insulated Roof Panels
Polycarb Rooflight - KS1000 PolycarbRoof pitches 4° and above.(For lower pitches contact Kingspan Technical Support).
Insulated Roof&Wall Panels
Product Rangeat a Glance
43
Micro-Rib - KS1000 MRArchitectural Wall Panel.
Plank - KS1000 PLArchitectural Wall Panel.
Trapezoidal - KS1000 RW
Euro-Box - KS1000 EBArchitectural Wall Panel.
Wave - KS1000 WVArchitectural Wall Panel.
All Kingspan panels are manufactured to order with varying
core thicknesses depending on the spanning and thermal
requirements of the project.
Kingspan roof and wall panels are available in a wide
range of colours.
Insulated Wall Panels (horizontally or vertically laid)
Controlled Environment Panels
Mini-Micro - KS1000 MMArchitectural Wall Panel.
Rib - KS1100 CSWall & ceiling panel.
Flat - KS1100 CSWall & ceiling panel.
Australia: Kingspan Insulated Panels Pty Ltd 38-52 Dunheved Circuit, St Marys, NSW 2760 Australiat: +61 (02) 8889 3000 f: +61 (02) 8889 3099 e: [email protected] www.kingspanpanels.com.au
New Zealand: Kingspan Insulated Panels 15 Ron Guthrey Road, Christchurch, New Zealandt: +64 (03) 358 7536 f: +64 (03) 358 7539 e: [email protected] www.kingspanpanels.co.nz
South East Asia: Kingspan Insulated Panels 1 Fullerton Road #02-01, One Fullerton, Singapore 049213, Singaporet: +65 6832 5021 f: +65 6408 3801 e: [email protected] www.kingspanpanels.asia
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Insulated Panels Pty Ltd and its subsidiary companies do not accept responsibility forerrors or for information that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only andKingspan Insulated Panels Pty Ltd and its subsidiaries accept no liability in respect thereof.
04/2013