Panel condition monitoring deviceK6PM
Into the new era ofmaintenance by IoT
Panel condition monitoring device K6PM2
Remote monitoring with realtime analysis of the panel status
IoT change the style of maintenanceContributing to "Zero-downtime" of facilities and equipment.
A shortage of human maintenance resources can lead to a device failure in a panel,
which will increase a risk of serious accidents or facilities stop.
OMRON proposes you a new way of maintenance where every panel in your plant is under surveillance without
human resource through the constant temperature monitoring powered by IoT.
SkilllessOur unique algorithm will allow inexperienced personnel to recognize an
abnormality and to maintain without help from skilled engineers.
Labor-saving and maintenance-hours reductionConstant and remote monitoring of the temperature status is available,
on-site maintenance is needed only when an abnormal occurs.
Reduce both of maintenance labor and risk of abnormal stop bythe maintenance utilizing constant remote monitoring
Predictive maintenanceA prediction of temperature deviation over time provides early
detection of an abnormal tendency and scheduled maintenance.
3
Note. This product is designed for monitoring of abnormal modes resulting , not for detecting a fire without any fault.
20501990
* The graph is for illustrative purposes only.
Panel condition monitoring device K6PM4
・A few skilled maintenance engineers manually check relying on their experiences.
・Their checking scope covers only a part of the panel, making it impossible to constantly monitor the status of whole panel.
Current way of maintenance
Measurement method of the temperature in a panel Collecting and analyzing method of temperature data
No constant measurement method is available for temperatures in a whole panel. Know-how of skilled engineers is necessary, only partial data can be collected.
A part of the panel Whole panel
One-point monitoring with a thermocouple
Thermo viewerTerminal cap for exothermic monitoring
+Cons
tant
mon
itorin
gPe
riodi
c m
onito
ring
Automatic capture of temperature deviation in a panel for maintenance labors, to achieve both labor-saving and significant risk mitigation of abnormal stop
Parts to check are increasing as devices and wires in a panel increase for high-functioned facilities and equipment. On the other hand, maintenance frequency is decreasing due to shortage of the maintenance engineers, resulting in a higher risk of accident.
Issues on site
Overload
Condensation
Ambient temperature
Surge
Vibration and shock
Over current
Overheating
Temperature Temperature
Temperature
Thermal degradation
Abnormal stop
Moisture absorption and corrosion
Damage
Insulation deterioration
Insulationbreakdown
Loosening of screw
Most of the abnormal modes show symptoms in the temperature deviation.
Tracking
Importance of the temperature monitoring
Human-power of the maintenance engineers
Devices and wires in panel
Fire/Smoke occurred
Device failures have various causes; most of which leads to insulator breakage due to overheating, resulting in an abnormal stop.
5
Measurement method of the temperature in a panel Collecting and analyzing method of temperature data
Constant measurement is possible for temperatures in the whole panel. Identifying an abnormal part by automatic analysis, without help from skilled engineers.
/
Main UnitK6PM-THMD
Infrared thermal sensor(Special thermal imaging sensor)
K6PM-THS
Software toolThermal Condition
Monitoring Tool++
Thermal condition monitoring device K6PM-TH
RS-485
Automatic capture of temperature deviation in a panel for maintenance labors, to achieve both labor-saving and significant risk mitigation of abnormal stop
・Covering the skilled maintenance engineers, the thermal condition monitoring device constantly monitors temperatures of the whole panel.・Automated collection and analysis of the temperature data enables to identify a device failure automatically.
New way of maintenance
Measurement applications using K6PM-TH
An abnormal exothermic of wiring An abnormal exothermic of a transformer An abnormal exothermic of devices in a panel
Our shared Value Design for Panel (herein after referred to as "Value Design") concept for the specifications of products used in
control panels will create new value to our customer’s control panels.
Device failures have various causes; most of which leads to insulator breakage due to overheating, resulting in an abnormal stop.
Panel condition monitoring device K6PM6
SEG0 SEG1 SEG2 SEG3
SEG4 SEG5 SEG6 SEG7
SEG8 SEG9 SEG10 SEG11
SEG12 SEG13 SEG14 SEG15
Up to 31 K6PM-THS sensors can be connected with a main unit.
CH1 CH2 CH3
Main Unit
Three-step indication for the temperature status
Normal Caution Warning
Measurement temperature(℃/°F)
Segment number
Sensor number
Alarm output
CH31
Actual Size
200mm
100mm
200m
m
400m
m
90°
60mm
Compact広視野角レンズWide viewing angle lens
25.1mm43mm
Detachable terminal block
The distance to the target and measurement range
Infrared temperature sensor (Special thermal Imaging sensor) K6PM-THS
Environmental resistanceAssuring a normal operation under a harsh environment
Easy mountMount with a magnet or a commercially attachment on the backside of the door is available.
Backside: Magnet (Include)
Conforming to the EMC standard
Noise
-10 to 55℃
Temperature
Vibration:5 G
Vibration
Attachment (Commercial product)
Visualizing the temperature in a panel accurately without opening the panel door
Identifying an abnormal device by segmenting the thermal image.
Optimal installation regardless of the locations thanks to the wide viewing angle and the compact body.
Threshold can be set to each segment of a 16-split thermal imageThe resolution of a thermal image is shown as 32 × 32 cells.
Issues on maintenance at sites
Issues on maintenance at sites
Issues on maintenance at sites
Solution! Arrival prediction algorithm
Solution! Differential temperature detection algorithm
Solution! Auto threshold set algorithm
Measurement temperature
Time
Threshold 2 (Warning level)
Threshold 1 (Caution level)
E.g.) Wire exothermic (�exible)
E.g.) Device terminal exothermic (loosening of a screw)
Capturing a rise in the temperature, and calculating the predicted arrival temperature.
Prediction of the dangerous temperature (warning)
Prediction of the abnormal exothermic (caution)
Prediction of no abnormal exothermic
Arrival prediction indicates the warning level.(Main Unit shows red blinking “ .”)
Arrival prediction indicates the caution level.(Main Unit shows yellow blinking “ .”)
TemperatureThreshold
(Measurement temperature)
Threshold(Di�erential
temperature)
Measurement temperature
Operating temperature
An abnormal occurs. Time
Fail to detect an abnormality of the device, lost in the variations of the ambient temperature.
Ambient temperature fall
Device temperature rises.
Di�erential temperature (= Temperature measured - Ambient temperature)
Outputting an alarm by detecting the abnormality of the device using the di�erential temperature.
!
Even a stable temperature of the device can lead to a
serious abnormality over time depending on the cause
of abnormality; however, analysis including history
of temperature variation is very diff icult with non-
continuous temperature monitoring.
U n a b l e t o c a l c u la t e t h e a cc u r a te te m p e r a t u r e
variation of a device measured under an environment
to be affected by an outside air temperature.
Inexperienced maintenance engineers do not know the
optimum temperature threshold for each device in a
panel.
1Click!
Automatic calculation of thresholdDefault setting
Thermal image
Current MaxTemp
Threshold 1 Threshold 2
Temp Gap
Threshold 1 Threshold 2
Measure range Threshold set Thermal image
Current MaxTemp
Threshold 1 Threshold 2
Temp Gap
Threshold 1 Threshold 2
Measure range Threshold set
Thermal image
Current MaxTemp
Threshold 1 Threshold 2
Temp Gap
Threshold 1 Threshold 2
Measure range Threshold setThermal image
Current MaxTemp
Threshold 1 Threshold 2
Temp Gap
Threshold 1 Threshold 2
Measure range Threshold set
Features 1 Predicting the temperature rise deviations, and notifying the dangerous level of abnormal exothermic.
Features 2 Enable to predict an abnormal exothermic of the devices in an environment where the ambient temperature significantly varies.
Features 3 Auto setting of the optimum threshold for the complicated temperature distribution in a panel.
*PATENT PENDING
7
Contributing to an early detection of abnormality by our proprietary algorithm
Predicting the arrival temperature from the temperature rise tendency, and properly determining abnormal temperature.
Measuring the ambient temperature with the inside of the sensor, and constantly calculating the differential temperature from the device temperature. Capturing a temperature rise of the device properly, and determining the abnormality.
Automatic calculation of the optimum threshold in accordance with the environment of use and the temperature of the measurement target.
* As of 2019 May
*PATENT PENDING
*PATENT PENDING
Panel condition monitoring device K6PM8
PC
/Compatible with
HUB
K6PM-THMD
Thermal Condition Monitoring Tool
K6PM-THMD
K6PM-THS K6PM-THS
System configuration and software tool
"Thermal Condition Monitoring Tool" enables the setting and logging of K6PM-TH. K6PM-TH linked with a PC via an Ethernet cable enables you to recognize the temperature status in panels and warning alarms at one view on a remote PC.
System configuration
With Thermal Condition Monitoring Tool you can...
Quickly know the analyzing results of the measurements at one view
Confirm the temperature status by simultaneously displaying the temperature data and
thermal image.Easily identify the device which is outputting an alarm.
Quickly confirm the exothermic part by displaying the measurement image.*
* The measurement image should by captured by customers.
Caution Warning
Constantly and remotely visualize the temperature status of the panel in multiple points where K6PM-TH are installed.
Display the status of the panel via K6PM-TH on the network.Up to five K6PM-TH can be connected.
Threshold 1 exceeded Threshold 2 exceeded
9
MEMO
Authorized Distributor:
In the interest of product improvement, specifications are subject to change without notice.
Cat. No. H235-E1-01 0519(0519)
© OMRON Corporation 2019 All Rights Reserved.
OMRON Corporation Industrial Automation Company
OMRON ELECTRONICS LLC2895 Greenspoint Parkway, Suite 200 Hoffman Estates, IL 60169 U.S.A.Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
Regional HeadquartersOMRON EUROPE B.V.Wegalaan 67-69, 2132 JD HoofddorpThe NetherlandsTel: (31)2356-81-300/Fax: (31)2356-81-388
Contact: www.ia.omron.comKyoto, JAPAN
OMRON ASIA PACIFIC PTE. LTD.No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, ChinaTel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
CSM_1_1_1219