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© ABB Group April 24, 2013 | Slide 1
IRB 1600 The highest performance general purpose 10 kg robot
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Overview
Targeted applications
Key differentiators
Technical data
Summary
IRB 1600 general presentation Contents
© ABB Group April 24, 2013 | Slide 2
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© ABB Group April 24, 2013 | Slide 3
IRB 1600 in ABB Robotics product range
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Robots in the 6-20 kg range
IRB 140
IRB 1600
IRB 2600
IRB 1600 position vs. smaller and larger robots
Payload
(kg)
Reach
m
3
6
10
20
0.8 1.45 1.85
IRB
140
IRB
1600
IRB
2600
© ABB Group April 24, 2013 | Slide 4
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© ABB Group April 24, 2013 | Slide 5
Overview IRB 1600 family has 2 upgraded variants
IRB 1600 - 6/1.2 IRB 1600 - 10/1.2 IRB 1600 - 6/1.45 IRB 1600 - 10/1.45
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Enhanced productivity in the
toughest environments at the
most demanding 24/7 duty
cycles by
Doubling the output with up
to 50% shorter cycle times
vs. the competition
Superior work piece quality
vs. the competition
Overview Highest performance general purpose 10 kg robot
© ABB Group April 24, 2013 | Slide 6
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Loading and unloading of
diesel injectors inside a
CNC machine.
The machine has been
tailor made for the IRB
1600-10/1.2 - the short arm
variant.
No other robot available
with
High compactness
1.2m reach
sufficient payload
the required performance
Foundry Plus 2 protection
Targeted applications CNC machine tending
© ABB Group April 24, 2013 | Slide 7
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Payload 10 kg sufficient for
both spraying and
extraction applications.
Reach 720 mm below the
base is very useful in
spraying applications.
Short cycle times crucial for
extraction application since
the output can be increased
significantly.
Foundry Plus 2 protection
increases the reliability and
the lift expectancy of the
robot.
Targeted applications Machine tending – Spraying/extraction
© ABB Group
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IRB 1600-6/1.45 can handle up to 6kg torches and 15kg wire feeders on the upper arm plus 15 kg bobbin on axis 2.
Offered with several process equipment packages from Fronius, Esab, Kemppi, SKS, Miller, Lincoln, ...
Powerful software offers
Integrated power source with single-point-of-programming for FRONIUS and ESAB.
RobotWare Arc
RobotStudio Arc Welding PowerPac
Wide program with external axis
IRBP Positioners
MTD and MID Gear units,
MU Motor units
RTT Track motion
Targeted applications Arc welding
© ABB Group
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IRB 1600-10/1.45
Path repeatability (ISO) =
0,13 mm at 250 mm/sec
Wall mounting possible
Foundry Plus 2 protection
Targeted applications Waterjet cutting
© ABB Group
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1. Up to 50% shorter cycle times
QuickMoveTM
Highest accelerations / decelerations
2. Superior work piece quality
TrueMoveTM
Stiff design, low vibrations, low friction
3. Outstanding reliability
Unique protection offer
Robust design
Collision detection
4. Sustainable
Lowest power consumption
Lowest noise level
5. Easy to integrate
Fully flexible mounting
Can fit inside machines
Total load capacity up to 36 kg
IRB 1600 key differentiators
© ABB Group
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The unique and patented 2nd generation QuickMoveTM motion control
Accurate dynamic model
Max accelerations and decelerations always utilized
The maximum acceleration and deceleration are higher than the competition's
Powerful motors and very low friction losses in the spur gears
Result: Up to 50% shorter cycle times in material handling, machine tending and process applications
Benefit: Up to double production output.
Up to 50% shorter cycle times In material handling / machine tending applications
© ABB Group April 24, 2013 | Slide 12
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1. Up to 50% shorter cycle times Example from a material handling application
© ABB Group April 24, 2013 | Slide 13
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The unique 2nd generation
TrueMoveTM motion control
Stiff design, low vibrations,
low friction
Result:
The best position, path and
speed accuracy control on
the market
The path is the same at all
speeds
“What you program is what
you get”
2. Superior and consistent work piece quality In cutting and material removal applications
© ABB Group
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Benefits:
Superior and consistent work
piece quality
Higher yield and less rejects.
Higher work piece value
2. Superior and consistent work piece quality In cutting and material removal applications
© ABB Group
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IP 54 for the entire manipulator
Internal routing of cables
IP 67 for sensitive areas:
Covers, signal cable connector,
motors with connectors and all
moving axes
3. Outstanding reliability Unique protection offer – Standard IP 54
© ABB Group April 24, 2013 | Slide 16
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For harsh environments Die casting and similar
Sprays of coolants, lubricants and
metal spits.
High pressure steam washable
Main features IP67 on the entire robot
Wear resistant paint
Cable connector protections
Rust preventives on screws,
washers and unpainted / machined
surfaces
Benefits Higher up-time
Less maintenance
Longer life expectancy
3. Outstanding reliability Unique protection offer - Foundry Plus 2 (option)
© ABB Group
Nickel coated
mounting flange
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3. Outstanding reliability Foundry Plus 2 (option) – IP 67 measures
© ABB Group April 24, 2013 | Slide 18
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Rigid design, the weight of the
robot is 250 kg, higher than the
competition.
Well proven spur gears on all
axis.
Internal routing of cables for
better protection.
3. Outstanding reliability Robust design
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Functions
Quickly detects a collision
Stops the robot, backs up
along the path
Detection in all directions
No mechanical parts or
cablings
Benefits
Protects robot and equipment
from damages
3. Outstanding reliability Collision detection software (option)
© ABB Group April 24, 2013 | Slide 20
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Features: Spur gears with very low friction.
Efficient motion control with QuickMoveTM and TrueMoveTM, avoiding
unnecessary moves.
Benefits: Power consumption at max speed is only 0,57 – 0,58 kW (active power)
or 1,08 kVA (apparant power) !
Competition consumes at least 40% more in kVA at max speeds.
You can calculate your power consumption in Robot Studio.
4. Sustainable Power consumption less than half of the competition
© ABB Group April 24, 2013 | Slide 21
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Features:
Airborne noise level < 70 dB (A)
Benefits:
Less hazardous working environment.
The operators can stay more alert.
4. Sustainable Lowest noise level
© ABB Group April 24, 2013 | Slide 22
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© ABB Group April 24, 2013 | Slide 23
5. Easy to integrate Fully flexible mounting at max load and full speed
55˚
Wall
Up to 60˚
working range
on axis 1
Tilted
Up to 55˚ with
full working
range on axis 1
Inverted
Excellent
working range
Shelf
720 mm reach
below the base
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Loading and unloading of diesel injectors inside a CNC machine.
The machine has been tailor made for the IRB 1600-10/1.2 - the short arm variant.
No other robot with available with
High compactness
1.2 m reach
sufficient payload
the required performance
Foundry Plus 2 protection
5. Easy to integrate Can fit inside machines: Ex KMT Lidköping
© ABB Group April 24, 2013 | Slide 24
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© ABB Group April 24, 2013 | Slide 25
© ABB Group April 24, 2013 | Slide 25
5. Easy to integrate Total load up to 36 kg at full speed
Variant Payload (kg) Max Armload (kg) Total load (kg)
IRB 1600-6/x 6 30.5 36.5
IRB 1600-10/x 10 20.5 30.5
15 kg
0.5 kg
15
kg
5 kg
0.5 kg
15
kg
Please see the product manual for further information regarding how the extra loads can be placed.
IRB 1600-6/x IRB 1600-10/x
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© ABB Group April 24, 2013 | Slide 26
2017
455
1459
873 1225
Technical data IRB 1600-x/1.2 – the robot for compact cells
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© ABB Group April 24, 2013 | Slide 27
2506
720
1900
1150 1450
Technical data IRB 1600-x/1.45 – wide working range
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© ABB Group April 24, 2013 | Slide 28
New 1600-10/x.xx
Technical data Increase from 8 to 10 kg payload
Old 1600-8/x.xx
8 kg
8 kg
10
kg
10 kg
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© ABB Group April 24, 2013 | Slide 29
Significant productivity gains
Increased output
up to 50% shorter cycle times
outstanding reliability
Consistent high quality and reduced waste
Sustainable and healthy production environment
lowest power consumption
lowest noise level
Efficient integration of a compact cell
Full freedom to place the robot in the most efficient position
fully flexible mounting
can fit inside machines
up to 36 kg total load capacity
Summary Two major benefits for our end users and integrators
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Wide range of applications
The short arm is unique
The clear winner vs. the
competition
Enables significant
productivity gains
Highly efficient to integrate
Summary The highest performance general purpose 10 kg robot
© ABB Group
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© ABB Group April 24, 2013 | Slide 31